Irat4 2003 (R2008) BREAK MANDREL BLIND RIVETS RIVETS: eT 1. Introduction. 4.1 Scope. This standard establishes the dimensional, mechanical, and performance requirements of inch series break mandrel blind rivets suitable for use in joining the component parts of an assembly. A metric series counterpart standard is in existence under designation IFI-505, 1.2 Definitions. 1.2.1 Blind Rivet. Ablind rivet is a blind fastener which has a self-contained mechanical or other feature which permits the formation of an upset on the blind end of the rivet and expansion of the rivet shank during rivet setting to join the component parts of an assembly. 4.2.2 Break mandrel blind rivets are pull mandrel type blind rivets where during the setting operation the mandrel is pulled into or against the rivat body and breaks at or near the junction of the mandrel shank and its upset end. Properly set rivet y<—062max cH ey iad PC 9 W POINT iB STYLE Gt Yt OPTIONAL, r S A be—L—>| ee ZL rl =, Table 1_ Dimensions of Regular and Large Dome Head Style Break Mandrel Blind Rivets T > H = # ey rR[wfeperef[e jet | Nom Style 1 Regular Head | Style 2— Large Head | Radius drei] Bia Sos| Reet] Body Rodis) manarel| Wardell side | Rea eres De esd | Head | Head | Head Dla Protru- | Body No, | Size Dia__|Heignt| _ia_| Helghe| Filet 00 |) ston. | tenet Wax [Min | wax [win | max | Max | win | max | Wax | Nom | Min | Max | Max 3 | S| 006 0.000 0156 0x79 o022| 0205] o2c0| cow | oars] oosr | 1.00 [c+ oo @ [o¥8q| 0128] onz2| o2s2| 0256] ao1 | o200| eco o0es | 0020] oare | 100 |i» xz 3192 y aaa| S22 5 | ,%32,] 0250] 0.189 0.328] 0.206] 0.080 | 0.408] o.240 | 0.075 | 0.020] 0.005 | 1.05 |u+.140] 50°) © | 2%8,) 010% ows] o3e4] 0386] o0v0| ons0| ooc0| oca| ooas] ora | 108 [re + Fa Pastel 0288 f 0206 | 0525] ors] 0020] 0720] 020] onor| on2o| oast | 1.25 [+ x09 See Notes s ‘ Notes: 4 2. 3 4, ‘All dimensions are in inches, For application data, see Table 2. ‘The junction of head and shank shall have a filet with a max radius as shown. For Grades 40, 50, and 6 rivets, the max lle radius for 3/16 in. rivets shall be 0.036 in., and for 14 in. rivets shall be 0.060 in, When computing the blind side protrusion (F), the max length of rivet body (L) as given in Table 2 for the applicable grip shall be used. Minimum blind side clearance may be calculated by subtracting the actual grip (G),(Le., tolal thickness of the material to be joined), from the specified blind side protrusion (F). (Example: To join two plates, each .100 in. thick, with a 6/32 in. rivet, a No. 54 rivet would be used. Minimum blind side clearance necessary to permit proper rivet setting would be L+.140-G, which Is 425 + 140 —.200, and equals .365 in.) © 2011 Industrial Fasteners Institute Page 891IF14 RIVETS BREAK MANDREL BLIND RIVETS 2003 (R2008) —_- Table 2_ Application Data for Dome Head Style Break Mandrel Blind Rivets ist | Nom | Racormanced | Rcormeended Rivet Body Longin Sores | Rivet Drill Hole Size fat & L No. Stze Size Wax [Min ee nge ae a 050 aca w]e oars a | a] mt | ot00 | over | Se | er O00 ao | Sr oes so__| or ou a Oia a | es oars | Ste 3 7 4) 88 co0 , S| ar suse ‘ osz9 0.1250, nD) D8 46 313- 0.525 | re oso ao | sor ors a2 |S seo fa | Ser 1028 : se] 020 —125 300 & | Saenter oa s__ | ee~ 20 ou sm ce | 51378 3880 se | s70~ 200 oars 5 0.1562 = “_ ant 510 501 ~ 625 0.800 be | seb 730 ouses se | et—ars ‘080 se | are 1000 ire Ba | toons | 1300 ea —02) 125 25 ss | Saba tar oer eta 250, aso | ast ars O57 % | sr 200 o.700 are cio | ‘sor eas zs ® 0.1875, a ote piea 612 626 ~ 750 0.950, oa] —7st=075 7078 sie | re ic0 100 sis | toor-inas | 135 so | ites tao | 140 sz__| tasratare | tor ce] 000125 oars ee | “tas— 200 Osco se | aera 205 oes se | 376 800 reo : sto | “cor —aas ars 1 be | “ee 780 1000 5 0.250 F Seat oar 814 751-875 4.125 eis | 676,000 1250 ts | icons | 156 co | ttzontze0 | 100 sz | tatatas | too se__| tenis | i700 Swe z NOTES: 4. Alldimensions are in inches. 