WeUsieW saqio4 PALAWAN: WJ 1IM-@ Mews LIVE as 42968, O10. LIVE jenuew Jaspa” Forbes Marshal Aquacon smarTPro® 8967P HART® Smart 2-Wire Conductivity Transmitter as gv Forbes # Marsha Instruction Manual ‘CENG:IM:CONDP:0906:000:01 | Software Release V2.1.X onwards il group of companiesSMARTPro® 8967P Preface This manual serves to explain the use and operation of Aquiacon ‘SMARTPro” instruments. The manual is a step-wise guide to help the user operate the instrument and also is a reference guide for preliminary trouble shooting, ‘This instruction manual is written to cover as many anticipated applications of the SMARTPro” as possible. If you have any doubts ‘concerning the use of the instrument, please do not hesitate to contact the nearest office of Forbes Marshall Pvt. Ltd, ‘The information presented in this manual is subject to change without notice as improvements are made, and does not represent any ‘commitment whatsoever on the part of Forbes Marshall Pvt. Ltd Forbes Marshall Pvt. Ltd. cannot accept any responsibility for damage (or malfunction of the unit resulting due to an improper use of the instrument [ ‘The phrases Aquacon SMARTPro® 6967P SMARTPro® 8967P SMARTPro' ‘Are Used interchangeably in this manual and point to the same instrument Aquacon SMARTPro” 8967P. | atte eS FonaES MARSHALL PVT a ra SMARTPro® 8967P_ Index Preface ai Index 34 Safety Information 5-6 PO 1.1 General description Pe 1.2. Specifications 8-10 Dimensional details iL Display 12 1.3. Operating Principle 13-14 2.1 Unpacking and Inspection 15 2.2 Tools required for installation 16 2.3 Location and Mounting 17-19 Panel Cutout 18 Mounting clamps 19 24 Cabling 20 2.5. Power Supply requirements 20 2.6 Power Supply and Sensor wiring locations 24 Power 22-24 ing precautions 28 3.3 Temperature sensor 29 3.4 Terminati 30 35 30 3.6 Cable terminations on board I- FM83xX 31. 3.7 Cable terminations on board II- FMHTO1 32 3.8 Cable terminations on board III- CS40/52 33, 3.9. Calibration and Commissioning 34 roc usu EESMARTPro® 8967P Index SMARTPro® 8967P_ ‘Safety Information Index 35-36 How to use Conductivity meter as TDS meter? 69 Peel 5.1. HART® communication configurations 70 5.2. HART® Communication 71-72 EC a 6.1 Probe care and Maintenance 73 6.2 How to store the electrode for long time 73 6.3 Storage after use in process 73 6.4 How to clean the electrode 74 6.5 Do's and Don'ts for conductivity electrodes 75, 7.1 Causes and solution to problems 78 7.2 Problem in temperature measurement and 79, calibration 7.3 Conductivity reading not matching with lab 80 reading 7.4 Is the transmitter working OK (Cond. input) 81. 7.5 _Is the transmitter working OK (Temp Input) 82 2 eee Conductivity of various aqueous solutions 83 Temperature in °C versus resistance in ohms 84 Cell constant and Measurement Range 85 Cable length and range of measurement 86 Temperature dependency of conductivity 87 rons eu 9717 The Forbes Marshall SMARTPro” transmitter shall be installed and Operated only in a manner, only as specified in the Instruction Manual. Only 'ed and authorized person should carry out led, installation, set up and operation of the transmitter. Before powering up the unit, make sure that power source it is connected to, and the polarity of the source is as specified on the transmitter. Failure to do so may result in permanent damage to the transmitter.SMARTPro® 8967P Safety Information SMARTPro® 8967P_ Introduction Section 1.0 ‘Thank you for purchasing the SMARTPro* Transmitter. To maximize {4.4 General Description the benefits of 'strument we request you to read this manual thoroughly before installing. The SMARTPro® 8967P is For Conductivity, autom HART® compatible temperature compensation through The instruction manual identifies safety instructions and Microcontroller based two wire PT100/PT1000 sensor is provided additional information by means of the following symbols: transmitter. It accepts inputs from Conductivity sensor and AX Ths symbol draws attention to safety instructions and transmits it in terms of warning of potential danger which, if neglected, could 4-20mA HART® output. result in injury to persons and /or damage the property and /or ‘damage to the instrument itself, This transmitter is capable of ‘The output of this transmitter is measuring Conductivity and fully scalable over t re. Thus Conductivity of sensor. During fault conditions combination with the output can be programmed for perature sensor is _3.55mA or 22mA as per need. Used for measurement. The =} This symbol identifies the information which is necessary for measurement results are the trouble free operation of the instrument displayed on LCD display. (GF This symbol identifies additional information and instructions which, if neglected, could lead to inefficient operation and possible loss of production A dimensions ate in mm Please store the instruction manual at such a