Professional Documents
Culture Documents
(702) 636-2969 1415 W. Bonanza Rd. Las Vegas, NV 89106 24905-000 4/09
(800) 497-1704 www.XtremeManufacturing.com
XR1045 Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Rear View Mirrors. . . . . . . . . . . . . . . . . . . . . . . 37
Replacement manuals . . . . . . . . . . . . . . . . . . . . . 3 Controls and Indicators . . . . . . . . . . . . . . . . . . . 37
Model/Serial Number Plate. . . . . . . . . . . . . . . . . . 3 Travel Select Lever. . . . . . . . . . . . . . . . . . . . . . . 37
Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Gear Select Switch. . . . . . . . . . . . . . . . . . . . . . . 38
Parking Brake Switch. . . . . . . . . . . . . . . . . . . . . 38
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . 38
Safety Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . 4 Hydraulic Oil Temperature Indicator. . . . . . . . . . . 38
Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Low Brake Pressure Indicator . . . . . . . . . . . . . . . . 39
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Rear Axle Lock Indicator. . . . . . . . . . . . . . . . . . . 39
Employer Responsibility . . . . . . . . . . . . . . . . . . . . 7 Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operator Responsibility. . . . . . . . . . . . . . . . . . . . 7 Voltage Gauge. . . . . . . . . . . . . . . . . . . . . . . . . 39
Operator Qualifications . . . . . . . . . . . . . . . . . . . . 7 Fuel Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Oil Gauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Mounting/Dismounting . . . . . . . . . . . . . . . . . . . . 8 Coolant Gauge. . . . . . . . . . . . . . . . . . . . . . . . . 40
Work Site Safety. . . . . . . . . . . . . . . . . . . . . . . . . 8 Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . 40
Before Starting Forklift. . . . . . . . . . . . . . . . . . . . . 9 Rear Axle Centering Indicator . . . . . . . . . . . . . . . 41
Operation Safety . . . . . . . . . . . . . . . . . . . . . . . 10 Steering Select Switch. . . . . . . . . . . . . . . . . . . . 41
Load Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Declutch Indicator. . . . . . . . . . . . . . . . . . . . . . . 41
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Declutch Switch. . . . . . . . . . . . . . . . . . . . . . . . 41
Shut Down Procedure. . . . . . . . . . . . . . . . . . . . 13 Boom Control. . . . . . . . . . . . . . . . . . . . . . . . . . 42
Forklift Maintenance . . . . . . . . . . . . . . . . . . . . . 14 Attachment Tilt Switch . . . . . . . . . . . . . . . . . . . . 43
Frame Sway Control Handle . . . . . . . . . . . . . . . . 44
Dead Engine Towing . . . . . . . . . . . . . . . . . . . . . 16 Auxiliary Attachment Control. . . . . . . . . . . . . . . . 44
Parking Brake Release (Front Axle) . . . . . . . . . . . . 16 Optional Controls and Indicators. . . . . . . . . . . . . 45
Re-activating Parking Brakes (Front Axle). . . . . . . . 17 Two Wheel Rear (2WR) Steering Switch . . . . . . . . . 45
Boom Angle Indicator. . . . . . . . . . . . . . . . . . . . 45
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Boom Extend Letters. . . . . . . . . . . . . . . . . . . . . 45
Label Legend . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Frame Level Indicator . . . . . . . . . . . . . . . . . . . . 45
Left Side View. . . . . . . . . . . . . . . . . . . . . . . . . . 18
Right Side View. . . . . . . . . . . . . . . . . . . . . . . . . 18 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Pre-Operation Inspection. . . . . . . . . . . . . . . . . . 46
Rear View. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Pre-Operation Inspection Checklist . . . . . . . . . . . . 48
Cab View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Functional Tests. . . . . . . . . . . . . . . . . . . . . . . . 49
Replacement Labels . . . . . . . . . . . . . . . . . . . . . 21 Functional Test Checklist. . . . . . . . . . . . . . . . . . . 49
Operator Maintenance . . . . . . . . . . . . . . . . . . . . 50
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Before Starting Forklift. . . . . . . . . . . . . . . . . . . . 51
Standard Equipment. . . . . . . . . . . . . . . . . . . . . 32 Starting Forklift . . . . . . . . . . . . . . . . . . . . . . . . 51
Optional Equipment. . . . . . . . . . . . . . . . . . . . . 32 Normal Starting. . . . . . . . . . . . . . . . . . . . . . . . 51
Cold Starting. . . . . . . . . . . . . . . . . . . . . . . . . . 52
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 33 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . 52
Forklift Travel. . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operator Cab. . . . . . . . . . . . . . . . . . . . . . . . . . 34 Steering Modes . . . . . . . . . . . . . . . . . . . . . . . . 53
Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . 34 Crab Steering. . . . . . . . . . . . . . . . . . . . . . . . 53
Accessory Outlet. . . . . . . . . . . . . . . . . . . . . . . . 34 Two Wheel Steering (2W). . . . . . . . . . . . . . . . 53
Accelerator Pedal. . . . . . . . . . . . . . . . . . . . . . . 34 Four Wheel Steering (4W) . . . . . . . . . . . . . . . . 54
Service Brake Pedal. . . . . . . . . . . . . . . . . . . . . . 35 Two Wheel Rear Steering (2WR) (Optional). . . . . 54
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 35 Maximum Fork Sweep. . . . . . . . . . . . . . . . . . . . 54
Horn Button. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Starting Travel. . . . . . . . . . . . . . . . . . . . . . . . . 54
Operator Seat. . . . . . . . . . . . . . . . . . . . . . . . . . 35 Shifting Gears . . . . . . . . . . . . . . . . . . . . . . . . . 55
Operator Seat Controls. . . . . . . . . . . . . . . . . . . . 35 Warning Indicators and Gauges. . . . . . . . . . . . . . 55
