Pre-Con ALL PRESTRESSED BEAMS CONCRETE TRANSFER STRENGTH (fc;) Giders should be designed for 0 maximum f= 34MPo to ensure a one day production cycle, If @ higher tronsfer strength is required by design, then the lowest value dictated by the design should be spectied Note:Higher tronsfer strengths may be achieved in overnight curing time, but not consistent Therefore o two day production cycle moy be required ond may increase girder cost if fej is Greater thon J4MPa, The transler strength should consider that for production ond hondling the supports ore at least 1200mm from the girder ends RECOMMENDED PRESTRESS JACKING FORCE. 9) Design for rmokimum Pj =78%(Fpy Aps). for worm weather production (>5°C). Design for maximum Pj =72%(Fpy (Ape), for cald weother production (<5°C). Notes: 1) Worm concrete in cold weather increases initial prestress losses by expending the cold stel strond ofter it has been stressed. A temperature correction is applied to the strand on the doy of production by increasing the jacking force sufficiently to compensote for this expansion. Thus, the design volue for P; is achieved. Designs ossuming worm weather production but requiring cold weather production may be mocified on Pre-Con shop drawings by reducing P; per strond ond adding strands to mointain the designers total P; per girder. 2) The maximum P; = 78% (Fpu )(Aps) allows for sippage correction to strand pull, so os rot to exceed the code volue of 80%. 3) Consideration should be given to lowering the jocking force on deflected strands due to Tocolized bending stress ot the droped location SHIPPING AND ERECTION DETAILS The shop drowings will indicate additional details including temporary post—tensioning in the top flonge cond/or temporary bracing to abutments ond piers os required. These details are designed by Pre-Con t ‘alow sofe handing of the girders considering additionat loteral foods due to roodway superelevation ‘and wind. This usuolly applies to CPCI 1600, 1900 and 2300 girders. Usdin: Substontol efor hos buen made Ia ensure Mel al dole ond inerrien Dis aston i eecrle, PreCon cannat cept respestity of ny errs oF oversights i the use of mali eri the pepoaton af enpeering plo. The degre: mus, engi Wal to teh gue con sulle [or expences ening judge. Ine pulcalon vs nae forthe ute by Ftesseel pesanrl tamper to aveuate te sgncance one uniohene of te corer ene cle fo ace export fr he eatn ofthe matrid i canlans Users ere ereauege fa llr comments fo Pre-Cor on the 5°C). 2% F pu [Aps ),for cold wecther production (£5°C). Notes: 1)Worm concrete in cold weother increoses intial prestress losses by expanding the cold steel strand offer it hos been stressed. A temperature correction is applied to the strand on the day of production by increasing the jacking force sufficiently to compensate for this expansion Thus, the design value for P; is ochieved. Designs assuming worm weather production but requiring cold weather production may'be modified on Pre-Con shop drawings by reducing Pj per strand ond adding strands to maintain the designers total Pj per cirder. 