place where itis easly available to the persons working on SMARTPro™ Ifyou have any query please do not hesitate to contact nearest office of Forbes Marshall Pvt Ltd, our engineer will be glad to assist you.2 SMARTPro® 8967P Introduction Section 1.0 1.2 Specifications Erte Type 2wire Supply voltage 12-36VDC Load Resistance 6002 @2avpc " Display Conductivity +£ 0.5% of Full Scale. Display Temperature +£0.5% of Full Scale ‘Output Current + O.1mA Current 4-20mA HART ® Tine 2 ea tog Display 2 Line 10 Character per line LCD Primary Sensors Conductivity Secondary sensors PT100/PT1000 Data Input 3 Button Keypad Forses Marsa. vr 0 i C=C SMARTPro® 8967P_ Introduction ‘Section 1.0 ‘Conductivity ‘Auto switching range ‘Temperature ‘Auto/Manual co -20°C to 200°C Conductivity ‘Single point Ere ‘L.Load Calculation Method: @G Load(in 2) For 30V = (Supply Voltage-12V)/0.02 supply Load is Load=(30V-12V)/0.02 = 9002 Also refer section 2.5 for power supply requirementsSMARTPro® 8967P Introduction SMARTPro® 8967P re S967P ntroduction Introduction Section 1.0 1.2 Specifications PRE orisy ‘a EN61000-6-2 Emission! EN61000-6-4 [ch PEE: Material MS Powder coated Protection Front 154 , Other 1P20 Oa Cone cae Temperature -20 to 609C Relative Humidity 0 to 90% i (non condensing) S.EMC directive 2004/108/EEC 1 pS/em to 0.1 mS/em for K=0.01, Curr defined CF elaborate User can setSMARTPro® 8967P Introduction SMARTPro® 8967P Section 1.0 Introduction Section 1.0 [1.2 Specifications | [1.3 Operating Principle The SMARTPro® 8967P is two wire transmitter with Nominal UE ee working voltage of 24VDC. In two wire contiouaten ie transmitter draws power from the loop itself The transmitter draws current of 4-20mA from supply. This Current is proportional to the measured variable. 2 LINE 10 CHARACTER The measuring cell is powered by a sinusoidal voltage of known DOT MATRIX LCD amplitude. The frequency of this excitation signal can be selected as either 70Hz or 1100H2 by a jumper setting on CPU lelivered by an oscillator of low output ize cable capacitance effect. The amplifier PROGRAMMING keys converts the current going through the probe in voltage by means of detector circuit, which eliminates the effect of ‘external interferences and capacities, " further processes lay and generates RT® protocol. The Microcontroller accepts the inputs from keyboard during Programming and calibration. The application specific Parameters such as measuring range, temperature | compensation are user programmable through keyboard,‘swyep aoueinsut (aywsuen 0) pob6nd) Aue Jo ase ul sydesBoi0Ud aye) 01 ONT-10}20UUOD Addns 4MOd'S — papuaunuodad S| If “uORDe saLpAINY 4oy se yodsuen a1 «3 saBewep (anusuen 01 pa66rid) ayy uuOjUI“uaLA POBeWEP St JT ONT = J0;DAUUOD 10sU_aE vangeyuasauday oNz-sdweD BuAUNOW joued *€ ONT- fenuey uoRanasul °z ONT- 42968 ,UdLYYWS “T ‘mojaq se 51 351) Bupped oy uonpedsuy pue Buppedun T'z CoLoCEE 07 uonsas uoneyeysur £968 ©O4d LAWNS wononpo.auy 42968 «O1d LUWINSLe SMARTPro® 8967P_ Installation SMARTPro® 8967P Installation Section 2.0 Section 2.0 2.3 Location and Mounting [2.2 Tools required for installation L.Multimeter 3 Ve digit CFP For best results instal the transmitter in area where temperature extremes, vibrations, electromagnetic and 2.Conductivity standard solution" Radio frequeney interference are at its minimum. for sensor calibration 3.Screw Driver with blade width 3mm is rated for IP20 class of Ingress 4.Screw Driver with blade width 8mm nel clamps provided, mount the 5.Calibrated reference thermometer trol panel. > NOTE1 To be arranged by the purchaser FonaES sass PV eTSMARTPro® 8967P Installation Section 2.0 SMARTPro® 8967P_ Installation Section 2.0 2.3 Location and Mounting — Panel cutout 2.3 Location and Mounting — Mounting Clamps All dimensions are in mm (Inch) All dimensions are in mm (Inch) Ue 82+05,962+ 02) 82 +05 (362+ 02) fons ous oo raeSMARTPro® 8967P_ Installation SMARTPro® 8967P_ Installation Section 2.0 Section 2.0 2.4 Cabling 2.6 POWER SUPPLY AND SENSOR WITRING LOCATIONS A ‘Supply cable wires should be clearly marked/color coded for +24V and ground to avoid polarity reversal If conduit is used, ensure the conduit end is properly terminated on transmitter side. SMARTPro” ‘The cable used for 24V DC supply to transmitter should be routed properly ‘The supply cable should be routed away from the power cabling. "Use proper size of lug suitable for 0.5 to 1 sq mm wire “+h with length of 6-8 mm for terminations on transmitter side. 1236 voc 2.5 Power Supply requirements ‘SENSOR CONNECTIONS CF The SMARTPro 8967 works on wide range of supply voltage from 12VDC to 36VDC. REAR VIEW The supply voltage at the transmitter input terminals BS | must be at least 12VDC. ; The power supply should be capable of taking the loads (minimum 250 Ohms for HART") and the cable resistance. For HART® communication the minimum load resistance { of 250 Ohms