User Manual a” Forbes amare nooo? - Marshall HART Seigite? HW/ORP Transmitter ‘GySMARTPro® 8966P_ Preface SMARTPro® 8966P Index © This manual serves to explain the use and operation of Aquamon Preface 2 SMARTPro” instruments. The manual is a step-wise guide to help the Index 34 ser operate the instrument and also is a reference guide for 56 preliminary trouble shooting. 1.1 General description 7 1.2. Specifications 8-10 This instruction manual is written to cover as many anticipated Dimensional details a applications of the SMARTPro® as possible. If you have any doubts Display 12 concerning the use of the instrument, please do not hesitate to 1.3 _ Operating Principle 13-14 contact the nearest office of Forbes Marshall Pvt. Ltd. SOSeTeTen 2.1 Unpacking and Inspection 15 ‘The information presented in this manual is subject to change without 2.2. Tools required for installation 16 {as improvements are made, and does net represent any 2.3. Location and Mounting 17 commitment whatsoever on the part of Forbes Marshall Pvt. Ltd. Panel Cutout 18 Mounting Clamps 19 Forbes Marshall Put. Ltd. cannot accept any responsibility for damage 24 Cabling 20 (or malfunction of the unit resulting due to an improper use of the 2.5. Power supply requirements 20 instrument. 2.6 Power supply and Sensor wiring locations 24 2.7. Power supply wiring 22-24 2.8 Power supply wiring precautions 25 Earthing 26 Sar) Copyright©2009 3.1. Sensor wiring 27 Al rights reserved 3.2 Sensor cable 27-28 Forbes Marshall group of companies 313. Temperature sensor 29 3.4 Terminations 30 3.5. Cable terminals 30 See ase eee Sensor connection scheme 31 ‘The phrases Aquamon SMARTPro’ 8966P SMARTPro® 8966P SMARTPro® ‘Are used interchangeably in this manual and point to the same instrument Aquamon SMARTPro” 8966P. 3.6 Sensor connection to buffer amp Type 32 3.7 Sensor connection to buffer amp Type 1 33 3.8. Buffer amplifier to SMARTPro connections 34 3.9 Calibration and Commissioning 35SMARTPro® 8966P Index ree indie CO Index 36-37 4.0 Operation 38-63 OTE 5.1 HART® communication configurations 64 5.2_HART® communication 65-66 GORA 6.1 Probe care and Maintenance 67 6.2 How to store the electrode for long time 67 6.3 Storage after use in process 67 6.4 How to dean the electrode? 68 6.5 How to Rehydrate the bulb? 69 6.6 Do's and Don'ts for pH (Glass) electrodes 70. ATT 7.0 Trouble Shooting 71-72 7.1 Problem ,Causes and its Solutions 73 7.2 Errors in temperature measurement and 74. calibration 7.3 pH reading doesn't match with lab reading 75, 7.4 Is the transmitter working OK? (mV input) 76 75 _Is the transmitter working OK2(Temp input) 77 T pH versus mV table 78 I Temperature in °C versus resistance inQ 79 SMARTPro” 8966P Safety Information information ‘The Forbes Marshall SMARTPro” transmitter shall be installed and operated in a manner, only as specified in the Instruction Manual. Only skilled, Trained ahd authorized person should carry out installation, set up and operation of the transmitter. Before powering up the unit, make sure that power source it is connected to, and the polarity of the source is as specified on the transmitter. Failure to do so may result in permanent damage to the transmitter.SMARTPro® 8966P fl Thank you for purchasing the SWARTPro® Transmitter. To maximize the benefits of this instrument we request you to read this manual thoroughly before installing. ‘The instruction manual identifies safety instructions and additional information by means of the following symbols: AX. Tris symbol draws attention to safety instructions and ‘warning of potential danger which, if neglected, could ‘esull in injury to persons and for damage the property and /or damage to the instrument itself (GF This symbol identifies additional information and instructions which, if neglected, could lead to inefficient operation and possible loss of production, D This symbol identities the information which i necessary for the trouble free operation of the instrument. Please store the instruction manual at such a place where it available to the persons working on SMARTPro". If you have any query please do not hesitate to contact nearest office of Forbes Marshall Pt Lid, our engineer will be glad to assist you. romswoesaut erro SS EEN SMARTPro® 8966P Introduction Section 1.0 1.1 General Description The SMARTPro® 8966P is For pH, automatic temperature HART® compatible compensation through PT100 or Microcontroller based two wire PT1000 sensors is provided, ismitter. It accepts inputs rom pH sensor and transmits it in terms of 4-20mA HART® output. This transmitter is capable of The output ofthis transmitter is measuring pH, mV and fully scalable over the total range temperature. Thus pH sensor in of sensor. During fault conditions Combination with temperature the output can be programmed for Sensor or REDOX sensor can be _3.55mA or 22mA as per need, Used as process sensors. The Measurement results are displayed on LCD display, Al