2) The maximum P; = 78% (Fou )(Aps) allows for slippoge correction to strand pul, so os not to exceed the code value of 80%, 3) Consideration should be given to lowering the jocking force on deflected strands due to localized bending stress at the droped location SHIPPING AND ERECTION DETAILS The shop drawings wit indicate additional detcils including temporary post-tensfoning in the top fionge and/or temporary bracing to abutments and piers os requited. These detoils ore designed by Pre=Con to allow sofe handling of the girders considering additional lateral loads due to roadway superelevation ‘and wind, This usually opplies to CPCI 1600, 1900 and 2300 girders Delmer Siblonsl allot hor ben made fo ensue taal dla ot inlrmalan in he publication if acute Pre-Con cost ccceplresponily of oy errors ov ovis inthe une of rele! er inthe prepa of enjnenng las. The deter ens reogate tha to design gude cen subsite for experancea engnewing cgment Ths pico is leon forthe use Prolessonopersnes compen Io eoucte the sgnlcarce tn imisins oe colete ond le to ezep respon (ot the ‘opatan of the mater t conins Uses ore encouraged to flr comments to Pre-Con onthe calen ore tapers lor Impravemen. Guesionseancering be sauce ond garvaen of any mleal inthe eesgn gue Stoue be ected ta Pe=Con oct B04 PRODUCTION & HANDLING NOTES SK-1Pre-Con PRESTRESSED "I" GIRDERS a GIRDER SPACING (mm) 3500 2500 2000 + Os | o 1500 1000 TTT TIT T TTT a 15 20 Prd 30 35 40 45 50 GIRDER SPAN’ (m) Notes: 1) The 9 dnd spacings ore p costs. Please con! fengths in the $4 MPo ronge. Greater girder spans require higher concrete strengths which may involve higher 1 information in these sitvalions 2) Overweight specio! hondling ond shipping considerations ore required for spans over 34m. 3) The information contained in tne gaph is © guide onl. cron SPACING GUIDE (SINGLE SPAN) SK-4Pre-Con PRESTRESSED "I" GIRDERS T “SECTION PROPERTIES Rien) *H Gay 1 Yelm) Yas) 5, TOS, Om) - - 200 S00 #9900 ___¥8660 z Tea Gi 10460082560 Te 137600 755 70 207 220800 | Pa 1900. | SE5375 "360" 291700 1 (Corer aio” | 67575 #21980 Ties -sagv00__376600) *aaseD ON A 0! (SITY OF 24.5 KN/m? DATE: oct. 2004 SECTION PROPERTIES SK-3Pre-Con PRESTRESSED "I" GIRDERS g ; 2 iS . S ° il ; ° re a # BI a : aa y $ 3 ; 5 8 e CPCI 1200 CPCI 1400 CPC! 1500 TO CPCI 2300 OTE: All dimensions in millimetres oct 7008 STANDARD STRAND LOCATIONS SK-6Pre-Con PRESTRESSED "I" GIRDERS 3500 a 2500 —+— 2000 GIRDER SPACING (mm) GP 1500 — - - | 1000 7 opt mT 1S 20 25 30 35 40 45 50 GIRDER SPAN (m) Notes: 1) The graph is bosed on girder release strengths in the 