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Appl Microbiol Biotechnol (2002) 59:409–418

DOI 10.1007/s00253-002-1061-1

MINI-REVIEW

G. S. Hoondal · R. P. Tiwari · R. Tewari · N. Dahiya


Q. K. Beg

Microbial alkaline pectinases and their industrial applications:


a review

Received: 3 April 2002 / Revised: 27 May 2002 / Accepted: 1 June 2002 / Published online: 3 July 2002
© Springer-Verlag 2002

Abstract The biotechnological potential of pectinolytic industrial processes. Microbial enzymes are routinely
enzymes from microorganisms has drawn a great deal of used in many environmentally friendly and economic in-
attention from various researchers worldwide as likely dustrial sectors. Environmental pollution is no longer ac-
biological catalysts in a variety of industrial processes. cepted as inevitable in technological societies. Over the
Alkaline pectinases are among the most important indus- past century, there has been a tremendous increase in
trial enzymes and are of great significance in the current awareness of the effects of pollution, and public pressure
biotechnological arena with wide-ranging applications in has influenced both industry and government. There is
textile processing, degumming of plant bast fibers, treat- increasing demand to replace some traditional chemical
ment of pectic wastewaters, paper making, and coffee processes with biotechnological processes involving mi-
and tea fermentations. The present review features the croorganisms and enzymes such as pectinases (Bajpai
potential applications and uses of microbial alkaline pec- 1999; Bruhlmann et al. 2000), xylanases (Beg et al.
tinases, the nature of pectin, and the vast range of pec- 2000a, b), cellulases (Bajpai et al. 1999), mannanase
tinolytic enzymes that function to mineralize pectic sub- (Montiel et al. 2002), α-galactosidase (Clarke et al.
stances present in the environment. It also emphasizes 2000), and laccases and ligninases (Bajpai 1999; Onysko
the environmentally friendly applications of microbial 1993), which not only provide an economically viable
alkaline pectinases thereby revealing their underestimat- alternative but are also more environmentally friendly
ed potential. The review intends to explore the potential (Viikari et al. 2001).
of these enzymes and to encourage new alkaline pectin- Pectic substances are ubiquitous in the plant kingdom
ase-based industrial technology. and form the major components of middle lamella, a thin
layer of adhesive extracellular material found between
the primary cell walls of adjacent young plant cells. The
Introduction enzymes hydrolyzing these pectic substances are broadly
known as pectinases, and include polygalacturonases,
Enzymes were discovered in the second half of the nine- pectin esterases, pectin lyases and pectate lyases depend-
teenth century, and since then have been extensively ing on their mode of action (Alkorta et al. 1998). Pectin-
used in several industrial processes. Enzymes are ex- ases are produced from a wide variety of microbial
tremely efficient and highly specific biocatalysts. With sources such as bacteria (Dosanjh and Hoondal 1996;
the advancement in biotechnology over last three de- Kapoor et al. 2000; Kashyap et al. 2000), yeast (Blanco
cades, especially in the area of genetics and protein engi- et al. 1999), fungi (Huang and Mahoney 1999; Stratilova
neering, enzymes have found their way into many new et al. 1996) and actinomycetes (Beg et al. 2000a, b;
Bruhlmann 1995).
G.S. Hoondal (✉) · R.P. Tiwari Microbial pectinases have tremendous potential to of-
Department of Microbiology, Panjab University, fer mankind. The acidophilic pectinases have extensive
Chandigarh 160 014, India
e-mail: gshoondal@rediffmail.com applications in the extraction and clarification of fruit
Tel.: +91-172-541770 juices and wine (Alkorta et al. 1998; Blanco et al. 1999;
Gainvors et al. 1994; Pretel et al. 1997). However, work
R. Tewari · N. Dahiya
Department of Biotechnology, Panjab University, on the utilization of alkaline pectinases remains underde-
Chandigarh 160 014, India veloped as only a few reports are available on applica-
Q.K. Beg
tions of these enzymes. Alkaline pectinases are being
Department of Microbiology, University of Delhi South Campus, used for the pretreatment of wastewater from vegetable
Benito Juarez Marg, New Delhi 110 021, India food processing industries containing pectinacious mate-
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rial (Tanabe et al. 1987, 1988), and processing and de- hold cells together in the cell walls. It yields pectin or
gumming of plant fibers such as ramie (Boehmeria ni- pectinic acids upon restricted hydrolysis. Some of the
vea), sunn hemp (Crotalaria juncea), buel (Grewia op- reasons for insolubility of protopectin are: (1) its large
tiva), flax (Lisum usitatissimum), and jute (Chorchorus molecular weight, (2) ester bond formation between car-
capsularis) (Bruhlmann et al. 2000; Cao et al. 1992; Hen- boxylic acid groups of the pectin and hydroxyl group of
riksson et al. 1999; Kapoor et al. 2001; Kashyap et al. the other cell wall constituents, or (3) salt bonding be-
2001a, b; Sreenath et al. 1996), as well as depolymerizing tween the carboxyl groups of pectic substances and basic
and debarking (Viikari et al. 2001). Plant fibers are com- groups of proteins. A model for the chemical structure of
monly used for making ropes, bags, nets etc. in develop- protopectin has been proposed (Yoshitake et al. 1994) in
