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shotcrete mix ratio

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design mix of m25 grade for sho

shotcrete mixes

Following are two typical mix designs for shotcrete, one for dry process and
one for wet process. As a fact concrete, shotcrete production is a “local”
business, the admixture product range may differ from one country to RECENT POSTS
another. And this especially due to the type and quality of cement. General Guidelines for Proper
Erection of Scaffolding
DRY PROCESS Anti-washout Under Water
Concrete
Quantities in bulk as dry process
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Cement 350 kg.
Margaret Hunt Hill Bridge in Dallas,
Sand and Aggregate: 1650 kg (58% Water: to be added at the nozzle with at
Texas
leas 2 bars more pressure than delivery pressure but not less than 5 bars
Accelerator: Method Statement for Epoxy
Textured Coating
Powder type Sigunit D 54 AF (3 to 6%) to be added while mixing dry component
at the BP as long as moisture of plain mix is < 5%. Mix to be used within the 2
hours. Or direct dosage by hand in the hopper Liquid type: Sigunit L 54 AF or
Sigunit L 553MY (as well non caustic accelerator). L 54 AF or L 53 MY as
alternative of L14AF as show a higher Specfic Gravity then L14AF)

WET PROCESS
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(Compressive strength requirement: typically 5 MPa after 8 hours, > 30 MPa at
28 days = underground preliminary support concept)
Cement: 470 kg/m3 (min if PCB = blended cement is considered)
W/C < 0,45
Sikament 163-EX or Sikament 2000 AT-N: 1,0 to 1,2%
Sand & Aggregate: 1650 – 1700 kg/m3 (58% < S/A < 65%)
Only Liquid type: Sigunit L 54 AF or Sigunit L 553MY (as well non caustic
accelerator)
Liquid dosing unit eg Aliva AL 403 required as accelerator added at the nozzle
or 3 m back from nozzle. Free Animation
Note: depending on equipment use, required slump when discharging should Software
be about 180 mm for rotor machine and about 150 for pump. Therefore the
dosage of Sikament in combination with a W/C < 0,45 and suitable grading
curve should be adjust to obtain this slump.

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