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10 1 1 666 8722 PDF
10 1 1 666 8722 PDF
ISSN 2079-2115
IJEE an Official Peer Reviewed Journal of Babol Noshirvani University of Technology
DOI: 10.5829/idosi.ijee.2012.03.02.0071
BUT
Key words: Ash; Biomass; Corrosion; Combustion; Fouling; Proximate Analysis; Slagging
Corresponding Author: Beena Patel, Department of Abellon CleanEnergy Ltd., Research and Development,
Sydney House, Premchand Nagar Road, Bodakdev, Ahmedabad-380054, India.
Tel: +91-79-66197777, Fax: +91-79-66309341, E-mail: beena.patel@abelloncleanenergy.com.
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Iranica J. Energy & Environ., 3 (2): 123-128, 2012
Development of technologies for multiple fuel firing region. Constituents of biomass depends upon sources
option made biomass as cheap and effective fuel. from which biomass is collected and method of
However, large amount of impurities in various biomass preparation of biomass. The papers deals with the various
made lot of nuisance to boiler operation. A major problem biomass related properties and combustion related
observed due to fouling and corrosion of boiler heat- problems.
exchange surface by deposits [8]. These are often hard,
strong adherent and not easily removed by on-load Testing Procedure: Biomass samples were collect from
cleaning techniques such as sequence soot blowing. Ahmedabad district of Gujarat State. Authenticity of
They affect all surfaces from the tubes in the combustion sample were confirm with the agricultural expert team of
chamber to the coolest metal surface of the air heater our R & D division. Collected biomass were chopped in
where they may be so corrosive that frequent air heater small piece and kept in oven at 105 oC for overnight. Next
maintenance is necessary. As deposits develop, gas day remove the sample cool in open atmosphere and
passages may be reduced until the load can no longer be subjected to analysis as described methods by
maintained. Speight [14].
A large variety of biomass fuels are available in
market. Depending on the homogeneity of fuels, RESULTS AND DISCUSSION
conversion technology used and plant design the right
fuel is chosen. Different standardization is used to Proximate Analysis: It gives moisture, ash and volatile
produced energy from biomass fuel [9-10]. In broad way matter on percentage weight basis. Table 2 shows
biomass can be classify as shown in Table 1. proximate and calorific value of few biomass samples.
These products are directly used as a fuel in a
specially designed boiler. Some of the biomass products Moisture: Moisture in the fuel has following effects.
are directly use as a fuel, but some biomass required some It absorbs a part of heat liberated in the combustion
process [11 -12]. In this method biomass such as wood or process. As a result net useful heat available from fuel
other first cut into small pieces and latter these pieces are reduces, furnace temperature reduces and heat loss from
crushed in a machine to get fine powder. This powder is stack increases [15]. If stack temperature is below 150°C
used as a fuel for furnace. As the cost of heating with the chances of vapor condensation are higher. If the fuel
natural gas and fuel oils continues to rise business is contains Sulfur then the risk of H2SO4 corrosion of heat
being pushed towards the use of biomass fuels for heat recovery unit, ID fan, ducting and chimney is higher.
generation. This gives the user two major tasks to Moisture also lowers the rate of combustion, particularly
undertake sourcing of an economic, readily available in case of large size of fuel pieces. High amount of
biomass fuel and sourcing of the required firing moisture may pose problem in fuel sizing, conveying,
equipment to burn this fuel. feeding etc [16]. In terms of moisture content, the biomass
For effective utilization of biomass fuel, the fuel can be made into two categories one is high moisture
knowledge of their characterization is essential [13]. (>40%) Biomass fuel consist of bagasses, sludge, wood
The constituents of biomass fuel varies from region to bark, etc, the other one of low moisture (~6 to 16%) group
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Iranica J. Energy & Environ., 3 (2): 123-128, 2012
will have Juliflora, cotton and chilly stalk, rice husk/straw It sticks to grates and refractory walls and causes
etc. The high moisture content in biomass will impact the damage. Fuel firing and ash removal also becomes
overall feasibility of the energy production by following difficult. Ash characteristics includes type of ash which
ways: is basic indicates that the fuel is alkaline in nature.
The more water content would lower heating value The ash analyses shown in Table 2 are from typical
resulting into lower fuel efficiency. The more water fuel biomass samples collected and analyzed. Variations
contains would require bigger boiler volume resulting into particularly on the % (Na2O & K2O) in the fuel ash will
more expansive boiler. Transportation of water is not persist typically from 10 to 45%, since these are great
feasible. Further most automation systems can not react dependent on soil condition, type and quality of fertilizers
to rapid variations in moisture content resulting in used for cultivation. Higher the alkalies, higher are the
incomplete combustion which increases emissions. fouling of connective surfaces. Ash composition together
with sulfur and chlorine contents in biomass fuels are the
Ash: Ash is the incombustible solid mineral matter in the main factors which have an impact on the risk of bed
fuel. It mainly contains silica (SiO2), Alumina (Al2O3), Iron agglomeration in fluidized bed boilers and on the rate of
oxides (FeO, Fe2O3), CaO and MgO etc. At higher boiler fouling, deposit formation, slagging and
temperature, the ash fuses/soften and forms clinker superheater corrosion. Significant differences in
that entraps combustible matters and prevents proper combustion properties of biomass is observed on the
air distribution. This lowers combustion efficiency [12]. basis of their ash composition [17].