ing countries. In these endeavors there is a great need to which neutral sugar side chains are arranged in blocks
compile detailed information on microbial alkaline pec- (hairy regions) separated by unsubstituted regions con-
tinases related to potential industrial applications, which taining almost exclusively galacturonic acid residues
will in turn dictate the direction of research into alkaline (smooth regions). Pectin is the soluble polymeric materi-
pectinases. This review will focus briefly on the different al in which approximately 75% of the carboxyl groups of
types of pectic substances and their utilization followed the galacturonate units are esterified with methanol. Like
by a detailed discussion of the technological innovations pecitinic acids, pectin is capable of forming gels with
and benefits of environmentally friendly industrial appli- sugar and acid under suitable conditions.
cations of alkaline pectic enzymes. The chief raw materials for the production of pectin
are the residues from the manufacture of fruit juices, ap-
ple pomace and citrus fruits (Alkorta et al. 1998; Blanco
Pectin and pectic substances et al. 1999). The extraction of pectin is carried out by ac-
id hydrolysis at a pH range of 2–3 for 5 h at high temper-
Pectic substance consists of pectin and pectic acid. The ature (70–100°C). The solid to liquid ratio is normally
main chain of pectin is partially methyl-esterified-1,4-D- about 1:18. The pectin extract is separated from the po-
galacturonan. Demethylated pectin is known as pectic mace using a hydraulic press or by centrifugation. The
acid or polygalacturonic acid. Pectic substances are com- extract is filtered, and finally concentrated to a standard
monly amorphous, with a degree of polymerization of setting strength. For powdered pectin preparation, the
about 200–400. Substituents can be found at the C-2 or concentrated liquor is treated with organic solvents or
C-3 positions of the main chain. Substituents can be ei- certain metallic salts to precipitate the polymers (Sakai
ther non-sugar (acetyl) or sugar (D-galactose, D-xylose, et al. 1993). Pectins are used in the pharmaceutical sec-
L-arabinose and L-rhamnose). The degree and type of tor as detoxifying agents, and are well known for their
branching varies depending on the source of the pectic anti-diarrheal effects. Pectin, being a colloidal carbohy-
substance. The synthesis of pectic substances occurs in drate, acts as a lubricant in the intestines, coating the
the Golgi apparatus from UDP-D-galacturonic acid dur- mucosa with uncharged polysaccharide and promoting
ing early stages of growth in young enlarging cell walls normal peristalsis without causing irritation, making it
(Sakai et al. 1993). Compared with young, actively suitable as a standard additive in baby foods (Chenoweth
growing tissues, lignified tissues have a low content of and Leveille 1975). It decreases the toxicity of some
pectic substances. The content of pectic substances is pharmaceuticals and prolongs their activity without less-
very low in higher plants – usually less than 1%. They ening their therapeutic effects (Pilnik and Voragen
are mainly found in fruits and vegetables, constitute a 1970). Pectin-gelation micro globules are also used in re-
large part of some algal biomass (up to 30%), and occur gional cancer chemotherapy as an intravascular biode-
in low concentrations in forestry or agricultural residues. gradable drug delivery system (Bechard and McMullen
Polysaccharides from cell walls of ripe pears were re- 1986). In food industries, pectin is used as a jellifying
ported to contain 11.5% pectic substances, 16.1% lignin, agent in jams and jellies. Gelation by pectin in fruit drink
21.4% glucosan, 3.5% galactan, 1.1% mannan, 21% concentrates provides stabilization of emulsions, suspen-
xylan and 10% arabinan (Horikoshi 1990). Pectic sub- sions and foam (Sakai et al. 1993). Pectin is also used for
stances are classified into four main types: pectic acids, the production of single cell protein in a modified
pectinic acid, protopectin and pectin. Pectic acid is a ‘symba’ process (Fellows and Worgan 1986), as well as
group designation applied to pectic substances mostly in cosmetics as gels and pastes (Sakai et al. 1993).
composed of colloidal polygalacturonic acids and essen-
tially free from methoxy groups. The salts of pectic acid
are either normal or acid pectates. The pectinic acids Microbial pectinases
contain up to 75% methylated galacturonate units. Under
suitable conditions, pectinic acids are capable of forming Pectolysis is one of the most important processes for
gels with sugars and acid or, if suitably low in methoxyl plants, as it plays a role in cell elongation and growth, as
content, with certain metallic ions. The salts of pectinic well as in fruit ripening. Pectolytic enzymes are wide-
acid are either normal or acid pectinates. Protopectin is spread in nature and are produced by bacteria, fungi,
the water-insoluble parent pectic substance, located pri- yeasts, insects, nematodes, and protozoa. Microbial pec-
marily in the middle lamella that serves as the glue to tolysis is important in plant pathogenesis, symbiosis, and
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Table 1 Microbial sources of alkaline pectinases, their properties and applications

Microorganism pH (optimum/ Optimum Application Reference


Bacteria stability) temperature (°C)