Weight Suspension Lever. . . . . . . . . . . . . . . . . . 35 Stopping Travel . . . . . . . . . . . . . . . . . . . . . . . . 56
Lumbar Support. . . . . . . . . . . . . . . . . . . . . . . . 36 Changing Travel Direction. . . . . . . . . . . . . . . . . . 56
Fore and Aft Adjustment Lever. . . . . . . . . . . . . . . 36 Shut Down Procedure. . . . . . . . . . . . . . . . . . . . 56
Backrest Angle Adjustment Lever. . . . . . . . . . . . . 36 Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Preventive Maintenance . . . . . . . . . . . . . . . . . . . 70
Establishing A Maintenance Program . . . . . . . . . . 70
Maintenance Schedules. . . . . . . . . . . . . . . . . . . 70
Boom Emergency Lower Down Valve. . . . . . . . . . . 72
Do Not Operate – Accident Prevention Tags. . . . . . 72
New or Additional Operators . . . . . . . . . . . . . . . . 72
Lockout / Tagout . . . . . . . . . . . . . . . . . . . . . . . . 74
Lockout/Tag out Procedure . . . . . . . . . . . . . . . . . 74
Removing Forklift From Service. . . . . . . . . . . . 74
Returning Forklift To Service. . . . . . . . . . . . . . 74
“Do Not Operate” Tags. . . . . . . . . . . . . . . . . . . . 75
Warning
Improper operation of this forklift could result in
death or serious injury.
BEFORE starting the engine, do the following:
• Read this Operation and Safety Manual.
• Read all safety Labels on the forklift.
• Clear the area of other persons.
Learn and practice safe use of forklift controls in a safe,
clear area, BEFORE you operate this forklift on a work
Figure 1-1. Model/Serial Number Plate.
site.
It is your responsibility to observe applicable laws and
regulations and to follow manufacturer’s instructions Orientation
on forklift operation and maintenance.
Right side, left side, front, and rear are directional
references given from the operator’s seat while facing in a
Replacement manuals forward direction.
Danger
DANGER (Red) used with the safety alert symbol
indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Warning
WARNING (Orange) used with the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
Caution
Figure 2-1. Think Safety.
Xtreme Manufacturing reserves the right to make CAUTION (Yellow) with the safety alert symbol
technical changes for product improvement. This indicates a potentially hazardous situation which, if
manual may contain illustrations and photographs, for not avoided, could result in minor or moderate injury.
demonstration purposes, which slightly deviate from the
actual product. Caution
Safety information provided in this manual is a basic CAUTION (Yellow) used without the safety alert symbol
guide and an attempt to prevent accidents. Xtreme indicates a potentially hazardous situation which, if
Manufacturing cannot anticipate every circumstance that not avoided, may result in property damage.
might involve a potential hazard. Warnings in this manual
and on the forklift are NOT all-inclusive.
You are responsible for safe operation of the forklift Safety Symbols
and all attachments. You must satisfy yourself that the
techniques, operating procedures, work methods, or Warning
tools you use are safe; especially those not specifically
mentioned by Xtreme Manufacturing. Safety symbols are provided to remind the operator of
The safety of everyone around the forklift depends hazardous situations. Xtreme Manufacturing provides
significantly on your knowledge and understanding of these symbols in an attempt to inform all operators,
all correct and safe operating practices and procedures. regardless of reading and language skills, of as many
You can help prevent accidents by remaining alert and potential hazards as possible. These symbols cover many,
recognizing potentially hazardous situations. but not all, potential dangers and hazards associated with
operating the forklift.
Follow State and Federal health and safety rules and/
or local regulations for operating and maintaining Make safety a high priority while operating the forklift.
the forklift. Learn and follow all safety messages in this manual and
on forklift Labels to prevent death, serious injury, or
• This manual does not replace any laws and regulations. equipment damage. The following two pages include a
• The operator is required to comply with all applicable list of some of the safety symbols that may be used on this
laws and regulations. forklift.
Perform DO NOT
Personal
Operator Operate If Using
Protective
Inspection Alcohol, Drugs,
Equipment
Before Starting Or Medications
This Forklift Hardhat
Personal
Protective No Smoking
Lead Acid
Equipment Batteries Create Keep Lit
Ear Protectors Explosive Gases Cigarettes
Away
Hot Oil!
Warning!
DO NOT Open
Hydraulic System Rotating
Unless Cap Is
Under Pressure Fan Blades
Cool To Touch
Can Cut
DO NOT
Fasten
Jump While DO NOT Use As A
Seat
Dismounting Personnel Carrier
Belt
The Forklift
DO NOT
DO NOT Allow DO NOT Allow
Riders On Forklift Riders On Or In Allow Riders
Frame Or Fenders The Operator Cab On Auxiliary
Attachments
Warning! Danger!
Electrocution Can Keep A Safe Hot Surface!
Cause Death Or Distance From Keep Hands Away
Serious Injury Electrical Lines
DO NOT Allow
Pinch Points Pinch Points
Anyone Under
Hands Body
A Raised Load
Have Adequate
Warning! Ventilation If
DO NOT Use Ether
Explosion Operating This
As A Starting Aid
Hazard Forklift In An
Enclosed Space
Warning Warning
Failure to follow proper safety procedures Improper connection of an auxiliary attachment could
when lifting, lowering, and traveling with result in death or serious injury. Attachments not
a load could result in death, serious injury, locked into place can become unstable and fall on the
or property damage. operator or other personnel near the forklift.