34 NPo ronge. Greater gier spons fond spacings ore possible but wil likely require higher concrete strenglhs which moy involve higher casts, Please contect Pre-Con for further information in these situations 2) Overnight speciol handing and shipping considerations ore requved fer spans over 34m '3) The information contained in the groph is @ guide only. SPACING GUIDE (MULTI-SPAN) SK-5Pre-Con PRESTRESSED "I" GIRDERS 15M Qn Qn i Oy, 30+e | ( (ryP,) . | SUPPORTED ON ~ 15M PRESTRESSED STRAND NN OR P.B.M. STE / 15M +} ww LS bs (nP.) \ TYPE 1 TYPE 1 (011) \ TYPE 2 . 1 STIRRUP ASSEMBLY BENT \— USE THIS TYPE OF CLOSURE onty WHERE THERE ARE ROWS OF STRANDS FULL EL rH THEE ‘s SECTION ‘A’ (FOR SMALL SKEW ANGLE WHERE DIM.'x'< DIM.'S') 6 STIRRUP ASSEMBLIES BENT uy 2 STIRRUP ASSEMBLIES SKEWED SECTION ‘A’ (FOR LARGER SKEW ANGLE WHERE DIM.'X’> DIM.'S’) NOTE: All dimensions in millimetres DATE: oct. 2004 TYPICAL STIRRUP DETAILS SK-8Pre-Con PRESTRESSED "I" GIRDERS GROUP 3. — ~ 2 GROUP 2 — > croup | ——— 5 vuveun, SLOPE 16 re A—s FOR ANY STRAND SPACING > 100mm HOLD-DOWN LIMITATIONS NOTE: All dimensions in millimetres. HOLD—DOWN STRAND PATTERNS SK-7PRESTRESSED "I" GIRDERS ABUIMENT INTERIOR GIRDER EXTERIOR GIRDER PLAN VIEW (TYPICAL FOR ALL GIRDERS SIZES) x75 V sl MOVED UP OR DOWN’ INTERFERING WITH PRESTRE 1524 << / STRAND (SEE SK-11) Nini | SEE TABLE FOR NUMBER OF HOLES { SECT. ‘A’ {cer | DOWELS (SUPPLIED BY OTHERS) | airoer MAX. No. Bor Size Length | 900 a2 eee Z| 1200 =a] 1400 _| [1500 | 1600 | 3 NOTE: All dimensions in millimetres INTEGRAL ABUTMENT DETAILS SK-10Pre-Con PRESTRESSED "I" GIRDERS SKEW ANGLE \ \ gpoeR Enos sxewen | 1 OD 10, MANTA ' Grestante To GAIT | | wa ; NY | _exTeRIOR oROER PLAN VIEW (TYPICAL FOR ALL GROERS SIZES) os 3/4" ECOF INSERT SECT. ‘A’ ANGLE = 0" FOR SKEW TO 7.57 ANCLE = 15° FOR SKEW 7.5 10 225° ANGLE = 30° FOR SKEW 225° 10 37.5" “EQUAL TO SKEW | ANGLE NOTE: AI dimensions in_ millimetres oct 3004 DIAPHRAGM CONNECTION DETAILS SkK-9PRESTRESSED "I" GIRDERS Note: Similor interference occurs for stirrups ‘spocing ot 75 ond 100 ¢/e e150 (STIRRUP & SLOT INTERFERENCE) | To 22.5) SKEW = 22.5 10 375° iy Prt ‘DESIGN REQURES SPACED TO Woe r NYO SLOTS SKEW = @ 10 75° ‘ID SLOTS SKEW = 75° TO | Jue oF sesurs) DESIGN REQURES SPACED'TO NOD STS KEM = 225 TO 37S" REQURES St SECTION ‘A’ DETAILED TO AVOID STIRRUP AND SLOT INTERFERENCE Dike Fer exteor gers wh insets se same slp apg os elle for prduclon sing inset i fe of ok NOTE: All dimensions in_millimetres DATED oct. 2008 STIRRUP SPACING AT DIAPHRAGM DOWELS SK-12Pre-Con PRESTRESSED "I" GIRDERS 210M BARS AROUND EAC ‘VERTICAL SLOT O8 INSERT {i bikECiON’ shown © [| | “a J or ne x seo odes J 350 | (re. row 7 rows oF ors) S| ELEVATION STIRRUP 13 © STRANDS 210M oans Ged Yo" stiknuPs) aX L— SECTION ‘A’ NOTE: All dimensions in millimetres DATE: oct, 2004 DIAPHRAGM DOWEL HOLE REINFORCING DETAIL SK-11PRESTRESSED "I" GIRDERS ASM BAR, (90 0.0.