Bacillus sp. DT-7 8 60 Degumming of buel Kashyap et al. 2000; 2001b


Bacillus sp. GK-8 5.4–10.4 60 n.s. Dosanjh and Hoondal 1996
Bacillus sp. KSM-P15 10.5 50–55 n.s. Kobayashi et al. 1999
Bacillus sp. MG-cp-2 10 60 Degumming of ramie Kapoor et al. 2000, 2001
Bacillus sp. NT-33 10.5 75 Degumming of ramie Cao et al. 1992
Bacillus sp. no. P-4-N 10–10.5 65 Degumming, waste-water Horikoshi 1990
treatment, retting
Bacillus sp. RK9 10 – Degumming, retting Fogarty and Kelly 1983
Bacillus sp. TS 47 8 70 n.s. Takao et al. 2000, 2001
B. licheniformis 11 69 n.s. Singh et al. 1999
B. polymyxa 8.4–9.4 45 n.s. Nagel and Vaughn 1961
B. pumilis 8–8.5 60 n.s. Dave and Vaughn 1971
B. stearothermophilus 9 70 n.s. Karbassi and Vaughn 1980
B. subtilis 8.5 60–65 Vegetable maceration Chesson and Codner 1978
Pseudomonas marginalis CFBP 1287 8.5–9 30 n.s. Membre and Burlot 1994
P. marginalis MAFF03–01173 8.3 37 n.s. Hayashi et al. 1997
P. syringae pv. glycinea 8 30–40 n.s. Magro et al. 1994
Xanthomonas compestris 9.5 25–30 n.s. Nasumo and Starr 1967
Fungi
Penicillium italicum 8 50 Food industry Alana et al. 1991
Aspergillus fumigatus 3–9 65 Degumming of ramie Baracat et al. 1993
Fungus RT-9 8.5 50 n.s. Gomes et al. 1992
Actinomycetes
Amycolata sp. 10.25 70 Degumming of ramie Bruhlmann et al. 1994
Streptomyces sp. QG-11–3 3–9 60 Biobleaching Beg et al. 2000a, 2001

