GCE Group Katalog Plinsko Rezanje 2016 PDF

WELDING PRODUCTS 2014
Edition 6/2014
GCE iS a global company
Sales office
Sales representation
Headquarters
Production units
Stock point
GCE Business in general A complete range for Cutting & Welding

GCE´s main business originally concentrated on the oxy-acetylene GCE Group is one of the world’s leading producers of industrial
cutting and welding market, but with almost 100 years of experience regulators for cutting and welding. The range covers a broad spectrum
in the handling of high pressure gases, the product range has grown of products, for different applications, that have been designed
rapidly. Today´s product portfolio fits a large variety of applications, according to the requirements of most European standards such as DIN,
from simple pressure regulators and blowpipes for welding and Afnor, BSI and Nordic.
cutting to highly sophisticated gas supply systems for the medical and The torch range includes products for heating, cutting, brazing
electronics industry and analytical laboratory equipment. and flame-cleaning applications designed in accordance with the
preferences of individual markets and customers. Regulators, torches,
GCE Group includes four business areas:
nozzles and other products are also increasingly combined in sets and
• Cutting & Welding sold to users as a single package.
• Process Applications GCE Group is a pioneer in the field of safety equipment and currently
• Medical produces a comprehensive range of flashback arrestors and hose check
• High Purity valves. A range of nozzles, including the longlife COOLEX® nozzle,
completes GCE’s Cutting & Welding range.
Origins GCE Group’s ranges include various types of gas equipment enabling
The origins of GCE (Gas Control Equipment) go back as far as the safe handling of gases in central gas supply systems and brewery
beginning of the twentieth century when oxy-acetylene cutting and equipment, to machine cutting products. We offer cylinder valves and
welding methods were first invented. GCE group as an independent combination valves, pressure control units, gas manifolds, outlet points,
entity was formed in 1987 through the merging of gas equipment shut-off valves, alarm and safety units, high-pressure flexible hoses
activities by two of the world’s leading industrial gas and welding and accessories for different applications, gases, pressures and flow
equipment companies into one independent entity. The GCE Group has rates. All products have to meet demanding requirements for rugged
grown rapidly since its establishment and is leading the restructuring durability, leak-proof sealing and overall safety. Uniquely qualified in
of the European gas-equipment industry through mergers and this area, GCE stands at the forefront of international development of
acquisitions. Through the years, GCE Group’s R&D work has resulted in these products.
innovative solutions that have quickly become field standards.
Global leader in oxy-fuel technology
GCE services With extensive experience in the development and production of
GCE’s main customers in industrial area are wholesalers and local machine cutting torches and cutting nozzles, GCE Group is a global
distributors, though in some markets gas companies also distribute leader in oxy-fuel cutting technology. The design of the products is
equipment and cooperate with GCE Group. based on GCE’s extensive knowledge and expertise in the oxy-fuel area.
For these companies we provide local commercial support, professional
support and marketing activities. Key end-customers such as
shipyards, repair shops and OEM customers, such as welding machine
manufacturers, account for a significant part of the sales volume.
Contents - Gas equipment part 1
Local office information 3 Propaline 47
Product selection guide 4 Shank with gas saver UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . 48
Cylinder Regulators 9 Paint remover fan burner UNIVERSAL . . . . . . . . . . . . . . . . . . . . 48
UNICONTROL - SingleStage cylinder regulators . . . . . . . . . . . . . 11 Soldering torch B-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . 48
Mediline medical oxygen regulators and flow meters . . . . . . . . . 13 Brazing torch TURBO-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . 49
S2+ MULTISTAGE - heavy duty doublestage cylinder regulators . . . 14 Heating torch GT-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . 49
JETCONTROL 600/S Series- High Pressure Cylinder Regulators . . . . 16 Shrinkwrap torch S-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . 49
M600 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Heating torch H-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . . 50
OR14 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Neck tube UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
S151OL2 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Support H-UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ECO SAVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MULTI-NECK TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Safety pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SOLDERING TORCH KIT UNIVERSAL . . . . . . . . . . . . . . . . . . . . . 51
Balloon inflators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SOLDERING IRON UNIVERSAL . . . . . . . . . . . . . . . . . . . . . . . . . 51
CO2 gas heaters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SETS UNIVERSAL PROPALINE . . . . . . . . . . . . . . . . . . . . . . . . . 51
Flow meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 SET UNIVERSAL ROOFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Safety devices - Flashback arrestors 21 Shank EUROMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SAFE-GUARD-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Brazing torch TT TURBO-EUROMAT . . . . . . . . . . . . . . . . . . . . . 52
SAFE-GUARD-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Soldering torch PT-EUROMAT . . . . . . . . . . . . . . . . . . . . . . . . . 53
SAFE-GUARD-2/MV93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Shrink torc h EUROMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Flashback arrestor MV 93-TF - G 3/8'' . . . . . . . . . . . . . . . . . . . . 24 Hot -air shrinkage torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Flashback arrestor MV 93-TF - G 1/4'' . . . . . . . . . . . . . . . . . . . . 24 Regulator PROPANE-BUTANE FIX . . . . . . . . . . . . . . . . . . . . . . . 53
Flashback arrestor MV 93-TT - 7/10 hose nipple . . . . . . . . . . . . . 24 PROPANE-BUTANE hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SAFE-GUARD-1/BV12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Hose break valve SBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Quick coupling type SG (A) for connection to torch . . . . . . . . . . . 25 Rotating hose nipple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Stainless steel coupling pin type KG (B) for grip quick coupling . . . 25 Machine cutting equipment 55
Quick coupling type SS (C) Hose . . . . . . . . . . . . . . . . . . . . . . . 25 Machine Cutting Torch GCE FIT+ . . . . . . . . . . . . . . . . . . . . . . . 58
Quick coupling type SD (D) for connection to the press. regulator . 25 Tool-Free heating nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Stainless steel coupling pin type KD (E) . . . . . . . . . . . . . . . . . . . 25 Rapid Cutting Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Double threaded connector (F) made of brass . . . . . . . . . . . . . . 25 Machine Cutting Torch BIR+ . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Torches and Nozzles 27 Cutting Nozzles AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
ORBIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Cutting Nozzles ASD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
MODEL “O” TYPE lightweig ht blowpipe . . . . . . . . . . . . . . . . . . 28 Cutting Nozzles AHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Welding torch Jetsoud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Cutting Nozzles PUZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
CADDYPAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cutting Nozzles PSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
MK3A/4/5 COMBINED WELDING & CUTTING TORCH . . . . . . . . . . 32 Cutting Nozzles PHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
OXY -PROPANE superheating necks . . . . . . . . . . . . . . . . . . . . . 32 Machine Cutting Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
MK3A/4/5 COMBINED WELDING & CUTTING OUTFIT . . . . . . . . . . 33 Cutting Nozzles MA133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Universal Cutting Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Cutting Nozzles JETEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Steelmaster/X511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Cutting Nozzles MP133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Double roller guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Cutting Nozzles MY 133 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Circle cutting attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Cutting Nozzles PROPEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cutter head nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Machine Cutting Torch BGR . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Mark 4 Gas Economiser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Cutting Nozzles A-MD COOLEX . . . . . . . . . . . . . . . . . . . . . . . . 67
ANM/ANME Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Cutting Nozzle TRITEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
PNM/PNME Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Cutting Nozzles K50 PUZ and K70 PUZ . . . . . . . . . . . . . . . . . . . 68
AGNM gouging nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Heavy‐duty cutting nozzles PNMH . . . . . . . . . . . . . . . . . . . . . . 68
ARCNM rivet cutting nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . 37 GCE ProFit portable straight line cutting machine . . . . . . . . . . . . 69
PHS/VVC machine cutting nozzles . . . . . . . . . . . . . . . . . . . . . . 37 Portable Pipe Cutting Machine PCM . . . . . . . . . . . . . . . . . . . . . 70
HA311-1 sheet metal nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Portable Shape Cutting Machine SCM . . . . . . . . . . . . . . . . . . . 70
AFN type (ORBIT) cutting nozzles . . . . . . . . . . . . . . . . . . . . . . 37 Cutting Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Lightweig ht swaged copper nozzles . . . . . . . . . . . . . . . . . . . . 38 Machine Cutting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 72
Type 2/3/4/5 swaged copper tube nozzles . . . . . . . . . . . . . . . . 38
Model ‘O’ brass welding tips . . . . . . . . . . . . . . . . . . . . . . . . . . 38
AHT heating nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Superheating nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Welding hoses and clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Safety Curtains / Welding Screens . . . . . . . . . . . . . . . . . . . . . . 41
Hose connection and fittings . . . . . . . . . . . . . . . . . . . . . . . . . 42
Low pressure fine adjustment valves and adaptors . . . . . . . . . . . 42
Cylinder valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Cylinder trolleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
General safety precautions and recommended procedures . . . . . . 44
1
Contents - accessories part 2
electric welding 77 accessories 123
MIGSTAR PRO torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Rubber hoses - BULK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
TIGSTAR PRO torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Rubber hoses - FITTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Tungsten electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Rubber hoses - Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Air Carbon-ARC torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Tools (lighters, mirror, nozzle cleaner, gas economiser, brushers) . 128
Electrode holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Sprays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Earth clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Complete kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Other chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Cables and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Curtains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
DC Inverter MMA - ARControl digital . . . . . . . . . . . . . . . . . . . . 98 Protective screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
welding consumables 99 work protection 139

Electrodes rutiles for MMA welding . . . . . . . . . . . . . . . . . . . . 100 The LCD range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Basic electrodes for MMA welding . . . . . . . . . . . . . . . . . . . . . 101 What features define the quality of a LCD mask? . . . . . . . . . . . . 141
Stainless steel electrodes for MMA welding . . . . . . . . . . . . . . . 102 LCD masks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Cast iron electrodes for MMA welding . . . . . . . . . . . . . . . . . . 103 Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Hardfacing electrodes for MMA welding . . . . . . . . . . . . . . . . . 104 Hand shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Solid wires for MIG/MAG welding . . . . . . . . . . . . . . . . . . . . . 106 Spare part lenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Stainless steel bases alloys for TIG welding . . . . . . . . . . . . . . . 107 Goggles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Aluminum bases alloys for TIG welding . . . . . . . . . . . . . . . . . . 108 Hoods and shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Aluminum bases alloys for OXYGAS welding . . . . . . . . . . . . . . 108 Workwear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Iron based alloys for brazing . . . . . . . . . . . . . . . . . . . . . . . . . 109 Gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Copper based alloys for brazing . . . . . . . . . . . . . . . . . . . . . . 110
Copper-Phosphorus based alloys for brazing . . . . . . . . . . . . . . 112
Silver based alloys (CADMIUM FREE) for brazing . . . . . . . . . . . . 115
Tin based alloys with lead for brazing . . . . . . . . . . . . . . . . . . . 119
Tin based alloys with lead free for brazing . . . . . . . . . . . . . . . . 120
Special products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Table of use of filler metal . . . . . . . . . . . . . . . . . . . . . . . . . . 122
2
local office information
GCE Sales Office GCE Warehouse

Yew Tree Way, Stone Cross Park Unit A8(8) Pennington Court
Golborne, Warrington Moss Industrial Estate, Leigh
WA3 3JD WA3 3JD
Phone: +44 (0)1942 29 29 50

Fax: +44 (0)1942 29 29 77
Email: sales.gb@gcegroup.com
Please see our website for our current terms and conditions
www.gcegroup.com
3
product selection guide
oxy-fuel cutting systems
The matrix below works as a basic guideline for the selection of suitable product combinations for flame
cutting of carbon steel. The material thickness is the basic factor in determining the combination of cutting
equipment. Where more than one variant is recommended they are listed in order of their power / performance, the
most powerful listed last. In the case of special applications or a typical setups it is always recommended to consult
with GCE experts.
Plate thickness Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators

10 mm AFN ORBIT
G1/4” LH + RH
20 mm ANM/ PNM MK3
G3/8” LH + RH
30 mm ANME / PNME NM250
Safe-Guard 2
50 mm UNICONTROL
Diam. 6,3 mm Safe-Guard 3
75 mm MULTISTAGE
ANM / PNM MK3 Safe-Guard 5
100 mm
ANME / PNME NM250
125 mm
150 mm
175 mm
200 mm
G3/8” LH + RH
225 mm ANM / PNM Safe-Guard 3 UNICONTROL
NM250 Diam. 8 mm
250 mm ANME / PNME Safe-Guard 5 MULTISTAGE
275 mm
300 mm
400 mm
Safe-Guard 5 CENTRAL GAS
500 mm Consult with GCE Consult with GCE Diam. 10 mm
FR19N SUPPLY
600 mm
1. Recommended light duty cutting system

Typical set-up of a light duty system for OXY-FUEL cutting of carbon steel. The Orbit torch is suitable for precise and
comfortable cutting of material up to thicknesses of 30 mm. The Lightweight shank and cutting attachment offers
Oxygen easy handling, hose checkvalves and three-function Safe-Guard 3 flashback arrestors guarantee safe operation and
Regulator a pair of UNICONTROL regulators provide sufficient supply of technical gases.
Fuel Cutting Attachment Shank Hose

Regulator
Checkvalves
Cutting Nozzle
Flashback Arrestor
Fitted Hoses
Plate thickness Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators
1-3 0769416 871131 - BV12

0766229 - Shank 0764470 0783653
HCV 1/4 x 6,3 RH
3-6 0769285 ORBIT Safe-guard 3 OXY G3/8 UNICONTROL OXYGEN
+ Hose
+ + +
871132 - BV12 6,3 x 13,3
6 - 20 0769287 0766230 - Cutting 0764471 0783640
HCV 1/4 x 6,3 LH
attachament ORBIT Safe-guard 3 FUEL G3/8 LH UNICONTROL ACETYLENE
20 - 30 0768825
4
2. Recommended medium duty cutting system
Medium duty cutting system based on the MK3 torch provides enough power for the cutting of 150 mm steel plates.
Aluminum forged shank and cutting attachment with solid machined brass body, head and stainless steel tubes
make the entire system robust and durable whilst still maintaining its weight reasonably low. The shank and cutting
Fuel Regulator attachment are part of the complex MK3 system offering wide range of compatible products and accessories.
High-end UNICONTROL regulators and sophisticated five function Safe-guard 5 flashback arrestor provide stable
gas supply and allow later expansion of the system and potential use of even more powerful torches and nozzles.
Cutting Attachment Shank Hose

Oxygen Regulator
Checkvalves
Flashback Arrestor Cutting Nozzle
Fitted Hoses
Plate Nozzle Nozzle

Torch Checkvalve Hose Flahback Arrestor Regulators
thickness ACE PROP
3-6 0768554 0768880 0766241 - MK3 871121 - BV12 0764457 0783652
5 - 12 0768555 0768865 Shank G3/8” × 6,3 RH Safe-guard 5 OXY G3/8” RH UNICONTROL OXYGEN
Hose
10 - 75 0768556 0768879 + + + +
6,3 × 13,3
70 - 100 0768557 0768878 0766242 - MK3 871122 - BV12 0764456 0783640
Cutting Attachment G3/8” × 6,3 LH Safe-guard 5 FUEL G3/8” LH UNICONTROL ACETYLENE
90 - 150 0768558 0769481
3. Recommended heavy Duty cutting system

The NM250 cutting torch is the core of the heavy-duty cutting system. The torch provides sufficient capacity to cut
steel up to 300 mm thick. The all-metal design, high grade materials, stable surface treatment or colour-coded trim
Fuel Regulator valves all help prolong the life span of the torch, improve ergonomics and simplify handling.
A pair of UNICONTROL regulators and high flow Safe-guard 5 flashback arrestors provide sufficient amount of gas
even for the most demanding cutting applications whilst keeping safety a priority.
Torch
Oxygen Regulator
Hose
Checkvalves
Flashback Arrestor Cutting Nozzle
Fitted Hoses
Plate Nozzle Nozzle

Torch Checkvalve Hose Flahback Arrestor Regulators
thickness ACE PROP
3-6 0768670 0769494 871111 - BV12
5 - 12 0768635 0769495 88090C* - NM250 G3/8” × 8 RH
Cutting Torch or G3/8 × 10 RH 0764424 0783652
10 - 75 0768599 0769496
490 mm 871101 Safe-guard 5 OXY G3/8” RH UNICONTROL OXYGEN
70 - 100 0768636 0769497 Hose
or + + +
90 - 150 0768662 0769498 8 × 15
0766226 - NM250 871112 - BV12 0764425 0783640
140 - 200 0768598 0769499 Cutting Torch G3/8” × 8 LH Safe-guard 5 FUEL G3/8” LH UNICONTROL ACETYLENE
700 mm or G3/8 x 10 LH
190 - 300 0769041 0769501
871102
* Please see page 28 for other cutter options. Universal or Steelmaster (X511)
5
oxy-fuel welding systems
1. Recommended light duty welding system

The Orbit welding set-up benefits from a lightweight aluminum shank and extremely precise copper welding tips. Its
smaller dimensions and perfect balance make the Orbit set ideal for all applications where neat and accurate welding
Oxygen is required. UNICONTROL Regulators recommended for this light-duty kit guarantee perfect pressure stability so
Regulator important for accurate flame setting. Despite welding being a less risky operation than heavy duty cutting GCE still
recommends protecting the system and more importantly the operator by the use of adequately selected flashback
arrestors. A pair of 3 function Safe-guard 3 flashback arrestors keep the cost of the system to a reasonable level without
any compromising of safety.
Fuel
Welding Tip Gas Mixer Shank Hose
Regulator
Checkvalves
Flashback Arrestor
Fitted Hoses
Plate thickness Welding tip Torch Checkvalve Hose Flashback Arrestors Regulators
0766229 - Shank 871131 - BV12 0764470 0783652
0766232 ORBIT HCV 1/4 × 6,3 RH Safe-guard 3 OXY G3/8” UNICONTROL OXYGEN
Hose
1 - 8 mm - + + + +
6,3 × 13,3
0766240 0766231 - Mixer 871132 - BV12 0764471 0783640
ORBIT HCV 1/4 × 6,3 LH Safe-guard 3 FUEL G3/8”LH UNICONTROL ACETYLENE
2. Recommended heavy duty welding system

Our heavy duty welding system built around the robust MK3 shank presents a sturdy and reliable base for all general
welding operations. On top of higher robustness and durability the major advantage of MK3 system is a much bigger
potential for future expansion into cutting and heating applications. The UNICONTROL regulators and Safe-guard
Fuel Regulator
3 arrestors are still a perfectly safe choice even for heavy duty welding. However, if you plan to use the same gas
source for oxy-fuel cutting then it is recommended to use the UNICONTROL regulators combined with Safe-guard
5 flashback arrestors.
Oxygen Regulator Welding Tip Gas Mixer Shank Hose