DO NOT exceed forklift capacity of 10,000 pounds • Make sure attachment locking devices are always
(4,536 kilograms). The total rated capacity of the forks in place.
being used must equal or exceed forklift capacity. • DO NOT operate the forklift until you have positive
Forks can break causing loss of load and possible indication that the coupler pin and lever are fully
death or serious injury. engaged.
DO NOT exceed the manufacturer’s rated • Hydraulic attachments have a maximum hydraulic
load for any auxiliary attachment. Any pressure rating. Failure to make sure the attachment
attempt to lift or carry loads in excess of is equipped with a pressure reducing valve, or is
the manufacturer’s rated load may cause rated to be equal or greater than 3,500 psi (241
forklift tip over, loss of load, or structural damage bar), which is the maximum pressure of the forklift
which could result in death or serious injury. auxiliary hydraulic system at the quick-disconnect
Failure to keep personnel clear of the couplers, could result in death or serious injury.
load area while the load is being raised or • Make sure all hydraulic connections are tight
lowered could result in death or serious (if equipped).
injury. DO NOT lift, swing, or move a load
over anyone or over a forklift cab.
• Review the rated load capacity of each auxiliary Shut Down Procedure
attachment before performing any operation.
• Use the correct load chart and NEVER exceed Warning
specified weights and load centers.
• DO NOT exceed the manufacturer’s recommended To prevent death or serious injury, follow these
load capacity. procedures before leaving the forklift cab:
• DO NOT operate the forklift with an unsafe load • Park forklift on a firm, level surface.
distribution. • Move travel select lever to NEUTRAL (N).
• Adjust the load as necessary, especially for • Set parking brake to ON (engaged).
nonstandard loads. • Lower forks and attachments to the ground.
• Use caution when handling loose material that can
fall into the cab. Always engage the parking
• Remove overhanging load materials, when possible, brake before leaving the
and watch for sliding material. forklift. The forklift can roll if
• DO NOT reach a load over posts or other objects that the parking brake is not ON (engaged), which could
can enter the cab, if tipped. result in death, serious injury, or property damage.
• Avoid sudden stops, starts, or turns. • Turn Ignition switch to the OFF position.
Warning
California Proposition 65
Battery posts, terminals, and related
accessories contain lead and lead
compounds, chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm. Wash hands after
handling these items.
Warning
Block all four wheels. Failure to do so could result in
death or serious injury from vehicle roll away.
Warning
Block all four wheels. Failure to do so could result in
death or serious injury from vehicle roll away.
Label Legend
Figure 3-3. Label Legend Front View. Figure 3-4. Label Legend Rear View.
Cab View
Parking
ra Oil
re
ure e
ed le
ss rak
Volts
pe c
Brake Fuel Oil Coolant
tu
m uli
ck Ax
Pre w B
Te dra
Lo ar
Re
Lo
Hy
OFF
ON
Hourmeter
702-636-2969
800-497-1704 Rear Axle
Lights Centered
On On
Crab
2W
Off 4W Off
18001-001 Steering Declutch
1) 18008-000 2) 18001-001
3) 18010-001 4) 18011-001
5) 18013-001 6) 18014-001
7) 18015-001 8) 18016-001
WARNING
18311-000
XR1045 LOAD CHART - STANDARD CARRIAGE XR1045 LOAD CHART - SWING CARRIAGE
T
50 50
68 68
S
LE
65 'S' RATING FOR FORKS 65
LE H H
LOAD RATINGS 45 STRAIGHT. 'T' RATING
45 G 60
G 60
N
SHOWN ARE FOR N G
A 55
G
A 55 FOR FORKS ROTATED
M S
NO
VEHICLES EQUIPPED M FROM STRAIGHT. 40 O 50
40 O 50
OP
BO BO
WITH FOAM FILLED F
F FORKS MUST BE
ER
45 45
T
AT
TIRES ONLY. STRAIGHT WHEN THE
IO
35 35
BOOM IS ABOVE
NF
40 E 40 E
2.0 FT
2.0 FT
OR
5,000 LBS AT 24 IN 55 DEGREES.
LOAD D LOAD
KS
MIN CAPACITY FORK 35 D
30 35
30 CENTER
RO
(10,000 LBS PAIR). C CENTER LOAD RATINGS C
TA
B 30 B
30 SHOWN ARE FOR
TE
A A
D
VEHICLES EQUIPPED 25
T=3,100 LBS
25
T=4,200 LBS
T=5,250 LBS
T=6,000 LBS
25 25
WITH FOAM FILLED
TIRES ONLY. 20 20
20 20 2.0 FT
2.0 FT 4,000 LBS AT 24 IN LOAD
LOAD 15 1,350 LBS CENTER
S=4,200 LBS
1,800 LBS
15 MIN CAPACITY FORK
S=5,500 LBS
15
S=7,000 LBS
2,650 LBS
S=8,000 LBS
CENTER
1,800 LBS
2,200 LBS
15
3,000 LBS
6,000 LBS
10,000 LBS
8,000 LBS
10
9,000 LBS
LOAD HEIGHT FT
10
10
10 5
5
5 0
5 0
0 5 D C B
A
5 D C B
A E
0 E G
F
F H
H G
702-636-2969 • 800-497-1704
35 30 25 20 15 10 5 0 REACH FT
35 30 25 20 15 10 5 0 P/N 17021-000
P/N 17020-000
XR1045 LOAD CHART - 12FT TRUSS BOOM XR1045 LOAD CHART - 15FT TRUSS BOOM
68
60 68 60 H
60
LE
H G
60
NO
G
LE
55 55
N
NO
G
OP
M
VEHICLES EQUIPPED
O 60 CG X = 48.33 IN VEHICLES EQUIPPED BO 60 E
CG X = 65.78 IN
TIO
NA
BO
D B
50 50
60
VE
40 C 40 A
B
60
30 30
25 25
25 25
20 20
LOAD HEIGHT FT
LOAD HEIGHT FT
20 20
NO OPERATION NO OPERATION
15 15 ABOVE 60 DEGREE 15 15 ABOVE 60 DEGREE
BOOM ANGLE. BOOM ANGLE.