decomposition of plant deposits (Lang and Dornenburg 1993). Some of the alkaline pectinases from microbial
2000); thus, by breaking down pectin polymer for nutri- sources documented in the literature are listed in Table 1.
tional purposes, microbial pectolytic enzymes play a
hugely important role in nature. The enzymes are induc-
ible, i.e., produced only when needed, and they contrib- Production of alkaline pectinases
ute to the natural carbon cycle. Microbial pectolytic en- from microorganisms
zymes are not the only enzymes available to attack plant
polysaccharides. However, pathogenic attack on plant Several methods, such as submerged fermentation
tissue is normally initiated by pectic enzymes because (SmF), solid-state fermentation (SSF) and whole cell im-
pectic substances are the most readily accessible. Other mobilization have been successfully used for alkaline
carbohydrases appear sequentially and attack the avail- pectinase production from various microorganisms. Al-
able polysaccharides. This results in a sequence of ap- kaline pectinases are produced predominantly from the
pearance of microbial carbohydrases during microbial at- genus Bacillus (Cao et al. 1992; Kapoor et al. 2000,
tack on plant cell walls. Pectolytic enzymes or pectinases 2001; Kashyap et al. 2001a, b), and Pseudomonas sp.
are classified according to their activity on the main (Hayashi et al. 1997), although there have also been sev-
polygalacturonan backbone chain (Sakai et al. 1993). Al- eral reports on alkaline pectinase production from acti-
though the substituents are known to hinder enzymatic nomycetes (Beg et al. 2000a, b; Bruhlmann et al. 1994,
attack, information on the specific effects of substitution 2000), and fungi (Baracat et al. 1993; Said et al. 1991).
on pectinase activities remains unavailable. The production of alkaline pectinase in SmF cultures is
Pectinases comprise a group of enzymes that catalyze reported to be induced by supplementing the production
the breakdown of substrates containing pectin. Pectin- medium with different nitrogen and carbon sources con-
ases are classified into three classes: pectin esterases, de- taining pectinaceous substances such as pectin polymer
polymerizing enzymes (hydrolases, lyases), and proto- (Said et al. 1991), sodium polygalacturonate (Bruhlmann
pectinases according to the following criteria: (1) wheth- 1995), cheap agricultural residues such as ramie fiber or
er, pectin, pectic acid or oligo-D-galacturonate is the pre- leaves (Beg et al. 2000a; Bruhlmann 1995; Kapoor et al.
ferred substrate; (2) whether they act by trans-elimina- 2000), citrus pectin (Beg et al. 2000a), orange peel (Ka-
tion or hydrolysis; or (3) whether the cleavage is random poor et al. 2000), wheat bran (Beg et al. 2000a; Kapoor
(endo-, liquefying or depolymerizing enzymes) or ‘end- et al. 2000), rice husk (Kapoor et al. 2000), etc. Howev-
wise’ (exo- or saccharifying enzymes) (Alkorta et al. er, in Amylocota sp., citrus pectin was a poor inducer
1998). Detailed classification and properties of pectolyt- (Bruhlmann 1995). Simple sugars such as arabinose, glu-
ic enzymes are discussed in other literature on pectinases cose and galactose have been reported to suppress the
(Alkorta et al. 1998; Kashyap et al. 2001a; Sakai et al. synthesis of alkaline pectinases, possibly due to catabo-
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lite repression (Beg et al. 2000a). However, in Thermo- technique is applicable only to filamentous fungi (Pan-
monospore fusca, polygalacturonate lyase was induced dey et al. 1999). In a recent study using Bacillus sp. MG-
in the presence of glucose and cellulose but not in the cp-2 (Kapoor et al. 2000), high yields of alkaline pectin-
presence of cellobiose (Stutzenberger 1987). The addi- ase were reported in SSF using cheap agro-residues such
tion of amino acids and their analogues, such as DL-nor- as decorticated ramie fibers and wheat bran as primary
leucine, L-leucine, DL-isoleucine, L-lysine monohydro- solid substrates.
chloride and DL-B-phenylalanine to the growth medium
stimulated pectinase production from Streptomyces sp.
QG-11–3 by up to 2.78-fold (Beg et al. 2000b), whereas Biotechnological applications of alkaline pectinases
DL-norleucine, L-leucine and DL-isoleucine synergistical-
ly stimulated pectinase production by up to 5.62-fold. Over the years alkaline pectinases have been used in sev-
Similarly, another study found that the production of an eral conventional industrial processes, such as textile and
alkaline polygalacturonase from Bacillus sp. MG-cp-2 plant fiber processing, coffee and tea fermentation, oil ex-
was also influenced in the presence of amino acids, vita- traction, and treatment of industrial wastewater contain-
mins and surfactants in both SmF and SSF (Kapoor and ing pectinacious material. With increased understanding
Kuhad 2001). and knowledge of the mechanism of pectin-degrading mi-
For practical applications, immobilization of microor- croorganisms and their enzymes, alkaline pectinases have
ganisms on solid materials offers several advantages, in- made their way into several other biotechnological pro-
cluding repeated usage of enzyme, ease of product sepa- cesses, such as purification of plant viruses (Salazar and
ration and improvement of enzyme stability. In immobili- Jayasinghe 1999), and paper making (Reid and Ricard
zation studies, whole cell immobilization of an organism 2000; Viikari et al. 2001), most of which, despite sound-
to a solid support is applied. In a recent study, the effec- ing interesting, have yet to be commercialized. The fol-
tiveness of polyurethane foam (PUF) as an inert support lowing sections discuss some of the conventional and
material for Bacillus sp. MG-cp-2 immobilization was in- new applications of alkaline pectinolytic enzymes.
vestigated (Kapoor et al. 2000). Polygalacturonase pro-
duction was enhanced up to 1.5-fold over a period of
20 days using PUF as an immobilization matrix com- Pectinases in textile processing and bioscouring
pared to the polygalacturonase yield in SmF. The bacteri- of cotton fibers
al cells adhere to the surface of PUF and also partially in-
fuse into the pores as a consequence of bacterial growth. Textile processing has benefited greatly in both environ-
Unlike other techniques involving active immobilization, mental and product quality aspects through the use of en-
the use of PUF does not require the growth of cells prior zymes. Prior to weaving of yarn into fabric, the warp
to immobilization. The inert particles are simply placed yarns are coated with a sizing agent to lubricate and pro-
in the fermentor before sterilization and the fermentor is tect the yarn from abrasion during weaving. Historically,
inoculated in the normal way. Cells become immobilized the main sizing agent used for cotton fabrics has been
within the PUF pores as a natural consequence of growth starch because of its excellent film-forming capacity,
during an initial growth period. This technique has also availability, and relatively low cost. Before the fabric can
been applied successfully to a wide variety of other mi- be dyed, the applied sizing agent and the natural non-cel-
crobial cell systems for immobilization. lulosic materials present in the cotton must be removed.
SSF is the growth of organisms on solid substrates in Before the discovery of amylase enzymes, the only way
systems with continuous gas phase and no free-flowing to remove the starch-based sizing was extended treatment
water. Some of the advantages of SSF processes over liq- with caustic soda at high temperature. The chemical treat-
uid-batch fermentation are that a lower volume of liquid ment was not totally effective in removing the starch
is required for product recovery, cheap media can be (which leads to imperfections in dyeing) and also results
used for fermentation, and there is a lower risk of con- in a degradation of the cotton fiber resulting in destruc-
tamination due to the inability of most contaminants to tion of the natural soft feel, or ‘hand’, of the cotton. The
grow in the absence of free-flowing substrate. Agro-in- use of enzymes such as pectinases in conjunction with
dustrial residues such as wheat bran, rice bran, sugarcane amylases, lipases, cellulases and other hemicellulolytic
bagasse, corncobs, and apple pomace are generally con- enzymes to remove sizing agents has decreased the use of
sidered the best substrates for SSF processes (Pandey et harsh chemicals in the textile industry, resulting in a low-
al. 1999). Although production of acidic pectinase in er discharge of waste chemicals to the environment, im-
SSF has been reported extensively (Blandino et al. 2002; proving both the safety of working conditions for textile
Maldonado and Saad 1998), most researchers have used workers and the quality of the fabric.
Aspergillus sp. as the major pectinase producer in this A cotton fiber is comprised of a lumen, a secondary
system. Enzyme production in SSF using Bacillus sp. and a primary wall. The primary wall is responsible for
has been reported for other enzymes such as xylanases the lack of absorbance of unprepared fiber. Noncellulosic
and amylases; however only scattered reports are avail- impurities, such as fats, waxes, proteins, pectins, natural
able on alkaline pectinase production by SSF using bac- colorants, minerals and water-soluble compounds –
teria. This might be due to the general belief that the SSF found to a large extent in the cellulose matrix of the pri-
413