Checkvalves
Flashback Arrestor
Fitted Hoses
Plate thickness Welding tip Torch Checkvalve Hose Flasback Arrestor Regulators
0766241 - 871121 - BV12 0764470 0783642
0766244 Shank MK3 G3/8” × 6,3 RH Safe-guard 3 OXY G3/8” UNICONTROL OXYGEN
Hose
1 - 8 mm - + + + +
6,3 × 13,3
0766252 0766243 - 871122 - BV12 0764471 0783640
Mixer MK3 G3/8” × 6,3 LH Safe-guard 3 FUEL G3/8”LH UNICONTROL ACETYLENE
6
oxy-fuel heating systems
The precise selection of the correct heating torch is always entirely dependent on the application you need to solve. It
is important to know if you plan on brazing, straightening, surface treatment or other thermal treatment. It is always
necessary to know the temperature level you need to reach and the speed of preheating.
If required to straighten a welded construction then a torch with a very concentrated flame is needed.
If required for preheating of metal (casting or forging) a completely different torch must be used to heat up the bigger
component’s surface.
To keep all heating torches working properly it is necessary to use high flow Safe-guard 5 FBA with powerful
UNICONTROL regulators. 8 mm hoses are a key factor in delivering enough gases for reliable performance.
Even proper equipment cannot guarantee reliable function if gas supply is not strong enough.
ACETYLENE TORCHES
Max. acetylene supply from a 50-liter bottle = approximately 1 m3/h.
Reliable function of these torches is guaranteed only with supply from an acetylene bundle.
PROPANE TORCHES
Max. propane supply from a 33-kg bottle = approximately 1,6 m3/h.
Reliable function of these torches is guaranteed only with supply from a propane bundle or tank.
See also page 27 for typical assemblies and other options for Welding/Cutting and Heating using MK3 equipment.
1. Recommended heating system

GCE recommend the MK3-based heating system for heating, flame straightening, stress-relieving and other related
flame applications. GCE offers a wide selection of specialized torches, burners and superheating heads compatible
Fuel Regulator with standard MK3 shank and gas mixer. Despite propane often being the gas of choice the use of high capacity
Safe-guard 5 flashback arrestors is strongly recommended due to enormous gas consumption and high flow rates
needed for heating operations. For the same reason the UNICONTROL regulators are recommended offering very
high flow capacity.
Neck Tube Mixer Shank Hose

Oxygen Regulator Checkvalves
Flashback Arrestor
Heating Nozzle
Fitted Hoses
Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators
0766241 - MK3 Shank 871111 - BV12 0764457 0783652

0769472 + G3/8” × 8 RH Safe-guard 5 OXY G3/8” RH UNICONTROL OXYGEN
Hose
- 0766253 - MK3 Mixer + + +
8 × 15
0769476 + 871112 - BV12 0764457 0783656
0766254 Neck Tube G3/8” × 8 LH Safe-guard 5 FUEL G3/8” LH UNICONTROL LPG
7
Cylinder regulators
pressure regulators
A Pressure Regulator is a device for regulating a generally variable inlet pressure to an as constant as possible outlet pressure.
(EN ISO 2503)
By name and definition, a pressure regulator is simply a kind of valve designed to regulate and stabilize system pressure downstream of its placement.
The gas cylinder content is consumed stepwise during the operation and thus the pressure upstream of regulator varies from full cylinder pressure to
values close to zero. The task of the pressure regulator is to cope with such variation and maintain outlet parameters as stable as possible.
Regulator Principle
A pressure regulator maintains downstream pressure by automatically modulating the level of the regulator encapsulated valve opening and gas stream
throttling.
By changing the area of opening as upstream pressures and downstream flow-rate vary, pressure drop through the encapsulated valve changes proportionally
to maintain the downstream pressure at a relative constant level and relatively independent from remaining cylinder content and - to some extent –
independent to gas amount consumed.
Heart-valve opening or closing is driven and actuated by forces balance on regulator diaphragm. Ideally all forces caused by inner pressure
conditions and forces generated by spring compression become perfectly balanced and the encapsulated valve seat allows just the requested quantity of
gas to expand into the low pressure chamber causing a steady, constant pressure gas stream.
In reality all conditions fluctuate and the heart-valve spindle constantly moves up or down to reflect changing conditions and regulate the opening
appropriately. For that reason the proper design of diaphragm, right choice of heart-valve geometry and high-grade materials are key in regulator
unctionality and reliability. GCE utilize its more than 70 years of experience in regulator business to optimize product design and choose optimal
technical solutions.
Product selection
To ensure a suitable level of accuracy in pressure maintenance and provide demanded gas flow-rate there are various models of pressure regulators
available to meet specific flow and pressure requirements. To ensure the regulator functions correctly and thus a steady and sufficient gas supply, the
user should always observe and consider the operating parameters before purchase of product. Your basic selection criteria should be at least the
following:
Gas Media Gas Pressures Gas Flow Pressure Stability

The intended working gas selection Consider the pressure range Not only gas pressure, but also The pressure stability of the
affects not only connection style but available on cylinder side and mainly expected gas amount is equally regulator is mostly affected by
even inner design of the regulator the pressure requested on regulator important when selecting correct product size and design. Larger
and material compatibility of output. Standard cutting, welding regulators. Capacity of gas source diameter of diaphragm dramatically
product with selected media. Never or heating operations can be should also be considered. GCE improves stability. In many specific
use regulators with other gases served by UNI\S2+ regulator series provide a comprehensive range of cases only S2+ MULTISTAGE
than specified by product marking but even for special high pressure regulators which covers the needs regulator can provide ultimate
even if inlet connection would applications the JETCONTROL 600/S of most industrial applications. stable pressure supply. If in doubt
allow. Such misuse could result in Series is available. Due to safety consult your GCE experts for the
product damage and in potential reasons all GCE regulators have best selection.
health and safety hazards. maximum outlet pressure restricted
close to nominal value stated in
catalogue so pay attention for the
right selection.
Control Knob
Main Spring Safety

Despite GCE designers and engineers paying the upmost attention to pressure
Diaphragm regulator safety, there is still a big responsibility only on the end user. Pressure
regulators are devices dealing with high gas pressures and – especially in
Encapsulated Valve cutting and welding applications – dealing with gases which can be potentially
dangerous. Any contamination of oxygen washed surfaces by hydrocarbons
Inlet Connection
(oil, grease, organic substances etc.) can lead to fire or explosion so cleanliness is
of paramount importance for maintaining safe working conditions. Mechanical
damage of connection components can result in leakage or release of broken
particles and consequential damage of system. Potential leakage of flammable
gases, especially if leaking gas accumulates, sooner or later results in ignition
and fire. High attention must be paid to the condition of the regulator safety
valves.
GCE regulators are robust and durable devices but appropriate handling,
maintenance and care are necessary for their safe and reliable operation. Read
and follow all recommendations mentioned in Instruction for Use provided
Pressure Relief Valve with the product.
10
UNICONTROL - SingleStage cylinder regulators
UNICONTROLs are pressure regulators fully conforming to all paragraphs of International Standard ISO2503. The main
focus during product design and manufacture was on providing excellent performance, robustness and durability and
guaranteeing its uncompromised safety. The UNICONTROL regulators use a filter protected fully encapsulated valve,
well proven over several generations of GCE regulators. The body is made of solid forged, high quality brass, polished
and chemically stabilized. The zinc die-cast bonnet is protected by a double layer powder painting to providing a
guarantee corrosion resistance even in very aggressive environments. For operational safety the integrated Pressure
Relief Valve, located on the rear of the body is designed to prevent end users from changing the factory setting.
These regulators are independently type-tested and certified by BAM Berlin (The German State Testing Institute).
Technical Data
Body Forged Brass, chemically stabilized (acid bright dipped)
Bonnet Die-cast Zinc alloy, chemically stabilized and powder painted
Diaphragm Diam. 55 mm fabric-reinforced EPDM rubber
Encapsulated Valve Brass body sealed by PA or high-grade chloroprene rubber
Pressure Gauges Non-bulkhead 63 mm gauges, class 2,5%, scale calibrated in Bar
Inlet Stem & Nut Brass, geometry complying with BS-341 standard
Safety Valve Non-adjustable, plastic housing
Control elements Ergonomic PA control knob, captive pressure adjusting screw
dimensions scheme
11
product features
Colour Coded Clear & Precise 63 mm

Control Elements Gauges
Non-detachable
Technical Data
Ergonomic Plastic
permanently marked
control knob
on rear side of the body
Max. Outlet pressure

Safety valve located on
locked for operation
rear side of body – non
safety
adjustable for
operational safety
Inlet Connections
exactly complying Bonnet powder-painted
with BS-341 for corrosion resistance
Standards
Corrosion resistant
Body forged from
die-cast Bonnet
high-quality Brass
regulator parameters
OXYGEN ACETYLENE
The capacity graphs show the outlet pressure as a function of the flowrate at different inlet pressures.
unicontrol range
Regulators - Bottom entry
Art. Nr. Gas Gauges Inlet Outlet Inlet Outlet Flow
(bar) (bar) (form) (form) m3/h
0783651 Oxygen 0 300 10 G 5/8” (BS3) G 3/8” 54
0783650 Oxygen 2 300 4 G 5/8” (BS3) G 3/8” 21
0783643
0783652 Oxygen 2 300 10 G 5/8” (BS3) G 3/8” 54
0783641 Acetylene 0 25 1,5 G 5/8 LH (BS4) G 3/8 LH 14
0783656 Propane 0 25 4 G 5/8 LH (BS4) G 3/8 LH 15
0783644 Argon 2 300 4 G 5/8” (BS3) G 3/8” 19
0783645 Argon 2 300 Flow 0-15 LPM G 5/8” (BS3) G 3/8” 15 LPM
0783647 Argon 2 300 Flow 0-50 LPM G 5/8” (BS3) G 3/8” 50 LPM
50530 Mapp 0 small cylinders small cylinders G 1/4 LH G 1/4 LH
0783652
Regulators - Side entry
0783653 Oxygen 2 300 4 G 5/8” (BS3) G 3/8” 54
0783656 0783655 Oxygen 2 300 10 G 5/8” (BS3) G 3/8” 21
0783654 Oxygen 2 300 10 CGA 540 9/16”×18 54
0783642 Acetylene 2 25 1,5 CGA 300 9/16”×18LH 14
0783648 Argon 1 300 4 G 5/8” (BS3) G 3/8” 19
0783649 CO2* 2 200 4 0,860×14TPI (BS8) G 3/8” 20
* for CO2 regulators use heaters above 30 l/m.
0783651 50530
12
Mediline medical oxygen regulators and flowmeters - single stage therapy
Art. Nr. Gas Inlet Outlet
0781660 Oxygen BS3 G 3/8

Flowmeter
Art. Nr. Gas Outlet
MM3277 Oxygen G 3/8 (0-15 LPM)
Art. Nr. Type

4198650P Chrome plated nut G3/8”
4194920P Chrome plated nipple G3/8” × 5 mm
13
S2+ MULTISTAGE - heavy duty doublestage cylinder regulators
GCE MULTISTAGE regulators are designed to provide accurate, fluctuation free delivery for precision applications
such as machine cutting or laboratory use. The first stage reduces the inlet pressure by over 90% and the large se-
cond stage diaphragm ensures accurate delivery pressure. GCE MULTISTAGE regulators are precision built to latest
EN ISO 2503 and EN ISO 7291 standards to provide maximum accuracy and safety.
These regulators have the additional feature of being able to pipe away gases from the relief valve port, and comply
with the stringent requirements of EN ISO 7291 even for strict manifold application.
Technical Data
Body Forged Brass, chemically stabilized and gold powder-painted
First stage Bonnet Forged Brass, chemically stabilized and powder painted
Second stage Bonnet Die-cast Zinc alloy, chemically stabilized and powder painted
First stage Diaphragm Diam. 40 mm, pre-shaped stainless steel
Second stage Diaphragm Diam. 82 mm EPDM fabric-reinforced rubber
Encapsulated Valve Brass body sealed by PA (first stage) or high-grade chloroprene
rubber (second stage)
Pressure Gauges Safe design, bulkhead 50mm gauges, dual scales, accuracy class 2,5%
Inlet Stem & Nut High-tensile brass, geometry complying with BS-341 standard
Safety Valves On both regulator stages, non-adjustable
Control elements Plastic contol knob + captive pressure adjusting screw
Setting Ergonomic PA contol knob, adjustable limitation of P2 max
dimensions scheme
14
product features
Top-safe & Acurate Non-adjustable safety

Bulkhead 50 mm valve located on top
Gauges side of body
Body and 1st. Bonnet Inlet Connections

forged from exactly complying
high-quality Brass with BS-341 Standards
Technical Data
permanently Max. Outlet pressure
marked on body locked for
operational safety
Powder-painted
surface for high Non-detachable
corrosion Ergonomic Plastic
resistance control knob
OXYGEN ACETYLENE
0762151
Multistage range
0762144 Oxygen 2 300 4 G 5/8” G 3/8” 20
0762145 Oxygen 2 300 10 G 5/8” G 3/8” 48
0762143 Acetylene 2 25 1,5 G 5/8 LH G 3/8 LH 10
0762153 0762181 Inert 2 300 2 G 5/8” G 3/8” 12
0762146 Inert 2 300 4 G 5/8” G 3/8” 20
0762147 Inert 2 300 10 G 5/8” G 3/8” 48
0762148 Hydrogen 2 300 4 G 5/8 LH G 3/8 LH 80
0762149 Hydrogen 2 300 10 G 5/8 LH G 3/8 LH 191
0762152 Nitrous oxide 2 200 10 BS13 G 3/8” 35
Regulators - Side entry

0762143
0762198 Oxygen 2 300 4 G 5/8” G 3/8” 20
0762199 Oxygen 2 300 10 G 5/8” G 3/8” 48
0762196 Acetylene 2 25 1,5 G 5/8 LH G 3/8 LH 10
0762182 Inert 2 300 2 G 5/8” G 3/8” 12
0762197 CO2* 2 200 4 0,860×14 TPI G 3/8” 16
0762153 CO2* 2 200 10 0,860×14 TPI G 3/8” 40
0762150 Helium 2 300 4 G 5/8” G 3/8” 191
0762151 Helium 2 200 10 G 5/8” G 3/8” 35
* for CO2 regulators use heaters above 40 l/min.
0762144
15
JETCONTROL 600/S Series- High Pressure Cylinder Regulators
JETCONTROL 600/S Series are single stage, two gauge cylinder regulators extensively used in oil refineries,
refrigeration laboratories or industrial processes requiring precise and stable delivery of high pressure industrial
gasses. Regulators are primarily designed, tested and manufactured to operate on max. inlet pressure up to 300
Bar and providing pressure outlet up to 206 Bar. Its robust design, top grade materials and strictly controlled
manufacturing and testing procedures guarantee high operational safety even if working with small molecular
gases (like helium or hydrogen) at very high pressures. Key components are manufactured from high tensile brass,
use of extra safe and accurate bulkhead gauges, double layer high grade stainless steel diaphragms and efficient
metal filters help to prolong regulator service life and ensure trouble-free operation of JETCONTROL 600/S Series
regulators.
Technical Data
Body High tensile brass, chemically stabilized and transparent powder-painted
Bonnet Brass, chemically stabilized and transparent powder painted
Diaphragm Two layer, diam. 40 mm, pre-shaped stainless steel
Encapsulated valves Brass body sealed by high-grade PA
Pressure Gauges Safe design, bulkhead 50mm gauges, scale in Bar, accuracy class 2,5%
Inlet Stem & Nut High-tensile brass, geometry complying with BS-341 standard
Safety Valve Not-present, must be an independent part of downstream gas line
Pressure Setting Stainless steel T-bar, brass pressure adjusting screw in bronze bush
dimensions scheme
16
product features
Top-safe & Acurate Double-layer pre-shaped

Bulkhead 50mm stainless-steel diaphragm
Gauges
Transparent powder-painted
surface for high Outlet connections
corrosion compatible for instant
resistance use of Parker fittings
Body, bonnet and

Bronze bush to
inlet stem made
reduce friction
from high-tensile
Brass
Technical Data Massive T-bar for

permanently easy pressure setting
marked on rear
side of body
JETCONTROL 600/SSERIES range
Art. Nr. Type Gas Entry Inlet Outlet Flow

(bar) (bar) m3/h
0762864 S 400 Inert bottom 300 28 36
0762865 S 1500 Inert bottom 300 100 120
0762866 S 2500 Inert bottom 300 170 150
0762867 S 1500 Oxygen bottom 230 100 115
0762511 S 2500 Oxygen bottom 230 170 140
0762866
This range of regulators is specifically designed to meet the needs of the heating, ventilation and air conditioning
(HVAC) trades, for purge and leak test applications.
Available in three pressure variants, the regulators are supplied with JIC fitting outlets.
Art. Nr. Type Inlet Outlet Inlet Outlet
(bar) (bar) (form) (form)
0762584 RS 400 300 28 G 5/8” W 11×1,25
0762583 RS 600 300 41 G 5/8” W 11×1,25
0762590 RS 750 300 52 G 5/8” W 11×1,25
17
Special purpose regulators
“M600” series
“M600“ series – improved delivery pressure control is achieved from two stage regulation. Typical applications are
those left unattended for periods of time such as cable pressurisation, chemical and laboratory. Range up to 41 bar
delivery pressure.