dimensions are in mmcs SMARTPro® 8966P Introduction SMARTPro® 8966P_ Introduction I Section 1.0 ‘Section 1.0 pH 0-14pH ORP -2000mV to +2000mVv -20°C to +2009C 2pH ~ 14pH. pH ORP 200mV- 4000mVv Temperature ‘Auto/Manual Rar Supply voltage 12-36vDC -20°C to +200°C } Load Resistance 6002 @24vDc "TE | NESS 5 aaa, 70% to 110% Display pH + 0.01pH pH sensor zero #2pH "STE Display mv +1my Method Single /Double Point Display Temperature © 0.5%FSD Output Current .: 4-20mA HART" Display 2 Line 10 Character per i ee line LeD | i ARERR a ero 1.Load Calculation Method: @G Primary Sensors pH/ORP Load(in 2) For 30v ‘Secondary sensors PT100/PT1000 = (Supply Voltage-12vy/0.02 ‘supply Load is Data Input 3 Button Keypad Load=(30v-12v/0,02 = 3000 Also refer section 2.5 for power supply requirements. 2.Bufferd inputs only, no direct sensor connection to transmitter, 3. (FP Not both the "extreme limits" simultaneously, e.g. Slope 70% and zero offset + 2pH at the same time. ronesws co ESESMARTPro® 8966P. SMARTPro® 8966P Introduction ‘Section 1.0 1.2 Specifications 1.2 Specifications Product Specifications peroratere EN61000-6-2 Emission"©™® EN61000-6-4 Pine Material MS Powder coated Protection Front P54, Other IP20 FRONT VIEW Temperature -20 to 60°C Relative Humidity 0 to 90% (non condensing) [P votes 5.EMC directive 2004/108/EEC. 4, Display auto ranging 0-14 pH, current output is user defined. OP elaborate the point, User can set the current output range as “4pH = 4A and LOpH =20mA $0 the current output will saturate and wil show 20mA for all the values above 10pH. The display will continue to show readings above 10pH and below 4pH without any error. {Al dimensions are in mm, roots unMARTPro” 8966P Introduction Section 1.0 .2 Specifications 2 LINE LOCHARACTER DOT MATRIX LCD SMARTPro® 8966P_ 1.3 Operating Principle ‘The SMARTPro” 8966? is a two wire transmitter with nominal working voltage of 24VDC. In two wire configuration the transmitter draws power from the loop itself. The transmitter draws current of 4-20mA from supply. This current is proportional to the measured variable, ‘The mV signal from the pH electrode impedance buffer amplifier. This ampli the transmitter. nto the high input is always external to A special A/D converter digitizes the analog voltage, suppresses the noise on the signal and gives accurate pH and temperature Inputs to Microcontroller, The Microcontroller further processes the data, displays the results on LCD display and generates retransmission current output with HART®, The Microcontroller accepts the inputs from keyboard during programming and calibration. The application specific Parameters such as measuring range, temperature compensation are user programmable through keyboard.MARTPro® 8966P Introduction Section 1.0 .2 Specifications SMARTPro® 8966P Introduction Section 1.0 1.3 Operating Principle ‘The SMARTPro® 8966P is a two wire transmitter with nominal working voltage of 24VDC. In two wire configuration the transmitter draws power from the loop itself. | The transmitter draws current of 4-20mA from supply. This Current is proportional to the measured variable, The mV signal from the pH electrode is given to the high input impedance buffer amplifier. This amplifier is always external to the transmitter. A special A/D converter digitizes the analog voltage, suppresses the noise on the signal and gives accurate pH and temperature | inputs to Microcontroller. The Microcontroller further processes | the data, displays the results on LCD display and generates retransmission current output with HART®, The Microcontroller accepts the inputs from keyboard during programming and calibration. The application specific | | | Parameters such as measuring range, temperature ‘compensation are user programmable through keyboard.AARTPro” 8966P Introduction Section 1.0 SMARTPro® s966P Installation Section 2.0 2.1 Unpacking and Inspection x ‘ ‘The packing list is as below Inspect the shipping carton for ‘any damages. If there are no visual damages open the carton, 1, SMARTPro® 8966P -1No, items as per packing the items are se inform the same to Forbes Marshall local 3. Panel Mounting Clamps-2No, representative, 2. Instruction Manual ~1No. 4. Buffer Amplifier-1 No. If itis damaged then, Inform the damages to the transporter for further action. It is recommended to take photographs in case of any insurance daims, 5.Sensor connector 1No, (Plugged to transmitter) 6.Power Supply connector-1No. (Plugged to transmitter)MARTPro® 8966P_ Installation Section 2.0 SMARTPro® 8966P Installation aero Ssesp Installation Section 2.0 .2 Tools required for installation 2.3 Location and Mounting — 1.Multimeter 3 Ya digit, 2.pH buffer solutions" for sensor Calibration, 3.Screw Driver with blade width 3mm. 4.Screw Driver with blade width 8mm. 5.Calibrated reference thermometer. > TEL To be arranged by the purchaser. FP For best results install the transmitter in area where | temperature