10 10
2,000 LBS
1,650 LBS
10 10
2,000 LBS
1,800 LBS
5 5
5 5
0 0
0 D C B
A 0 A
E E D C B
G F F
H H G
702-636-2969 • 800-497-1704 702-636-2969 • 800-497-1704
P/N 17022-000 45 40 35 30 25 20 15 10 5 0 REACH FT P/N 17023-000 45 40 35 30 25 20 15 10 5 0 REACH FT
45 LE 68 45 LE 68
G 65 H G 65 H
LOAD RATINGS N TRUSS WEIGHT LOAD RATINGS N TRUSS WEIGHT
A 60
G
A 60
G
SHOWN ARE FOR
40 M 55
600 LBS NOMINAL SHOWN ARE FOR
40 M 55
900 LBS NOMINAL
O O CG X = 48.88 IN
BO
VEHICLES EQUIPPED
BO
VEHICLES EQUIPPED CG X = 14.64 IN
50 F WITH FOAM FILLED
50 F FORWARD OF
WITH FOAM FILLED FORWARD OF
TIRES ONLY. 35 45 MOUNTING PIN. TIRES ONLY. 35 45 MOUNTING PIN.
E E
40 40
LOAD RATING LOAD RATING 30
30 D D
INCLUDES WEIGHT 35 INCLUDES WEIGHT 35
C C
OF ANY RIGGING. B
OF ANY RIGGING. B
25 30 25 30 A
A
25 25
20 20
20 20
15 15
S
15
S
LOAD HEIGHT FT
LOAD HEIGHT FT
15
1,500 LB
1,700 LB
TRUSS BOOM TRUSS BOOM
LEVEL ONLY LEVEL ONLY
10 10 10
10
5 5
5 5
2,000 LBS 2,000 LBS
0 0
0 0 A
5 D C B
A 5 D C B
E E
F F
G H G
H
702-636-2969 • 800-497-1704 702-636-2969 • 800-497-1704
45 40 35 30 25 20 15 10 5 0 REACH FT 45 40 35 30 25 20 15 10 5 0 REACH FT
P/N 17024-000 P/N 17025-000
XR1045 LOAD CHART - PERSONNEL PLATFORM XR1045 LOAD CHART - SLING MOUNT
1,000LB
50 NOMINAL 50
68 PLATFORM 68
LE
65 65
LE
8 FT PLATFORM H CAPACITY H
(MAX 475 LB) = P8 45 G 60 LOAD RATINGS 45 G 60 SLING MOUNT
N G 2FT
N
A 55 4FT
SHOWN ARE FOR A 55
G WEIGHT 270 LBS
10 FT PLATFORM M
(MAX 550 LB) = P10 40 O 50 NOMINAL VEHICLES EQUIPPED M NOMINAL
40 O
BO
50
BO
F DEPTH WITH FOAM FILLED F CG X = 26.5 IN
THE PLATFORM SHALL 45 TIRES ONLY. 45 FORWARD OF
BE ELEVATED ONLY 35 E 35 MOUNTING PIN.
40 40 E
WHEN THE CHASSIS LOAD RATING
D D
IS LEVEL. 30 35 INCLUDES WEIGHT 35
C 30 C
LOAD RATINGS B OF ANY RIGGING.