is a must. To supply 12VDC at Transmitter end the power supply voltage must be at least 17.5VDC ‘The power supply should be capable of supplying the surge current at start up. roses as 0 fone wou 1 5SMARTPro® 8967P_ Installation SMARTPro® 8967P_ Installation Section 2.0 ‘Section 2.0 ‘2.7 Power Supply wiring 2.7 Power Supply wiring...contd.. AX Connect the power supply wire +ve to Terminal 1 (T1) and ‘Access the connectors for wiring of power supply as shown ground to Terminal 2 (T2) as shown. ‘on page 21 ‘Type I- Common power supply for group of transmitters Use 2 core cable. Terminate the wires at power supply side. Measure the supply at the transmitter side with the help of mates renee ieee “= rmuttimeter It should be within 12VDC to 36VDC. mao } (Refer section 2.5 for more details) mn ! Ho alco, oe te wre with en rn aa AX _ Switch OFF the supply before connecting it to transmitter (f) goo or i) = Route the cable through conduit to avoid mechanical | damages toca oo ‘Switch ON the power Supply. Measure the voltage across T1 with T2 as ground, It should be 12VDC to 36 VDC. i ‘The display on transmitter turns ON. | Switch OFF the supply. Now proceed for sensor wiring. rorees mansaaLs ovr 70 FORBES MARSHAL PVT LTD IESE —SMARTPro® 8967P Installation Section 2.0 SMARTPro® 8967P_ Section 2.0 2.7Power Supply wiring... contd.. | AX Connect the power supply wire +ve to Terminal 1 (T1) and | ground to Terminal 2 (T2) as shown. 2.8 Power Supply wiring precautions AX Pease follow the transmitter grounding guidelines as shown ‘Type II- Dedicated power supply for SMARTPro” in the diagram 41. Use 2 core 0.5 sq mm wire, 'SMARTPro” POWER SUPPLY WIRING 2. Earth the power supply ground as per application. 3. Do not run signal wire nearby high voltage wire. 4, Use separate cable trays and conduits for signal and power cables, 5. Keep power supply and signals wire at least 2meter away from motor cable, VFD cables and heavy electrical cables. ‘Switch ON the power Supply. Measure the voltage across T1 with T2 as ground. It should be 12VDC to 36 VDC. ‘The display on transmitter turns ON, ‘Switch OFF the supply. Now proceed for sensor wiring.SMARTPro® 8967P Installation Section 2.0 2.8 Power Supply wiring precautions - Earthing PONE GUPPOFWRING PRECAUTIONS EARTHING SMARTPro® ‘ones was oi ST SMARTPro® 8967P_ Sensor Wiring ‘Section 3.0 3.1 Sensor Wiring ‘The model SMARTPro® 8967P is configured at factory to work with standard Forbes Marshall Conductivity sensors. The sensor wiring for the same is as below. In most of the cases the conductivity sensors are provided as part of @ routine conductivity measuring system. transmitter ‘Some other models for which wiring diagrams are given are Ay 1 you are using any other make of sensor, please refer its ‘sensor manual. rorses warsiauLevriro a ESTSMARTPro® 8967P Sensor Wiring SMARTPro® 8967P Sensor Wiring Section 3.0 Section 3.0 [ 3.2 Sensor cable 3.3 Temperature sensor (2 wire PT100) The cable of the conductivity sensor consists of a screw cap at one end. This screw cap fits to the sensor end. The four wires on the other side are to be terminated at the transmitter end. (GFP Not applicable if you are using inbuilt temperature sensors It necessary to use temperature sensor for the auto temperature AX 00 not terminate the shield directly without lugs. correction of the conductivity values. SMARTPro” 8967P accepts Use sleeve over shield and lug for termination the input from RTD sensor. The typical cable for the RTD is shown, below. CONDUCTIVITY CABLE ' SHEATH RTD 2 CORE CABLE CONDUCTOR1 Luc eee BLUE ress BLACK wire, — RED. am ee ‘CONDUCTOR2 input during Put this temperature sensor in buffer solution while calibrating the conductivity electrode. rons ussite coSMARTPro® 8967P_ Sensor Wiring Section 3.0 SMARTPro® 8967P_ Sensor Wiring ‘Section 3.0 3.4 Terminations 3.6 Cable termination on Board I - FM83XX A bse tgs suitable for 0.5-1mm wire and length 6-8mm 3.5 Cable terminals ‘Access the terminal blocks on back side of transmitter for sensor ‘connection. Route the sensor cable properly away from high voltage lines. Clamp the cable with “cable cable on the connector termi ies” etc, to avoid direct weight of 1.Connect the "RED" wire to the transmitter terminal ‘marked as CONDT. 