extremes, vibrations, electromagnet and | Radio frequency interference are at its minimum, iter on the totally enclosed panel. The tect the transmitter from dust and water. using is rated for IP20 class of Ingress A With help of the panel clamps provided, mount the transmitter on control panel.IRTPro® 8966P_ Installation SMARTPro® 8966P_ Installation Section 2.0 Section 2.0 3 Location and Mounting — Panel cutout 2.3 Location and Mounting — Mounting Clamps All dimensions are in mm (Inch) Ge W. Pana cutout All dimensions are in mm (Inch) ronsesmansuautevrit> IEMARTPro® 8966P Installation SMARTPro® 8966P Installation Section 2.0 | Section 2.0 ..4 Cabling | 2.6 POWER SUPPLY AND SENSOR WITRING LOCATIONS AX __ Poly cable wires should be clearly marked/color coded for +24V and ground to avoid polarity reversal, ware If conduit is used, ensure the conduit end is properly {OeAons * terminated on transmitter side. SMARTPro' REAR VIEW ‘The cable used for 24V supply to transmitter should be routed properly. The supply cable should be routed away from the power ; cabling. +g Use proper size of lug sui for 0.5 to 1 sq mm wire ' with length of 6-8 mm for terminations on transmitter side, POWER SUPPLY 1236 voc .5 Power Supply requirements ‘SENSOR CONNECTIONS > __The SMARTPro® 8966P works on wide range of supply fro to 36VDC. voltage from 12VDC to 36VDC. ca The supply voltage at the transmitter input terminals must be at least 12VDC. ‘The power supply should be capable of taking the loads (minimum 250 © for HART®) and the cable resistance. I For HART communication the minimum load resistance of 250 9 is a must. To supply 12VDC at Transmitter end the power supply voltage must be at least 17.5VDC. ‘The power supply should be capable of supplying the surge current at start up. rORSES MARSHALL PVT ETDsMARTPro® 8966P_ Installation SMARTPro® 8966P_ Installation ‘Section 2.0 Section 2.0 2.7 Power Supply wiring 2.7 Power Supply wiring...contd... ‘Connect the power supply wire +ve to Terminal 1 (T1) and eo for wiring of power supply as shown A ground to Terminal 2 (T2) as shown. ‘on page 21. Type I- Common power supply for fF transmitters. Use 2 core cable. Terminate the wires at power supply side. mn een. Be Measure the supply atthe transmitter side with the help of SaAnTPro® POWER SUPLY WRG multimeter It should be within 12VDC to 36VDC. a (Refer section 2.5 for more details) = Matk, color code, Ferrule the wires with ve and gnd. a . Ay OFF the sup before connecting to wansmiter, Con _ Route the cable through conduit to avoid mechanical damages to cable. ‘Switch ON the power Supply. Measure the voltage across T1 with T2 as ground. It should be 12VDC to 36 VDC. The display on transmitter comes ON. Switch OFF the supply. Now proceed for sensor wiring. roa PC oso|ARTPro” 8966P Installation SMARTPro® 8966P_ Installation { ‘Section 2.0 Section 2.0 | 7Power Supply wiring... contd... 2.8 Power Supply wiring precautions \, Connect the power supply wire +ve to Terminal 1 (T1) and - ‘nd to Terminal 2 (12) as shown. Please follow the transmitter grounding guidelines as shown Ay inthe diagram ‘Type IT- Dedicated power supply for SMARTPro. 1. Use 2 core 0.5 sq mm wire. 'SMARTPro® POWER SUPPLY WIRING 2. Earth the power supply ground as per application, 3. Do not run signal wire nearby high voltage wire. 4. Use separate cable trays and conduits for signal and power cables. 5. Keep power supply and signals wire at least 2meter away from motor cable, VFD cables and heavy electrical cables, ‘Switch ON the power Supply. Measure the voltage across T1 with T2 as ground. It should be 12VDC to 36 VDC. The display on transmitter comes ON. Switch OFF the supply. Now proceed for sensor wiring.ARTPro® 8966P ‘Sensor Wiring oe Seer Sensor Wiring Section 3.0 ‘sensor cable type 2 Is as shown below. type is used for pH sensors with inbuilt temperature sensor, PH CABLE TYPE2 TRANSPERENT GLASS en — RED REFERENCE RTD SENSE rect the screw cap to the sensor for both types of cables. nect the sensor cable to buffer board as shown. DH sensors without the temperature sensor use separate RTD sensor. pS MARSHAL PVT TO SMARTPro® 8966P_ ‘Sensor Wiring omerrro SO66P Sensor Wiring Section 3.0 3.3 Temperature sensor (2 wire PT100) CO _ Not applicable if you are using inbuilt temperature sensors It necessary to use temperature sensor for the auto correction of the pH values. SMARTPro® 8966Ptakes the input from RTD. ‘sensor. The typical cable for the RTD is shown below. RTD 2 CORE CABLE CONDUCTOR1 Luc " \ 12 ‘SHEATH CONDUCTOR2 D Temperature sensor i usd as temperature input during pH ‘sensor calibration with buffer solution. Put this temperature sensor in buffer solution while calibrating the pH electrode, rons estarSMARTPro® 8966P ‘Sensor Wiring SMARTPro® 8966P ‘Sensor Wiring Section 3.0 Section 3.0 3.4 Terminations 3.5 contd... Sensor connection Scheme A Use igs sitabe for 0.5-1mm wire and length 6-8mm, = “ae 3.5 Cable terminals For sensor connection, is to be done in two steps. Sensor to Buffer Amplifier Connection Section 3.6, 3.7. 