30 3.5FT 30 B
A A
SHOWN ARE FOR 25 NOMINAL 25
VEHICLES EQUIPPED 25 RAILING 25
WITH FOAM FILLED
5 LBS
LBS
LBS
0 LBS
20 20
LBS
TIRES ONLY. 20 20
= 1,000
= 50
= 18
= 950
= 45
5,000 LBS AT 24 IN 15 15
LBS P10
15
LBS P10
1,800 LBS
2,200 LBS
15
LBS P10
3,000 LBS
LBS P10
4,500 LBS
6,000 LBS
10,000 LBS
8,000 LBS
9,000 LBS
(10,000 LBS PAIR). 10 10
P8 = 125
10
P8 = 260
10
P8 = 525
P8 = 1,000
5
P8 = 1,000
5
5 0 5 0
5 D C B
A
0 E 5 D C B
A
G
F 0 E
H F
H G
35 30 25 20 15 10 5 0
P/N 17072-000 P/N 17129-000 35 30 25 20 15 10 5 0
BO
WITH FOAM FILLED F 68 3 2,420 2,355 2,295 2,230 2,165
45 65
LE
PER FORK RATING H 4 1,550
TIRES ONLY. 45 1,630 1,590 1,515 1,475
60
35 (12,000LBS PAIR). G 5 1,220 1,190 1,165 1,140 1,110
40 E N G
5,000 LBS AT 24 IN 2.0 FT 40 A 55 LOAD RATING* VS LOAD ZONE PER LOAD POSITION
D F
MIN CAPACITY FORK 35 2 3 4 5 6
BO
30 C CENTER LEVEL ONLY.
45 6' 11" 7' 6" 8' 1" 8' 8" 9' 3"
(10,000 LBS PAIR). JIB MUST BE
35 1 3,460 3,200 2,980 2,770 2,580
30 B
E
LOAD HEIGHT FT
30 B
20 20 25 A LOAD RATING* VS LOAD ZONE PER LOAD POSITION
2.0 FT LOAD RATINGS
25 TELESCOPIC SECTION LOAD POSITION
ZONE
1,600 LBS
3,500 LBS
5,500 LBS
7,000 LBS
8,000 LBS
9,500 LBS
5
ZONE 4
10
ZONE 3
10
ZONE 2
5 0 5 ZONE 1
5
5 A 0
0 E D C B
F
H G 0 5 A
E D C B
G
F MAX REACH FT
H
702-636-2969 • 800-497-1704 AT 11FT 7IN
35 30 25 20 15 10 5 0 LOAD POSITION
P/N 17179-000 P/N 17139-000 50 45 40 35 30 25 20 15 10 5 0
1,800 LBS
2,200 LBS
20 1 1,810 1,660 1,520 1,445
3,000 LBS
4,500 LBS
6,000 LBS
20
8,000 LBS
10,000 LBS
9,000 LBS
2 1,700 1,660 1,520 1,445 15 15
15 15 3 1,160 1,140 1,120 1,100
LOAD HEIGHT FT
10
4 860 840 820 800 10
ZONE 4
ZONE 3
10
ZONE 2
Warning
A brief description of controls,
indicators, and instruments is provided
as a convenience for the operator.
These descriptions DO NOT provide
complete operation instructions. Read and under
stand the entire manual to prevent death, serious
injury, or equipment damage.
Figure 6-2. Ignition Switch.
Steering Wheel
Turn the steering wheel left or right to steer the forklift in
the corresponding direction.
Horn Button
Press the horn button to sound the horn.
Figure 6-10. Lumbar Support. Figure 6-12. Backrest Angle Adjustment Lever.
Before starting the engine, adjust the seat for position and
comfort (refer to the Operator Seat section of this manual)
and then adjust the seat belt as follows:
1. Grasp the free end of the seat belt (located on the left Figure 6-15. Frame Mounted Mirror.
side of the seat) and make sure the belt webbing is
not twisted or entangled in any portion of the seat
assembly. Controls and Indicators
2. Pull the retractable seat belt across your lap. Position
the seat belt as low on your body as possible. Travel Select Lever
3. Insert the latch plate into the buckle (on the right side
of the seat) until a “click” is heard. The travel select lever has three (3) positions:
FORWARD, NEUTRAL, and REVERSE, which change the
4. Make sure seat belt retracts snugly across your lap. direction of travel.
Table 6. Travel Select Lever
Voltage Gauge
Figure 6-21. Low Brake Pressure Indicator. The voltage gauge indicates the amount of charge (in
Volts). Normal system voltage is between 11 and 15 Volts.
If the voltage gauge shows abnormal readings, stop the
Rear Axle Lock Indicator forklift, follow proper shut down procedures, tag the
forklift with “Do Not Operate” tags, and have a qualified
The rear axle lock indicator illuminates when the forklift mechanic service or repair the forklift before placing it
is in the axle lock mode. The rear axle locks when the into service again.
parking brake is set to ON (engaged), or the transmission
is in NEUTRAL or the service brake is applied, and when
the boom is above 40°.
If the rear axle lock indicator does not illuminate, stop
the forklift, follow proper shut down procedures, tag the
forklift with “Do Not Operate” tags, and have a qualified
mechanic service or repair the forklift before placing it
into service again.
Coolant Gauge
The coolant gauge indicates the temperature of the
coolant in the engine cooling system. After starting the
Figure 6-29. Front Work lights.
forklift, allow time for the coolant temp gauge pointer
to begin to move before operating the forklift. After the
engine has sufficiently warmed up, normal engine coolant
temperature should read between 180 to 200°F.
Declutch Switch
Steering Select Switch
The Declutch switch (in conjunction with the service
Warning brake) disengages the transmission to prevent the forklift
from moving while raising or lowering a load.
DO NOT change steering modes until the forklift slows • When the Declutch switch is set to ON and the service
or comes to a complete stop. Align all four (4) wheels brake applied, the transmission is disengaged.
perpendicular to the axle, before changing steering
mode. Changing steering modes at higher travel • When the Declutch switch is set to OFF, the transmission
speeds can make the forklift unstable, and cause a loss remains engaged when the travel select lever is set to
of control, which could result in death, serious injury, either FORWARD or REVERSE.
or property damage.
A
The Attachment Tilt Switch located on the top of the
boom control handle controls attachment tilt functions.
B
C Figure 6-36. Attachment Tilt Switch.
(A) Attachment Tilt Down. (B) Attachment Tilt Up.
D
The Attachment Tilt Switch:
• Controls the attachment tilt functions by rolling the
switch forward and backward.
• Is a variable speed switch. Function speed is
proportional to how far the switch is rolled. The more
the switch is rolled in the appropriate direction, the
E
faster the corresponding function will occur.
F
ATTACHMENT TILT UP Roll switch backward
(toward the operator).
G
H
For information call (800) 497-1704 Page 43
Operator Cab XR1045
Frame Sway Control Handle
The Frame Sway Control Handle installed on the side
console panel, controls frame sway functions.
