BAB IV

NERACA MASSA DAN NERACA PANAS

Kapasitas Produksi : 60.000 ton/tahun

Waktu Operasi : 300 hari/tahun
Basis Perhitungan : 1 jam operasi

4.1. Neraca Massa

1) Neraca Massa Reaktor-01 (R-01)

Komponen Masuk (kg) Keluar (kg)

C2H4 26.532,7054 20.562,8448
O2 9.686,0928 3.777,5762
Ar 24.183,7522 24.183,7522
CO2 10.823,6412 13.325,5655
CH4 26.399,8999 26.246,6440
H2O 681,6209 1.877,8685
C2H4O - 8.333,4451
Total 98.307,7124 98.307,7123

2). Neraca Massa Absorber-01 (AB-01)

 Komponen Masuk (kg) Keluar (Kg)
Gas Liquid Gas Liquid
C2H4 20.562,8448 - 1.231,3431 5.331,5130
O2 3.777,5762 - 3.578,1790 199,3973
Ar 24.183,7522 - 23.663,5031 520,2491
CO2 13.325,5665 - 13.320,2694 5,2971
CH4 24.246,6440 - 26.058,2997 188,4248
H2O 7,2733 430.990,8491 - 430.998,1212
C2H4O 8. 333,4451 0,0603 - 8.333,4450
Total 96.437,1021 430.990,9094 81.851,5943 445.576,4475
527.428,0115 527.428,0118

3). Neraca Massa Stripper-01 (ST-01)

Komponen Masuk (Kg) Keluar (Kg)

Gas Liquid Gas Liquid
H2O 5.137.261,9610 430.998,1212 1.511,6586 5.566.748,4230
C2H4O - 8.333,5207 8.333,3316 0,1790
Total 5.137.261,9610 439.331,6419 9.844,9902 5.566.748,6020
5.576.593,6030 5.576.593,592

4). Neraca Massa Absorber-02 (AB-02)

Komponen Masuk (Kg) Keluar (Kg)

Gas Liquid Gas Liquid
C2H4 15.231,3431 5.331,5130 6.420,5553 1.142,3008
 O2 3.578,1789 199,3973 3.248,6399 528,9362
Ar 23.663,5031 520,2491 22.803,2343 1.380,5179
CO2 13.320,2694 5,2971 - 13.325,5665
CH4 26.058,4948 188,4248 25.746,7017 499,9235
K2CO3 - 13.320,2694 - 13.320,2694

Total 81.851,4948 19.565,1507 58.219,1312 43.197,5143

101.416,6455 101.416,6455

5). Neraca Massa Stripper-02 (ST-02)

Komponen Masuk (Kg) Keluar (Kg)

Gas Liquid
CO2 13.325,5665 13.282,9363 42,6302
H2O 94.905,025 2.191,478 92.713,548
K2CO3 13.320,6942 - 13.320,6942
Total 121.551,286 15.474,414 106.076,872
121.551,286

6). Neraca Massa Mixed Point-01 (MP-01)

Komponen Masuk (Kg) Keluar (Kg)

Gas Liquid
C2H4 6.420,5553 1.284,1111 5.136,4442
O2 3.248,6399 649,7279 2.598,912
Ar 22.803,2343 4.560,6969 18.242,5874
CO2 - - -
CH4 25.746,7017 5.148,3403 20.597,3614
 C2H4O - - -
Total 58.219,1312 11.642,8262 46.575,3050
58.218,1312

4.2. Neraca Panas

1) Neraca Panas Heat exchanger-01 (HE-01)
Panas Masuk, kJ Panas keluar, kJ
Q1 = 264.224,4593 Q2 = 23.337.102,3
Q3 = 32.288.288,77 Q4 = 9.215.410,928
QT = 32.522.513,23 QT = 32.552.513,23

2) Neraca panas Heater-01 (H-01)

Panas Masuk, kJ Panas Keluar, kJ
Q1 = 23.829.567,705 Q2 = 32.951.905,41
Qs in = 14.913.470,9 Qs out = 5.791.133,195
 QT = 38.743.038,605 QT = 38.743.038,605

3) Neraca Panas Reaktor-01 (R-01)

Panas Masuk, kJ Panas Keluar, kJ
Q1 = 33.418.090,92 Q2 = 33.208.573,72
q1 = 24.127.731,92 q2 = 86.170.471,15
  QR = -61.833.222,03
QT = 57.545.822,84 QT = 57.545.822,84

4) Neraca Panas Cooler-01 (C-01)

Panas masuk (kJ) Panas keluar (kJ)
Q1 = 9.628.041,197 Q2 = 632.145,689
QL in = 1.226.713,024 QL out = 10.222.608,53
QT = 10.854.754,22 QT = 10.854.754,22
5). Neraca Panas Absorber-01 (AB-01)
Panas Masuk, kJ Panas keluar, kJ
Q1 = 632.145,689 Q3 = 4.074.598,821
Q2 = 12.098.760,09 Q4 = 8.276.117,431
QL = -380.189,527
QT = 12.350.716,256 QT = 12.350.716,256

6) Neraca Panas Heat exchanger-02 (HE-02)

Panas Masuk, kJ Panas keluar, kJ
Q1 = 993.871.703,783 Q3 = 894.341.211,099
Q2 = 4.074.598,821 Q4 = 103.605.091,505

QT = 997.946.302,604 QT = 997.946.302,604

7) Neraca Panas Stripper-01 (ST-01)

 Panas masuk (kJ) Panas keluar (kJ)
Q1 = 379.447.930,7 Q2 = 698.795,310
Qs in = 894.341.211,099 Q3 = 993.871.703,783
Qs out = 59.426.990,94
Qv = 219.800.652,766
QT = 1.273.789.142,799 QT = 1.273.789.142,799

8) Neraca panas Cooler-02 (C-02)

Panas masuk (kJ) Panas Keluar (kJ)
Q1 = 716.844,796 Q2 = 59.278,333
QL in = 93.759,059 QL out = 781.325,495
QT = 840.603,855 QT = 840.603,828

9) Neraca panas Heater-02 (H-02)

Panas masuk (kJ) Panas keluar (kJ)
Q1 = 8.276.17,431 Q2 = 1.885.197,557
q1 = -7.577.695,770 q2 = -1.186.775,948
QT = 698.421,661 QT = 698.421,609

10) Neraca panas Absorber-02 (AB-02)

Panas masuk (kJ) Panas keluar (kJ)
Q1 = 1.885.197,557 Q3 = 14.376.485,830
Q2 = 17.235.205,030 Q4 = 4.743.916,757
QT = 19.120.402,587 QT = 19.120.402,587
11) Neraca panas Heat exchanger-03 (HE-03)
Panas masuk (kJ) Panas keluar (kJ)
Q1 = 14.376.485,830 Q3 = 22.994.652,105
Q2 = 25.854.470,962 Q4 = 17.236.304,687
QT = 40.230.956,792 QT = 40.230.956,792

12) Neraca panas Stripper-02 (ST-02)

Panas masuk (kJ) Panas keluar (kJ)
Q1 = 32.994.652,105 Q2 = 5.350.130,645
Qs = 3.545.259,783 Q3 = 456.083,678
Qv = 20.733.697,565
QT = 26.539.911,888 QT = 26.539.911,888

13) Neraca panas Cooler-03 (C-03)

Panas masuk (kJ) Panas Keluar (kJ)
Q1 = 5.350.130,645 Q2 = 590.773,048
QL in = 649.003,309 QL out = 408.360,897
QT = 5.999.133,954 QT = 5.999.133,945