2. Connect the marked as CO! ‘wire to the transmitter terminal 2 3.Connect the "BLACK" wire to the transmitter terminal marked as PT_1 4.Connect the "BLUE" wire to the transmitter terminal marked as PT_2 D mandatory rate every time you change the sensor romacs asi rv ET | FOR SENSOR FMEIXX SMARTPro'6967P REAR VIEW ?)SMARTPro® 8967P Sensor Wiring Section 3.0 SMARTPro® 8967P_ Sensor Wiring Section 3.0 3.7 Cable termination on Board II-FMECO1S/FMHTO1S 3.8 Cable termination on Board III- CS40/CS52 [ror sensor rmecoisax FMHTOIS 2X ‘SMARTPro'8967P [REAR VIEW > four (eon tee? W 3 en FOR SENSOR CS40 . css SMARTPro'8967P || rearview | SHETHSMARTPro® 8967P ‘Sensor Wiring SMARTPro® 8967P_ Operation Section 3.0 Section 4.0 3.9 Calibration and commissioning. SMARTPro" series of transmitters allows the user to set different We have mounted and wired up the transmitter, Now we are ready to calibrate the sensor, Power ON the transmitter =} Galibrate the temperature sensor with standard thermometer. Refer section 4.0, Menu 3.5.4 for calibration process. =} Calbrote the sensor withthe help of bufer solution Refer section 4.0, Menu 3.6.2 to set cell constant Refer section 4.0, Menu 3.6.1 for calibration process. SD creck and st transmitter range as required by the process. Refer section 4.0 Range setting. Mount the sensor carefully in the process pipe, flow through chamber or tank as per the requirement. Transmitter + Sensor combination is ready for use. FORBES parameters. The user menu available is as follows MEAS. UNIT? | To change the conductivity unit _| yS/em TEMP UNIT | To change the temperature units | °C TIMECON | To set the time constant 1.00 CYCLE DISP ‘OFF ERROR MSG._| To set error messages ON ON ENABLE! | To Enable current output ON, RANGE [ ‘To set the current output range _| 4-20mA ‘TEST DISP. TESTI ‘To test the Loop current DAT. RESIS. To check the sensor resistance after sensor calibration. To select CONT.UNIT/ RESIS. UNIT/ TDS UNIT ronses manswaut vito | STESMARTPrO? 8967P_ (Operation SMARTPro® 8967P Operation Section 4.0 en Section 4.0 3.1.1 | CONDT MA | To set the range for 4-20mA * output as per Conductivity value CODEL To set user menu password OFF LOCATION | To set the location of transmitter | 00 POLL ADDR. | To set the polling address of 00 Transmitter TSEN CALB ate temperature sensor | * SENS CALB the sensor = ‘CELL CONST I constant pao} TEMP COMP ‘temp compensation | LINEAR _| xT form menu - FCT CNFG_| To set factory default = To be done during installation To go to user menus 1.1.1 to 3.6.3 press up arrow key on display keyboard. Use combination of Up key, Right Key and Enter key to move through the menus. Refer display diagram in section 1.2 of this manual to see the key layout.SMARTPro® 8967P Operation ‘SMARTPro® 8967P_ Operation _ Section 4.0 TE This menu is used to set the measuring unit. We can select the Units ys/om, ms/cm, mA, Kohm-cm, Mohm-cm, ohm-cm and ma Displays the measured value in terms of mill Amps. Je ; — ' The value shown depends on the mA range set by It is necessary to save the parameters after the selection. } the menu 3.1.1 CONDT MA The special unit is very rarely used. We can select the : Coefficient and display the value in user defined units ‘This the actual loop current flowing through the Transmitter CONT UNIT- Conductivity Unt Special Displays the measured value in user defined units Displays the measured value in terms of User can apply the coefficient if required Sem micro Siemens/centimeter | msfcm mil Siemens/centimeter If coefficient of 0.5 is applied the measured value is multiplied by the factor of 0.5 RESIS.UNIT-Resistivity unit Displays the measured value in terms of i ‘Ohm: cm — Ohm-cm i Kohm-cm — Kilo-ohm-cm 1 Mohm-cm — Mega-ohm-cm i ‘TDS UNIT- TDS unit selection Displays the measured value in terms of ‘ Parts per thousands Parts per million az Fonoes mannan. ovr | (eT ronseswansiaut evruroSMARTPro® 8967P Operation SMARTPro® 8967P_ Operation Section 4.0 Section 4.0 [CRE Sota DEFAULT oe my Ens 4.4.2 | TEMP | To change the Temperature unit | °C UNIT FLOW CHART FOR TEMPERATURE UNIT SELECTION a bz UFEMPUNTT | yeuquar USER SET TEMPERATURE rhPUT (aan seca waz 12] MaNNUAL [AUTO ja cen DEGC DEG. F | KELVIN onoes manstau. evrito i SI UNIT I IP fm ly cs ESS roe pee Ee) This menu is used to set the temperature unit. We can set the ‘temperature value input to either manual or auto mode. In auto mode the temperature input is taken from the temperature sensor and is displayed on the screen. This temperature is used for temperature compensation. ‘In manual mode user feeds the temperature and same temperature is used for temperature compensation. Fonses wansta evriro | (EETSMARTPro® 8967P_ SMARTPro® 8967P. Operation Tia "TIME CONS FLOW CHART FOR TIME CONSTANT SELECTION Set the counts with up and jot ¢ right key to shift decimal point — (92.0000000 | 12.0000000 | Take the cursor to decimal SEC SEC point and then use up key ot | q MENU ‘MENU [CONT.No__ | CONT. YES lod | $ ‘SAVE PARM. | SAVE PARM, No YES lod | t [UNIT COMES TO] Z.i.2 [NORMAL MODE | CONDT UNIT, Low pass filter time constant in sec. It decides instrument response time to process inputs Increase if you observe abnormal fluctuations on display. FORBES MARSHALL PVT | Tera Enter a low pass filter value in seconds to be applied to process input. A value of zero indicates that the low pass filter is bypassed. With this variable, it is possible to achieve balance between a steady indication (on display and current output) and the response time (process changes). Itis factory set to 2.0.You may increase it if you observe abnormal fluctuations on display. Fonoes marshal. evr LTDSMARTPro® 8967P Operation SMARTPro® 8967P Operation Section 4.0 Section 4.0 If we select YES, a 115 E- crane vise ( It means display will cycle automatically. This means a measured parameter is shown in the selected units for about 6 i eg | seconds and then the next parameter is shown for 6 seconds * IF Yes" THE DISPLAY and so on. RUC DIF Jevaucois esi VALUE" AND If NO, le TEMPERATURE” tj t SOR: It means display shows last selected measured parameter. \ Sew MEN LK) To toggle from one parameter to other press Up arrow key. jo eae SAVE PARM, | SAVE PAR. NO ves od 4 t UNIT COMES TO] 14.3 NORMALMODE | CONDT UNIT {SMARTPro® 8967P Operation SMARTPro® 8967P_ Operation ‘Section 4.0 ' t FO TT = =e" Ie =a . g . esx Choose YES so that the error messages are displayed in measurement mode If set to YES the output current is enabled as per the process variable value. 1 NOth d i en ‘The actual value of the output current depends on the settings in 3.1.1 CONDT MA See also 1.3.3 RANGE IRTPro® 8967P Operation ‘Section 4.0 [COND unrr can select out of three ranges. en range with suffix of 22E or 3.55E is selected the current put is forced to 22mA and 3.55mA in case of fault pectively. \ge 4-20mA is without any error detection on current output. recswasshatevTi> | SMARTPro® 8967P_ Operation T= == a 24a | TEST ‘To test the display FLOW CHART FOR TEST DISP. SELECTION zat TEST DISP a Bid Baia ves ino MENU ‘MENU CONT. NO__| CONT. YES (UNIT CONES TO) a. INORMAL MODE | CONDT UW To test the display. If all digits are shown as 8. The display is OK. roe nnRTPro® 8967P Operation SMARTPro® 8967P_ ay "OEE, EH monnenes, ie + Seo HG) onr.no__| eowr ves ae sia HN — Po Tint wo Sontves <4) lo s menu is used to test the loop current, praretaes [eo MODE | CONDT, UNIT heck the current, break the loop and put mA meter in ‘SHOWS DATE OF SENSOR CALIBRATION, SENSOR RESISTANCE es. Use accurate current meter with resolution of 00.00 mA. STORER F CAIERATION displayed current values should be in range of £0.1mA. ; menu can be used to check the control panel side The date and sensor resistance are shown as per earlier ruments such as signal isolators/repeaters. calibration done through menu 3.6.1 SEN. CALB |ARTPro® 8967P Operation SMARTPro”8967° ___operaton Section 4.0 Section 4, To set the range for 4-20mA. ‘output as per conductivity value | 3.1.1 | CONDT, ‘To set the range for 4-20mA mA output as per conductivity value l- mee aan [2 os = Freel) 5 Saar Set the current output as per conductivity values. roms mrs 7RTPro® 8967P Operation Section 4.0 SMARTPro® 8967P Operation Section 4.0 1 | CONDT | Toset the range for4-20mA | LINEART | 311 a Contd i. __|Ma ‘output as per conductivity value 2 Bilinear Follows a two linear equations between the conductivity and the current output. ©.9. mt 4mA@0.05uS/cm, 10mA @5uS/cm one linear equation 138 10mA@5)S/em, 20mA@2045/em second linear equation Fg om 3 Log —_ Follows a jog equation between the conductivity and the current output. [ Output — = [ 8x log {(Ca) / (Coy /100)}] +4 “Measured value of conductivity ‘Conductivity range MinimumARTPro® 8967P Operation 0 2.2 | CODEI FLOW CHART FOR CODE 1 SELECTION 322 CODE NO + [UNTT COMES TO] [NORMAL MODE | CONDT UNIT SMARTPro® 8967P Operation Section 4.0 This is the location referred by HART® communication.ARTPro® 8967P_ Operation Section 4.0 SMARTPro® 8967P_ Operation Section 4.0 n B i Pens ‘To calibrate temperature sensor 337 Boil abor. faa or eo area et — eR io [Se HO) a mm “ave Ban] SAVER en ae ae Baas Tat INORMAL MODE | CONDT UNrT} rhis is the address referred by HART® communication. sy defal is set to “00” for single point operation. t is set in the range of “00-15” in multi drop configuration. 5ee section 5.0 for HART® Communication ronees nansnaus evr 7, cosas ei ETgTPro® 8967P Operation Section 4.0 SMARTPro® 8967P Operation ‘Section 4,0 Pans menu is used to calibrate the temperature sensor, RTPro® uses 2 wire RTD PT100/PT1000 as temperature sensor. sensor gives temperature in terms of resistance. (See Annex 2). 1e sensor cable length increases, the resistance of the cable adds | the RTD resistance. e resistance of the sensor cable is say 1.0 Ohms the reading vn on the transmitter is 2 to 3 °C more than the actual nerature. For small cable lenaths this can be neglected and no | for calibration. slibrate the sensor, dip the temperature sensor and standard mometer in water at ambient temperature. Ensure that the perature sensor and the standard thermometer are completely nerged. Allow the system to stabilize for about 20 minutes. Follow procedure as indicated in the flow chart. ‘see section 7.2 > Check that the standard thermometer, RTD, thermistor that Is used for reference is calibrated and accurate. Conductivity cel calibration id ‘The