2. Recommended dril sizes are those which normally produce holes with the specified hole size limits. Page 892 © 2011 industrial Fasteners Institute]trite Rivers BREAK MANDREL BLIND RIVETS 2003 (R2008) ee Table 7 _Mandrel Break Loads of Break Mandrel Blind Rivets coe [9 [ wn [wml » | « | 0] «| @ [a fet | YAE"| timinum | mum | atm | Copper | aumnan | set | wonat | Shee | Sees tm [ Mona! T guminum| aumnum| str | swat | S25 | suo | ster | sieor | Stine oe Le [e|a 20_[_ aw [200 [am wee [= [200 | 275 [275 [= | 300 | a0] 0000 we Pept [250 [00 [sons [00 | —e80 | oso | an vex 250[ «co [| e00 | 00 | s00 | ano | eso —os0 | oso won |e [ 200 [25 [600 [00 [720 | 750 —e50_[ —v150 | 180 wwox [30 eo [eso | eso | —e80 | 000 | va00 | 1480 | _1a50 ee a nex | —400[ 225 | soso | soso |s210| v4s0_| 1750 [ 1000] 1900 ye t= ar00 es [450 | — | 1850 [ 2500 | a000 | —a0o0 Max = 7400 7250__| 1850 350 | 2000 | 3600) 3600 NOTES: 4. All loads in pounds. 2. Mandrel break load is defined as the load in pounds necessary to break the mandrel when setting the rivet. 3. Mandrel break load testing cen be performed with mandre! only, or as an assembly at maximum grip. 3.3.2. Tensile Strength. Rivets, except those described in 3.3.3, shall have ultimate tensile strengths not less than the minimum ultimate tensile strengths specified for the applicable size and grade given in Table 6 when tested in accordance with 2.2 of IFI-135. 3.3.3 Grade 20 rivets are not subject to either shear or tensile testing. For all other grades of dome head rivets with specified maximum grip lengths shorter than 1.0 times the nominal rivet diameter, and countersunk head rivets with specified maximum grip lengths shorter than 1.5 times the nominal rivet diameter, they shall not be subject to either shear or tensile testing. 3.3.4 Mandrel Break Load. While the rivet is being set, the axially applied load necessary to break the mandrel shall be within the limits specified for the applicable rivet size and grade in Table 7, when tested in accordance with 2.3 of IFI-135. 3.3.5 Blind Head Formation. The axially applied load necessary to upset the end of the rivet body, i.e., form the blind side head, shall not exceed 80 percent of the actual mandrel break load, when tested in ac- cordance with 2.4 of IFI-135. 3.3.6 _Mandrel Retention. Rivet body to mandrel retention 2 Ibs. rhinimum. “Mandrel head retention after setting 2 Ibs. minimum. 4, Test Methods. Tests shall be conducted in accordance with the test methods specified in IF 1-135. 5. Inspection. Rivets shall be inspected to determine conformance with dimensional, mechanical and performance ments. Inspection shall be as agreed upon between manufacturer and purchaser. In case of dispute following shipment of rivets, acceptability shall be determined in accordance with - the procedures given in IFI-137, Inspection and Quality Assurance for General Purpose Blind Rivets. req) Page 896 © 2011 Industrial Fasteners Institute]