mary wall and to a lesser extent in the secondary wall fied into three main types according to their origin and
(Buschle-Diller 2001; Yamamoto et al. 2001) – strongly structure: surface fiber, which is produced on the surface
limit the water absorbency and whiteness of the cotton of stems, leaves etc. e.g., cotton (Gossypium sp.); hard or
fiber. Pectin is like a powerful biological glue; the most- structural fibers, which are supportive and conductive fi-
ly water-insoluble pectin salts serve to bind the waxes brovascular bundles, chiefly found in monocots e.g.,
and proteins together to form the fiber’s protective barri- Manilla hemp (Musa textilis); and soft or bast fibers,
er. The quantity and composition of this barrier varies formed in groups outside xylem in the cortex, phloem or
with growing conditions, climatic factors and cotton va- pericycle. e.g., ramie and sunn hemp. Ramie fibers are
riety. Additionally, ‘neps’ consisting of immature cotton excellent natural textile material but decorticated ramie
and enclosed seed coat fragments present serious prob- fibers contain 20–30% ramie gum, which consists main-
lems as they are basically undyeable. Scouring of cotton ly of pectic- and hemi-celluloses, and degumming is nec-
has traditionally been performed with caustic alkaline essary to meet textile requirements (Cao et al. 1992).
solution (3–6% aqueous sodium hydroxide) at high tem- Flax fiber is obtained from the stalk of the flax plant
perature to achieve uniform dyeing and finishing. Al- (bast fiber). The fiber has a small size lumen and is com-
though very effective in removing impurities, the process posed mainly of cellulose (70–75%) and pectins
requires huge amounts of water for rinsing once the pro- (25–30%). Flax fibers are relatively smooth, straight and
cess is complete, has a high-energy requirement and lustrous. They are more brittle and less flexible than
yields waste products that can be damaging to the envi- those of cotton. The yarn produced, however, has a high-
ronment. Excessive usage of water and water contamina- er tensile resilience than cotton yarn. Flax is frequently
tion are expensive and unacceptable. Seed coat frag- cropped and singled before bleaching and dyeing. This
ments are removed for the most part as a result of the may be followed by damping to adjust moisture content,
process, but neps remain unchanged. calandaring, beetling (pounding the fabric with wooden
Therefore, new efficient strategies for cotton wet pro- hammers) and stentering. Different treatments produce
cessing that are cost-effective and reduce the impact on embroidery linen, damask and dress linens. Ramie (B.
the environment are required. Hydrolysis by enzymes nivea), a native of China, Japan and the Malayan penin-
such as pectinases promotes efficient interruption of the sula has been in cultivation for thousands of years and
matrix to achieve good water absorbance without the neg- was probably used by ancient Egyptians for wrapping
ative side effect of cellulose destruction. This process is mummies. The fibers were known to the Chinese as ear-
called bioscouring. Bioscouring is a novel process based ly as 2200 BC. Other ramie-growing countries are Japan,
on the idea of specifically targeting the noncellulosic im- Taiwan, The Philippines, Indonesia and India. In India, it
purities with specific enzymes. For example, pectinases is grown on a small scale in Assam and northern parts of
could be used for the decomposition of pectinic sub- Bengal. The cellulosic fibers obtained from ramie are the
stances, proteases for proteins, lipases for fats. Some of toughest, longest (40–200 mm), strongest and most dura-
the natural pigments associated with the non-cellulosic ble vegetable fibers known (Bruhlmann et al. 1994;
compounds could be lifted off the fiber during bioscour- Deshpande and Gurucharanam 1985). The fiber has a per-
ing. An additional asset of this process is that besides be- manent silky luster and good affinity for dyes and can be
ing energy conservative and more environmentally bleached to extreme whiteness. Fabric made from ramie
friendly, enzymes used for bioscouring do not affect the fibers can be laundered easily. It absorbs and liberates
cellulose backbone, thus drastically limiting fiber dam- moisture quickly without shrinking or stretching, and be-
age. Pectinases to be used for bioscouring are selected comes smoother and more lustrous with repeated wash-
based on their pH and temperature compatibility taking ings (Bhattacharyya and Paul 1976). Despite its excellent
into account the required time of treatment, end-product properties, the fiber has so far not been utilized on any
quality, water absorbency, whiteness and residual pectin. large scale outside China and Japan due to expensive
production costs, the hairy surface of the yarn and its
lack of elasticity. The fibers are contained in the second-
Degumming of plant bast fibers ary phloem, heavily coated with a gummy substance that
makes the fiber extraction process difficult. The outer
The most upcoming application of pectinolytic enzymes bark and adhering fibers are stripped from the woody
is their use in the degumming of plant fibers such as core of the stem either by hand, as practiced in China
ramie, sunn hemp, jute, flax and hemp (Bruhlmann et al. and Japan, or by decorticating machines as in the United
1994; Cao et al. 1992; Henriksson et al. 1997, 1999; Ka- States. The processed and degummed ramie fiber is used
poor et al. 2001). The enzymatic processing results in no for making cloth known as ‘grass cloth’ or ‘Chinese lin-
damage to the fibers and – most importantly – in addi- en’, which is used for clothing, tablecloths, handker-
tion to being energy conservative is environmentally chiefs, towels and other household items. Sunn hemp (C.
friendly (Gurucharanam and Deshpande 1986). Plant fi- juncea), an Asiatic species has been grown in nearly all
bers are long, narrow, thick-walled and lignified scleren- parts of India since pre-historic times. Sunn hemp fiber
chymatous cells, which are dead and therefore serve the possesses great tensile strength and is more durable upon
purely mechanical function of giving strength and rigidi- exposure than jute. Fiber strands are generally 1.2–1.5 m
ty to the plant body (Dutta 1980). Plant fibers are classi- long, lustrous and fairly resistant to microorganisms and
414