2.Buffer Amplifier to SMARTPro® Connection Section 3.8. Clamp the cable with “cable ties” etc. to avoid direct weight of ‘able on the connector terminals. Itis mandatory to connect the buffer Amplifier between the ‘sensor and the transmitter, Without which the transmitter will not work. L.Connect the wire shown as "Glass" to the buffer terminal marked as glass(Tefion bush). 2. Connect the wire shown as "Reference" to the buffer terminal marked as “Ref”, 3. Connect the wire shown as “T1” to buffer terminal marked ‘As "PT100" or "PT" 4. Connect the wire shown as "12" to buffer terminal marked as "PT100" or *PT2", >} Calibrate every time you change the sensor. = ae‘SMARTPro® 8966P_ ‘Sensor Wiring Section 3.0 The sensor cable type 2 is as shown below. This type is used for pH sensors with inbuilt temperature sensor PH CABLE TYPE TRANSPERENT GLASS RED REFERENCE GREY BLUE ware GREEN YELLOW CABLE SHIELD ‘Connect the screw cap to the sensor for both types of cables. Connect the sensor cable to buffer board as shown. For pH sensors without the temperature sensor use separate RTD sensor. roves asi ES SMARTPro® 8966P Sensor Wiring ‘Section 3.0 3.3 Temperature sensor (2 wire PT100) (OP_ Not applicable if you are using inbuilt temperature sensors, It necessary to use temperature sensor for the auto correction of the pH values, SMARTPro” 8966Ptakes the input from RTD ‘sensor. The typical cable for the RTD is shown below. RTD 2 CORE CABLE CONDUCTOR1 a ‘CoNDUCTOR2 D> Tenperstue sercoris wed as temperate np aig pH ‘sensor calibration with buffer solution. Put this temperature sensor in buffer solution while calibrating the pH electrode.SMARTPro® 8966P_ ‘Sensor Wiring Section 3.0 The sensor cable type 2 is as shown below. This type is used for pH sensors with inbuilt temperature sensor PH CABLE TYPE2 TRANSPERENT GLASS RED REFERENCE GREY BLUE ware GREEN YELLOW CABLE SHIELD Connect the screw cap to the sensor for both types of cables. Connect the sensor cable to buffer board as shown. For pH sensors without the temperature sensor use separate RTD sensor. SMARTPro® 8966P_ ‘Sensor Wiring — ‘Section 3.0 3.3 Temperature sensor (2 wire PT100) OP Not applicable if you are using inbult temperature sensors. It necessary to use temperature sensor for the auto correction of the pH values. SMARTPro” 8966Ptakes the input from RTD ‘sensor. The typical cable for the RTD is shown below. RTD 2 CORE CABLE CONDUCTOR1 a ‘CONDUCTOR2 =D Temperature sensors used as temperature input during pH ‘sensor calibration with buffer solution. Put this temperature sensor in buffer solution while calibrating the pH electrode.° SMARTPro® 8966P SMARTPro® 8966P Sensor Wiring Sse a eee cases Section 3 3.6 Sensor connection to buffer amplifier Type I [3.8 Sensor connection to bu AX Some pl sensors are wi these sensor wires on th ‘temperature sensors. Terminate ls marked as PT1,PT2. ~ RRR MME| SMARTPro® 8966P. ‘Sensor Wiring SMARTPro® 8966P ‘Sensor Wiring Section 3.0 Section 3.0 (3.9 Calibration and commissioning. ‘We have mounted and wired up the transmitter. 3.8 Buffer amplifier to SmartPro connections ‘SMARTPro 8966 aaa Now we are ready to calibrate the sensor Power ON the transmitter ] eae o esi Ee D> Galbrate the temperature sensor with standard thermometer Refer section 4.0, Menu 3.5.4 for calibration process, D> Calibrate the sensor with the help of buffer solution, Cc Refer section 4.0, Menu 3.6.1 for calibration process, ‘sues = Check and set transmitter range as required by the process, some ree Refer section 4.0 Range setting, oem Seco Mount the sensor carefully in the process pipe, flow through chamber or tank as per the application, ‘Transmitter + sensor combination is ready for use. i K Osmenmmem | AX 70,708 interchange power supply wires BLUE & RED. This will damage the Buffer amplifier permanantly FORRES Marsa V7 CT eT FORDES MARSHALL PVT E _SMARTPro® 8966P Operation SMARTPro® 8966P Operation Section ao: Section 4.0 PEeranol SMARTPro® series of transmitter VAL an re bei ae [3.1.3 | SENS TYPE | To set the sensor type. pH { 3.2.2 | CODEL “To set user menu password. | OFF aoe Pr 3.2.4 | LOCATION, To set the location of transmitter. [00 o.change the pH tr ‘3.2.7 | POLL ADDR. | To set the polling address of ‘00 “To change the temperature units. | °C | eaerer To set the ine constart. Fa 3.5.4 | TSENCALB | To calibrate temperature sensor [* joset cle display ON. 3.6.1 | SENS CALB _| To calibrate the sensor. a Not epoca. ar 4.1 | ExT To EXIT form menu. i Bester mp ON ict ‘4.1.2 | FCT CNFG | To set factory default. ‘To Enable current output. [ON + Tobe does duthes knetabithons To set the current output range. | 4-20mA te To go to user menus 1.1.1 to 3.6.1 press up arrow key on display keyboard. Use combination of up key, right Key and Enter key to move through the menus. Not applicable. DATE SLOPE | To check the sensor slope after | * Refer display diagram on page no 10 of this manual to see the sensor calibration. key layout.