} BAR (125 0.0.) /4 REQD £00 CPCI 900 CPCI 1200 P.M. BARS TIE STRAND THROUGH STRAND SLOT iN FORM BULKHEAD (TYPICAL) NSM BAR (125 0. 15M BAR (125 0.0} 6 REO'D y6 REQO 20M_BAR (125 0.0.) / 8 REQD / CPCI 1900 CPCI 2300 SECTION ‘B’ Note: Reinforcing details shown os per OPSD - 3701.000 dated NOV. 2001 REV, 1 NOTE: All dimensions in millimetres eon P.B.M. REINFORCING DETAILS SK-14Pre-Con PRESTRESSED "I" GIRDERS ELEVATION [ss | seco 25M BAR ~ 5 ‘SUPPLIED BY OTHERS gi P.BM, BARS PLACED SECTION ‘A’ Pcie GIRDER & ~_ 20M _ NOTE: Ail’ dimensions millimetres.) peraaon | P.B.M. REINFORCING DETAILS SK-13Pre-Con PRESTRESSED "I" GIRDERS ;5-8_mm FORMED SEPARATION FRONT EDGE OF PLATE ACCOMODATE. THERMAL BEVEL ya BEARING PAD 1 a | BY OTHERS KS ELEVATION SECTION ‘A’ Note: Bevel plotes ore required. hen, the octucl i rade, deletions ond da (Re enniturt Slope oekarose by stg CPCI 900 CPCI 1200 CPCI 1400 TO 2300 NOTE: All dimensions in_ millimetres BEARING SOFFIT BEVEL PLATE DETAILS SK-—16Pre-Con PRESTRESSED "I" GIRDERS TYPICALLY DIFFER H END OF GIRDER HIGH END cPCl UNDERCUT DETAILS GIRDER | DIM, ‘A" | DIM. "BY | DIM. ‘C’ MAX. SLOPE 900 450 | | | s26m | 1400650 [912 15,18 | 9,12, 15, 18 | 28% 1500 650 | AS REQUIRED BY | AS RED. BY £1,854 1600 HE DESIGN | THE DESIG = [1900 | | : (2300 | J Notes: 1) The actual slope ot the bearing soffit depends on the structure grode ‘G', dellections ‘0’ ond comber A the low end, 'B’ is o fuction of +6-D4C. Al the high end, ‘C’ is @ function of ~C-D+C. Therefore Bond 'C’ moy differ 2) For girders 1g maximum slope shown foble, bevel plates must be used ot the beorings ad of undercutting the soffit. (See SK=1 reduced cover to the bottom flange stirups of the must be addressed in the design NOTE: Ail dimensions in millimetres BEARING SOFFIT UNDERCUT DETAILS SK-15Pre-Con POST-TENSIONED "I" GIRDERS = ‘SECTION PROPERTIES | SECTION Gam) WNT) Cty km) S Corny RTO [696375 sos 475300 406300 [eozmgow)] 1257690 30.32 6211001768; 7531600 PCL 2450A [8558002097 712180, 1228 580100 (eantees| ee — soso — aes ae a j cen D ON A DENSITY OF 24.5 kN/m* 610 CPCI 23004 END BLOCK & TAPER LENGTH THROUGH WEB CPCI 24504 END BLOCK & TAPER LENGTH THROUGH WEB — Ly Side form lengths 12190 & 2 @ 6535 ‘above {o opposite end block {for ‘continuous. girder) al [190 m lengths multiple of 1950 up to 28750 to opposite end bio (er continuous girder) cess 2004 SECTION PROPERTIES Note: Other girder lengths ore possible, but may involve higher costs. Please contact Pre—Con for further information in these situations. NOTE: All dimensions c in millimetres DATE SK-18Pre-Con POST-TENSIONED "I" GIRDERS 940 + I 2300 Eee hes CPCI 2300A (END BLOCK) 1210 —*) Siomae i pee CPCI 2450A CPCI 2450A (END BLOCK) Nore: Al cimensions in. millimetres DATE: oct. 2008 SECTION DIMENSIONS SK-17Pre-Con PRESTRESSED HOLLOW SLABS 1220 } a | oP 7 gh [ire] 3-VOIDS 355]3e5 |2ss, @ 2050" * S$ 300 S 400 8| al 8] 2=voIDS @ 3058 wide slabs ore also ovoilable the centre void removed 2) All dimensions in millimetres, eericon SECTION DIMENSIONS SK—20Pre-Con POST-TENSIONED "I" GIRDERS ANGLE WELDED TO SPLICE BARS IN GIRDER STB, RECESS IN GIRDER — (OunnaY Se BY OESIGN) (250, BAR PROJECTION g PROJECTING DOWELS TO DIAPHRAGM TOP VIEW @ SPLICE fe SECT. ‘B’ 7s «sc L/P L COUPLE? DIAPHRAGM O L_. (QUANTITY, Si DIMENSIONS BY DESIGN) LI 1s ELEVATION @ SPLICE es Splicing Ser ta T)Aign ier segments on gd tenporry supports DET. ‘c 2) Couple ali ducts for post-tensioning 3) Form and pour concrete in splice 4) When concrete in splice reaches strength specified, post-tension ond gout ducts, [Postctensoning by others NOTE: 5) Weld top bars ond ongles at spice A dimensions periaaed GIRDER SPLICE DETAILS SK-19Pre-Con PRESTRESSED HOLLOW SLABS 0 GIRDER SPAN (m) Notes: 1) The information contained in the graph is 0 guide only. 2) Graph is based on girders placed side by side 3) The graph is bosed on girder releose strengths in the 30-35 MPo range ) DATE: oct. 2008 SPAN GUIDE SK—22Pre-Con PRESTRESSED HOLLOW SLABS { section _— ____ SECTION PROPERTIES FW G/m) | GOFmmt) “3300 rm 5 S400 $500 ‘S 600 * BASED ON A DENSITY OF 24.5 kN/m* 5 =5 (10° mm?) 300 oct po4 SECTION PROPERTIES SK-=21Pre-Con PRESTRESSED HOLLOW SLABS ~ se ATER STRPPAG {re eee alee ra ae ee 15M BARS—_[ a1 15M BARS STRUCTURAL WELD — Note: / N= 15M BARS yg TSM ors ae offset fom £42 @ DRAIN HOLE corner due o deflected strand. EACH END OF VOID = AT INTERIOR VOID AND SOLID SECTIONS NOTE: All dimensions in millimetres son TYPICAL STIRRUP DETAILS SK-24Pre-Con PRESTRESSED HOLLOW SLABS 4550.8 c/e (TYP) TI ]S 300°= 2 SPC 1016 203.2 3048 406.4 END PATTERN GROUP 3 GROUP 2 ¢ AS REQUIRED BY DESIGN C- GROUP 1 PATTERN AT HOLD-DOWN WwaxiMuW_ HOLD-DOWN, F178 KN/GROUP/SIDE MAXIMUM SLOPE. 1:6. FoR ANY STRAND INN EQUAL | BY DES! oo BY DES! \\ SPACING 2 1000mm HOLD-DOWN LIMITATIONS: in. millimetres oct Soe STRAND PATTERN DETAILS SK-23Pre-Con PRESTRESSED BOX GIRDERS SECTION PROPERTIES | SECTION | Ww (ifm) We Velen) 898 (0mm) | [B70 | een 2o E 350 83650 _B 800 482850 11.83 400 —_-103300 B 900 | 50a aa 450 =] (8 4000 532880 13.05 __ 500 5} * Based on o density of 2: kN/m! oct 208 SECTION PROPERTIES SK—26PRESTRESSED BOX GIRDERS Pre-Con B 900 B 800 B 1000 Notes: 1) 915 wide slabs are clso ovcilobie. 