design of the conductivity cell such as size, shape, position and cell condition determines the conductivity measured and is reflected in cell constant K. ‘Any minor change in any of these parameters such as size, shape, position and condition of the cell changes the cell constant. Variations are also seen from one sensor to other even if the design cell constant is the same. In these practical conditions it is necessary to calibrate the conductivity cell regularly with the help of standard conductivity solutions. the process of calibration we find out the exact cell constant: ‘The transmitter notes down this value and uses this during further calculations. This procedure is to be followed every time the sensor is changed or to be recalibrated. In this procedure, the sensor is dipped in buffer solutions of known conductivity value. FoRseS uaRstALL PVT LTD | ca*V2.1.5 onwards onc sia STARTPro® 8967P Operation Section 4.0 6.2 | CELL ‘To enter the cell constant, | 1.00 SMARTPro®* 8967P Section 4.0 CELL const se iO) ° a *V2.1.5 onwards ter the value of cell constant (K) written on the cell body. 1e actual calculated value of the cell constant is shown after nsor calibration. >mments for V2.1.5 [LL K - Displays value printed on cell \LIBRATED - Displays the calculated cell value (7 __ Itis necessary to set this constant at every sensor calibration. <> _ Before calibrating the sensor, set this constant to the value which is written on the sensor body, Failing to do so may show wrong reading. Let us suppose that after first sensor calibration the cell constant shown is k=0.995. Before next recalibration set this value to k= 1.00 as written on sensor, save this value and then proceed for sensor calibration.Operation Section 4.0 IARTPro” 8967P 3.6.3 | TEMP | To select temperature _|.comP | compensation method [FLOW CHART FOR TEMPERATURE COMPENSATION SELECTION ict temperature compensation method. Recommended to keep ays linear. | Operation Section 4.0 SMARTPro® 8967P OT = This menu is used to come out of user Menu. ronseswansiau. vt EETSMARTPro® 8967P Operation Section 4.0 Default factory settings his key is pressed, The transmitter is initialized to the .ctory default settings. All the user parameters and values are RESET. User must initialize/set the parameters as per the specific range and sensor to make the transmitter functional again. (OP Themen parameters tobe set by user ae ‘COND UNIT | To change the COND unit TEMP UNIT Set the COND unit and Temp Unit as per Requirement 13.2 To enable the output current YES SMARTPro® 8967P. Operation Section 4.0 (FP How to use Conductivity meter as TDS meter? The conductivity transmitter can be configured to work as TDS meter. ‘The main parameters to be set by user are ( DESt Panis [4.2.2 | TEMP UNIT __ To change "Set the TDS unit and Temp Unit as per Requirement °c To enable the output current ‘Set the ENABLE I to YES to enable Current output. Bald [COND MA | To set the range for 4-20mA ppm output as per TDS value 3.6.1_| SENS CALB | TO calibrate the sensor 3.6.2 | CELL CONST | To set Cell Constant and TDS factor ‘Set the ENABLE I to YES to enable Current output. 3.11 | COND MA | To set the range for 4-20mA ‘output as per COND value 3.6.1 | SENS CALB | TO calibrate the sensor (3.6.2. | CELL CONST | To set Cell Constant Set the COND values for wihich you want to range 4-20mA, Set cell constant as written on cell Do sensor calibration and start using the transmitter again. rome uo i ES Set the TDS values for which you want to range 4-20mA. Set cell constant as written on cell and desired TDS constant. Do sensor calibration and start using the transmitter again. The sensor calibration is as shown in menu 3.6.1 and is applicable to TDS meter also rorsesmasut eT EISMARTPro® 8967P_ HART © Communication Section 5.0 SMARTPro® 8967P_ HART © Communication Section 5.0 {_ 5.1 HART® communication configurations 5.2 HART® Communication The SMARTPro® 8967P is equipped with HART® ‘communication. ‘The transmitter can be used in multi drop configuration or as Single HART® instrument. Following configuration is used to set the SMARTPro” 6967P transmitter ‘SMARTPAS y (GF Connect the HART® communicator across 2509 resistor in series with power supply to configure /monitor the transmitter parameters. rorees macau. evriro i EST ‘Single point configuration is shown below. This configuration is used to set and check the transmitters locallySMARTPro® 8967P HART © Communication Section 5.0 al SMARTPro® 8967P Maintenance Section 6.0 5.2 HART® Communication 6.1 Probe Care and Maintenance ‘Multipoint configuration is shown below. is used to set and check up to 15 transmitters. ly digital signals, The loop current is set to 4mA. Monitoring data is available on control system PC as shown, wuTionoP CONFIGURATION [Banas AX US¢ HART® communicator to set up SMARTPro® 8967P For trouble free and effective communication