(bar) (bar) m3/h
0762398 M 600 CO2 side 200 41 80
0762397 M 600 Flammable bottom 300 41 108
0762396 M 600 Inert bottom 300 41 108
0762377 M 600 Inert side 300 41 108
0762399 M 600 Oxygen bottom 230 41 100
0762396
“OR14” series
“OR14“ series – offering some of the highest flows in the GCE BUTBRO range through the use of a special monel
tied valve, these are intended for cylinder and pipeline applications. The G5/8 inlet adaptor can be removed to
reveal a 1“ BSP flat seat female fitting. Range up to 14 bar delivery pressure.
(bar) (bar) m3/h
0783594 OR 14 Oxygen rear 230 14 120
0783594
“S151OL2” series
„S151OL2“ series – this pipeline regulator is ideal for tank systems, rear entry to suit panel or line mounting. The
large outlet configuration is necessary to give high flow from a relatively low inlet pressure source. Max inlet 24 bar
and delivery up to 10 bar.
Art. Nr. Type Gas Entry Inlet Outlet
(bar) (bar)
0772037 S151OL2 Oxygen rear 24 10
Special purpose regulator summary

(bar) (bar) m3/h
0762864 S 400 Inert bottom 300 28 36
0762865 S 1500 Inert bottom 300 100 120
0762866 S 2500 Inert bottom 300 170 150
0762867 S 1500 Oxygen bottom 230 100 115
0762511 S 2500 Oxygen bottom 230 170 140
0762398 M 600* CO2 side 200 41 80
0762397 M 600 Flammable bottom 300 41 108
0762396 M 600 Inert bottom 300 41 108
0762377 M 600 Inert side 300 41 108
0762399 M 600 Oxygen bottom 230 41 100
0783594 OR 14 Oxygen rear 230 14 120
0772037 S 151 OL2 Oxygen rear 24 10
Outlet connections on “S” series regulators with delivery pressures above 28 bar are compression type, suitable
for 1/4” OD tube pipework connection. S151OL2 pipeline regulator is fitted with 1” BSP RH female inlet and
3/4” BSP RH male outlet.
* for CO regulators use heaters
18
ECO SAVER
The ECO SAVER device reduces gas consumption, especially during non-continuous welding processes.
FEATURES
• Cylinder regulator with up to 300 bar inlet pressure and integrated fl ow meter.
• Adjustable in the range 0-30 litres per minute.
• Two stage pressure reduction from 300 bar.
• Saves gas during inlet pressure changes (as the cylinder empties).
• Saves gas during fl ow changes (non-continuous welding processes).
• Provides consistent and stable gas conditions around the weld.
• Available with connections for most markets in Europe.
• Less ‘downtime’ from changing cylinders which in turn increases productivity.
• Fewer spare cylinders required in stock which reduces rental charges.
• Reduces the number of deliveries required per year.
• Improved weld quality with less porosity.
Art. Nr. Type Inlet connection Outlet connection Config
9615620 Ar/CO2 BS3 G3/8” SE
9615630 Ar/CO2 BS3 G3/8” BE
0772027 Ar/CO2 CGA580 (0.965*14NGO) 9/16” UNF SE
The ECO SAVER keeps a constant level of gas pressure in the downstream system during the welding process. This
prevents pressure and flow surges from being created in the system. Surges can create gas wastage and give rise to a
poor weld. Weld quality and gas consumption are optimised when the ECO Saver is used as part of the control system.
Gas Savings
Shielding Gas is a significant consumable cost in the welding process, and savings with ecosaver can also be very
significant. The type of welding determines the savings, highest benefits during spot welding, (significant on/off
cycling at the gas supply). However valuable reduction in costs can still be achieved even on longer seam runs.
Typical expected savings.
Type of Weld Gas saving

Spot welding: 40-45%
Mostly spot welding plus some seam welding: 30-35%
Equal spot/seam: 25-30%
Mostly seam welding: 18-22%
Technical data
SIDE ENTRY (SE) ECO SAVER for UK
9615620 and 0772027 Inlet pressure: 300 bar
Flow rate: 3-30l/min
ECO SAVER 0772027

Inlet pressure: 200 bar
Flow rate: 3-30l/min
COMPARE OF REGULATORS WITH AND WITHOUT GAS SAVER

Comparison of regulator with and without GAS SAVER
/8"
G3
18
17
16
15
bottom entry (BE)
FLOW
Flow
14
9615630
13
12
11
10
1 2 3 4 5 6 7 8 9 10 11 12Time
13 14 15 16 17 18 19 20 21 22 23 24
WITH GAS SAVER
TIME
WITHOUT GAS SAVER
/8"
G3
Seam weld
WITH GAS SAVER with GAS SAVER
COMPARE OF REGULATORS WITH AND WITHOUT GAS SAVER
without GAS
WITHOUT GAS SAVER
SAVER
G 5/8"
18
17 19
16
Safety pressure gauges - BS EN 5171
¼” BSPP
Art. Nr. Gas Pressure Ø Finish Quantity
9425900 Acetylene 2,5 bar 35 psi 50 mm Black 1
9415080 Acetylene 2,5 bar 35 psi 63 mm Gold 1
9425850 Acetylene 40 bar 550 psi 50 mm Black 1
9426050 Acetylene 40 bar 550 psi 63 mm Gold 1
388413350512P General purpose 2,5 bar 35 psi 50 mm Black 1
388413350873P General purpose 16 bar 230 psi 50 mm Black 1
9415090 General purpose 16 bar 230 psi 63 mm Gold 1
9430710 General purpose 160 bar 2300 psi 50 mm Black 1
9415100 General purpose 315 bar 4570 psi 63 mm Gold 1
9426840 General purpose 400 bar 5600 psi 50 mm Black 1
9426800 Oxygen 16 bar 230 psi 50 mm Black 1
2306102 Oxygen 16 bar 230 psi 63 mm Gold 1
9415070 Oxygen 315 bar 4570 psi 63 mm Gold 1
388413351400P Oxygen 400 bar 5600 psi 63 mm Black 1
Spare parts
Art. Nr. Description Material Gas Type Quantity
0764771 Crush washer for 1/4” BSPP gauge copper Oxygen 10
0764772 Crush washer for 1/4” BSPP gauge aluminium Acetylene 10
9424110 Nut 5/8 LH Acetylene 5
0764764 Encapsulated Valve Acetylene 10
0764768 Diapragm Acetylene 10
0764767 Slip Ring Acetylene 10
9424090 Nut 5/8 RH Oxygen 5
0764763 Encapsulated Valve Oxygen 10
0764768 Diapragm Oxygen 10
0764767 Slip Ring Oxygen 10
9394830 Safety Valve Oxygen 1
9424110 Nut 5/8 LH Propane 5
0764764 Encapsulated Valve Propane 10
0764770 Diapragm Propane 10
0764767 Slip Ring Propane 10
Balloon inflators
Available in two variants, with 230 bar inlet rating and BS3 connection.
Use: Economy - Latex balloons (gaugeless, requires spanner to connect to cylinder)
Standard - Latex balloons, (inc contents gauge and handweel)
Art. Nr. Type Quantity

0762816 0762817 Economy 1
0762816 Standard 1
CO2 gas heaters

Fitted between the cylinder and the regulator, preventing freezing inside the regulator.
Art. Nr. Gas Voltage Thread Quantity

50831S CO2 240 V BS8 1
00012450 CO2 240 V BS8 1
50831S
00012450
Flowmeters
Precision Flowmeter with brass finish, 3/8“ BSP connections, available in 2 models, 15 LPM or 30 LPM.
Art. Nr. Gauges Quantity
388239391610 0 - 15 LPM 1
9423240 0 - 30 LPM 1
20
Flashback arrestors
Flashback Arrestors
The latest innovation from GCE the SAFE-GUARD-5 offers the maximum level of protection
required by EN730-1 to prevent dangerous flashbacks from reaching the regulator and cylinder
supply sources.
Features
There are so many conditions that can cause a flashback, the fitting a flash-
back arrestor is commonsense. This unit offers the highest level of safety;
• Maximum number of safety features defined by EN730-1
• High visibility trip/reset lever coupled with quick acting reset even when
pressurised
• Angled inlet to minimise hose damage
• 100% production flame tested for Flashback resistance
• Inspection dates can be marked on product for easy reference
Functions
• Flame arresting element FA
• Non return valve NV
• Pressure sensitive cut off valve PV
• Temperature sensitive cut off valve TV
• Reset mechanism to clearly advise unit activation RM
Flow Chart - Fuel gas

m3/h P1 = Inlet pressure
10 P1=1,0 bar
P1=0,8 bar
5
Internal safety devices
P1=0.4 bar Inlet stem /
bar connection
0 0,2 0,4 0,6 0,8
Δ P = Pressure drop
Flow chart - oxygen

m3/h P1 = Inlet pressure
P1 = 10 bar Pressure sensitive cut off valve
50
P1 = 7,5 bar
Reset mechanism and lever

40
Non return valve
P1 = 5 bar
30 Sintered
flame arresting element
P1 = 2,5 bar Temperature Body label with parameters

20
sensitive cut off valve and service data
10
bar Outlet thread nipple

0 0,5 1,0 1,5 2,0
Δ P = Pressure drop
22
Safety devices - flashback arrestors
If using high quality equipment kept in good condition and if such equipment is used properly maintaining all health and safety rules, oxy-fuel
cutting and heating equipment is safe to handle. There is no substitute for proper training, safety procedures and adequate caution among those
that operate oxy-fuel equipment. The right torch, nozzle and a stable source of gas as well as their professional handling is essential but still may
not be sufficient. Daily practice shows that Backfire and Flashbacks not only may happen but happen quite frequently. Extra hardware in the form
of reliably working flashback arrestors provides an additional safety barrier protecting the cutting/welding operator and surrounding property
against health and safety risks and material damages.
Nature of Oxy-Fuel risks
In the course of proper operation the highly flammable mixture of gases is precisely mixed in the injector, mixer or directly in the cutting nozzle
and then ignited and fully combusted right and only at the cutting / welding nozzle orifice. In reality the equipment may get damaged or worn,
the gas supply pressure unstable or skills and concentration of the operator not reach necessary levels. Any of these reasons and several others
may initiate a chain of events resulting in an accident. The most common mishaps are as follows:
BACKFLOWING FLASHBACK SUSTAINED BACKFIRE

Backflow is a dangerous situation whereby A flashback is a momentary or sustained Sustained backfire is the continuous
oxygen is pushed into the flammable gas retrogression of the flame upstream of burning of the flame back inside the torch,
hose (or vice versa) creating a highly the mixer, usually in the torch or hoses. usually at the mixer or injector. Flames can also
flammable/explosive gas mixture inside This is a potentially dangerous situation, travel further upstream and in extreme cases
the flexible hoses. A damaged injector or particularly if the flame reaches the hoses, can reach the regulator and gas cylinders.
mixer or – more often - clogged or blocked where an explosion will occur, causing Sustained backfires are often accompanied
welding tip or damaged cutting nozzle a rupture or separation of the hose. by a hissing or squealing sound and/or a
can also cause a change of inner pressure smoky, sharp pointed flame. The user should
conditions in the system resulting in backflow. immediately close all torch valves to avoid
Another case is where the reverse flow of a gas damage or injury. If a sustained backfire
occurs when one cylinder runs out continues to burn without closing torch
during operation, creating an imbalance valves, severe damage to the torch, as well
of pressure in the system. The non-return as an increased risk of fire, would result.
valve units – both in check valves and/or
flashback arrestors are the only devices able
to minimize this serous risk.
FLASHBACK ARRESTORS
Flashback arrestors (FBAs) are common safety devices that stop or impede the progress of a flame upstream of the insertion point, avoiding back
flow and build up of explosive mixtures inside of hoses and can protect the system in case of fire and stop pressure wave in the gas lines. Different
FBA provides a different combination of basic safety features:
GCE flashback arrestors are designed to protect the operator. Attention to the following points will greatly reduce
the risk of backfire:
SAFETY DEVICES
• Ensure all equipment is in good condition and regularly checked.
A flashback occurs when gases ignite
• Ensure all hose connectors are gas tight.
inside the torch and will, if unchecked, travel • Follow the manufactures instructions for the torch.
back up the hose lines to the regulator and • Ensure pressure settings are correct.
cylinders. • Purge hoses before lighting torch.
• Keep hands and tools clean. (Oil or grease can cause an explosion when in contact with oxygen).
Some common causes of flashbacks are: • In the event of a backfire do not re-ignite the torch until the cause has been determined and remedied.
Faulty Equipment.
Failure to purge hoses prior to lighting torch. GCE flashback arrestors require no routine maintenance other than regular checks for external leaks applicable to
Incorrect lighting procedure. all gas equipment.
Blocked nozzle.
Gas starvation.
GCE flashback arrestors are sealed and tested during manufacture and no attempt should be made to
Incorrect pressure settings. dismantle or repair the unit. Should there be any doubt about the performance of the unit it should be replaced or
Overheating. returned to the manufacture for service.
SAFE-GUARD-5
A regulator mounted safety device suitable for all welding and cutting operations, fully complying with EN730,
this „lift to reset“ unit incorporates the following features:
• FA Sintered flame arresting element
• NV Non return valve to prevent reverse flow of gases
• PV Pressure trip device, activated by pressure wave accompanying a flashback
• TV Thermal trip device, activated by heat to permanently cut off the gas supply
• SI Status indicator shows green when unit is ready for use. In the event of a flashback the item can be reset by
lifting and releasing the bonnet.
Art. Nr. Gas Working pressure Inlet connection Outlet connection

0764457 (0764424) Oxygen 0 - 10,0 bar G 3/8” G 3/8”
0764456 (0764425) Fuel gas 1,5 - 5,0 bar* G 3/8LH G 3/8LH
0764462 (0762421) Oxygen 0 - 10,0 bar G 9/16” G 9/16”
0764461 (0762420) Fuel gas 1,5 - 5,0 bar* G 9/16” LH G 9/16” LH
* Acetylene 1-5 bar, Propane/Hydrogen/Methane/Natural gas 5,0 bar
23
SAFE-GUARD-3
The new Safe-guard 3 for regulator mounting has been redesigned incorporating an improved sintered filter and
thermal trip device. Complies with EN730.
• FA Sintered flame arresting element
• NV Non return valve to prevent reverse flow of gases
• TV Thermal trip device, activated by heat to permanently cut off the gas supply.
Art. Nr. Gas Working pressure Inlet connection Outlet connection
0764470 (50920) Oxygen 0 - 10,0 bar G 3/8” G 3/8”
0764471 (50921) Fuel gas 1,5 - 5,0 bar* G 3/8LH G 3/8LH
0764474 (50922) Oxygen 0 - 10,0 bar G 9/16” G 9/16”
0764475 (50923) Fuel gas 1,5 - 5,0 bar* G 9/16” LH G 9/16” LH
* Acetylene 1-5 bar; Propane/Methane/Natural gas 5,0 bar; Hydrogen 3,5 bar
SAFE-GUARD-2/MV93
A lightweight torch flashback arrestor specially designed for torch fitting. The unit incorporates the following features:
• FA SINTERED FLASH ARRESTOR element to quench a flashback.
• NV NON-RETURN VALVE to prevent reverse flow of gases.
FILTER gauze to prevent foreign matter entering unit. Conforms to BS EN 730.
Art. Nr. Gas Connection torch Connection hose Suitable for hose Quantity
81900 (50975) Oxygen G 3/8” G 3/8” male Add to existing 6/8/10 inst. 1
81950 (50976) Fuel G 3/8LH G 3/8” male LH Add to existing 6/8/10 inst. 1
81910 (50971) Oxygen G 1/4” G 1/4” male Add to existing 6 install. 1
81960 (50972) Fuel G 1/4LH G 1/4” male LH Add to existing 6 install. 1
Flashback arrestor MV 93-TF - G 3/8''

Art. Nr. Gas Inlet connection Quantity
80900 Oxygen G 3/8'' D - 6/10 1
80950 Fuel G 3/8'' G - 6/10 1
Flashback arrestor MV 93-TF - G 1/4''

80910 Oxygen G 1/4'' D - 6/10 1
80960 Fuel G 1/4'' G - 6/10 1
Flashback arrestor MV 93-TT - 7/10 hose nipple

80700 Oxygen 7/10 hose nipple 1
80750 Fuel 7/10 hose nipple 1
SAFE-GUARD-1/BV12
Hose check valves prevent the reverse flow of gases beyond the torch inlets. GCE hose check valves are manufactured
to our own approved design and the unique method of assembly eliminates the use of soldered or bonded joints.
They are suitable to use with Oxygen, Acetylene, Propane or Natural Gas and operate effectively on either nozzle
mix or injector type torches or machine cutting torches.
Art. Nr. Gas Connection torch Suitable for hose Quantity
871121 Oxygen G 3/8” 6 mm hose 1
871122 Fuel G 3/8 LH 6 mm hose 1
871101 Oxygen G 3/8” 10 mm hose 1
871102 Fuel G 3/8 LH 10 mm hose 1
9401480 Oxygen 9/16 6-8 mm hose
9402370 Fuel 9/16 6-8 mm hose
24
Quick connectors DIN EN 561
Fast and safe connecting and disconnecting under pressure.
quick coupling type SG (A) for connection to torch

Art. Nr. Gas Hose Ø
14008163 Oxygen 4 mm
14008140 Oxygen 6,3 mm
14008153 Fuel 4 mm
14008154 Fuel 6,3 mm
14008141 Fuel 8 mm

Stainless steel coupling pin type KG (B) for grip quick coupling
Art. Nr. Gas Nut size
14008144 Oxygen 3/8“
14008143 Oxygen 1/4“
14008142 Acetylen 3/8“ LH
quick coupling type SS (C) Hose

Art. Nr. Gas Thread size
14008152 Oxygen 3/8“
14008151 Oxygen 1/4“
14008150 Fuel 3/8“ LH
30015218 Inert 1/4“
30015849 Inert 3/8“
quick coupling type SD (D) for connection to the pressure regulator

Art. Nr. Gas Nut size
14008147 Oxygen 3/8“
14008146 Oxygen 1/4“
14008145 Fuel 3/8“ LH
30013758 Inert 1/4“
30013759 Inert 3/8“
Stainless steel coupling pin type KD (E)

Art. Nr. Gas Hose Ø
14008149 Oxygen 6,3 mm
14008161 Fuel 4 mm
14008162 Fuel 6,3 mm
14008148 Fuel 8 mm
14008253 Inert 6,3 mm
Double threaded connector (F) made of brass

Art. Nr. Thread size
14008810 G 1/4“
14008811 G 3/8“
14008812 G 3/8“ LH
14008813 G 1/4“ LH
14008814 G 3/8“ - G 3/8“ LH
14008816 G 3/8“ - G 1/4“
25
torches and nozzles
ORBIT
Lightweight welding & cutting blowpipe

A superbly constructed welding & cutting blowpipe
designed with safety in mind and engineered from
highest quality materials to complement the operator
in production or light gauge maintenance
welding & cutting.
The shank is common to both welding and cutting
heads, the same quick, positive and leak-free means
of attachment being used for both. The shank is
manufactured from a solid drilled aluminium forging
thus avoiding the necessity of internal tubes and giving
added safety.
WELDING
The shank can be used with either lightweight swaged
nozzles or D.H. solid copper tips + brass neck according to
the operators preference, enabling precise flame control and
up to 8mm (5/16”) welding capacity in steel.
CUTTING
The newly designed lightweight cutting attachment uses
the nozzle mix principle and is thus highly resistant to
backfire and flashback.
Although of a lightweight design, it is engineered from
solid brass castings and silver soldered tubes to provide
an extremely robust construction. Using Orbit A-FN type
nozzles and Acetylene fuel gas the orbit has a cutting
ORBIT COMBINED
capacity of over 20mm.
WELDING & CUTTING OUTFIT
81000 GCE BUTBRO torches and nozzles conform to BS EN ISO 5172
• HOSE CONNECTIONS - 1/4” BSP (Other threads available on

request)
• WELDING CAPACITY - 8 mm
• CUTTING CAPACITY - 20 mm
• WELDING NOZZLES - Lightweight, Swaged Nozzles Size 1-25
D.H. Solid Copper Tips Sizes 1-25
• CUTTING NOZZLES - ORBIT A-FN Cutting Nozzles
ORBIT A-SFN Sheet Metal Nozzles
(Full Details of nozzles on page 13/14/15)
ORBIT L/W WELDING OUTFIT

81903
28
ORBIT
Art. Nr. Description Quantity
0766229 (81222) ORBIT shank 1
0766230 (81444) ORBIT cutting attachment 1
0766231 (81025) ORBIT mixer 1
62017 ORBIT thread DH neck 1
81666 ORBIT heating nozzle & neck 1
9438170 ORBIT c/a nozzle nut 1
ORBIT COMBINED WELDING & CUTTING OUTFIT

Consisting of:
ORBIT Shank, Mixer & Cutting Attachment, L/W Nozzles Size 2, 5, 7, 10, 13, 18, 25, 3/64“ A-FN Type Cutting Nozzle,
Nozzle Cleaning Outfit, Outfit Spanner, Data Cards, Plastic Carrying Case

81000 ORBIT combined outfit 1
ORBIT L/W WELDING OUTFIT

Consisting of:
ORBIT Shank & Mixer, L/W Nozzles Size 1, 2, 3, 5, 7, 10, 13, 25, Hose Check Valves, Outfit Spanner, Data Card,
Plastic Carrying Case

81903 ORBIT combined outfit 1
MODEL “O” TYPE lightweight blowpipe

This extremely lightweight blowpipe has excellent balance and handling qualities. It can be used with either acetylene
or hydrogen and is supplied complete with neck and a set of tips. Designed for very fine welding and brazing
applications, including the fusion of thin gauge sheet metal up to 1.5mm (1/16”) and lead welding.
Suitable for:
Jewellery, gold and silver work. Lead, zinc and thin section aluminium welding. Electrical and electronic engineering.
Dental composition and repairs. Heating, ventilation and refrigeration work. Light fabrication and Laboratory
work.