2) All dimensions in millimetres DATE: ‘ocr, 2008 SECTION DIMENSIONS SK~=25Pre-Con PRESTRESSED BOX GIRDERS 21 @ 508 = 10668 | 176.2 END PATTERN GROUP 3 croup 2 § AS REQUIRED BY DESIGN cROUP PATTERN AT HOLD-DOWN MAXIMUM HOLO-DOWN Fg 178 kN, ROUP/SIOE MAXIMUM SLOPE 1:6 AN FOR ANY STRAND 36 BY _DESIGNE! SPACING > 100mm HOLD—DOWN LIMITATIONS ooh 04 STRAND PATTERN DETAILSPRESTRESSED BOX GIRDERS Pre-Con HLL ° 15 20 25 GIRDER SPAN (m) Notes: 1) The information contained in the gr 2) Graph is based on girders p 3) The groph is bosed on girder releose strengths in 30-35 MPo range. the SK~27 oct 2604 SPAN GUIDE7 PRESTRESSED HOLLOW Pre-Con SLABS & BOX GIRDERS 100 ¢ HOLE FLED GROUT OR SELF-LEVELLING POLYURETHANE SEALANT AFTER PLACING DOWEL (QUANTITY AS REQUIRED BY DESIGN) Not 4 NON SHRINK Note: Abulments must be held down to this level — unl girders ore erected. CONTINUOUS STRIP BEARING (BY OTHERS) DOWEL (BY OTHERS) IF REQUIRED BY DESIGN ELEVATION BEAM TO ABUTMENT (PINNED) BAR (QUANTITY & AS REQUIRED BY DESIGN) p20 eames 600) Notes: 1) Mox. bar size is 20M. 2) Locote lower bars at son as (per SK-28) 15M = 256 20M = 30% Note: Abulments must be held down to this level — Until girders are erected. TS-conTINUOUS STRIP BEARING (BY OTHERS) ELEVATION BEAM TO ABUTMENT (INTEGRAL) NOTE: All dimensions ( in millimetres oct 2008 ABUTMENT CONNECTIONS SK—30Pr ‘e-Con PRESTRESSED BOX GIRDERS 15M BARS 130 f RUCTURA i140 15M BARS i Sa 6=_15M BARS Sh 50 | Note: 15M bors ore offset from comer due to deflected strong ‘eM BARS__— 2 15M BARS 1 A INTERIOR VOID SECTION 30@ DRAIN HOLE EACH END OF VOID 15M BARS 150 VisM corner bors lovered } ws \fbe tebe et co 32 — STRUCTURAL 15M_BARS a en oe Ts ¢ H 6—_15M_BARS iso | i oe I 15M BARS “TTS . T180 \ 15M BARS 50 AT SOUD SECTION [| NOTE: All dimen och 3608 TYPICAL STIRRUP DETAILS SK-29PRESTRESSED TRAPEZOIDAL GIRDERS ne eC x eS st vio wra__tsee—_tove teapot 2 z Tas as ae 30 367 Bh a oo ae SO oe 32000 geakco SaS700ge8700 —vo72300—11se300 _reesea0 1535200 | eam) 16.38. a9 221 2627 28.38 30.53 3a 89590 258260 342260 447510 960260 698030 856320 Tas ES 588 775, et 57 940 32 Tats 68500" TaawcdSes00 esto aestoo”Ssasadevia00_sesio0 EGevme[ Tors 151600" Zoso0 zee s35300" «1160520098400 7os00 __a2ie00 ) *Bosed © density of 24.5 kN/m? NOTE: All dimensions in millimetres DATE: ocr. 2004 SECTION DIMENSIONS & PROPERTIES SK=32Pre-Con PRESTRESSED HOLLOW < SLABS & BOX GIRDERS 50 CHAMFER (TYP) PLAN VIEW NOTE: Ail’ dimensions in millimetres DATE: oct, 2008 SKEWED END DETAILS SK-31. PRESTRESSED Pre-Con TRAPEZOIDAL GIRDERS 20 “2186 —«a82=SCBSCSCSCHYSCST SCA x x x x x x x x 12915721524 16781829 1981234288 a 86 Be 589 6s 29 wT m7 76 SC«STD 2 4 e 3 79 e 763100 79900 1008300 1147400 __1zeB100 1443600 1608700 1783500 1967800 2162100, Sw (e/m) | 18.70 21,56 24.85 9 3 38.57. 3941 43.70. 48.21 (10%mm*)| 61470 100480 153190221750 ~~ 308360 _—-«15370~—~S45280 700580 a elm) [373 455 i a1 a on Yemen) 341 612 678, 741 800 i(10%mm)| 164800 220800 80800 _—SSi700 426000 _—s07600 596300 ,(10°mn)| 113600 164200 226000 299600 ses400 asei00 s9ez00 *Bosed on o density of 24.5 kN/m? NOTE: All dimensions in millimetres eee 4 SECTION DIMENSIONS & PROPERTIES (@ END BLOCK) SK-33.