ensure loop load to be 250 Ohms minimum. CFP The Connection to HART® is optional SMARTPro® 8967P can also be configured using keypad. Refer section 4.0 roa eu 9 ‘Conductivity cell requires maintenance at regular intervals. This interval is decided by the user depending on the process fluid in which the electrode is used. Typically in the range of one to three months. (FP tis necessary to'check for useful tips on electrode care in Instruction manual provided with the electrode. [6.2 How to store the electrode for long time No special care is required for the conductivity cell. Store the electrode in the packing which was sent along with the electrode. Keep the electrode in dry area. Avold extreme temperature and whether conditions, 6.3 Storage after use in process Make sure that conductivity sensor is dean, dry and no deposition is observed. Clean the sensor in case of deposition, clean the electrode with Iso Propy! Alcohol (IPA) before storing, (HP reauiret keep the electrode in 1A overnight Fonaes wanstaue PvTLTD a SSSMARTPro® 8967P. Maintenance SMARTPro® 8967P Maintenance Section 6.0 Section 6.0, 6.4 How to clean the electrode 6.5 Do's and Don'ts for Conductivity electrodes Read the operating manual provided if any with the electrode Clean the sensor in case of deposition, clean the electrode with Iso covet Propyl Aicohol (IPA) before using, Before actually putting the electrode in to work, remove the ‘special transportation cover(If any) provided inside the transportation box If required keep the electrode in IPA overnight (FP __Itrecommended to clean the electrode before each calibration. lean the conductivity cell under low pressure tap water or any suggested cleaning solution. Calibrate the transmitter with conductivity electrode as a system. Use this calibrated system to measure conductivity values. If you change/replace transmitter and/or electrode it is necessary to recalibrate as a system. (GF Calibrate the sensor at regular intervalsSMARTPro® 8967P_ Trouble Shooting ‘Section 7.0 7.0 Trouble shooting ‘The SMARTPro” 8967P is a Microcontroller based transmitter which gives out error messages on the display. User can identity the possible causes of the problems and take the corrective actions. The error messages and their meanings are given below EE action SMARTPro* 8967P_ Trouble Shooting ‘Section 7.0 Check the sensor wires for open or loose connection. Reconnect the wires Check the sensor connection at connector male [female joint Cond sen short ‘Check the sensor connection at connector male /female joint is proper. circuit on termi flemale jo per. ‘Check link JP1 short for PT100/Open for PT1000 ‘Check the resistance of the RTD element , It should be 109.73 Ohms @ 25 deg C for PT100 1097.3 Ohms @ 25 deg C for PT1000 __Lf short then replace the Temperature sensor In case of conductivity sensor with inbuilt temperature sensor, it is necessary to replace the conductivity sensor. comes ao EE | | | ‘Temp sen open | Check the temperature sensor wires for open or Disconnect the cable from the sensor, check the loose connection. Reconnect the wires ence tie bn connie eeteor ‘Check the sensor connection at connector male | terminals. It should show open.__| female joint is proper, If short , remove the sensor from the process, ‘Check link JP1 short for PT100/Open for PT1000 lean , dry and check again. Check the resistance of the RTD element , It should be 109.73 Ohms @ 25 deg C for PT100 1097.3 Ohms @ 25 deg C for PT1000 If open then replace the Temperature sensor ‘Temp sen short | Check the temperature sensor wires for shortSMARTPro® 8967P Trouble Shooting ‘Section 7.0 SMARTPro® 8967P ‘Trouble Shooting Section 7.0 {7.4 Causes and solution to problems 7.2 Problem in temperature measurement and calibration ‘Temperature shown by the instrument does not match with the reading from standard thermometer. (Difference more than +1 °C) No display | No power Apply power Less power Ensure power on transmitter terminals to fe be within 12-36VDC Power reverse polarity | Correct the polarity Loose connection Tighten the power supply Check the following, CCheck that the standard thermometer, RTD, thermistor that is Used for reference is calibrated and accurate General purpose liquid in glass thermometers can have large errors, Are the measurements done at the same point ? Is standard thermometer dipped up to correct level? wires Incorrect | Sensor not calibrated for | Recalibrate the sensor Conductivity |_Iong time. Value ‘Sensor mechanically Replace the sensor 0 (OF tis necessary to calibrate the temperature sensor during dirty process fluid Clean the sensor as per | eee | the procedure __ ‘Sensor not dipped Ensure that process fluid properly in process enti ly. | External noise pick up | Follow proper grounding and shielding procedures | as discussed in section 2.0SMARTPro® 8967P_ Trouble Shooting Section 7.0 7.3 