Figure 6-40. Two Wheel Rear (2WR) Steering Switch. Figure 6-42. Boom Extend Letters.
Figure 7-1. Check Hydraulic Oil Sight Gauge. Figure 7-4. Check Engine Oil Level. Add Engine Oil, If Necessary.
Figure 7-2. Add Hydraulic Oil, If Necessary. Figure 7-5. Check Battery Case and Terminals.
Figure 7-3. Check Coolant Reservoir Level. Add Coolant, If Figure 7-6. Store Operation and Safety Manual In Protective Case.
Necessary.
Warning
NOTE: The engine will only start when the travel select
lever is in NEUTRAL (N) and the Parking Brake switch is ON
(engaged).
Figure 7-9. Key and Ignition Switch.
Caution
Release the key immediately once the motor starts.
If the motor does not start, DO NOT crank the starter
motor continuously for more than 15 seconds. Failure
to release the key after the motor has started or
continuous cranking may damage the starter motor.
Figure 7-7. Travel Select Lever Must Be In NEUTRAL (N) To Start The
Reach Forklift.
Jump Starting
Jump start or replace the battery of the reach forklift when
the battery is discharged to the point that it will not crank
the starter.
Warning
3. Turn key in Ignition switch clockwise to the
START position.
The transmission has four (4) gears that can be used for
traveling in forward or reverse.
To shift gears rotate the gear select lever to the next gear
while the forklift is traveling. Figure 7-14. Hydraulic Oil Temperature Indicator.
• Use first gear (1) for highest torque and pulling power.
• Use higher gears for higher ground speed. The low brake pressure indicator illuminates if the
• Never travel in fourth gear (4) when carrying a load. hydraulic brake oil pressure gets low.
• Allow the engine speed to slow down before shifting to If the low brake pressure indicator is illuminated, stop
a lower gear. the forklift, follow proper shut down procedures, tag the
forklift with “Do Not Operate” tags, and have a qualified
mechanic service or repair the forklift BEFORE placing it
into service again.
Warning Indicators and Gauges
Warning
Check warning indicators and gauges
on the dash panel frequently during
operation. If a warning indicator is
illuminated or a gauge shows abnormal
readings, stop the forklift, follow proper shut down
procedures, tag the forklift with “Do Not Operate”
tags, and have a qualified mechanic service or repair
the forklift BEFORE placing it into service again.
Ignoring warning indicators can cause improper
performance, which could result in death, serious Figure 7-15. Low Brake Pressure Indicator.
injury, or property damage.
Warning
To prevent death, serious injury, or
property damage, apply service brakes
until the forklift comes to a complete stop,
move travel select lever to NEUTRAL (N),
set the Parking Brake switch to ON (engaged), lower
and retract the boom, and shut off the engine before
exiting the forklift.
Figure 7-17. Fork Ratings. Figure 7-19. Auxiliary Attachment Control Lever.
(A) Maximum Load Capacity Rating. (B) 24 Inch Load Center.
Figure 7-22. Drive Vehicle Forward To Align Pivot Pins (A) With
Attachment Hooks (B).
4. Raise the boom until pivot pins (A) have seated fully in
attachment hooks (B).
Figure 7-24. Tilt Attachment To Align Holes Between Quick Attach
Adapter and Attachment.
(A) Not Aligned. (B) Aligned.
Figure 7-26. Insert Quick Attach Pin Through Attachment and Quick
Attach Adapter.
Figure 7-27. Make Sure Quick Attach Lock Lever Is Seated In Groove
(A) of Quick Attach Pin.
Figure 7-31. Pull Quick Attach Pin from Attachment and Quick
Attach Adapter.
Danger
Death or serious injury by electrocution
will result from contact with or inadequate
clearance with energized power lines or
apparatus.
• Never operate the forklift in an area where active
overhead power lines, overhead or underground
cables, or other power sources exist.
• Contact the appropriate power or utility company
to de-energize power lines or take other suitable
Figure 7-32. Lower Attachment to Ground in Level Position.
precautions.
10. Tilt and lower boom until pivot pins (A) have Keep the forklift, attachments, and loads a
disconnected from attachment hooks (B). safe distance from electrical power lines.
• Remain at least 10 feet (3 meters), plus an additional
0.4 inches (10 millimeters) for each 1,000 Volts over
50,000 Volts, from active power lines and other
power sources.
• Work site operating directives and/or local or state
codes might require a greater distance.
• Know the maximum height and reach of this
reach forklift.
Warning
Failure to follow proper safety procedures
when lifting, lowering, and traveling with
a load could cause death, serious injury, or
property damage.
DO NOT exceed forklift capacity of 10,000 pounds
Figure 7-33. Tilt and Lower Boom to Release Pivot Pins (A) from (4,536 kilograms). The total rated capacity of the forks
Attachment Hooks (B). being used must equal or exceed forklift capacity.
Forks can break causing loss of load and could result in
death or serious injury.
11. Retract the boom to fully disconnect the attachment
from the quick attach link. DO NOT exceed the rated load for any
attachment. Any attempt to lift or carry
loads in excess of the manufacturer’s rated
load could cause forklift tip over, loss of
load, or structural damage which could result in death,
serious injury, or property damage.
Warning
The reach forklift includes a Frame Sway
Override switch. Improper use of the
Frame Sway Override switch could cause
death, serious injury, or property damage.