47000 Standard model “O” blowpipe with neck & 5 tips 1
47666 Model “O” neck 1
Technical Data
Hose connections: 1/4” BSP
Welding capacity: 1,5 mm
Welding nozzles: Model “O” nozzle sizes 1-5 (Part N°47100-47500)
29
welding torch jetsoud
This torch is light and easy to handle; it has been developed specifically for refrigerator technicians and installers
of airconditioning equipment, who require a torch to be easy to handle for reaching narrow hard to get at points.
JETSOUD torch allows a reduction in the movement of the operator’s wrist. People who have already used the JETSOUD
torch appreciate its perfect flame regulation and low flow-rates, thanks to the possibility of regulating oxygen flow
by means of a pin (microregulation). This means that the attachment and the knob are on the same axis.
Art. Nr. Fuel gas Connections Length Weight

0766277 Acetylene G1/4” / G1/4” LH 360 mm 0,51 kg

jetsoud accessories
Art. Nr. Product
548800100122 Nozzles for Welding (6 pcs) Acetylene
22290270 160 l/h Flexible Welding Attachment
Welding nozzles Double flame attachment Flexible welding attachment
Welding Nozzles Pressures (bar)

range consumption
Oxygen Acetylene Propane
(mm) (l/h)
0,4 - 0,5 40
0,6 63
1 100
1,5 160
1 - 1,5 0,2 - 0,5 0,1 - 0,4
2,5 250
3 315
4 400
5 500
30
CADDYPAK
CADDYPAK
The GCE BUTBRO CADDYPAK provides all the qualities of conventional Oxy-Acetylene welding cutting and heating
without heavy cumbersome full size cylinders. Weighing only 33 Kgs it is totally portable making it ideal for many
applications including:
• FARM REPAIRS
• CONSTRUCTION SITEWORK
• MOBILE REPAIR SERVICES
• FACTORY MAINTENANCE
• GARAGE & MOTOR TRADE
• DIY APPLICATIONS
The robust trolley has been re-designed to give added stability and has an adjustable height clamp to accommodate
taller cylinders. Storage for the outfit case is provided on the rear of the trolley. The handle is retractable to enable
the whole kit to be carried in a car boot.
The GCE BUTBRO ORBIT complete welding and cutting Caddypak provides welding capacity up to 8mm (5/16”)
and cutting capacity up to 25mm (1”) and heating with acetylene. Just add the cylinders and the kit is ready for
immediate use.
N.B. CYLINDERS NOT INCLUDED. GCE BUTBRO torches and nozzles conform to BS EN ISO 5172.
The outfit comprises:

ORBIT Shank, Mixer & Cutting Attachment, Single Stage, 2 Gauge Oxygen Regulator, Single Stage,
2 Gauge Acetylene Regulator, Slimguard Oxygen Flashback Arrestor, Slimguard Acetylene Flashback Arrestor,
5 Metres Twin Line Fitted Hose, L/W Nozzles Size 2, 5, 7, 10, 13, 3/64“ A-FN Type Cutting Nozzle,
ASFN Type Sheet Metal Cutting Nozzle, ORBIT Heating Nozzle & Neck, Sunfire Sparklighter, Nozzle Cleaner Outfit, Outfit
Spanner, Combination Spanner, Goggles, Data Card, Plastic Carrying Case, Caddypak Cylinder Trolley

81789 Caddypak 1
31
MK 3A/4/5
MK3A/4/5 COMBINED WELDING & CUTTING TORCH FOR MEDIUM DUTY APPLICATIONS
The GCE BUTBRO MK3A /4/5 is a high pressure, sturdily constructed and well balanced welding and cutting torch
replacing the GCE BUTBRO MK 2, together with additional improved progressive features. Each component (shank,
mixer, cutting attachment) is inter-changeable with other leading makes of type 3/4/5 equipment.
It has front mounted colour coded control valves, employing stainless valve spindles fitted with both ‘O’ ring and
nylon seals; providing fine adjustment and leak-free conditions.
The shank is common to both welding and cutting heads, the same quick positive positioning and leak-free means
of attachment being used for both.GCE BUTBRO torches and nozzles conform to BS EN ISO 5172.
WELDING AND HEATING
Designed for welding work from 18swg to over 1 „ thickness using type 3/4/5 swaged nozzles sizes 1 - 90 litres. The
mixer seats on serrated toothed faces allowing the operator a selection of positive nozzle positioning through 360°.
Also can be used for heating, with either acetylene or propane heating nozzles, together with a heating neck.
CUTTING
The cutting head is nozzle mixing, enabling the operator to use either acetylene or propane fuel gases by fitting the
appropriate nozzle. A range of ANM and PNM nozzles are available for clean efficient cutting of material thickness
from sheet metal to 50mm (2“) using both acetylene, and propane fuel. It’s versatility allows gouging, flame cleaning
etc., to be supplied to customer’s requirements.
PROPANE SUPER HEATING
Using a propane super heating mixer and 10 „ or 28 „ stainless steel super heating neck an intense heat output of up
to 600,000 Btu/H is obtained. Ideal for heating castings and similar large articles.

0766241 (77222) MK 3A/4/5 1
0766243 (77333) MK 3A/4/5 welding mixer 1
78333 MK 3A/4/5 HD welding mixer (size 45-90 nozzles) 1
0766253 (77555) MK 3A/4/5 propane superheating mixer 1
0766242 (77444) MK 3A/4/5 cutting attachment 1
68666 MK 3 brass heating neck (for AHT heating nozzles) 1
68777 MK 3 long brass heating neck (for AHT heating nozzles) 1
Technical Data
Hose connections: 3/8” (other threads available on request)
Welding capacity: 25 mm
Cutting capacity: 50 mm
Welding nozzles: Type 2/3/4/5 Swaged Welding Nozzles Sizes 1-90
Cutting nozzles: ANM (Acetylene) Cutting Nozzles
PNM (Propane) Cutting Nozzles
ASNM Sheet Metal Nozzles
AGNM Gouging Nozzles
ARCNM Rivet Cutting Nozzles
Heating nozzles: AHT (Acetylene) Heating Nozzles
Super heating nozzles: Super Heating Nozzles (Propane) Sizes 1H-5H
OXY-PROPANE superheating necks

Two superheating necks are available to accommodate the range of five super heating nozzle sizes 1H to 5H which
guarantee an immediate and highly intense heat output from 70,000 to 600,000 Btu/h on castings and large articles.

0766254 (78666) Superheating 10” neck 1
0766255 (78777) Superheating 28” neck 1
Technical Data
Heating Nozzles: Super Heating Nozzles 1H-5H (½” × 25 UNS)
32
Typical Assemblies - MK3A/4/5 SYSTEM
MK3A/4/5 COMBINED WELDING & CUTTING OUTFIT

Consisting of:
GCE BUTBRO MK3A /4/5 Shank, Mixer & Cutting Attachment, Type 3 Swaged Welding Nozzles Size 2, 5, 7, 10, 13,
18, 25, 1/16“ ANM Cutting Nozzle, 3/64“ ANM Cutting Nozzle, Nozzle Cleaner Outfit, Headnut Spanner, Data Card,
Plastic Carrying Case

77000 MK3A/4/5 combined welding & cutting outfit 1
MK3A/4/5 COMPLETE WELDING & CUTTING OUTFIT

Consisting of:
GCE BUTBRO MK3A /4/5 Shank, Mixer & Cutting Attachment, Single Stage, 2 Gauge Oxygen Regulator, Single Stage,
2 Gauge Acetylene Regulator, Slimguard Oxygen Flashback Arrestor, Slimguard Acetylene Flashback Arrestor, 5
Metres 1/4 „ Bore Twin Line Fitted Hose, Type 3 Swaged Welding Nozzles Size 2, 5, 7, 13, 1/16“ ANM Cutting Nozzle,
Sunfire Spark lighter, Nozzle Cleaner Outfit, Combination Spanner, Spindle Key, Headnut Spanner, Goggles, Data
Card, Plastic Carrying Case

77778FB MK3A/4/5 complete welding & cutting outfit with flashback arrestor 1
33
Cutting torches and accessories
UNIVERSAL
GCE BUTBRO cutters are engineered from solid brass stampings with silver soldered joints and provide a lightweight,
well balanced, durable cutter giving reliability.
With rear mounted valves and cutting lever and round handle.
Cutter employs the nozzle mix principle, in which the combustible gas mixing is confined to the cutting nozzle.
This results in a cutter which is highly resistant to backfire and flashback. A wide range of accessories are available
for this cutter, such as attachments for heating, gouging, sheet metal nozzles, circle attachments, spade guide,
power attachments, etc., to give maximum possible versatility. GCE BUTBRO torches and nozzles conform
to BS EN ISO 5172.
Art. Nr. Description Head Angles Quantity

88090C 18” (460 mm) 90° 1
88092C 18” (460 mm) 180° 1
88094C 27” (700 mm) 75° 1
0764510 33” (850 mm) 90° 1
88098C 36” (900 mm) 180° 1
0764511 45” (1150 mm) 90° 1
Technical Data
Hose connections: 3/8” BSP (other threads available on request)
88090C 88094C Cutting capacity: 300 mm (12”)
Rear mounted PNM (Propane) Cutting Nozzles
valves ASNM Sheet Metal Nozzles
Gas: Acetylene or Propane
Steelmaster/X511
GCE BUTBRO cutters are engineered from solid brass stampings with silver soldered oints and provide a lightweight,
well balanced, durable cutter giving reliability. With forward mounted valves and cutting lever for additional safety
and flat handle.
87090 Cutter employs the nozzle mix principle, in which the combustible gas mixing is confined to the cutting nozzle.
This results in a cutter which is highly resistant to backfire and flashback. A wide range of accessories are available
for this cutter, such as attachments for heating, gouging, sheet metal nozzles, circle attachments, spade guide,
power attachments, etc., to give maximum possible versatility. GCE BUTBRO torches and nozzles conform
Forward mounted to BS EN ISO 5172.
valves Art. Nr. Description Head Angles Quantity

0767699 (87090) 18” (460 mm) 90° 1
0767692 (87097) 36” ( 900 mm) 75° 1
0767690 18” (470 mm) 75° 1
0767696 42” (1080 mm) 75° 1
Technical Data
Hose connections: 3/8” BSP (other threads available on request)
Cutting capacity: 300 mm (12”)
PNM (Propane) Cutting Nozzles
ASNM Sheet Metal Nozzles
Gas: Acetylene or Propane
Double roller guide

Steady and guide your torch over large plates and forgings. Fits all nozzle-mix cutters using ANM/PNM type nozzles.
Fixed by clamping around nozzle thus accommodating either 75 or 90 torch heads.

70510P Double roller guide 1
34
Large circle cutting attachment
Cut accurate circles with this versatile attachment.
It is adjustable to cut circles from 60 mm (2 1/2”) up to 425 (17”) Dia.

70513 Large circle cutting attachment 1
Small circle cutting attachment

For cutting smaller diameter circles, clamps to tubes of cutter or cutting attachment.

70514 Small circle cutting attachment 1
Cutter head nuts

For use with NM250 cutters and type 3/4/5 cutting attachments.
9427210 Head nut 7/8” * 20 UNS 1
For use with Steelmaster 2 cutters.

9431350 Head nut M 22 × 1.5 5
Mark 4 Gas Economiser

Considerable savings in gas costs can be achieved by the use of a gas economiser in production welding and brazing.
The torch is held on the hooked arm when not in use which shuts off gas supply to the torch. When unhooked the
torch can be immediately re-ignited from the pilot light without having to re-adjust the valves. 3/8” BSP connections.

1282575 Mark 4 Gas Economiser 1
35
Cutting nozzles
ANM short pattern
6 heating holes, 76 mm long.
Use:
Acetylene fuel gas.
Art. Nr. Range Size Quantity

0768554 (10132) 3 - 6 mm size 1/32” 1
0768555 (10364) 5 - 12 mm size 3/64” 1
0768556 (10116) 10 - 75 mm size 1/16” 1
0768557 (10564) 70 - 100 mm size 5/64” 1
0768558 (10332) 90 - 150 mm size 3/32” 1
0768559 (10018) 190 - 300 mm size 1/8” 1
ANME long pattern

6 heating holes, 88 mm long.
Use:
Acetylene fuel gas.

0768670 (45132) 3 - 6 mm size 1/32” 1
0768635 (45364) 5 - 12 mm size 3/64” 1
0768599 (45116) 10 - 75 mm size 1/16” 1
0768636 (45564) 70 - 100 mm size 5/64” 1
0768662 (45332) 90 - 150 mm size 3/32” 1
0768598 (45764) 140 - 200 mm size 7/64” 1
0769041 (45018) 190 - 300 mm size 1/8” 1
PNM short pattern

9 spline inner, 76 mm long.
Use:
Propane fuel gas.

0768880 (18132) 3 - 6 mm size 1/32” 1
0768865 (18364) 5 - 12 mm size 3/64” 1
0768879 (18116) 10 - 75 mm size 1/16” 1
0768878 (18564) 70 - 100 mm size 5/64” 1
0769481 (18332) 90 - 150 mm size 3/32” 1
0769482 (18018) 190 - 300 mm size 1/8” 1
PNME long pattern

9 spline inner, 88 mm long.
Use:
Propane fuel gas.

0769494 (46132) 3 - 6 mm size 1/32” 1
0769495 (46364) 5 - 12 mm size 3/64” 1
0769496 (46116) 10 - 75 mm size 1/16” 1
0769497 (46564) 70 - 100 mm size 5/64” 1
0769498 (46332) 90 - 150 mm size 3/32” 1
0769499 (46764) 140 - 200 mm size 7/64” 1
0769501 (46018) 190 - 300 mm size 1/8” 1
36
AGNM gouging nozzles
94 mm long.
Use:
Acetylene fuel gas.

0768698 (15013) 6 - 8 mm Width × 3 - 9 mm Depth size 13 - 1/32” 1
ARCNM rivet cutting nozzle

Use:
Acetylene fuel gas.

0769230 (16000) ø 50 mm 1/16 1
PHS/VVC machine cutting nozzles - chromed - for use with PROPANE

Use:
Acetylene fuel gas.
Art. Nr. Size Cutting Cutt. oxygen Cutting Quantity
thickness pressure speed
0769711 5/0 1-4 mm 3 bar 750 mm/min 1
0769712 4/0 4-6 mm 3 bar 700 mm/min 1
0769713 3/0 6-9 mm 5 bar 650 mm/min 1
0769714 00 9-12 mm 6 bar 630 mm/min 1
0769715 0 12-20 mm 7 bar 600 mm/min 1
0769716 0 ½ 20-35 mm 7 bar 550 mm/min 1
0769717 1 35-60 mm 7 bar 480 mm/min 1
0769718 1½ 60-75 mm 7 bar 310 mm/min 1
0769719 2 75-125 mm 7 bar 280 mm/min 1
0769720 2½ 125-150 mm 6,5 bar 200 mm/min 1
0769721 3 150-175 mm 7 bar 180 mm/min 1
0769722 4 175-200 mm 6,5 bar 180 mm/min 1
0769723 5 200-225 mm 6 bar 150 mm/min 1
0769724 5½ 225-250 mm 6 bar 130 mm/min 1
HA311-1 sheet metal nozzle

88 mm long.
Fuel gas: Acetylene

0768641 0 - 3 mm 0,3 1
For cutting and setting data see please page xx.
AFN type (ORBIT) cutting nozzles

Fuel gas: Acetylene

0769416 0 - 3 mm Sheet Metal ASFN 1
0769285 3 - 6 mm size 1/32” 1
0769287 6 - 20 mm size 3/64” 1
0768825 20 - 30 mm size 1/16” 1
For cutting and setting data see please page xx.
37
Welding & heating nozzles
Lightweight swaged copper nozzles
For use on Orbit torch 1/4” × 26 TPI thread.

