Bosch Reman PDF

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Bosch Premium 100% Reman Starters

16

Full-load tested 15

to meet OE 1

3
manufacturers’ 14
amperage,
voltage, torque, 13
and RPM 11
10

specifications 9
2

Choix Professionnel 7
5
12
4
6

1 Preferido
Solenoid por Profesionales Armature
9
- Tested for continuity, pull in and hold - 100% checked for continuity, gauged and straightened
strength - Replaced with new if it does not meet strict Bosch
specifications
2 Shift lever
- Dimensions checked and aligned for proper throw out and 10 Permanent magnets
engagement - Tested for field strength

3 Housing & mounting surfaces 11 Commutators


- Mounting holes inspected and all threaded holes - Remachined to tight Bosch specifications
re-tapped or replaced with stainless steel threaded - Replaced with 100% New as required
inserts for easy installation
12 Brush plate holder
4 100% new snap rings - Realigned and replaced as needed

5 100% new bushings/needle bearings 13 100% new brushes

6 Pinion gears 14 Seals & gaskets


- Chamfer checked and replaced if needed - Replaced per original equipment

7 100% new roller springs 15 100% new solenoid cap

8 Shafts & splines 16 100% new contact surfaces in solenoid


- Lubricated with OE specified grease providing protection
from -40˚F to +302˚F

Built for Extremes of Heat, Cold and High Demand


17012075
Bosch Premium 100% Reman Starters

Features Benefits
Load tested for OEM torque, amp draw, and RPM Ensures cranking performance and reliability

All seals and gaskets replaced per original equipment Water and oil tight for longer service life
All electrical connections re-soldered Ensures electrical conductivity under high load
All components 100% cleaned and corrosion protected Eliminates failure of electrical and mechanical components due
to contamination

Solenoid
Completely disassembled Allows complete inspection and testing of all components
100% new terminal hardware Improves electrical connections

100% new contact surface Ensures maximum cold starting current

100% new high temperature cap Prevents failure due to current leakage under heavy load
100% copper winding tested Ensures proper performance under severe conditions
100% pull/hold tested Eliminates potential unseen sources of failure
Field coils
100% tested for insulation and continuity Weak, shorted, and open fields replaced with new for ensured
maximum torque performance
Permanent field magnets
100% tested for field strength Ensures maximum torque performance
Armature
100% tested for insulation and continuity Weak, shorted, and open armatures replaced with New for
ensured high torque performance
100% alignment gauged and straightened Ensures specified clearances for maximum torque performance

Commutator
Machined to < .05 mm run-out Eliminates brush bounce for longer life and maximum power
100% gauged to rigid Bosch diameter specifications or re- Ensures longer life
placed with 100% new
Brushes
100% new brushes Longer life and maximum power
100% new springs where available Eliminates brush bouncing and excessive arching for longer life
Brush plate/holder gauged and realigned Properly aligns new brushes for maximum life and performance

Bushings/bearings

100% new armature support bushings/bearings and gear train Ensures maximum life and performance
bushings
Drive end
100% new bushings Delivers maximum torque and ensures more positive starts

100% new rollers, springs, and cap Eliminates starter clutch slippage

100% pinion gear chamfer gauged Ensures proper engagement and reduced ring gear wear

100% high temperature OE quality lubrication on all pivot and Ensures efficiency of drive engagement between -40F to 302F,
contact points reduces wear and load on stress and friction points
Shift lever gauged Ensures perfect drive engagement

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