| | SMARTPro® 8966P Operation SMARTPro® 8966P. Operation ‘Section 4.0 EM pi This menu is used to set the measuring unit. Please select the unit pH, mV, mA and Special, l It is necessary to save the parameters after the selection. The special unit is very rarely used. User can select the coefficient and display the value in user defined units. pH Displays the measured value in terms of pH units, mv Displ This unit the measured value in terms of mili Volts. used generally with ORP electrodes. mA Displays the measured value in terms of li Amps. The value shown depends on the mA range set by the menu 3.1.1. | This is the actual loop current flowing through the i transmitter, | ‘Special Displays the measured value in user defined units. User can apply the coefficient if required. If coefficient of 0.5 is applied the measured value is multiplied by the factor of 0.5.SMARTPro® 8966P_ Operation SMARTPro* 8966P Operation Section 4.0 Section 4.0 5. a es ee | eee ee Sie Pere) 2) ‘This menu is used to set the temperature unit. We can set the wor eae temperature value input to either manual or auto mode. \ In auto mode the temperature input is taken from the | temperature sensor and is displayed on the screen. This temperature is used for temperature compensation. In manual mode user feeds the temperature and same temperature is used for calculations.So _—-|,|,s | Fy /,_ «ss I SMARTPro® 8966P Operation SMARTPro® 8966P Operation Increase if you cbserve abnormal foctuations en eiplay. cores cero re| SMARTPro® 8966P Operation SMARTPro® 8966P Operation Section 4.0 Section 4.0 IF YES, LOW CHART FOR ERROR MESSAGES SELECTION It means display will cycle automatically. This means a _ ‘measured parameter is shown in the selected units for about 6 GH aOR Msc. seconds and then the next parameter is shown for 6 seconds [ea and so on. @ ERROR MSG | GRROR EG] DISPLAYS ROR If we select NO, It means display shows last selected measured parameter. To toggle from one parameter to other press Up arrow key. ‘Choose YES so that the error messages are displayed in measurement mode. If NO then no error messages are displayed ,even in error conditions. rrSMARTPro® 8966P Operation SMARTPro* 8966P Operation ‘Section 4.0 We can select out of three ranges. When range with suffix of 22 or 3.556 is selected the current If set to YES the output current is enabled as per the process ‘output is forced to 22mA and 3.55mA in case of fault variable value. respectively, ‘The actual value of the output current depends on the settings Range 4-20mA is without any error detection on current output. in 3.1.1 PH MA VAL, See also 3.1.2 RANGE I.SMARTPro® 8966P Operation ‘ eee ere ae SMARTPro*sosep operation i To test the display. If all digits are shown as 8. This menu is used to test the loop current. is OK. Than thesdlsmay.ts Ok To check the current, break the loop and put mA meter in Series. Use accurate current meter with resolution of 00.00 mA, The displayed current values should be in range of £0.1mA. This menu can be used to check the control panel side instruments such as signal isolators/repeaters, roussuasuor ic ORT Eeed SMARTPro® 8966P Operation Section 4.0 DATE ‘Shows the sensor slope after SLOPE | calibration "LOW CHART FOR TEST ISP SELECTION Bisel ‘ots CAE oF serson CALIBRATION seson store The date , slope and zero offset are shown as per earlier Calibration done through menu 3.6.1 SEN. CALB. In addition to this, the menu displays "Raw mV", ‘The mVolts available at transmitter input are directly displayed without any further processing. These are used as a guideline during trouble shooting, Fonaeswansiait LTD SMARTPro® 8966P Operation Section 4.0 range for 4-20mA output as:per pH value Set the current output as per pH values. Minimum span is 2pH. you set 4pH as 4mA set value. and 6pH as 20mA set value , then the current at SpH will be 12mA, roassuasuu. eoSMARTPro” 8966P Operation Section 4.0 SMARTPro® 8966P Operation ESCRIPTION Pats YES PASSWORD Is ACTIVATED promusen eN We can set the sensor type with the help of this parameter. D te you change the sensor from pH to Redox and vice versa then itis necessary to change... 