0766232 (62401) to 1 mm size 1 1
0766233 (62402) 1 - 1,5 mm size 2 1
0766234 (62403) 1,5 - 2 mm size 3 1
0766235 (62405) 2 - 2,5 mm size 5 1
0766236 (62407) 2,5 - 3 mm size 7 1
0766237 (62410) 3 - 4 mm size 10 1
0766238 (62413) 4 - 5 mm size 13 1
0766239 (62418) 5 - 6 mm size 18 1
0766240 (62425) 6 - 8 mm size 25 1
Type 2/3/4/5 swaged copper tube nozzles

For use on Type 2/3/4/5 Welding torch 7/16” × 27 TPI Thread (Sizes 1-90 Type 2 & 3), 31/64” × 27 TPI Thread (Sizes
45-90 using Heavy Duty Mixer)

0766244 (68501) to 1 mm size 1 1
0766245 (68502) 1 - 1,5 mm size 2 1
0766246 (68503) 1,5 - 2 mm size 3 1
0766247 (68505) 2 - 2,5 mm size 5 1
0766248 (68507) 2,5 - 3 mm size 7 1
0766249 (68510) 3 - 4 mm size 10 1
0766250 (68513) 4 - 5 mm size 13 1
0766251 (68518) 5 - 6 mm size 18 1
0766252 (68525) 6 - 8 mm size 25 1

Model ‘O’ brass welding tips
For use on Model ‘O’ Torch.
Art. Nr. Size Quantity

47100 size 1 1
47200 size 2 1
47300 size 3 1
47400 size 4 1
47500 size 5 1
AHT heating nozzles

For use on type 3/4/5 equipment. In conjunction with necks 68777 or 68666.
Use:
Acetylene fuel gas.
Art. Nr. Size Output Quantity

48425 AHT 25 heating tip 52 000 Btu/H 1
38
Superheating nozzles
For use on type 3/4/5 blowpipe in conjunction with heavy duty mixer 77555 and necks 78666 or 78777. Can also be
used with NM250/Steelmaster in conjunction with superheating adaptor 0768929.
Use:
Propane fuel gas.
Art. Nr. Size Output Quantity

0769472 (78991) 1H 72 000 - 163 000 Btu/H 1
0769473 (78992) 2H 102 000 - 188 000 Btu/H 1
0769474 (78993) 3H 183 000 - 361 000 Btu/H 1
0769475 (78994) 4H 236 000 - 406 000 Btu/H 1
0769476 (78995) 5H 250 000 - 618 000 Btu/H 1
0768929 Superheating adaptor for NM Cutters 1
How to fit a superheating adaptor

Place the “three cone end” of the supeheating Torch head
adaptor into the torch head and fasten using the
Superheating
nozzle nut.
adaptor
Once the adaptor is in place screw the superheating
nozzle onto the adaptor.
Nozzle nut
Superheating
nozzle
39
Welding hoses and clips
Single hose unfitted
A hose which is highly resistant to kinks and abrasion. Conforms to BS ENISO3821(formerly BS EN559).
Working pressure 290 P.S.I., safety factor in excess of 4 to 1.
Colour: Blue - Oxygen. Red - Acetylene. Orange - Propane.
Supplied in coils of 50 meters.
Single hose-Oxygen
Art. Nr. Description Wall thickness I.D (O.D.) Length
272321006040 Hose-grooved 3,5×6,3 (13,3) mm 50 m
272321311304 Hose-grooved 3,5×8 (15) mm 50 m
272321311306 Hose-grooved 3,5×10 (17) mm 50 m
Single hose-Acetylene
272321006041 Hose-grooved 3,5×6,3 (13,3) mm 50 m
272321009035 Hose-grooved 3,5×8 (15) mm 50 m
272321311206 Hose-grooved 3,5×10 (17) mm 50 m
Single hose-Propane/Butane
272321063035 Hose-grooved 3×6,3 (13,3) mm 50 m
272321009136 Hose-grooved 3,5×8 (15) mm 50 m
272321311006 Hose-grooved 3,5×10 (17) mm 50 m
Twin hose unfitted

Twin hose-Oxygen/Acetylene
272333166025 Twin hose OX/AC 3,5×6,3×6,3 (13,3+13,3) mm 25 m
272333088100 Twin hose OX/AC 3,5×8×8 (15+15) mm 100 m
40
Fitted hose conforming to BS ENiso3821 & BS EN1256 with check valve, nut & tail piece
Single hose-Oxygen
Art. Nr. I.D. x Wall thickness x O.D. Connections Length
841068 6,3×3,5 (6×13) mm G 3/8 - G 3/8 NRV 10 m
841089 8×3,5 (8×15) mm G 3/8 - G 3/8 NRV 10 m
841109 10×3,5 (10×17) mm G 3/8 - G 3/8 NRV 10 m

Single hose-Acetylene
849068 6,3×3,5 (6×13) mm G 3/8LH - G 3/8LH NRV 10 m
849089 8×3,5 (8×15) mm G 3/8LH - G 3/8LH NRV 10 m
849109 10×3,5 (10×17) mm G 3/8LH - G 3/8LH NRV 10 m

Single hose-Propane/Butane
849114 6,3×3,5 (6×13) mm G 3/8LH - G 3/8LH 10 m
849117 8×3,5 (8×15) mm G 3/8LH - G 3/8LH NRV 10 m
849120 10×3,5 (10×17) mm G 3/8LH - G 3/8LH NRV 10 m
NRV = non return valve included
Twin hose fitted

twin hose oxygen/acetylene
Art. Nr. I.D. × Wall thickness × O.D. Connections Length
849060 6,3×3,5-6,3×3,5 (6×13) mm G 3/8LH - RH G 1/4LH - RH NRV 5 m
841080 8×3,5-8×3,5 (8×15) mm G 3/8 LH - RH G 3/8 - RH NRV 5 m
841081 8×3,5-8×3,5 (8×15) mm G 3/8 LH - RH G 3/8 - RH NRV 10 m
Hose clips
muj-FIT
Art. Nr. Description Hoses Quantity
WP24020 MUJ-FIT 13(one ear) 6×13; 6×14 mm 20
WP24022 MUJ-FIT 15(one ear) 8×15; 8×16 mm 20
OETIKER
90330 Oetiker(two ear) 13-15 6×13; 6×14 mm 20
90340 Oetiker(two ear) 15-18 8×15; 8×16 mm 20

JUBILEE
C10000046 Jubilee (screwdriver)8-12 5×12 - 6×13; 6×14 mm 20
C10000047 Jubilee (screwdriver)10-16 8×15; 8×16 mm 20

WP90352 Jubilee (screwdriver)12-22 - 20
WP24024 O clip pincers - 1
Safety Curtains / Welding Screens

A portable free standing screen enabling the welding area to be enclosed thus protecting the surrounding workspace
from the effects of glare and spatter. Constructed from green/red translucent PVC. This material complies with EN
1598 and is both UV stabilised and self extinguishing. Overall size - 6’×6’ (Curtain: 5’9”×5’3”).
Art. Nr. Description Size Colour
55440TC Portable welding screen 6’×6’ Green/red
41
Hose connection and fittings
Hose tailpieces
Art. Nr. Hose inner diameter Suitable for nut Pack size
B599380
31AEN 5 mm (3/16”) G 3/8” LH and RH 5
31AEN
B599380 (31BEN) 6 mm (1/4”) G 1/4” LH and RH 1
B734980 (31EN) 6 mm (1/4”) G 3/8” LH and RH 1
B734980 32DB 6 mm (1/4”) 9/16”×18 TPI LH and RH 1
B599440 (30EN) 8 mm (5/16”) G 3/8” LH and RH 5
B599440 9430800 (29AEN) 10 mm (3/8”) G 3/8” LH and RH 1
9430800
Hose splicers
Art. Nr. Hose inner diameter Pack size
16 8 mm (5/16”) 1
Hose connection nuts

Art. Nr. Type Pack size
B599400 (28AENP) G 1/4” RH 5
B712010 (27AEN) G 3/8” RH 1
B712020 (28BEN) G 1/4” LH 1
B599400 B712010
B599430 (27BENP) G 3/8” LH 5
Hose couplers
Art. Nr. Type Pack size
25A G 1/4” equal RH 1
26A G 3/8” × G 1/4” unequal RH 1
24A G 3/8” equal RH 1
25B G 1/4” equal LH 1
26B G 3/8” × G 1/4” unequal LH 1
24B G 3/8” equal LH 1
Low pressure fine adjustment valves and adaptors(10 bar)

Twin outlet valves with swivel nut (”Y” valves)
These allow two blowpipes to be used from one regulator outlet.
Art. Nr. Gas Swivel nut Outlet connection
47A Oxygen G 3/8” RH G 3/8” RH MALE
47B Acetylene G 3/8” LH G 3/8” LH MALE

‘Y’ pieces, ‘T’ pieces for branching two hose from one
Art. Nr. Gas Type
66A ‘T’ piece with G 3/8” RH/LH nuts and 10 mm nipples RH
66B ‘T’ piece with G 3/8” LH nuts and 10 mm nipples LH
66A
42
Cylinder valves
Cylinder valves
Industrial valves are manufactured to EN 849. Medical pin index valves are manfactured to EN 850 and are CE marked.
All industrial valves are handwheel operated, supplied in boxes of 20.
Art. Nr. Type Gas Service Inlet Outlet Finish Resid.
(bar) press.
0777320 Industrial Acetylene 25 25E (BS4) G 5/8 LH Brass
0765726 Industrial Ar/N2-CO2 230 25E (BS3) G 5/8 Brass
0765572 0765572 Industrial* CO2 190 25E (BS8) W 21,8 Brass yes
0765725 Industrial* CO2 190 25E (BS8) W 21,8 Brass
0775112 Industrial H2/Mixes 300 25E (BS4) G 5/8 LH Brass
0775049 Industrial Helium 230 25E (BS3) G 5/8 Brass
0777330 Industrial Oxygen 230 25E (BS3) G 5/8 Brass
0765389 Pin index Air 200 25E Air pin Chromed
0777330 0765397 0775535 Pin index Air 200 M 18 Air pin Chromed
0765414 Pin index Entonox 200 18T (0.715) Entonox pin Chromed
0765340 Pin index Oxygen 200 17E Oxy pin Chromed
0765397 Pin index Oxygen 200 18T (0.715) Oxy pin Chromed
0765339 Pin index Oxygen 200 25E Oxy pin Chromed
0775467 Pin index Oxygen 200 M 18 Oxy pin Chromed
9430000 Burst disc* CO2 190 Monel (1)
* Burst Disc - 190 bar
(1) 0765572/0765725
Cylinder trolleys
Perfectly balanced trolleys of welded steel construction with solid tyres and safety retaining chains/bars.
Two models available for large and small cylinders.
Art. Nr. Description
86001 Large twin oxy acetylene cylinder trolley (accepts cylinder Ø 240mm × 310mm max)
9431380 Small caddypak cylinder trolley (accepts cylinder Ø 175mm × 175mm max)
43
General safety precautions and recommended procedures
GCE BUTBRO RUBBER HOSE preferably by means of a GCE BUTBRO spark light making eventually to neglec t of ordinar y safeguards.
Use only hose in good condition, fitted with special hose sure that the spark lighter is held at right angles to the
connections attached by permanent ferrules. Do not nozzle. For example, the blowpipe settings, or a light being
expose the hose to heat, traffic, slag and sparks from applied before the flow of fuel gas is properly
12B. Reduce or increase the acetylene supply to the blow established.
welding and cutting operations, oil or grease. Scrap it as pipe valve until the flame just ceases to smoke.
soon as it becomes leaky. Good hose will re-pay the cost
many times by long life, safe operation and elimination of
If the flame snaps out when the blow pipe is in use
12C. Slowly turn on the oxygen by the blow pipe control
waste through leaks. valve until the white inner cone in the flame is sharply it is because:
defined with the merest trace of an acetylene haze. The A. The regulator pressure, and/or gas flow, are incorrect
blow pipe is now correctly adjusted for welding. - either too high or too low.
GCE BUTBRO PRESSURE REGULATORS
Always treat a regulator as a precision instrument. Do not B. The nozzle has been obstructed.
expose it to knocks, jars or violent pressure caused by the CUTTING BLOW PIPES C. The nozzle is held too close to the work.
sudden opening of the cylinder valve. Release the pressure A. Proceed with assembly of the equipment exactly as D. The nozzle has become overheated.
on the control spring when shutting down. outlined for the welding equipment, but remember the
Never use the regulator on any gas except for that for following points. When this happens completely shut both the blowpipe
which it was designed do not use regulator with broken valves, check the regulator setting, cylinder pressures, and
gauges. B. After fitting the correct size cutting nozzle, open the
re-light in accordance with the proceedure. In the case
Never use oil or grease. cylinder valves and after purging both hoses set the
of ‘D’, close the acetylene valve, reduce oxygen flow to a
working oxygen pressure on the regulator with the oxygen
trickle, and plunge the nozzle and head into cold water.
passing through the cutting oxygen valve on the cutter,
GCE BUTBRO BLOW PIPES / CUTTERS hence out through the nozzle. Shut all the valves on the
For lighting up and extinguishing any type of blow pipe blow pipe, open the fuel gas valve slowly and ignite the GCE BUTBRO HOSE CHECK VALVES
the maker’s instructions should always be followed. To gas. Open the heating oxygen valve on the cutter slowly, The hose check valve is a safeguard which will operate
clean the nozzle, use the manufacturer’s nozzle cleaner set. and adjust the flame to neutral. Now depress the cutting independently and without attention from
oxygen lever and again adjust the heating gas controls the operator. The device is essentially a non-return valve,
GCE BUTBRO GOGGLES to give a neutral flame. Depress the cutting oxygen lever, the purpose of which is to prevent back feeding or the
Goggles should be worn at all times when welding and and the cutter is ready for use. These instructions apply reverse flow of gases. It must in all cases be fitted to the
cutting. to the nozzle mix type cutters since these are of the most inlet connections of the blowpipe.
modern design.
ASSEMBLY OF EQUIPMENT C. When cutting with a combined welding/cutting torch, GCE BUTBRO FLASHBACK ARRESTORS
1. Stand both both cylinders vertical. Oxygen cylinders are the oxygen valve on the shank should remain fully open The GCE BUTBRO flashback arrestor is a device to be fitted
painted black. Acetylene are painted maroon, and propane and all adjustments to the oxygens stream made with in the system to protect the upstream equipment. GCE
cylinders are painted red. the oxygen valve on the cutting attachment, as detailed BUTBRO flashback arrestors can be mounted to regulators,
in (B above). in line or to torches depending on the application. The
2. See that joining surfaces in cylinder valves and flashback arrestor will contain between 1 and 5 features,
regulators are free from oil and grease. depending on its specification.
CLOSING DOWN PROCEDURE
3. Open the valve on the oxygen cylinder momentarily in 13A WELDING EQUIPMENT
order to snift the cylinder valve, dislodging dirt or FA Sintered flame arresting element to put out the flame.
Turn off the acetylene first by the blow pipe control valve
obstructions, close valve. and then the oxygen. Close the cylinder valve. Open the NV Non return valve to prevent the reverse flow of gases.
4. Open a fuel gas cylinder valve as in item 3. blow pipe valves one at a time to release the pressure in
the hose, i.e. open the oxygen valve and close it; open the
5. Check pressure rating on regulator is suitable for cylinder fuel gas valve and close it. Unscrew the pressure regulating
PV Pressure trip device to temporarily shut off gas
supply. The device can be reset after the problem is
in use. Screw the oxygen regulator in to the oxygen screws on the oxygen and acetylene regulators.
corrected.
cylinder valve. The cylinder valve and the regulator inlet
stem, and the regulator outlet connection have a right 13B. CUTTING BLOW PIPES
hand screw thread. On completion of the work, close the oxygen cutting valve, TV Thermal trip device - to permanently shut off gas supply
then the fuel gas and heating oxygen valves. Close the in the case of overheating.
6. Screw the fuel gas regulator in to the gas cylinder valve. cylinder valves, open and close the cutter, oxygen and fuel
The cylinder valve, the regulator inlet and the regulator gas valves one at a time to release pressure in the hose, SI Status indicator shows if the unit is ready for use.
outlet have left hand screw thread. unscrew the pressure regulating screws on the oxygen
and acetylene regulators.
7. Tighten the regulator in to the cylinder valve Do not
use excessive force, but make certain that the joints are 14. It is most important to emphasise the earlier
gas tight. instructions, that prior to re-lighting either the welding
blow pipe or the cutter, the hoses must be purged to
8. Connect the hose to the screwed outlets of the regulator
ensure a pure and adequate supply of oxygen/fuel
by means of screw connections secured in the ends of
gas. Back-fires may occur by one of a combination of
the hose.
circumstances, e.g. defective equipment, incorrect gas
Blow the hose through before attaching to regulator or
pressures, incorrect lighting-up proceedure or careless
to the blow pipe in order to remove dust or dirt, or chalk
handling of the blow pipe in use, such as permitting the
when the hose is new.
nozzle to touch the work, overheating the tip of the nozzle,
OXYGEN MUST NOT BE USED FOR THIS PURPOSE. or working with a loose nozzle. Usually the back-fire is
9. Connect the other ends of the hose, that fitted with a arrested at the injector in case of low pressure equipment
hose check valve; to the blow pipe, the fuel gas hose to the or the source where the gases are mixed, e.g. the head
left hand connections, the oxygen hose to the right hand of the cutting blowpipe, and if prompt action is taken in
connection. Keep the blow pipe control valves closed. turning off first the oxygen, and then the blowpipe may
be re-lit as soon as the cause of the trouble has been
10. Fit the appropriate sized nozzle to the blow pipe. eliminated.
To obtain best possible results from GCE BUTBRO blow In some cases, however, a back-fire may pass beyond the
pipes torch and go back into either the oxygen or the fuel gas
always use GCE BUTBRO precision nozzles. hoses; it is then termed a ‘flash-back’ and its effect is more
serious in that it may result in immediate damage to hoses
and regulators. In extreme cases there is also a possibility
LIGHTNING UP PROCEDURE WELDING BLOW PIPES
of injury to the operator. The outward signs of flash-back
11. Open the cylinder valve slowly by means of the cylinder
my be squealing or hissing noise, sparks coming out of the
key. Do not open suddenly or there may be serious damage
nozzle; heavy black smoke; or the blowpipe handle may
to the regulator and the possibility of an accident. Open
get hot. If the flame burns back far enough it may even
the cylinder valve spindle one turn only.Open the fuel gas
burst through the hose.
control valve on the blowpipe and adjust the regulator to
Both blow-backs and flash-backs can be avoided by
give the correct working pressure (this ensures that any
adherence to recommended procedure in the case of
air or oxygen is purged from the hose). Repeat the above
procedure for the oxygen side.
equipment. Investigation shows that such occurrences
often occur purely through overfamiliarity leading
12A. Open the fuel gas control valve and light gas
44
Welding, cutting & heating data
Welding / ORBIT & MK 3/A torches Cutting - ACETYLENE - ORBIT torch
Operating pressure Gas consumption Material Operating pressure Gas consumption Approx.
Mid Steel Nozzle Acetylene Oxygen Acetylene Oxygen Cutting
Tk‘ness Tk‘ness Nozzle Oxygen Acetylene Cutting Ox Heating Ox Acetylene Speeds
mm in swg size bar PSI bar PSI l/h ft3/h l/h ft3/h mm in size bar PSI bar PSI 3 3 3
l/h ft /h l/h ft /h l/h ft /h mm/m in/m
0,9 20 1 0,14 2 0,14 2 28 1 28 1 3 1/8 S/M 2,1 30 0,3 4 650 30 120 4,5 220 8 110 4
1,2 18 2 0,14 2 0,14 2 57 1 57 2 6 1/4 1/32 2,1 30 0,15 2 710 25 255 9 255 8 255 8
2 14 3 0,14 2 0,14 2 86 3 86 3 20 3/4 3/64 2,1 30 0,15 2 1415 50 255 9 225 8 225 8
2,6 12 5 0,14 2 0,14 2 140 5 140 5 25 1 1/16 3,8 55 0,15 2 3400 120 255 9 225 8 225 8
3,2 1/8 10 7 0,14 2 0,14 2 200 7 200 7 50 2 1/16 5,3 75 0,20 3 4530 60 310 11 285 10 285 10
4 5/32 8 10 0,21 3 0,21 3 280 10 280 10
5 3/16 6 13 0,28 4 0,28 4 370 13 370 13 Cutting - ACETYLENE - MK 3/A & 18/90 cutters (ANM Nozzles)
6,5 1/4 3 18 0,28 4 0,28 4 520 18 520 18 Material Operating pressure Gas consumption
Approx.
8,2 5/16 0 25 0,42 6 0,42 6 710 25 710 25 Cutting
Tk‘ness Nozzle Oxygen Acetylene Cutting Ox Heating Ox Acetylene Speeds
10 3/8 4/0 35 0,63 9 0,63 9 1000 35 1000 35
mm in size bar PSI bar PSI l/h ft3/h l/h ft3/h l/h ft3/h mm/m in/m
13 1/2 7/0 45 0,35 5 0,35 5 1300 45 1300 45 Sheet ASNM 1,5 20 0,14 2 800 28 85 3 85 3 - -
25 1+ 90 0,63 9 0,63 9 2500 90 2500 90 6 1/4 1/32 1,8 25 0,14 2 800 28 480 15 400 14 510 20
13 1/2 3/64 2,1 30 0,21 3 1900 67 570 20 510 18 480 19
Flame Cleaning - MK 3/A torches 25 1 1/16 2,8 40 0,14 2 4000 140 540 19 470 17 400 16
Acetylene fuel Fuel gas Oxygen Fuel gas Oxygen 50 2 1/16 3,2/3,5 45/50 0,14 2 4500 160 620 22 560 19 300 12
gas pressure pressure consum. consum.
Nozzle Type bar PSI bar PSI l/h ft3/h l/h ft3/h 75 3 1/16 3,5/4,2 50/60 0,14 2 4800 170 680 24 620 22 205 8
50 mm flat 0,49 7 0,57 8 1050 37 1200 41 100 4 5/64 3,2/4,8 45/70 0,14 2 6800 240 850 30 790 27 150 6
100 mm flat 0,7 10 0,7 10 2000 70 2200 78 150 6 3/32 3,2/5,5 45/80 0,21 3 9400 330 960 34 850 30 125 5
150 mm flat 0,85 12 0,85 12 2700 94 3000 104 200 8 1/8 4,2 60 0,28 4 14800 510 1380 48 1250 44 100 4
250 10 1/8 5,3 75 0,28 4 31500 760 1560 55 1420 50 75 3
Super Heating - PROPANE 300 12 1/8 6,3 90 0,28 4 25000 880 1560 55 1420 50 50 2
- MK 3/A & Super Heating torches
The flame size and heat output of these nozzles varies considerable with Gouging - MK 3/A & 18/90 cutters (AGNM Nozzles)
the pressure settings used. Two typical alternatives are given for each size of
Material Operating pressure Gas consumption Approx.
nozzle.
Cutting
Tk‘ness Nozzle Oxygen Acetylene Cutting Ox Heating Ox Acetylene Speeds
Propane Oxygen Propane Oxygen Heat output (app.)
Nozzle mm in size bar PSI bar PSI l/h ft3/h l/h ft3/h l/h ft3/h mm/m in/m
pres. pres. cons. cons.
Type bar PSI bar PSI l/h ft3/h 3
l/h ft /h W Btu/h 8 5/16 13 4,0 60 0,5 7 3680 130 990 35 905 32 610 24
1H 0,14 2 0,7 10 830 29 350 121 244800 72000 11 7/16 19 5,0 75 0,5 7 9340 330 1870 66 1700 60 1970 42
0,49 7 2,1 30 1900 65 7300 255 554200 163000 12 1/2 25 5,5 85 0,55 8 16270 575 2290 81 2100 74 1220 48
2H 0,21 3 1,1 15 1200 41 4800 168 348800 102000
0,46 8 2,5 35 2100 75 8700 304 639200 188000 Cutting - PROPANE - MK 3/A & 18/90 cutters (PNM Nozzles)
3H 0,28 4 1,8 25 2100 75 8300 290 622200 183000
Material Operating pressure Gas consumption Approx.
1,1 15 5,0 70 4100 144 16500 575 1227400 361000 Cutting
4H 0,35 5 2,5 35 2700 94 10600 370 802400 236000 Tk‘ness Nozzle Oxygen Acetylene Cutting Ox Heating Ox Acetylene Speeds
mm in size bar PSI bar PSI l/h ft3/h l/h ft3/h l/h ft3/h mm/m in/m
1,3 18 5,7 80 4800 162 18800 650 1380400 406000
6 1/4 1/32 2,1 30 0,2 3 1000 36 1300 48 300 12 430 17
5H 0,85 12 3,5 50 3200 112 12700 444 955400 281000
13 1/2 3/64 2,1 30 0,2 3 1800 65 1600 57 300 14 360 14
2,1 30 8,7 125 7000 246 28000 964 2101200 618000
25 1 1/16 2,8 40 0,2 3 3000 140 1700 62 400 15 280 11
Heating - ACETYLENE - MK 3/A torch (AHT Nozzles) 50 2 1/16 3,2 45 0,3 4 4500 160 1800 66 400 16 205 8
75 3 1/16 3,5 50 0,3 4 4800 170 2000 73 500 18 205 8
Nozzle Propane Oxygen Propane Oxygen Heat output (app.)
pres. pres. cons. cons. 100 4 5/64 3,5 50 0,3 4 7300 260 2600 93 600 23 152 6
Type bar PSI bar PSI l/h ft3/h l/h ft3/h W Btu/h 150 6 3/32 4,2 60 0,4 6 12300 435 3300 120 800 30 125 5
A-HT25 0,14 2 0,7 10 830 29 350 121 176800 57000 250 10 1/8 5,6 80 0,6 8 22300 790 4600 165 1100 42 50 2
A-HT50 0,49 7 2,1 30 1900 65 7300 255 309400 91000 300 12 1/8 6,7 95 0,8 8 26300 930 5900 210 1400 50 50 2
A-HT100 2,1 30 8,7 125 7000 246 28000 964 472600 139000
1. Data is for guidance only and may vary with operating conditions, materials etc.
2. Gas pressures are shown in BAR- 1 bar - 1 kg cm2 1 PSI - 0,069 bar.
3. Gas consumption in LITRES PER HOUR (l/h).
propaline
UNIVERSAL air propane equipment
Ideal for plumbing, heating, and ventilation trades, the GCE BUTBRO air propane shank has adjustable pilot flame and 3/8”BSP inlet. Spot/turbo(copper
pipe)/special burners connect directly to the shank for all plumbing applications. Heating heads are connected via stainless tubes for larger heating jobs
such as road working/roofing/bitumen heating.
Shank with gas saver UNIVERSAL