20 20
2.0 FT
15 LOAD
CENTER
1,800 LBS
2,200 LBS
15
3,000 LBS
4,500 LBS
6,000 LBS
10,000 LBS
8,000 LBS
9,000 LBS
10
10
5
5 0
5 D C B
A
0 E
F
H G
35 30 25 20 15 10 5 0
P/N 17020-000
Figure 7-40.
Warning
If forklift is unsafe for operation or maintenance, the
defect or defects must be clearly documented and
posted in a conspicuous place on the forklift. Failure
to comply could result in death, serious injury, or
property damage.
Xtreme Manufacturing Product Warranty Policy
1) Xtreme Manufacturing warrants, its authorized sales and service centers (herein referred to as “SSC”), new
product(s) the mainframe and chassis weldments shall be free from defect in material and workmanship for
the period of 10 years or 10,000 hours whichever comes first. The boom weldment and boom rollers shall be
free from defects in material and workmanship for the period of 5 years or 5,000 hours whichever comes first.
The powertrain assemblies consisting of engine, transmission and drive axles and all other components not
listed above shall be free from defects in material and workmanship for the period of 2 year or 2,000 hours
after date of delivery. This warranty is made to the original owner of the new product(s) and is transferable for
the duration of the coverage period, to the subsequent owner with prior written approval from Xtreme
Manufacturing (see limitations).
2) Machines may be held in an authorized Distributor/ SSC’s stock for a maximum period of six (6) months
from the date of shipment from Xtreme, before the warranty period is automatically initiated on each
machine.
3) It is the responsibility of the Distributor/SSC to complete and return to Xtreme Manufacturing a Pre‐delivery
Inspection Record, Warranty Registration Form, before the act of rental / loan / demonstration of the machine
or delivery to an end user. In the case of direct sale to end customers the same responsibility lies with the end
customer.
4) Any end customer, SSC, distributor or dealer shall not be entitled to the benefits of this warranty and
Xtreme Manufacturing shall have no obligations here under unless the “Pre‐Delivery and Inspection Record”
has been properly completed and returned to the Xtreme Manufacturing Warranty department within fifteen
(15) days after delivery of the Xtreme Manufacturing product to the Customer or Dealer’s demonstration /
rental fleet. Xtreme Manufacturing must be notified, in writing, within ten (10) days, of any machine sold to a
Customer from a Dealer/SSC’s rental fleet during the warranty period.
5) Any part or parts which upon examination by the Xtreme Product Support Department are found to be
defective within the specified warranty period, will be replaced or repaired at the sole discretion of Xtreme
Manufacturing, through its local Authorized Distributor/SSC, at no charge. Any parts replaced under warranty
must be original Xtreme parts obtained through an authorized Xtreme Manufacturing Distributor/SSC unless
expressly agreed otherwise in writing and in advance by Xtreme Manufacturing’s warranty department.
Xtreme Manufacturing Product Warranty Policy
6) All parts claimed under warranty must be held available for return and inspection upon request for a period
of 90 days from date of claim submission, it is necessary that all parts are individually tagged or marked with
their part number and the warranty claim number. All parts returning should be still in a factory state, free of
any alteration to the original design. If the parts are subject to repair it will need to be pre authorized by the
Xtreme Product Support Group and or Warranty Department prior to the repair being completed. After 90
days all parts replaced under warranty which have not been returned, to Xtreme Manufacturing should be
destroyed. Failure to produce parts requested by the Warranty Administrator for inspection within a period of
14 days will result in the claim being automatically rejected in full. Materials returned for warranty inspection
must have the following procedure:
Carefully packaged to prevent additional damage during shipping
Drained of all contents and all open ports capped or plugged
Shipped in a container tagged or marked with the RMA number
Shipped PREPAID (ground service only). Any item(s) returned for warranty by any other means may
be refused and returned, unless prior approval is agreed with Xtreme.
7) At the direction of the Xtreme Manufacturing Warranty department, any component part(s) of Xtreme
Manufacturing products to be replaced or repaired under this warranty program must be returned freight
prepaid for inspection. An RMA (Returns material authorization) must be requested from Xtreme
Manufacturing Warranty department, a copy to be placed with the returning component part(s).
8) All warranty replacement parts will be shipped freight prepaid (standard charges, ground shipping only)
from the Xtreme Manufacturing Parts department, Service Department or from the Vendor to Dealer/SSC or
Customer. Any other shipping method is the customer responsibility.
9) All warranty claims are subject to approval by Xtreme Manufacturing Service department. Xtreme
Manufacturing reserves the right to limit or adjust claims with regard to defective parts, labor or travel time
based on usual and customary guidelines.
10) Reimbursement policy, labor will be paid at 75% of posted hourly shop rate. Travel time will be paid at $50
per hour up to a maximum of 3 hours. Xtreme Manufacturing will pay 1 hour of troubleshooting time per
warranty claim, unless expressly agreed otherwise in writing and in advance by Xtreme’s Warranty
Department. An annual rate declaration must to be supplied to the Xtreme Warranty administrator by January
31st and will be used as the reimbursable rate for that calendar year.
Xtreme Manufacturing Product Warranty Policy
REPLACEMENT PARTS WARRANTY
1. Any part replaced under this limited warranty is not subject to further warranty cover beyond the normal
warranty period of the machine upon which the part was installed.
2. Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period of
(6) six months from the date of invoice.
3. Parts held by an authorized Distributor/SSC are covered under warranty for a period of (12) twelve months
from the date of invoice, provided that those parts have been subject to appropriate storage to prevent
damage and deterioration (conditional on Xtreme Manufacturing review).