moisture. The harvested crop is allowed to dry in the sun al. 1989; Henriksson et al. 1997). In a recent study by
so that the leaves are shed and the stem becomes partial- our group, an alkaline and thermostable polygalacturon-
ly bleached. The fiber is peeled by breaking the lower ase from Bacillus sp. MG-cp-2 (Kapoor et al. 2001) has
ends when the stalks have softened after being kept in been used for the degumming of ramie (B. nivea) and
clear, stagnant or running water for retting. The stripped sunn hemp (C. juncea) bast fibers in comparison to the
fibers are cleaned and then sun-dried. conventional chemical degumming process. Of the three
The removal of heavily coated, non-cellulosic gummy treatments tested i.e., enzymatic, chemical (2% NaOH),
material from the cellulosic part of plant fibers is called and ‘chemical plus enzyme’, the third treatment was
‘degumming’ and is necessary prior to the industrial utili- found to be the most promising for degumming. The
zation of fibers (Said et al. 1991). There are several types maximum amounts of reducing sugar released from the
of degumming: in dew retting, fungal or bacterial en- ramie and sunn hemp fibers were 9.4 and 7.6 µmol/ml,
zymes attack the plant pectic substances, while the stems respectively, whereas the percent reduction in fiber
are spread on the ground. The advantages of the process weight was 37% and 56% for ramie and sunn hemp fi-
are its simplicity and low cost; however, the extent of de- bers, respectively, after 11 h of ‘chemical plus enzyme’
gumming varies on environmental factors such as temper- treatment. Scanning electron microscopic studies also re-
ature, moisture etc. The main disadvantage of this process vealed a complete removal of non-cellulosic gummy ma-
is the risk of fiber damage by cellulolytic enzymes secret- terial from the surface of ramie and sunn hemp fibers
ed by the microbial flora acting on the fibers. In tank ret- (Kapoor et al. 2001). This study proved that a mild
ting, the degumming of fibers is carried out in large tanks chemical treatment of plant fibers is necessary before en-
with warm water using anaerobic microflora capable of zymatic treatment, since neither chemical nor enzymatic
degrading pectic substances. In the classical degumming treatment alone is sufficient. Similarly, in another study,
process, the heavy coating of gums, waxes and pectin that the effectiveness of an alkaline pectinase from Bacillus
remains on the processed bast fibers is removed by chemi- sp. DT7 (Kashyap et al. 2001b) in degumming of buel
cal means. On an industrial scale, the degumming of bast (Grewia optiva) bast fibers was studied. The present shift
fibers is carried out by treating the crude fibers with dilute towards a preference for biological tools i.e., enzymes,
lye solutions (12–20% NaOH and 2% NaOH in case of rather than conventional chemical methods for degum-
ramie and sunn hemp, respectively) containing wetting ming of plant fibers is due to several factors, e.g., high
and reducing agents (Cao et al. 1992). Following a 24 h consumption of energy by conventional chemical pro-
soaking period, the fibers are boiled for 1–4 h, rinsed, cess, environmental pollution caused by toxic effluents
neutralized, washed and centrifuged several times. The fi- from chemical degumming units, the low cost of enzy-
bers are then dried over charcoal fire and treated with soft- matic treatment of plant fibers, the lack of damage to fi-
eners such as glycerin, wax, soap etc. to prevent the fibers bers caused by enzymatic degumming as compared to
from becoming brittle. The cleaned fibers are further grad- the chemical method and, finally, savings made on
ed and processed. The chemical treatment of fibers is be- chemicals can pay for the enzymatic treatment.
lieved to produce polluting, toxic and nonbiodegradable There are several essential factors determining the ef-
effluents and causes serious environmental threats and bi- ficacy of a potential pectinase producer to be used for
ological disturbances, not to mention the high consump- degumming of plant fibers. In addition to the complete
tion of energy (Bruhlmann et al. 1994; Cao et al. 1992). removal of pectic substances by the pectinase prepara-
With rising energy costs due to scarcity of energy resourc- tion from the potential degumming strains, there should
es, and deterioration of the environment beyond a tolera- not be any reduction in the tenacity and strength of plant
ble level, there is an urgent need to develop alternate, en- fibers i.e., the strains should be cellulase-negative (Cao
vironmentally friendly, processes for degumming and pro- et al. 1992; Zheng et al. 2001). Furthermore, a high pH
cessing of bast fibers (Zheng et al. 2001). optimum of pectinase from microorganisms is reported
Effective harnessing of the biochemical activities of to be desirable for degumming of plant fibers since a
microorganisms for degumming processes is becoming high pH not only prevents contamination but also allows
ever more imperative today due to the deficiencies in an open fermentation system to be adopted.
present conventional processes. Polysaccharide-degrad-
ing microorganisms and enzymes such as pectinases
(Baracat et al. 1993) or a combination of pectinases and Retting of plant fibers
xylanases (Bruhlmann et al. 1994; Cao et al. 1992) could
be used to remove the gummy material from plant fibers. Pectinases have been used in the treatment (retting) of
The processing of fiber is fast and degumming is much jute and flax to separate the fibers and eliminate pectins.
more specific. Pectinases are believed to play a leading Recently, it was found that the treatment of jute, flax and
role in the processing of these fibers, since 40% of the ramie with cellulases improves the mechanical properties
dry weight of plant cambium cells is comprised of pectin of the fibers, increasing flexibility with good retention of
(Bajpai 1999). Pectinases effectively assist in degum- tensile strength. To date, pulping wood with isolated en-
ming, maceration and retting of jute, flax, hemp and zymes has not been accomplished, and is not to be ex-
ramie bast fibers by degrading the pectin located in the pected, because enzymes cannot penetrate the lignified
middle lamella and primary cell wall (Baracat-Pereira et cell walls. Enzymes can, however, pulp herbaceous fi-
415