Combined shut-off valve and adjusting knob.
Use:
designed for use with soldering, brazing and heating torches UNIVERSAL
Art. Nr. Torch, tube connection Quantity

0763216 M14 × 1 1
Technical Data
Working pressure: up to 4 bar
Adjustable pilot flame
Capacity: 12 kg/h
Length: 195 mm
Weight: 0,36 kg
Gas: PB
Hose connection: G 3/8” LH
Paint remover fan burner UNIVERSAL

Use:
for removing old work and localised heating.
Art. Nr. Connection Quantity

23705 M14 × 1 1
Technical Data
Working pressure: 1,5 - 2,0 bar
Consumption PB: 220 g/h
Output: 2,83 kW
Length/width: 170/40 mm
Weight: 0,19 kg
Soldering torch B-UNIVERSAL

Use:
for soldering and brazing; for point heating.
Art. Nr. Connection Type Quantity

0763222 M14 × 1 B-3 mm 1
0763233 M14 × 1 B-5 mm 1
0763224 M14 × 1 B-7 mm 1
Technical Data
B-3 mm B-5 mm B-7 mm
Working pressure: 1,5 - 2,5 bar 1,5 - 2,5 bar 1,5 - 2,5 bar
Consumption PB: 30 - 39 g/h 54 - 66 g/h 162 - 210 g/h
Output: 0,39 - 0,50 kW/h 0,69 - 0,85 kW/h 2,08 - 2,70 kW/h
Length: 120 mm 120 mm 138 mm
Weight: 0,09 kg 0,09 kg 0,11 kg
Gas: P, PB P, PB P, PB
48
Brazing torch TURBO-UNIVERSAL
Use:
for soldering and brazing, especially of copper piping systems.
Art. Nr. Connection Type Quantity

0763225 M14 × 1 T Ø12 1
0763226 M14 × 1 T Ø14 1
0763227 M14 × 1 T Ø17 1
0763228 M14 × 1 T Ø20 1
Technical Data
T Ø12 T Ø14 T Ø17 T Ø20
Working pressure: 1,5 - 2,5 bar 1,5 - 2,5 bar 1,5 - 2,5 bar 1,5 - 2,5 bar
Consumption PB: 63 - 112 g/h 210 - 338 g/h 272 - 384 g/h 440 - 550 g/h
Output: 0,81 - 1,44 kW 2,70 - 4,35 kW 3,50 - 4,94 kW 5,66 - 7,08 kW
Length: 155 mm 178 mm 184 mm 190 mm
Weight: 0,13 kg 0,15 kg 0,17 kg 0,19 kg
Gas: P, PB P, PB P, PB P, PB
For copper pipe: 12 mm 18 mm 22 mm 28 mm
Heating torch GT-UNIVERSAL

Use:
for heating of pipes 1/2”or 1”; for pipe soldering and brazing jobs; preheating before tube bending. Use with neck
tube.
GT 1/2” Art. Nr. Connection Quantity
9420060 GT 1/2” M14 × 1 1
9420050 GT 1” M14 × 1 1
Technical Data
GT 1”
GT ½” GT 1”
Working pressure: 1,5 - 2,0 bar 1,5 - 2,0 bar
Consumption PB: 350 g/h 450 g/h
Output: 4,50 kW 5,79 kW
Length: 190 mm 190 mm
Weight: 0,20 kg 0,24 kg
Gas: P, PB P, PB
Shrinkwrap torch S-UNIVERSAL

Use:
available in two sizes for shrinkwrapping.

32003 S - 30 mm M14 × 1 1
33670 S - 40 mm M14 × 1 1
Technical Data
S - 30 mm S - 40 mm
Working pressure: 1,5 bar 1,5 bar
Consumption PB: 1 900 g/h 2 500 g/h
49
Heating torch H-UNIVERSAL
Use:
for industrial heating; roofing and construction work. Use with neck tube.
M20×1
Art. Nr. Type Quantity
0763217 30 mm 1
0763218 40 mm 1
4069 45 mm 1
0763219 50 mm 1
0763220 60 mm 1
0763221 80 mm 1
Technical Data
H Ø30 H Ø40 H Ø45
Output: 8,55 - 13,59 kW 15,44 - 24,48 kW 37,9 - 76,2 kW
Weight: 0,12 kg 0,21 kg 0,25 kg
H Ø50 H Ø60 H Ø60

Output: 48,68 - 97,69 kW 64,74 - 125,41 kW 72,72 - 136,04 kW
Weight: 0,30 kg 0,34 kg 0,63 kg
Neck tube UNIVERSAL

Manufactured in stainless steel.
Use:
designed to connect UNIVERSAL heating torches to shank UNIVERSAL. Head connection M 20×1 MALE. Torch
connection M 14×1 FEMALE.
Art. Nr. Type Connection Weight Quantity

9381280 75 mm M14 × 1 0,11 kg 1
9381290 130 mm M14 × 1 0,11 kg 1
9381300 230 mm M14 × 1 0,14 kg 1
9381310 350 mm M14 × 1 0,19 kg 1
9381320 600 mm M14 × 1 0,29 kg 1
9381330 750 mm M14 × 1 0,35 kg 1
9381340 1000 mm M14 × 1 0,44 kg 1
Support H-UNIVERSAL
Use:
Allows hot heating torches to be rested safety on a horizontal surface. Assembled onto the neck tube of the torch.
Art. Nr. Weight Quantity

12476 0,15 kg 1
50
MULTI-NECK TUBES
Use:
designed to connect UNIVERSAL heating torches to the neck tube.
Art. Nr. Type Connection Width Weight Quantity
0763232 2 outlets M20 × 1 150 mm 0,14 kg 1
0763233 4 outlets M20 × 1 450 mm 0,29 kg 1
150 mm
SOLDERING TORCH KIT UNIVERSAL

Use:
for WT soldering iton UNIVERSAL.
2527 M14 × 1 1
Technical Data
Working pressure: 1,5 bar
Output: 110 kW
Length: 140 mm
Weight: 0,19 kg
Gas: P, PB
SOLDERING IRON UNIVERSAL

Use:
for soldering jobs and roof making. The soldering iron weight is 350g.
2543 M14 × 1 1
Technical Data
Working pressure: 1,5 bar
Output: 1,55 kW
Length: 140 mm
Weight: 0,64 kg
Gas: P, PB
SETS UNIVERSAL PROPALINE

Content:
Shank with a gas saver, heating torch H50, neck tube 350 mm, torch AT, hose nipple, nut G 3/8” LH.
0763248 Propaline 1 1
Content:
Shank with a gas saver, heating torch H40 and H60, support H, neck tube 350 mm and 600 mm, hose nipple, nut
G 3/8” LH.
Content:
Shank with a gas saver, brazing turbo torch Ø20, Ø17, Ø14, hose nipple, nut G 3/8” LH.
Content:
Shank with a gas saver, heating torch H20, neck tube 600 mm, hose nipple, nut G 3/8” LH.
51
Content:
Shank with a gas saver, heating torch H50, neck tube 600 mm, hose nipple, nut G 3/8” LH.
Content:
Shank with a gas saver, heating torch H30, neck tube 75 mm, hose nipple, nut G 3/8” LH, lighter.
SET UNIVERSAL ROOFER

Content:
Shank with a gas saver, heating torch H60, neck tube 600 mm, PB hose fitted 5m, DN 6,3. Without regulator.
0764262 UNIVERSAL Roofer (steel) 1
Shank EUROMAT
Piezoelectronic ignition. Torch can be revolved in the shank in 360 degrees. Swiveling hoseconnection. Arresting
the control lever of incoming gas valve in the working position. Integrated foldup stand.
Use:
the shank is used with soldering and brazing EUROMAT torches.
3046 Shank 1
Technical Data
Working pressure: up to 4 bar
Length: 180 mm
Weight: 0,33 kg
Gas: P, PB
Hose connection: G 3/8” LH
Brazing torch TT TURBO-EUROMAT

Piezoelectronic ignition.
Use:
for soldering and brazing jobs, especcially of copper pipes.
Art. Nr. ø Consumption Output Length Quantity
17178 13 mm 110 g/h 1,43 kW/h 180 mm 1
17186 15 mm 180 g/h 1,55 kW/h 180 mm 1
17202 17 mm 320 g/h 2,86 kW/h 185 mm 1
17210 19 mm 415 g/h 4,89 kW/h 185 mm 1
17228 22 mm 510 g/h 6,58 kW/h 190 mm 1
Technical Data
Gas: P, PB
52
Soldering torch PT-EUROMAT
Use: for soldering, brazing and point heating.
Art. Nr. ø Consumption Output Length Quantity
17129 3 mm 41 g/h 0,53 kW/h 180 mm 1
17137 5 mm 120 g/h 1,55 kW/h 180 mm 1
17145 7 mm 222 g/h 2,86 kW/h 185 mm 1
17152 9 mm 380 g/h 4,89 kW/h 185 mm 1
17160 11mm 511 g/h 6,58 kW/h 190 mm 1
Technical Data
Gas: P, PB
Shrink torch EUROMAT

Art. Nr. Type (ø) Consumption Output Lenhgt Quantity
3822 22 mm 424 g/h 5,46 kW/h 200 mm 1
4226 30 mm 985 g/h 12,7 kW/h 202 mm 1
Technical Data
Gas: P, PB
Hot-air shrinkage torch Euromat Multi

Art. Nr. Type (ø) Consumption Output Length Quantity
17251 30 mm 150 g/h 6,95 kW/h 200 mm 1
Technical Data
Gas: P, PB
Propaline - regulators
Regulator PROPANE-BUTANE FIX
Art. Nr. Outlet pressure Inlet Outlet Quantity
connection connection
25148 1,5 bar G 3/8 LH G 3/8 LH 1
25155 2 bar G 3/8 LH G 3/8 LH 1
53
propaline - accessories
PROPANE-BUTANE hose - fitted DN 4 × 4
Art. Nr. Length Inner Ø Outer Ø Quantity
546900002154 1,5 m 4 mm 12 mm 1
546900002162 2,0 m 4 mm 12 mm 1
546900002188 3,0 m 4 mm 12 mm 1
546900002238 4,0 m 4 mm 12 mm 1
546900002196 5,0 m 4 mm 12 mm 1
546900002345 10,0 m 4 mm 12 mm 1
Technical Data
Inlet connection: G 3/8” LH
Outlet connection: G 3/8” LH
Pressure class: PB 30
PROPANE-BUTANE hose - fitted DN 6,3 × 5

Art. Nr. Length Inner Ø Outer Ø Quantity
546900037184 1,5 m 6,3 mm 17,6 mm 1
546900036202 5,0 m 6,3 mm 17,6 mm 1
546900039792 10,0 m 6,3 mm 17,6 mm 1
Technical Data
Inlet connection: G 3/8” LH
Outlet connection: G 3/8” LH
Pressure class: PB 30
Hose break valve SBS

Designed to fit on outlet connection of the regulator.
Use:
a safety valve for immediate gas flow shut - off in case of sudden flow increasing (hose damage).
Art. Nr. Type Nominal Nominal Quantity
flow rate 1,5 bar flow rate 4 bar
3087 SBS 1 1,5 kg/h 2,2 kg/h 1
3111 SBS 2 4,0 kg/h 6,0 kg/h 1
3129 SBS 3 6,0 kg/h 8,5 kg/h 1
3202 SBS 4 10,0 kg/h 14,0 kg/h 1
Rotating hose nipple

Designed to fit on outlet connection of the regulator.
Use:
a safety valve for immediate gas flow shut - off in case of sudden flow increasing (hose damage).
23507 G 3/8 LH 1
54
machine cutting equipment
cutting torches and nozzles
for high quality and performance
Machine Cutting equipment overview
Cutting Gas High Rapid
mixing type Standard High Speed Heavy-Duty
System Type Performance Cutting
A ASF ARC
GCE FIT+® Injector
P, M PSF PRC
A AC ASD AHD
BIR+™ Injector
P, M PUZ PSD PHD
A MA133 JETEX
FIT™, Jetstream Injector P, M MP133 PROPEX
Y MY133 PROPEX
A AMD COOLEX® TRITEX
BGR™, X541 Nozzle mixing
P, M K50/K70 PUZ PNMH
design of cutting oxygen channel

Standard High speed High performace
nozzle nozzle nozzle
5bar 7,5 bar 10 bar
Flow direction
D1 D2 D3
Oxygen Pressure P1 < P2 < P3

Oxygen Flow Speed S1 < S2 < S3
Diameter D1 > D2 > D3
Oxygen Volume V1 = V2 = V3
RAPID CUTTING SYSTEM