1.1.1 PH UNIT 1.3.3. RANGET 3.1.1 PH MA VAL 3.6.1 SENS CALBSMARTPro® 8966P Operation Section 4.0 To set the location of the transmitter SMARTPro® 8966P Operation polling address of the transmitter i ‘This is the location referred by HART® communication, This is the address referred by HART® communication. By default itis set to "00" for single point operation. Itis set in the range of "00-15" in multi drop configuration, See section 5.0 for HART® Communication.SMARTPro® 8966P Operation ‘Section 4.0 NO. MENU. EN men Aa CONT. No Eres ‘SAVE PAR SAVE PAR SMARTPro® 8966P Operation ‘Section 4.0 This menu is used to calibrate the temperature sensor. SMARTPro® uses 2 wire RTD PT100/PT1000 as temperature sensor. This sensor gives temperature in terms of resistance. (See Annex 2). As the sensor cable length increases, the resistance of the cable adds up in the RTD resistance. If the resistance of the sensor cable is say 1.0 9 the reading shown to 3.C more than the actual temperature. For can be neglected and no need for calibration. ‘To calibrate the sensor, dip the temperature sensor and standard thermometer in water at ambient temperature. Ensure that the temperature sensor and the standard thermometer are completely submerged. Allow the system to stabilize for about 20 minutes. Follow the procedure as indicated in above flow chart. ‘Also see section 7.2. (OP Check that the standard thermometer, RTD, thermistor that is used for reference is calibrated and accurate.SMARTPro® 8966P Operation Section 4.0 The pH sensor is made up of thin glass membrane. This glass ‘membrane is sensitive to pH changes. The pH cell when dipped in a solution, generates mili volts signal proportional to the pH of the solution. The mili volts generated depends on the sensitivity of the glass ‘membrane. The sensitivity of the glass membrane drops as the ‘membrane ages out. This needs to be corrected with regular, calibration of the celi/electrode. This is done with the help of standard pH buffer solutions, ‘Two point calibration as indicated in following flow chart is recommended always. The transmitter can also be standardized. In standardization, we force the transmitter reading to match with the reading of a second pH instrument. This can be done with the help of “single point calibration” as detailed out below. The process of calibration determines the sensor slope and offset. The transmitter notes down these values and uses this during further calculations. SMARTPro® 8966P_ Operation ‘Section 4.0 ‘To calibrate the sensor FLOW CHART FOR SEN. CALB SELECTION ESR CaN SELECT ouFreReNr TewP UNtTs NOT SHOWN HERE FOR CLARITY a RT TERR, "BAT TENP-— TEN TERR, oer | unr nr Bee. bec.c bec.e connnut BGAL Pom Cconrinu® Sincte pom "CALIORATION [CALIBRATION This procedure is to be followed every time the sensor is changed or to be recalibrated. It is advisable to use two point calibration always. In this procedure, the sensor is dipped in buffer solutions of known pH value. Messages of calibration error, Slope error are given on display to indicate faulty sensor. It is advisable to change the sensor in such cases. rome nasa oSSMARTPro® 8966P SMARTPro® 8966P. Operation Section 4.0 “Dual point calibration” The flow chart for "Dual point calibration” is shown considering ‘two buffer solutions of pH 4 and pH 9. Dip the sensor in the buffer solution with pH 4, Press Enter when message “ready” appears on screen. Dip the sensor in the buffer solution with pH 9. Press enter when message “ready” appears on screen. %slope, Zero Offset are shown. Enter the date. ‘These parameters can be seen in future in menu 2.1.4 DATE SLOPE. “Single point calibration” The flow chart also shows “Single point calibration” method, also called as standardization. In this method the pH value of is measured with the standard pH instrument. The ped in this solution, and earlier measured pH value| SMARTPro® 8966P_ Operation SMARTPro® 8966P Operation Section 4.0 Section 4.0 DESC EXIT from menu This menu is used tp come out of user Menu. FLOW CHART FOR SEN, CALB SELECTION CONTD | Too.i9 % SLOPE. Jol “0.031 ZERO od pis7i0707—) Nerf Ew] WENT cont.no _| cont. ves ot SAVE PARM, | SAVEPARM, NO yesSMARTPro® 8966P Operation SMARTPro® 8966P HART © Communication Section.0! Section 5.0 5.1 HART® communication cont Default factory settings [Bea HART en - - The SMARTPro® 8966P is equipped with HART® AY this key is pressed, The transmiter i iniaized to the factory default settings. All the user parameters and values are RESET. e/set the parameters as per the specific ‘to make the transmitter functional again. (GF The main parameters to be set by user are as listed below, = N “To change the pH unit TEMP UNIT | To change the temperature units | °C ‘Set the pH unit and Temp Unit as per Requirement. (4.3.2 TENABLET [To enable the output current [VES ‘Set the ENABLE T to YES to enable Current output. | 3.1.4 [PHMA | To set the range for 4-20mA output as per pH value [3.6.4 [SENS CALB | TO calibrate the sensor Set the pH values for which you want to range 4-20mA, Do sensor calibration and start using the transmitter again. ‘communication. ‘The transmitter can be used in multi drop configuration or as a ‘Single HART® instrument. Following configuration is used to set the SMARTPro® 8966P transmitter. ‘SMARTPro* i (FP Connect the HART® communicator across 2502 resistor in series with power supply to configure /monitor the transmitter parameters. Fonaes wansvAL. evr 1D |SMARTPro® 8966P_ HART © Communication Section 5.0 SMARTPro® 8966P_ HART © Communication Section 5.0 [5.2 HART® Communication..contd 5.2 HART® Communication Eat Single point configuration is shown below. ‘This