Conductivity reading does not match with lab reading Itis normal to have difference in conductivity readings made on on- line instrument and lab instrument. This phenomenon is still amplified on ultrapure water conductivity measurements (conductivity < 10yS/cm). The lab reading and the on line instrument reading will never match in this case. ‘The online instrument is subjected to the actual process conditions Such as process temperature, stray voltages, process pressure, supply voltage variations etc. The lab instrument works at set standard conditions. Some are added, the temperature of the lab sample changes and the differences are seen between both readings. How to minimize the gap in readings? You can check both the Lab and On-line instruments by using the same standard solution and comparing the readings If not matching , calibrate both the instruments using the same standard solution Ensure both the instrument use cells with same constant Different cell constants give different accuracy levels } _Use single point calibration method to match the readings. See section 4.0, menu 3.6.1 roses si. SMARTPro® 8967P_ Trouble Shooting ‘Section 7.0 7.4 Is the transmitter working OK? In case of any problems it is necessary first to isolate the problem areas. Is the Sensor or the transmitter giving problem? To Simulate Conductivity inputs ‘To check this, disconnect the sensor wires from transmitter end. Connect a Decade Box to transmitter. If the transmitter is working properly it will show the accurate conductivity readings. Follow the procedure below to check the transmitter 1 Turn off the transmitter supply. Disconnect the sensor wires from the transmitter side by removing the junction box cover. 2 Connect the Decade Box to the transmitter in place of sensor 3° Tum ON the transmitter, Turn Off auto temperature compensation and set 25°C manually 4 Simulate Resistance from Decade box and check the results 5. Note down the cell constant and then Set Cell constant as 1.0” in menu 3.6.2 Cell Const (Refer section 4 for more details) 6 Save and come out of the menu 7 Check the readings as per the table.(+0.5%) Resistance _| Reading Resistance | Reading ima 100KQ | 10.00S/em 500K 50KQ 20.00,S/em | 250Ka 25K | 40.00S/cm 125k 10K 100.00uS/em 1e above readings are OK. It is necessary to clean and recalibrate the sensor. 9 You can use the earlier noted down cell constant as per point 5 ronoes marswatt evreTo i ETT| SMARTPro® 8967P_ Trouble Shooting SMARTPro” 8967P Annexure ‘Section 7.0 7.5 Is the transmitter working OK? ] ‘Annexure I {In case of problems itis necessary first to isolate the problem areas. Conductivity of various aqueous solutions at 25°C Is the Sensor or the transmitter giving problem? To Simulate temperature inputs To check this, disconnect the temperature sensor wires from transmitter end. Connect resistance decade box to transmitter ‘Temperature input terminals. If the transmitter is working property it shows the accurate temperature readings. Follow the procedure below to check the transmitter 1 Tum off the transmitter supply. Disconnect the sensor wires from the transmitter side by removing the junction box cover. 2 Connect the decade box to transmitter in place of temperature ‘sensor Turn ON the transmitter Simulate 109.730 from decade box. The secondary display will show 25.00°C You can check this for different set of Decade box inputs ‘The measured temperature may not exactly match with the table values. This is because of the offset of temperat ie added or subtracted during the temperature sensor calibration. 8 The same offset is applied to these simulated er The controller is measuring the temperature e difference between the two table readings and same two Trensmitter readings is within +/- 0.5° C. 9 If offset of 2°C is added during calibration. The transmitter will read the value 115.54 as 40 °C, but display as 42°C. 10 Refer Annexure II for Pt 100 resistance table Same eri cmon Neg otSMARTPro* 8967P SMARTPro® 8967P_ Annexure ‘Annexure IIT ‘Annexure IT Cell constant and measurement rangeSMARTPro® 8967P ‘Annexure SMARTPro® 8967P Annexure ‘Annexure IV ‘Annexure V Cable lenath and range of measurement Cell_constant Measuring range limits Conductivity | Resistivity *Conductivity Accuracy of + 0.5% of Full scale. roses TI Temperature dependency of Conductivity The measured conductivity is temperature dependent. Conductivity as function of temperature is given as C=Cas(1+a(t-25)) Conductivity at temperature t a Temperature coefficient expressed in %/°C t Process temperature in °C To explain it in more detail, let us consider some numerical values C=Cas(1+a(t-25)) IF we consider following values of the parameters C. 100uS/em @ 30°C a 2%/2C te SONG ‘The transmitter will show the normalized value as below Cos=Cao /(1+a(t-25) Cas=100 /(1+0.02(30-25)) Cos=100 /(1.1) Cas=90,90 uS/cm @ 25°C Fonees ania. pvTLTD a eT