The rapid cutting system is designed for cutting of thin and medium dimensioned steel plates and long strips cutting. The nozzle operates with an oxygen
curtain, which has the function of a shielding gas protecting oxygen stream against contamination.
The system provides a high cutting quality with smooth cut surfaces and sharp cutting top edges even achieving very high cutting speeds, 25-50 % more
than conventional nozzles. Its unique design offers a wide cutting range while cutting different plate thickness by reducing the number of nozzle exchanges.
Oxygen Curtain Nozzle Conventional Nozzle
Cutting torch connections
Heating oxygen/fuel Cutting nozzle

gas mixture
Oxygen curtain Heating nozzle
Cutting
oxygen channel
Cutting oxygen Cutting oxygen
Heating oxygen/fuel
Oxygen curtain gas channel
56
cutting system description COOLEX® - GCE patented system
• The BIR+™, FIT™ contain a cool flow valve which provides a small
amount of oxygen during preheating of the basic material. This
Hose nipples with sleve nuts small oxygen flow is streaming through the cutting oxygen
Easy connection to gas hoses. channel to cool down the complete torch system and prevents
the reverse flow of hot gases in to the cutting nozzle. The nozzle
EN 560, EN 1256, ISO 3821
is protected this way also against contamination.
Flashback arrestors • Longer nozzle life time
Safety first. Devices for system • Lower system temperature
protection against backfire. • Constant shape of gas channels
EN 730-1, ISO 5175
• Constant gas flow
Pressure gauges
Optional. Installed for exact gas pressures
checking. ISO 5171
Shut-off valves
Precise flame adjustment, fast cutting
oxygen shut-off and opening.
Cutting torch
Safe and efficient tool. It is to be mounted
into the machine torch holder. ISO 5172
Conventional system
Cutting nozzle
The heart of the system. Very precise nozzle
to get process productivity and final
product quality. ISO 5172
Heating nozzle
Reliable nozzle to control heating flame.
Protected against heat and spatters
during steel plate piercing and
cutting process. ISO 5172
System with COOLEX®
General conditions for high quality and efficient cutting
GCE machine cutting nozzles are designed to reach the cuts of quality level 1 according to EN ISO 9013. It is possible to reach
maximal cutting speed by setting-up recommended cutting parameters of particular nozzles shown below, cutting of straight cuts,
by using of clean metal sheet surface, oxygen with purity 99,5% or better. Correct values of gases pressures are to be measured at
the torch inlet. Parameters are prepared for mild steel with maximal carbon content of 0,25%. Quality cutting machine with proper
gas supply system, original GCE cutting equipment and new, undamaged, original cutting and heating nozzles are to be applied.
57
Machine Cutting Torch GCE FIT+®
Innovative Tool-Free Solution
GCE FIT+® is unique system for oxy-fuel machine cutting technology. The long-term partnership with the customers resulted in the product concept creation.
This product line is based on the wide experience with cutting application, one of the traditional fields of GCE activities. The main philosophy of GCE FIT+®
is to make cutting process safe, efficient and operator friendly.
• High productivity of oxygen machine cutting process due to high-speed cutting nozzles
• Safe operations ensured by integrated COOLEX® and axial injector with application
of RMS (Resonator Mixing System) in acetylene variants Tool-Free nozzles
• Working efficiency with minimized nozzles exchange time are exchangeable in three steps
• Easy handling for machine operators because of Tool-Free nozzles changing system
• Nozzles fixation done manually by special bayonet system, without any wrench
• One type of heating nozzle for all fuel gases
• Extended lifetime of heating nozzle
• Provided in accordance with ISO 5172
1st step
Application fields Place inner cutting nozzle into
outer heating nozzle
• Oxygen cutting of straight and shape cuts in accordance with ISO 9013
• Oxygen cutting 3 - 300 mm
• Hole piercing up to 150 mm
• Applications with different fuel gases
2nd step
• Prepared for all cutting machines Put manually outer heating
nozzle with pins into the torch
head grooves
3rd step
Turn manually the outer heating
nozzle 90° and fix bayonet pins at
the grooves ends
Integrated COOLEX® system

• special nozzle connecting heating and cutting oxygen flow channels
• cooling of cutting oxygen channel during preheating-period
• lower system temperature
• longer nozzle life-time
• constant shape of gas-flow channels
RMS (Resonator Mixing System)

• spiral injector
• effective system against backfire
• heating oxygen is coming through cooled
copper spiral
• used in acetylene variants
Aluminium cooler
• heat exchanger made of Al
• mixing tube is cooled by cutting oxygen flow
High-speed cutting nozzles

• high-speed cutting
• up to 8,5 bar cutting oxygen pressure
• convergent – divergent cutting channel
• Laval shape of cutting channel
• one heating nozzle for all fuel gases
58
Machine cutting torch GCE FIT+®, Injector type
Art. Nr. Length/diameter* Fuel gas Connections
0766121 220/32 Acetylen G3/8”, G3/8”LH, G1/4”
0766164 320/32 Acetylen G3/8”, G3/8”LH, G1/4”
0766223 110/32 Acetylen G3/8”, G3/8”LH, G1/4”
0766122 220/32 PMY G3/8”, G3/8”LH, G1/4”
0766165 320/32 PMY G3/8”, G3/8”LH, G1/4”
0766224 110/32 PMY G3/8”, G3/8”LH, G1/4”
* Other torch variants on request
Tool-Free heating nozzles GSF

Art Nr. Fuel Gas Cutting range
0769932 APMYF 3-150 mm (A), 3-100 mm (PMY)
0769933 APMYF 150 - 300 mm (A), 100 - 300 mm (PMY)
Tool-Free cutting nozzles ASF - Acetylene
Art Nr. Cutting Cutting Cutting Heating Fuel gas Cutting Heating Fuel gas
range speed oxygen oxygen (bar) oxygen oxygen (Nm3/h)
(mm) (mm/min) (bar) (bar) (Nm3/h) (Nm3/h)
0769923 3 - 5 875 - 765 2,0 - 3,0 2,0 - 2,5 0,6 0,4 - 0,5 0,4 0,30
0769924 6 - 10 765 - 720 4,0 - 5,0 2,5 0,6 1,2 - 1,5 0,5 0,35
0769925 10 - 25 720 - 515 6,5 - 7,5 2,5 0,6 3,2 - 3,7 0,5 0,35
0769926 25 - 40 515 - 430 6,5 - 8,5 2,5 0,6 4,6 - 5,5 0,5 0,35
0769927 40 - 60 430 - 375 6,5 - 8,5 2,5 0,6 5,6 - 7,1 0,5 0,35
High SPEED Cutting 0769928 60 - 100 375 - 275 6,5 - 8,0 2,5 0,6 9,1 - 11,0 0,5 0,35
0769929 100 - 150 275 - 210 6,5 - 7,0 3,5 0,6 12,1 - 12,9 0,6 0,50
0769930 150 - 230 210 - 140 6,5 - 7,5 6,5 - 7,5 0,6 19,4 - 22,0 1,1 0,85
0769931 230 - 300 150 - 110 6,5 - 7,5 6,5 - 7,5 0,6 28,5 - 32,5 1,1 0,85
Tool-Free cutting nozzles PSF - Propane, Natural gas and Mixed gases

Art Nr. Cutting Cutting Cutting Heating Fuel gas Cutting Heating Fuel gas
range speed oxygen oxygen (bar) oxygen oxygen (Nm3/h)
(mm) (mm/min) (bar) (bar) (Nm3/h) (Nm3/h)
0769913 3 - 6 795 - 730 2,0 - 5,0 1,5 - 2,0 0,2 0,5 - 1,0 1,0 0,25
0769914 7 - 15 690 - 575 5,0 - 7,0 2,0 0,2 1,6 - 2,0 1,3 0,32
0769915 15 - 25 575 - 480 6,0 - 7,0 2,0 0,2 2,5 - 3,1 1,3 0,32
0769916 25 - 40 480 - 420 6,0 - 7,5 2,0 0,2 3,8 - 4,5 1,3 0,32
0769917 40 - 60 415 - 355 5,5 - 7,5 2,0 0,2 4,2 - 5,6 1,3 0,32
High SPEED Cutting 0769918 60 - 100 350 - 275 6,0 - 8,5 2,0 0,2 7,6 - 10,6 1,3 0,32
0769919* 100 - 150 270 - 195 6,5 - 7,5 2,5 0,3 11,5 - 13,0 1,4 0,35
0769920 100 - 200 270 - 180 7,5 - 9,5 3,0 0,3 13,3 - 15,6 2,4 0,60
0769921 200 - 250 180 - 130 6,5 - 8,5 3,0 0,3 18,0 - 22,0 2,4 0,60
0769922 250 - 300 130 - 110 6,5 - 8,5 3,5 0,3 23,0 - 30,0 2,5 0,62
* It is special nozzle designed for effective hole piercing. It is to be used in combination with GSF 3-100 mm.
59
Rapid Cutting Nozzles
The rapid cutting system is designed for cutting of thin and medium dimensioned steel plates and long
strips cutting. The nozzle operates with an oxygen curtain, which has the function of a shielding gas protecting
oxygen stream against decontamination. The system provides a high cutting quality with smooth cut surfaces and
sharp cutting top edges even achieving very high cutting speeds. Its unique design offers a wide cutting range
while cutting different plate thickness by reducing the number of nozzle exchanges. Both cutting and heating
nozzles are delivered assembled as one item.
ARC - ACETYLENE
Rapid cutting Art. Nr. Acetylene Heating ox ygen Cutting oxygen

F25510003 3 4,0 2,6 1100 - 1050 0,2 - 0,8 0,5 1,5 0,6 8,0 5,7
5 4,0 2,6 1000 - 950 0,2 - 0,8 0,5 1,5 0,6 8,0 5,7
10 6,0 2,6 920 - 870 0,2 - 0,8 0,5 1,5 0,5 8,0 5,7
15 6,0 2,7 820 - 780 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
20 6,0 2,7 740 - 680 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
25 6,0 2,7 670 - 610 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
Ask for delivery time. 30 6,0 2,7 600 - 550 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
40 6,0 2,7 480 - 420 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
F25510004 3 4,0 3,0 1100 - 1050 0,2 - 0,8 0,5 1,5 0,6 8,0 9,2
5 4,0 3,0 1000 - 950 0,2 - 0,8 0,5 1,5 0,6 8,0 9,2
10 6,0 3,0 920 - 870 0,2 - 0,8 0,5 1,5 0,5 8,0 9,2
15 6,0 3,2 820 - 780 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
20 6,0 3,2 740 - 680 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
25 6,0 3,2 670 - 610 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
30 6,0 3,2 600 - 550 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
40 6,0 3,2 480 - 420 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
50 9,0 3,3 460 - 380 0,2 - 0,8 0,7 2,25 0,8 10,0 11,1
70 12,0 3,5 320 - 260 0,2 - 0,8 0,7 2,25 0,8 10,0 11,1
PRC - PROPANE, NATURAL GAS
Art. Nr. Fuel gas Heating oxygen Cutting oxygen

F25510001 5 6,0 2,8 930 - 850 0,2 - 0,8 0,4 1,5 1,6 8,0 5,7
10 6,0 2,8 840 - 760 0,2 - 0,8 0,4 1,5 1,6 8,0 5,7
Rapid cutting 15 6,0 2,9 760 - 700 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
20 6,0 2,9 690 - 610 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
25 6,0 2,9 620 - 540 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
30 6,0 2,9 540 - 460 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
40 6,0 2,9 410 - 360 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
F25510002 5 6,0 3,0 930 - 850 0,2 - 0,8 0,4 1,5 1,6 8,0 9,2
10 6,0 3,2 840 - 760 0,2 - 0,8 0,4 1,5 1,6 8,0 9,2
Ask for delivery time. 15 6,0 3,2 760 - 700 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
20 6,0 3,2 690 - 610 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
25 6,0 3,2 630 - 550 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
30 6,0 3,2 570 - 490 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
40 6,0 3,2 490 - 440 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
50 9,0 3,3 410 - 350 0,2 - 0,8 0,5 2,2 2,1 10,0 11,1
70 12,0 3,5 300 - 260 0,2 - 0,8 0,5 2,2 2,1 10,0 11,1
60
Machine Cutting Torch BIR+™
Machine Cutting Torch BIR+™, Injector type
COOLEX® inside - unique cooling system. Stabile and safe brass injector is placed in the massive torch body. Alu-
minium cooling heat exchanger downstream the injector completes cooling function of the BIR+TM. Heat is trans-
ported away from the injector which protects the torch against backfire. These features guarantee high process
security, operation safety and long equipment life-time.
Suitable for use with cutting nozzle types (AC, ASD, AHD) for acetylene and (PUZ, PSD, PHD) for propane, natural
gas and mixed fuel gases.
Art. Nr. Length / diameter Gas Connection

14055239 110/32 A G3/8”, G3/8”LH, G1/4”
14055218 220/32 A G3/8”, G3/8”LH, G1/4”
14055241 320/32 A G3/8”, G3/8”LH, G1/4”
14055217 220/32 F G3/8”, G3/8”LH, G1/4”
14055242 110/32 PM G3/8”, G3/8”LH, G1/4”
14055219 220/32 PM G3/8”, G3/8”LH, G1/4”
14055240 320/32 PM G3/8”, G3/8”LH, G1/4”
Other lengths and diameters on customer request.
Features of Machine Cutting Torch BIR+™
1 Cutting oxygen
2 Heating oxygen
3 Fuel gas
4 COOLEX® flow valve
5 Injector
6 Aluminium cooling body
7 Fuel gas/oxygen mixture
Cutting Nozzles AC – Acetylene

Standard cutting nozzle for application on cutting machines and on all cutting devices. Chrome plated cutting
Cutting nozzle nozzle and heating nozzle. Minimal order quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr Cutting Heating Acet. Cutting Heating Acet.

oxygen oxygen oxygen oxygen
14001010 3 - 10 730 - 600 2,0 - 3,0 2 0,5 1,3 - 1,7 0,4 0,3
Heating nozzle 14001011 10 - 25 620 - 410 4,5 - 5,0 2,5 0,5 2,3 - 2,8 0,5 0,35
14001012 25 - 40 410 - 340 4,0 - 5,0 2,5 0,5 2,3 - 2,8 0,5 0,35
14001013 40 - 60 340 - 310 4,0 - 5,0 2,5 0,5 4,1 - 5,1 0,5 0,35
14001014 60 - 100 320 - 250 5,0 - 6,0 3 0,5 8,1 - 9,5 0,5 0,4
14001015 100 - 200 270 - 210 6,5 - 7,5 3,5 0,5 12,0 - 13,0 0,6 0,5
14001016 200 - 300 150 - 110 6,5 - 7,5 6,5 - 7,5 0,5 28,5 - 32,5 1,1 0,8
14001020 3 - 100 Heating nozzle
14001021 100 - 300 Heating nozzle
61
Cutting Nozzles ASD – Acetylene
High speed machine cutting nozzle, chrome plated cutting nozzle and heating nozzle. Minimal order quantity of
Cutting nozzle cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr. Cutting Heating Acet. Cutting Heating Acet.

14001217 3 - 5 800 - 750 2,0 - 3,0 2,0 - 2,5 0,6 0,4 - 0,5 0,4 0,3
Heating nozzle
14001218 6 - 10 750 - 700 4,0 - 5,0 2,5 0,6 1,2 - 1,5 0,5 0,35
14001219 10 - 25 650 - 500 6,5 - 7,5 2,5 0,6 3,2 - 3,7 0,5 0,35
14001220 25 - 40 500 - 420 6,5 - 8,5 2,5 0,6 4,6 - 5,5 0,5 0,35
High Speed Cutting 14001221 40 - 60 420 - 360 6,5 - 8,5 2,5 0,6 5,6 - 7,1 0,5 0,35
14001222 60 - 100 360 - 270 6,5 - 8,5 2,5 0,6 9,1 - 11,0 0,5 0,35
14001223 100 - 150 270 - 210 6,5 - 7,0 3,5 0,6 12,1 - 12,9 0,6 0,5
14001224 150 - 230 210 - 140 6,5 - 7,5 6,5 - 7,5 0,6 19,4 - 22,0 1,1 0,85
14001225 230 - 300 150 - 110 6,5 - 7,5 6,5 - 7,5 0,6 28,5 - 32,5 1,1 0,85
14001238 150 - 300 Heating nozzle
Cutting Nozzles AHD – Acetylene

High performance machine cutting nozzle, chrome plated cutting nozzle and heating nozzle. Minimal order
Cutting nozzle quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece

14001519 3 - 5 800 - 750 2,0 - 3,0 2,5 0,5 0,4 - 0,5 0,4 0,35
Heating nozzle
14001520 6 - 10 750 - 700 4,0 - 5,0 3 0,5 1,0 - 1,2 0,5 0,4
14001521 10 - 25 725 - 530 9,0 - 12,0 3 0,5 2,7 - 3,6 0,5 0,4
14001522 25 - 50 530 - 420 8,5 - 11,5 3 0,5 3,6 - 4,6 0,5 0,4
High Performance 14001523 50 - 80 420 - 330 9,0 - 12,0 3 0,5 6,7 - 8,6 0,5 0,4
Cutting 14001524 80 - 100 300 - 280 9,5 - 11,5 3 0,6 8,9 - 10,1 0,5 0,4
14001525 100 - 150 280 - 210 6,5 - 7,0 4 0,6 12,1 - 12,9 0,6 0,5
BIR+™ multi-torch hole piercing
62
Cutting Nozzles PUZ – Propane/Natural Gas and Mixed Fuel Gases
Cutting nozzle
Standard cutting nozzle for application on cutting machines and on all cutting devices, cutting nozzle plain brass,
heating nozzle chrome plated. Minimal order quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Art. Nr. mm/min Cutting Heating Fuel gas Cutting Heating Fuel gas
14001350 3 - 10 600 - 550 2,0 - 3,0 2 0,2 1,3 - 1,7 1,3 0,33
14001351 10 - 25 560 - 400 4,5 - 5,0 2,5 0,2 2,8 - 3,4 1,5 0,38
Heating nozzle
14001352 25 - 40 400 - 340 4,0 - 5,0 2,5 0,2 2,8 - 3,4 1,5 0,3
14001353 40 - 60 340 - 310 4,5 - 5,5 2,5 0,2 4,6 - 5,6 1,5 0,38
14001354 60 - 100 310 - 260 5,0 - 6,0 2,5 0,2 8,1 - 9,5 1,5 0,38
14001355 100 - 200 260 - 180 5,5 - 6,5 3,0 - 5,0 0,3 12,6 - 14,4 1,7 - 2,5 0,50 - 0,70
14001356 200 - 300 180 - 110 6,5 - 8,5 5,0 - 7,0 0,3 12,6 - 14,4 2,5 - 3,3 0,70 - 0,90
14001147 3 - 100 Heating nozzle, Propane/ natural gas
14001148 100 - 300 Heating nozzle, Propane/ natural gas
14001587 3 - 100 Heating nozzle, mixed fuel gas
Cutting Nozzles PSD – Propane/Natural Gas and Mixed Fuel Gases

Cutting nozzle High speed machine cutting nozzle, cutting nozzle and heating nozzle chrome plated. Minimal order quantity
of cutting nozzles: 5 pieces, heating nozzles: 1 piece.