bers. Microbial retting is an ancient process dating to the of chemicals. Thus, an alternative, cost-effective, and en-
beginning of civilization. Traditional retting uses mixed vironmentally friendly method is the use of pectinases
microbial populations – mainly soft-rot bacteria – intro- from bacteria, which selectively remove pectic sub-
duced with crude inocula. Fibers that are retted include stances from the wastewater. The pretreatment of pectic
flax, jute, and coconut hulls. In this process, microbial wastewater from vegetable food processing industries
pectinases (pectin-depolymerizing enzymes) release cel- with alkaline pectinase and alkalophilic pectinolytic mi-
lulosic fibers from fiber bundles. crobes facilitates removal of pectinaceous material and
Enzymatic retting is faster than traditional retting, renders it suitable for decomposition by activated sludge
readily controlled, and produces fewer odors, but further treatment (Horikoshi 1990; Tanabe et al. 1987, 1988).
development is required to make it competitive with tradi- An extracellular endopectate lyase (optimally active at
tional methods. Commercial enzymes such as cellulases, pH 10.0) from an alkalophilic soil isolate, Bacillus sp.
hemicellulases, pectinases and other polysaccharidases GIR 621, was used effectively to remove pectic sub-
have been applied to flax at various levels and compared stances from industrial wastewater (Tanabe et al. 1987).
to traditional retting methods (Sharma 1987). Pectinolytic
enzymes secreted by soft-rot bacteria also cause macera-
tion of woody bast fibers derived from the phloem of Coffee and tea fermentations
plants. These fibers, used to make cordage, matting and
various fabrics, are long, strong, and usually stiff. Pectino- Pectinase treatment accelerates tea fermentation and also
lytic and xylanolytic enzymes help in softening of these destroys the foam forming property of instant tea powders
fibers. The combined alkali and enzyme treatment im- by destroying the pectins (Carr 1985). Pectinolytic micro-
proves fiber quality (Bajpai 1999; Beg et al. 2001; Kirk organisms are used in the fermentation of coffee to re-
and Jefferies 1996). Enzymatic pulps prepared with pec- move the mucilaginous coat from the coffee beans. Pec-
tinolytic enzymes produce bulkier paper with higher opac- tinases are sometimes added to remove the pulpy bean
ity and better printability than pulps prepared from the layer consisting of pectic substances. The role of cellulase
same stock solely by an alkaline process. Chemical and and hemicellulase enzyme preparations in enhancing di-
enzymatic retting have both been carried out on a semi-in- gestion has also been exploited to help in digestion of the
dustrial scale, and the characteristics of fibers produced by mucilage (Carr 1985; Godfrey 1985). Alkaline fungal pec-
these two methods are not significantly different (Kirk and tinases are also reported to be used in tea manufacture.
Jefferies 1996). Combinations of cellulases, xylanases and
pectinases have been used to soften and smooth the sur-
faces of jute-cotton blended fabrics. By obtaining an opti- Paper and pulp industry
mum balance of enzymes, it is possible to lower the dos-
ing rate of enzyme and improve efficiency. With the advancement of biotechnology and increased
In recent years, a few fundamental studies have been reliance of paper and pulp industries on the use of micro-
initiated on the enzymatic retting process. These employ organisms and their enzymes for biobleaching and paper
purified enzymes on defined substrates, and characteriza- making, the use of enzymes other than xylanases and lig-
tion of the resulting products. A pectinase from Rhizomu- ninases, such as mannanase, pectinases, and α-galactosi-
cor pumilis was used for flax retting (Henriksson et al. dase is increasing in the paper and pulp industries in
1999). To ensure maximum strength of the thread manu- many countries (Bajpai 1999; Kirk and Jefferies 1996).
factured from retted flax, only a small fraction of the pec- During papermaking, pectinase can depolymerize poly-
tins belonging to the fiber bundles needs to be hydro- mers of galacturonic acids, and subsequently lower the
lyzed. In developing nations, and particularly in countries cationic demand of pectin solutions and the filtrate from
where forest lands are endangered from over exploitation, peroxide bleaching (Reid and Ricard 2000; Viikari et al.
better use might be made of herbaceous fibers for paper 2001). An overall bleach-boosting of eucalyptus kraft
production. Such feedstocks should be amenable to enzy- pulp was obtained when alkaline pectinase from Strepto-
matic pulping, and the resulting processes should give myces sp. QG-11–3 was used in combination with xylan-
higher yields with fewer environmental problems. ase from the same organism for biobleaching (Beg et al.
2001). The ability of polygalacturonic acids to complex
cationic polymers depends strongly on the degree of po-
Pretreatment of pectic wastewaters lymerization. Pectinases depolymerise polygalacturonic
acids and consequently decrease the cationic demand in
Conventionally, the treatment of wastewater from citrus the filtrate from peroxide bleaching of thermomechanical
processing industries containing pectic substances is car- pulp (Viikari et al. 2001).
ried out in multiple steps, including physical dewatering,
spray irrigation, chemical coagulation, direct activated
sludge treatment and chemical hydrolysis, which leads to Poultry feed
formation of methane. This has several disadvantages,
such as the high cost of treatment and longer treatment Intensive research into the use of various enzymes in an-
times in addition to environmental pollution from the use imal and poultry feed started in the early 1980s. The first
416