CLAIM PROCEDURE
The Xtreme Manufacturing Warranty department must be notified within forty‐eight hours (48) of any
possible warranty situation during the applicable warranty period. Personnel performing major warranty
repair or parts replacement must obtain specific approval by the Xtreme Manufacturing Warranty department
prior to performing the warranty repair or replacement.
When a Distributor/SSC / Customer perceive a warranty issue to exist the following steps must be adhered to:
Customer/SSC / Distributor to place a purchase order for genuine Xtreme Manufacturing replacement
parts.
Xtreme Manufacturing to dispatch parts via the requested method (in line with the required response
time).
Confirmation that a qualified technician is available to replace the part and that this person has been
accepted by Xtreme Manufacturing to carry out such work under the warranty of the machine. Failure
to do this may nullify the warranty.
Customer /SSC / Distributor to allocate a warranty claim number to the repair.
All correspondence in respect of the claim to be on an official Xtreme Manufacturing warranty claim
form as supplied by Xtreme Manufacturing’s warranty department.
All warranty claims must be submitted within 30 days of the date of the machine repair.
FREIGHT DAMAGE
If a machine is received in a damaged condition, then the damage must be noted on the bill of lading
and /or delivery documents and photographs must be taken at the point of delivery, prior to signing
acceptance of the consignment.
The freight company and Xtreme Manufacturing must be contacted by the Distributor and a damage
claim registered by either party immediately.
Xtreme Manufacturing Product Warranty Policy
The above requirements apply only to freight damage associated with equipment supplied by Xtreme
Manufacturing transport. Customer freight issues are excluded from this warranty policy.
THIS PRODUCT WARRANTY POLICY SPECIFICALLY EXCLUDES:
1. Engines, motors, tires and batteries are manufactured by specialist suppliers to Xtreme Manufacturing, who
furnish their own warranty policies. Xtreme Manufacturing will, however, to the extent permitted pass
through any such warranty protection to the Distributor/SSC / Customer.
2. Xtreme Manufacturing products which has been modified or altered outside Xtreme Manufacturing
factories without written approval, if such modification or alteration, in the sole judgment of Xtreme
Manufacturing Engineering and/or Service Departments, adversely affects the stability, reliability or service
life of the Xtreme Manufacturing product or any component thereof.
3. Any Xtreme Manufacturing product which has been subject to misuse and abuse, improper maintenance or
accident. “Misuse” includes but is not limited to operation beyond the factory‐rated load capacity and speeds.
“Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the
Xtreme Manufacturing Operation, Maintenance, and repair Parts Manuals.
4. Normal wear of any Xtreme Manufacturing component part(s). Normal wear of component parts may vary
with the type, application or type of environment in which the machine may be used; such as, but not limited
to sandblasting applications.
5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this warranty,
including but not limited to hydraulic fluid, filters and lubrication, paint and decals engine tune‐up, brake
adjustments etc. Xtreme Manufacturing will not cover leaks from fittings, hoses and any other connection
points after the unit has been in service for 90 days or 150 hours of operation which ever comes first.
6. Any Xtreme Manufacturing product that has come into direct contact with any chemical or abrasive
material.
7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including
but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time
for workers, lost orders, lost rental revenue, lost profits, expenses or increased cost. This warranty is expressly
in lieu of all other warranties, representations or liabilities of Xtreme Manufacturing, either expressed or
implied, unless otherwise amended in writing by Xtreme Manufacturing.
8. Xtreme Manufacturing warranty policy does not cover any duties, taxes, environmental fees including
without limitation, disposal or handling of tires, batteries and petrochemical items.
9. Items specifically excluded are: fuel injectors, motor brushes, glow plugs, contactor tips and springs, filters,
lamp bulbs, lamp lenses, coolants, lubricants, brake pads and cleaning materials.
10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the
Xtreme Manufacturing Product Warranty Policy
Distributor/SSC / Customer.
XTREME MANUFACTURING MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS
LIMITED WARRANTY. XTREME MANUFACTURING MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY.
Wherever possible the end customer shall obtain all warranty support & make all warranty claims through the
local Xtreme Manufacturing authorized Distributor /SSC / Dealer. Warranty support should be from the
Distributor /SSC / Dealer from whom the Xtreme Manufacturing product was purchased. Where Xtreme
Manufacturing equipment is supplied directly from the factory, the end customer, if unable to contact a
Distributor/SSC / Dealer, may contact the Xtreme Manufacturing Warranty Department for further assistance.
APPEAL
The buyer may appeal in writing against a rejected or adjusted claim to Xtreme Manufacturing warranty
department within a period of 21 days of receiving the rejection or adjustment notice. The appeal should be
grounded on express reasons and supported by relevant evidence. Appeals received outside of this time limit
will not be considered.
Xtreme Manufacturing Product Warranty Policy
XTREME MANUFACTURING WARRANTY SCHEDULE
Limited Warranty Periods
Item Warranty Period
10 years or 10,000 hours, parts
Main Frame and Chassis
replacement or repair
5 years or 5,000 hours, parts replacement
Boom weldment and rollers
or repair
2 years or 2,000 hours, parts replacement
Powertrain and all other components not listed above
or repair
12 months from date of invoice, subject
Parts held in a Distributor’s stock
to adequate storage / protection.
Parts sold (non warranty) 6 months from date of invoice
Batteries supplied on new machines 6 months from warranty registration date
Other specifically excluded parts: Not covered by Warranty
Fuel injectors
Brake pads
Glow plugs
Springs
Oils
Filters
Lamp bulbs
Lamp lenses
Coolants
Lubricants
Cleaning materials
All consumable / wear parts.