configuration is used to set and check the transmitters locally. “SINGLE PONT HART tec 1 1 Eaflanacaror Multipoint configuration is shown below. This configuration is used to set and check up to 15 transmitters, The cables carry only digital signals, The loop current is set to 4mA. Monitoring data is available on control system/ PC as shown. ‘MULTIOROP CONFIGURATION [Bros AX Use HART® communicator to set up SMARTPro” 6966? For trouble free and effective communication ensure loop load to be 250 Ohms minimum. (> _ The Connection to HART® is optional SMARTPro® 8966P can also be configured using keypad. Refer section 4.0.Maintenance Section 6.0 SMARTPro® 8966P 6.1 Probe care and Maintenance oH] BH electrodes require maintenance at regular intervals. This interval is decided by the user depending on the process fluid in which the electrode is used. Typically in the range of one to three months. (CF Itis necessary to check for useful tips on electrode care in Instruction manual provided with the electrode. 6.2 How to store the electrode for long time? a Always keep the pH bulb wet. Use electrode storage solution recommended by electrode manufacturer. Use rubber cap or electrode storage bottle filled with electrode storage solution. You can use pH 4 buffer solution with 1/100 part of saturated KCL solution. A Do not use distilled water for storage. [6.3 Storage after use in process Taeeensee Use de ionized water to rinse the pH electrode and reference junction. Store the electrode after rinsing as per 6.2. Before putting back to service ,clean the electrode with de- ionized water and gently tap dry with clean tissue paper. (7P_ Never Rub or Wipe the electrode. This could give rise to electrostatic charges which wil the electrode, roc usr SMARTPro® 8966P_ Maintenance Section 6.0 6.4 How to clean the electrode? ‘The pH electrode is an electro-chemical sensor. When the pH electrode is used, the junction and glass membrane contaminates because of process fluid. This in turn increases the sensor response time, Salt deposits Immerse the electrode in tap water for 10 to 15 minutes. The salt dissolves in water. Rinse the electrode with distilled water Oil/Grease film Use mild detergent and water to gently wash the electrode bulb. Rinse the electrode tip with distilled water, Protein deposits Dip the electrode in a solution prepared as 1% pepsin solution in 0.1M Of HCL for 10 minutes. Rinse the electrode with distilled water. Clogged reference junction Heat diluted KCL solution to 60 to 80 deg C. Place the sensing part of the electrode into the heated solution for about 10 minutes. Allow the electrode to cool in unheated KCL solution.SMARTPro® 8966P_ Maintenance _ Section 6.0 6.5 How to rehydrate the bulb? If the electrode is stored and cleaned as per the procedures indicated in 6.2, 6.3 and 6.4 its ready for use always, But if because of some reasons the bulb is dehydrated, follow the below mentioned procedure to rehydrate the bulb. Immerse the electrode in pH 4 buffer solution for 10 to 30 minutes. Rinse the electrode with distilled water. Check the response of the electrode. FP If this procedure fails and electrode doesn't give any response then consult the sensor manufacturer. SMARTPro® 8966P_ Maintenance ‘Section 6.0 [6.6 Do's and Don'ts for pH (Glass) electrodes 1 Read the operating manual provided with the electrode carefully. Before actually putting the electrode in process line, remove diaphragm of this electrode carefully without damaging the diaphragm. ‘lean the pH electrode under low pressure tap water or any suggested cleaning solution. Do not touch the diaphragm or tip Of the electrode during cleaning, Gently tap dry the tip of the electrode using a clean and soft tissue paper. 9S Do not rub the tissue paper on the electrode as it may ‘generate static charges. Calibrate the transmitter with pH electrode as a system. Use ibrated system to measure pH values. If you lace transmitter and/or electrode it is necessary to recalibrate as a system. Keep the electrode wet when not in use. Dip the electrode in 3M KCL solution (or any storage solution as recommended by manufacturer). (OP Galibrate the sensor at regular intervals. ones wasn ovr Lo a (aSMARTPro® 8966P [7.0 Trouble shooting The SMARTPro® 8966P is a Microcontroller based transmitter which sives out error messages on the display. User can identify the possible causes of the problems and take the corrective actions, The error messages and their meaning are given below. Trouble Shooting ‘Section 7.0 SMARTPro* 8966P_ Zero error Use the procedures to clean and rehydrate the Trouble Shooting ‘Section 7.0 ‘Action i ‘This message is displayed during sensor calibration. This shows that sensor "zero point” is shifted by more than 1pH_ units from the ideal value. bulb. Check again. If the same message repeats Check the temperature sensor wires for open or loose connection. Reconnect the wires. ‘Check ‘Check the resistance of the RTD element