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Iranica J. Energy & Environ., 3 (2): 123-128, 2012
The ash fusion and clinker formation formation Broadly there are three stages of combustion: Evaporation
depends upon melting point of the lowest melting of moisture from fuel, Distillation of volatile matter from
component, the distribution of minerals in the fuel, fuel and its subsequent combustion in the furnace space
reaction condition in the furnace (In reducing atmosphere, and finally combustion of fixed carbon.
Fe2O3 is reduced to FeO that reduces ash fusion
temperature at the surface of fuel particles causing Biomass Combustion Problems: When biomass is
agglomeration and clinker), duration for which fuel/ash is burned, ash is formed. Ash passing through the boiler is
exposed to high temperature. Longer the duration of subjected to various chemical reactions and physical
exposure, higher the chance of clinker formation, Supply forces that lead to deposition on the heat absorbing
of pre-heated primary air increases bed temperature surfaces. The process of deposition and the structure of
leading to clinker formation. deposits are variable due to a number of factors like
particle composition, particles size and shape, particles
Volatile Mater: On heating of biomass fuels, volatile and surface temperature gas velocity flow patterns and
matter (flammable gas and smoke) is liberated. This burns other factors influence the extent and nature of deposits
as visible flame on supply of sufficient air, time, [15]. Mainly two types of combustion problems take
temperature and turbulence [12]. If volatile matter in the place. (1) Agglomeration, fouling and slagging and (2)
fuel is higher, then large amount of secondary air with corrosion.
high pressure need to be supplied at strategic location for
effective combustion. Complete combustion of volatile Agglomeration, Fouling and Slagging: Agglomeration,
matter leads to dark smoke, heat loss, pollution hazard and fouling and slagging are the three different deposition
soot deposition on boiler surfaces. mechanism takes place at high temperature area of boiler.
Agglomeration: Modern agricultural techniques involves
Ultimate Analysis: Ultimate analysis of fuel gives its large amount of fertilizer usage for more and more yield.
chemical constituents such as carbon, Hydrogen, Potassium and Sodium are the main constituents of these
Oxygen, Nitrogen and Sulfur and total mineral matter [13]. fertilizers. When agrowaste of the fuel are used as fuel in
This analysis helps in estimating theoretical air required the boiler for stem generation, the main characteristic of
for complete combustion, fuel gas generated per kg of fuel the ash content high amount of alkali mainly potassium
fired, water vapor content in the flue gas, sulfur content and sodium oxides [15]. These alkalies causes
of flue gas and calorific value of fuel which depends upon agglomeration and sintering of ash leads to clinker
carbon and hydrogen content of fuel. Table 3 shows formation when fired on grates where combustion
mineral content of few biomass samples which are temperatures exceed more than 1000°C [18, 19].
important for combustion of biomass.
Fouling: Ash analysis of various fuels indicate presence
Combustion: The mechanism of biomass fuel combustion of alkalies which are mostly high concentration of Sodium
is quite complex and varies with type of biomass, its and Potassium oxides. Presence of high silica along with
constituents of proximate analysis, type of boiler, these high alkalies creates problem of agglomeration as
distribution of air, temperature in the furnace and fuel bed, well as fouling on super heater/convection bank tubes.
residence time, reducing or oxidizing atmosphere, amount Basic components of ash are CaO, MgO, Fe2O3, Na2O,
of excess air, sizing and segregation of fuel, etc. [15], K2O while acid components are SiO2, Al2O3 and TiO2.
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Iranica J. Energy & Environ., 3 (2): 123-128, 2012
Slagging: Slagging is the formation of molten, partially premature to judge the effectiveness of the present
fused or re-solidified on furnace walls and other surfaces policies for renewable energy in India. But proper
exposed to radiant heat [5, 19]. Slagging can also extend understanding of biomass with their contribution in
into the convection section if gas temperature are not energy generation, applied polices would enhanced
sufficiently reduced. Over a period of time, a base biomass penetration and bring environmental & social
deposit begins to develop on the heat transfer surfaces. benefits.
The settling of fine ash particles or the gradual
accumulation of the particles initiates the base deposit CONCLUSION
with very low melting point constituents. As the base
deposit thickness increases, the temperature at the Biomass samples from different sources and its types
outside face increases significantly above the tube needs to be characterized for its proximate analysis and
temperature. Eventually the melting point of more of the other metal impurities. Different agricultural biomass
ash constituents is exceeded and the deposit surface residues have high alkali matter and therefore creates
becomes molten. The process then becomes self- combustion related problems during firing in various
accelerating and the plastic slag trapping all the impinging boilers. Prior knowledge of biomass type and its chemical
ash particles. composition would help in understanding combustion
related problems for biomass based energy generation.
Corrosion: Corrosion problem in biomass fired boiler is
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