commercial success was addition of β-glucanase into purification, characterization and use of enzymes for dif-
barley-based feed diets. Subsequently, enzymes were ferent industrial process. These examples are just a few of
tested also in wheat-based diets. Xylanase enzymes were the many ways commercial enzymes touch our lives.
found to be the most effective in this case. The net effect They are tools of nature that help provide everyday prod-
of enzyme usage in feed is increased animal weight gain ucts in an environmentally conscious manner. The devel-
with the same amount of barley resulting in an increased opment of enzyme products often relies on screening a
feed conversion ratio. Usually a feed enzyme preparation large number of organisms for an enzyme activity with a
is a multienzyme cocktail containing glucanases, xylan- specific set of biochemical and physical characteristics
ases, proteinases, pectinases and amylases. Enzyme ad- that suit the targeted population. By combining enzyme
dition reduces viscosity, which increases absorption of screening with modern techniques of protein engineering,
nutrients, liberates nutrients either by hydrolysis of non- directed evolution and metagenome approaches, new and
degradable fibers, or by liberating nutrients blocked by novel biocatalysts with improved performance under spe-
these fibers, and reduces the amount of faeces. Recent cific applications and conditions can be generated. Cur-
studies in broilers conducted with and without the use of rent commercial use of enzymes, together with new ap-
antibiotics suggest that feed additives significantly modi- plications, will continue to play an important role in
fy the immune-derived inflammatory response under maintaining and enhancing the quality of life we enjoy
stress conditions resulting in better mortality, weight today while protecting the environment for generations to
gain, feed conversion and bone strength in the broilers. come. Rational approaches to achieve these goals require
Petersen (2001) studied multi-enzyme preparations con- a detailed knowledge of the regulatory mechanisms gov-
taining pectinases, β-glucanases and a variety of hemic- erning enzyme production, and thus more advanced stud-
ellulases to test their efficacy for improving the digest- ies are required to achieve a complete understanding of
ibility of a vegetable protein mixture consisting of sor- the mechanism of pectin degradation by microorganisms
ghum, soy and canola in broilers for 49 days. Enzyme and their enzymes. The use of molecular biology tech-
supplementation improved weight gain and feed conver- niques to study the biochemical, regulatory, and molecu-
sion significantly. lar aspects of pectinases, and engineering of enzymes that
are more robust with respect to their pH and temperature
kinetics by the techniques of protein engineering and site-
Purification of plant viruses directed mutagenesis could have significant impact on
their use on an industrial scale. The enzyme systems used
Knowledge about a virus prior to purification is very by microbes for metabolizing and for complete break-
limited. Very pure preparations of viruses are required in down of pectin are the most important tools for elaborat-
order to carry out chemical, physical, and other biologi- ing the economical, ecofriendly and green chemical tech-
cal studies. There are numerous purification procedures nology for using pectin polysaccharide in nature.
that can be adapted to many of the viruses that infect In order for pectinases to have a significant impact on
plants. However, there are several different purification industrial processes, they will need to be effective in a
systems that can be selected for use according to the type consistent manner under various operating conditions. It
of virus. In those cases in which the virus is restricted to seems likely, therefore, that future research will be di-
the phloem, certain enzymes, such as alkaline pectinases rected toward the discovery or engineering of enzymes
and cellulases, can be used to liberate the virus from the that are more robust with respect to pH and temperature
tissues (Salazar and Jayasinghe 1999). tolerance. Much progress is still required in understand-
ing the basic mechanisms of pectinases and in engineer-
ing their properties. Pectin-degrading enzymes and the
Oil extraction mechanisms they employ should receive increased re-
search attention, with emphasis on how they might point
Citrus oils such as lemon oil can be extracted with pec- to new applications in ecofriendly processes.
tinases, as these enzymes destroy the emulsifying prop-
erties of pectin, which interfere with the collection of Acknowledgement The authors thank the University Grants
oils from citrus peel extracts (Scott 1978). Plant cell- Commission, Government of India for financial assistance in car-
rying out these investigations.
wall-degrading enzyme preparation has begun to be used
in olive oil preparation. The enzyme is added during the
process of grinding of olives by which easy removal of
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