It should be 109.73 Ohms @ 25 deg C for PT100 1097.3 Ohms @ 25 deg C for PT1000 If open then replace the Temperature sensor, ‘Temp sen short Check the temp sensor wires for short circuit on terminal 109,73 Ohms @ 25 deg C for PT100 17.3. Ohms @ 25 deg C for PT1000 | If short then replace the temperature sensor. ‘Slope error This message is displayed during sensor calibration. This shows that sensor “slope” is out of the normal acceptable slope range 70% to 110%. Use the procedi bulb. Check agai then replace the jean and rehydrate the same message repeatsSMARTPro® 8966P Trouble Shooting SMARTPro® 8966P_ ‘Trouble Shooting Section 7.0 Section 7.0 7.1 Problem ,Causes and its Solutions 7.2 Errors in temperature measurement and calibration __| ‘Temperature shown by the instrument does not match with the reading from standard thermometer. No display No power | Apply power Less power Ensure Power on | transmitter terminals to be within 12-36VDC. (Difference more than 41°C) Check the following ‘Check that the standard thermometer, RTD, thermistor that is Fae Rc is ete tr ero | : = In correct pH | Sensor not calibrated for | Recalibrate the sensor. rite natn : ‘Are the measurements done at the same point as of i ? Sensor mechanically | Replace the sensor. transmitter | damaged : If standard thermometer dipped up to correct level? | dirty process fluid Clean the sensor as per = geammireenes | (MR 7 asearmsccncts ta seven mero ‘Sensor not dipped Ensure that process fluid s properly in process entirely covers the sensor properly. i External noise pick up _| Follow proper grounding ‘ {and shielding procedures as discussed in section 20 ee seSMARTPro® 8966P [7.3 pH reading does not match with lab reading SMARTPro® 8966P Trouble Shooting ‘Section 7.0 7.4 1s the transmitter working OK? _ Itis normal to have difference in pH readings made on on-line instrument and lab instrument. ‘The online instrument is subjected to the actual process conditions such as process temperature, stray voltages, process pressure, supply voltage variations etc, ‘The lab instrument works at set standard conditions. While sampling ‘some impurities are added, the temperature of the lab sample ‘changes and the differences are seen between both readings. How to minimize the gap it s? Check both the Lab and On-line instruments by using the same buffer solution and comparing the readings. If not matching , calibrate both the instruments using the same buffer solution. } Use single point calibration method to match the readings. See section 4.0, menu 3.6.1 A en a pe Jn case of problems it is necessary fist isolate the problem areas. ‘Sensor or the transmitter is giving problem? To Simulate mV inputs To check this, disconnect the sensor wires from transmitter end. it source to transmitter. Ifthe transmitter is working show the accurate pH readings. Follow the procedure below to check the trnsriter ‘Tum off the transmitter supply. Disconnect the buffer PCB wires from the transmitter side. 2 Connect the milivolt source to transmitter terminals 3(PHIN) and 4(REF). 3. Tum ON the transmitter. 4 Simulate 118.4 mV from milvolt source. 5 Goto menu 2.1.4 and select "Raw mV", 6 Display will show the 118.4m\. 7 Display error should be within +10mV. 8 Check this for the range +414mV to ~414m\. 9 Tfall the mV readings shown on display are matching with the simulated Milivolt source readings. The transmitter is working OK. 10. Reconnect the buffer wires and Switch to normal measuring mode.SMARTPro® 8966P. Trouble Shooting Section 7.0 SMARTPro® 8966P Annexure [7.5 Is the transmitter working OK? In case of problems it is necessary first isolate the problem areas. Sensor or the transmitter is giving problem? To Simulate temperature inputs To check this, disconnect the temperature sensor wires from Transmitter end. Connect resistance decade box to transmitter Temperature input terminals. Ifthe transmitter is working properly it shows the accurate temperature readings. Follow the procedure below to check the transmitter Turn off the transmitter supply. Disconnect the Buffer PCB wires from the transmitter, Connect the decade box to transmitter terminals 5 (PT1) and 6 (PT2). ‘Tum ON the transmitter ‘Simulate 109.73ohms from decade box. The secondary display will show 25.00 deg C. You can check this for different set of Decade box inputs. The measured temperature may not exactly match with the table values. This is because of the offset of temperature value added ‘or subtracted during the temperature sensor calibration. 8 The same offset is applied to these simulated inputs. The controller is measuring the temperature correctiy ifthe difference between the two table readings and same two transmitter readings is within +/- 0.5deg C. 9 IF Offset of 2 °C is added during calibration. The transmitter will read the value 115.54 as 40 °C, but display as 42 °C. 10 Refer Annexure II for pt 100 resistance table. Nous Annexure I PH versus mV table