Heating nozzle 14001227 3 - 6 750 - 740 2,0 - 5,0 1,5 0,2 0,5 - 1,0 1 0,25
14001228 7 - 15 670 - 560 5,0 - 7,0 2 0,2 1,6 - 2,0 1,3 0,32
14001229 15 - 25 560 - 460 6,0 - 7,0 2 0,2 2,5 - 3,1 1,3 0,32
14001230 25 - 40 460 - 400 6,0 - 7,5 2 0,2 3,8 - 4,5 1,3 0,32
High Speed Cutting 14001231 40 - 60 400 - 340 5,5 - 7,5 2 0,2 4,2 - 5,6 1,3 0,32
14001232 60 - 100 340 - 270 6,0 - 8,5 2 0,2 7,6 - 10,6 1,3 0,32
14001250* 100 - 150 270 - 180 6,5 - 7,5 2,5 0,3 11,5 - 13,0 1,4 0,35
14001233 100 - 200 270 - 180 7,5 - 9,5 4,5 0,6 13,3 - 15,6 2,4 0,6
14001234 200 - 250 180 - 130 6,5 - 8,5 4,5 0,6 18,0 - 22,0 2,4 0,6
14001235 250 - 300 130 - 110 6,5 - 8,5 5 0,6 23,0 - 30,0 2,5 0,62
14001237 100 - 300 Heating nozzle
* Cutting nozzle 14001250 preferable for hole piercing. Please use it only together with heating nozzle 14001236 !
Cutting Nozzles PHD – Propane/Natural Gas and Mixed Fuel Gases

High performance machine cutting nozzle, cutting nozzle and heating nozzle chrome plated. Minimal order
Cutting nozzle
quantity of cutting nozzles: 5 pieces, heating nozzles: 1 piece.
Heating nozzle 14001511 3 - 5 800 - 750 2,0 - 3,0 2,0 - 2,5 0,2 0,4 - 0,5 1 0,25
14001512 6 - 10 750 - 690 4,0 - 5,0 2,5 0,2 1,0 - 1,2 1,3 0,33
High Performance 14001513 10 - 25 690 - 500 9,0 - 12,0 2,5 0,2 2,7 - 3,6 1,3 0,38
Cutting 14001514 25 - 50 500 - 390 8,5 - 11,0 2,5 0,2 3,6 - 4,6 1,3 0,38
14001515 50 - 80 390 - 320 9,0 - 12,0 2,5 0,2 6,7 - 8,6 1,3 0,38
14001516 80 - 100 320 - 280 9,5 - 11,0 2,5 0,2 8,9 - 10,1 1,3 0,38
14001517 3 - 100 Heating nozzle, propane
63
Machine Cutting Torches Jetstream, FIT™ and BM31CF
Machine Cutting Torches – Injector Type
The nozzle seat is designed for fixing of the GCE nozzles with original flat nozzle seat: MA133, MP133, JETEX and
PROPEX.
Torch type JETSTREAM
Art. Nr. Length/diam. Gas Connection Including
203021311 220/32 A 2×UNF 9/16”, 1×UNF 9/16”LH BV12 + hose nipple 3×6,3 + valves
203021315 400/32 A 2×UNF 9/16”, 1×UNF 9/16”LH BV12 + hose nipple 3×6,3 + valves
203021301 220/32 A G3/8”, G3/8”LH, G1/4” BV12 + hose nipple 2×8, 1×6,3 + valves
203021306 400/32 A G3/8”, G3/8”LH, G1/4” BV12 + hose nipple 2×8, 1×6,3 + valves
203021313 220/32 PM 2×UNF 9/16”, 1×UNF 9/16”LH BV12 + hose nipple 3×6,3 + valves
203021317 400/32 PM 2×UNF 9/16”, 1×UNF 9/16”LH BV12 + hose nipple 3×6,3 + valves
203021304 220/32 PM G3/8”, G3/8”LH, G1/4” BV12 + hose nipple 2×8, 1×6,3 + valves
Torch type FIT™

Art. Nr. Length/diam. Gas Connection
0766107 220/32 PM G3/8“, G3/8“LH, G1/4“
0766123 400/32 A G3/8“, G3/8“LH, G1/4“
0766106 220/32 A G3/8“, G3/8“LH, G1/4“
0766124 400/32 PM G3/8“, G3/8“LH, G1/4“
Torch type BM 31 CF
Art. Nr. Length/diam. Gas Connection Including
203021243 100/28 A G3/8”, G3/8”LH, G1/4” BV12 + hose nipple 2×8 and 1×6,3
Features of Machine Cutting Torches jetstream and fit™

COOLEX® inside
COOLEX® is unique cooling system - for more information see page 2. Then stabile and safe brass injector is
placed in the massive torch body. Aluminium cooling heat exchanger downstream the injector completes
cooling function of the torches. Heat is transported away from the injector which protects the torch against
backfire. These features guarantees high process security, operation safety and long equipment life-time.
RMS - Resonator Mixing System

RMS is based on spiral injector covered in massive brass body. Spiral injector ensures quality oxygen-fuel
gas mixing with keeping of maximal safety level. Any heat transported into the injector nozzle is effectively
cooled by oxygen flow. RMS is active protection of acetylene JETSTREAM and FIT™ variants against flashback
ensuring high equipment life time and safety environment.
1 Cutting oxygen
2 Heating oxygen
3 Fuel gas
4 COOLEX® flow valve
5 Injector
6 Aluminium cooling body
7 Fuel gas/oxygen mixture
64
Cutting Nozzles MA133 – Acetylene
High speed machine cutting nozzle with flat seat. 2-part design with chrome plated outer heating nozzle. Both
cutting and heating nozzles are delivered assembled as one item.
Art. Nr. mm/min Cutting Heating Acet. Cutting Heating Acet.

202150330 3 - 8 900 - 650 3 - 5 1,5 0,2 - 0,8 1,25 - 1,85 0,55 0,5
202150331 8 - 15 800 - 600 5 - 6 1,5 0,2 - 0,8 2,15 - 2,6 0,55 0,5
202150332 15 - 30 680 - 460 6 - 7 1,5 0,2 - 0,8 3,6 - 4,15 0,55 0,5
High Speed Cutting 202150333 30 - 50 450 - 360 6,5 - 7,5 1,5 0,2 - 0,8 5,2 - 5,85 0,55 0,5
202150334 50 - 70 475 - 340 7,5 2,3 0,2 - 0,8 7,8 - 8 0,715 0,65
202150335 70 - 100 365 - 250 7 - 8 2,3 0,2 - 0,8 11,1 - 12,3 0,715 0,65
202150336 100 - 200 250 - 150 5,5 - 7,5 2,0 - 2,5 0,6 11,7 - 15,7 0,75 - 0,85 0,58 - 0,77
202150337 200 - 300 180 - 110 5,5 - 6,5 4 - 5 0,6 28,6 - 31 1,12 - 1,47 1,02 - 1,34
Cutting Nozzles JETEX® – Acetylene

Rapid cutting nozzles with an oxygen curtain and flat seat. Both cutting and heating nozzles are delivered assembled
as one item.
Art. Nr. Acetylene Heating ox ygen Cutting oxygen

202150191 3 4,0 2,6 1100 - 1050 0,2 - 0,8 0,5 1,5 0,6 8,0 5,7
5 4,0 2,6 1000 - 950 0,2 - 0,8 0,5 1,5 0,6 8,0 5,7
10 6,0 2,6 920 - 870 0,2 - 0,8 0,5 1,5 0,5 8,0 5,7
15 6,0 2,7 820 - 780 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
20 6,0 2,7 740 - 680 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
25 6,0 2,7 670 - 610 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
30 6,0 2,7 600 - 550 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
Rapid Cutting
40 6,0 2,7 480 - 420 0,2 - 0,8 0,5 1,5 0,6 10,0 7,0
202150192 3 4,0 3,0 1100 - 1050 0,2 - 0,8 0,5 1,5 0,6 8,0 9,2
5 4,0 3,0 1000 - 950 0,2 - 0,8 0,5 1,5 0,6 8,0 9,2
10 6,0 3,0 920 - 870 0,2 - 0,8 0,5 1,5 0,5 8,0 9,2
15 6,0 3,2 820 - 780 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
20 6,0 3,2 740 - 680 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
25 6,0 3,2 670 - 610 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
30 6,0 3,2 600 - 550 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
40 6,0 3,2 480 - 420 0,2 - 0,8 0,5 1,5 0,6 10,0 11,1
50 9,0 3,3 460 - 380 0,2 - 0,8 0,7 2,25 0,8 10,0 11,1
70 12,0 3,5 320 - 260 0,2 - 0,8 0,7 2,25 0,8 10,0 11,1
Cutting with Jetstream Preheating with FIT™
65
Cutting Nozzles MP133 – Propane, Natural Gas
Art. Nr.
mm/min Cutting Heating Fuel g. Cutting Heating Fuel g.
202150320 3 - 10 750 - 600 4 - 5 2 0,1 - 0,8 2 2 0
High Speed Cutting 202150321 10 - 15 635 - 540 5 - 6 2 0,1 - 0,8 2,32 - 2,6 2 0
202150322 15 - 30 580 - 440 6 - 7 2 0,1 - 0,8 3,6 - 4 1,6 - 1,75 0,40 - 0,44
202150323 30 - 50 470 - 380 6,5 - 7,5 2 0,1 - 0,8 4,85 - 5,7 2 0
202150324 50 - 70 400 - 300 7 - 7,5 2 0,1 - 0,8 7,4 - 7,75 2 1
202150325 70 - 100 320 - 250 7 - 8 2 0,1 - 0,8 11,1 - 12,3 2 1
202150326 100 - 200 250 - 150 5,5 - 7,5 2 0,3 - 0,8 11,7 - 15,7 2 1
202150327 200 - 300 180 - 110 5,5 - 6,5 3 0,3 - 0,8 26,8 - 31 3 1
Cutting Nozzles MY133 – Mixed Fuel Gases

Art. Nr. mm/min Cutting Heating Fuel Cutting Heating Fuel

oxygen oxygen gas oxygen oxygen gas
202150340 3 - 10 750 - 600 4 - 5 2 0,1 - 0,8 2 2 0
202150341 10 - 15 635 - 540 5 - 6 2 0,1 - 0,8 2,32 - 2,6 2 0
High Speed Cutting 202150342 15 - 30 580 - 440 6 - 7 2 0,1 - 0,8 3,6 - 4 1,6 - 1,75 0,40 - 0,44
202150343 30 - 50 470 - 380 6,5 - 7,5 2 0,1 - 0,8 4,85 - 5,7 2 0
202150344 50 - 70 400 - 300 7 - 7,5 2 0,1 - 0,8 7,4 - 7,75 2 1
202150345 70 - 100 320 - 250 7 - 8 2 0,1 - 0,8 11,1 - 12,3 2 1
202150346 100 - 200 250 - 150 5,5 - 7,5 2 0,3 - 0,8 11,7 - 15,7 2 1
202150347 200 - 300 180 - 110 5,5 - 6,5 3 0,3 - 0,8 26,8 - 31 3 1
Cutting Nozzles PROPEX – Propane

Rapid cutting nozzles with an oxygen curtain and flat seat. Both cutting and heating nozzles are delivered assembled
as one item.
Art. Nr. mm mm mm mm/min Fuel gas Heating oxygen Cutting oxygen

202150370 5 6,0 2,8 930 - 850 0,2 - 0,8 0,4 1,5 1,6 8,0 5,7
10 6,0 2,8 840 - 760 0,2 - 0,8 0,4 1,5 1,6 8,0 5,7
15 6,0 2,9 760 - 700 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
Rapid Cutting 20 6,0 2,9 690 - 610 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
25 6,0 2,9 620 - 540 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
30 6,0 2,9 540 - 460 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
40 6,0 2,9 410 - 360 0,2 - 0,8 0,4 1,5 1,6 10,0 7,0
202150371 5 6,0 3,0 930 - 850 0,2 - 0,8 0,4 1,5 1,6 8,0 9,2
10 6,0 3,2 840 - 760 0,2 - 0,8 0,4 1,5 1,6 8,0 9,2
15 6,0 3,2 760 - 700 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
20 6,0 3,2 690 - 610 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
25 6,0 3,2 630 - 550 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
30 6,0 3,2 570 - 490 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
40 6,0 3,2 490 - 440 0,2 - 0,8 0,4 1,5 1,6 10,0 11,1
50 9,0 3,3 410 - 350 0,2 - 0,8 0,5 2,2 2,1 10,0 11,1
70 12,0 3,5 300 - 260 0,2 - 0,8 0,5 2,2 2,1 10,0 11,1
66
Machine Cutting Torch BGRTM (X541)
Machine Cutting Torch BGRTM (X541) – Nozzle Mix Type
Suitable for use with nozzle mix tips for all fuel gases. The torch types BGRTM are defined for the adaptation of 30°
nozzle cones (IC). The outer design corresponds to the BIRTM torch types and is robust and reliable.
Torch type BGRTM
Art. Nr. Length/dia Gas Connection Note
14056220 220/32 APMY G3/8”, G3/8”LH, G1/4”
14056320 320/32 APMY G/8”, G3/8”LH, G1/4” incl. rack m 1,25
Torch type X541
Art. Nr. Length/dia Gas Connection Note
203021310 150/32 APMY G3/8”, G3/8”LH, G1/4” BV12, hose nipple 2x8 and 1x6,3, valves
Torch type BNM
Art. Nr. Length/dia Gas Connection
0764583 90/28 APMY 2xG1/4”, G1/4”LH
Cutting Nozzles A-MD COOLEX® – Acetylene

Nozzle with 2-piece design, outer nozzle and inner nozzle chrome plated, simple cleaning procedure, COOLEX®
inside. Special acetylene high speed mixing cutting nozzle. Both cutting and heating nozzles are delivered
assembled as one item.
Art. Nr. mm/min Cutting Heating Acet. Cutting Heating Acet.

High Speed Cutting oxygen oxygen oxygen oxygen
14001450 3 - 5 800 - 750 2 - 3 1 0,3 0,4 - 0,55 1 0,5
14001451 6 - 10 750 - 700 4 - 5 1 0,3 1,2 - 1,4 1 0,5
14001452 10 - 25 650 - 500 6,5 - 7,5 1 0,3 3,2 - 3,7 1 0,5
14001453 25 - 40 500 - 420 6,5 - 8 1 0,3 4,6 - 5,5 1 0,5
14001454 40 - 60 420 - 360 6,5 - 8,5 1,5 0,3 5,6 - 7,1 1 0,7
14001455 60 - 100 360 - 270 6,5 - 8 1,5 0,3 9,1 - 11 1 0,7
14001456 100 - 150 270 - 210 6,5 - 7 1,5 0,4 12,2 - 12,9 1 0,7
14001457 150 - 230 210 - 130 6,5 - 7,5 2 0,4 19,4 - 22 2 1,4
14001458 230 - 300 140 - 110 6,5 - 7,5 2 0,6 28,5 - 32,5 2 1,4
Cutting Nozzle TRITEX – Acetylene

Modern high performance cutting oxygen channel, outer and inner nozzle chrome plated. 2-piece design, simple
cleaning procedure, COOLEX® inside. Special acetylene high performance mixing cutting nozzle. Both cutting and
heating nozzles are delivered assembled as one item.

219144464 3 - 5 760 - 700 3 - 4 1 0,6 0,5 - 0,6 1 0,5
219144465 6 - 10 700 - 650 5 - 7,5 1 0,6 1,6 - 2,1 1 0,5
219144466 10 - 25 725 - 530 9 - 11 1 0,6 4,2 1 0,5
219144467 25 - 50 530 - 410 9 - 11 1 0,6 4,3 - 5,2 1 0,5
219144468 50 - 75 410 - 330 10 - 11 1,5 0,7 6,7 - 8,1 0,55 - 0,7 0,5 - 0,7
219144469 75 - 100 330 - 280 10 - 11 1,5 0,7 8,9 - 10,2 1 0,7
High Performance 219144470 100 - 150 280 - 210 9 - 10 1,5 0,7 9,5 - 11,5 0,8 - 1,3 0,7 - 1
Cutting 219144471 150 - 240 210 - 130 6,5 - 7,5 2 0,8 19 - 22 1,5 - 1,8 1,2 - 1,5
219144472 240 - 300 130 - 110 6,5 - 7,5 2 0,8 28 - 32 3 2,2
67
Cutting Nozzles K50 PUZ and K70 PUZ – Propane, Natural Gas
Standard mixing cutting nozzle for application on all cutting devices. 2 - part design of inner cutting nozzle based
on PUZ. Outer heating nozzle is chrome plated for longer life time. Both cutting and heating nozzles are delivered
assembled as one item. K50 is for cutting up to 100mm, K70 for cutting of 100-300mm steel plate thickness.
Cutting nozzle complete
Art. Nr. Cutting Heating Fuel g. Cutting Heating Fuel g.

14001749 3 - 10 660 - 550 2 - 3 2,5 0,3 1,3 - 1,7 1,4 0,36
Nozzle adapter
14001750 10 - 25 560 - 400 3 - 4,5 3 0,3 1,7 - 2,6 1,6 0,41
14001751 25 - 40 400 - 340 4 - 5 3 0,3 2,8 - 3,4 1,6 0,41
14001753 40 - 60 340 - 300 4,5 - 5,5 3 0,3 4,6 - 5,6 1,6 0,41
14001755 60 - 100 310 - 260 5 - 6 3 0,3 8,1 - 9,5 1,6 0,41
Heating nozzle 14001761 100 - 200 260 - 180 5,5 - 6,5 3,5 - 5,5 0,4 12,6 - 14,4 1,8 - 2,6 0,49 - 0,7
14001762 200 - 300 180 - 110 6,5 - 8,5 5,5 - 7,5 0,4 23,1 - 29,1 2,6 - 3,4 0,7 - 0,92
14050765 Spare part, nozzle adapter (3 cone, 30° International Cone)
14001763 Spare part, heating nozzle separate
Heavy‐duty cutting nozzles PNMH ‐ Propane, Natural Gas
PNMH nozzles are designed for heavy‐duty cutting for thicknesses above 300mm. Massive copper design
provides high heat resistance. The wide cutting range requires propper gas supply system with high flow capacity
components (pipeworks, pressure regulators, ruber hoses, isolating valves, solenoid valves, proportional valves,
flashback arrestors, etc).
Art. Nr. Cutting Heating Fuel g. Cutting Heating Fuel g.

1299895 300 150 7,7 5 0,5 30 6,5 1, 1
1299896 400 100 10,2 7 0,6 46 10,5 1,8
1299896 500 85 11,2 7 1 55 10,5 4,8
1263580 300‐500 Heating nozzle PM
500 mm steel plate cutting
68
GCE proFit®
PORTABLE STRAIGHT LINE CUTTING MACHINE
548900060001 GCE proFIT® machine with one nozzle mix torch, without track
548900060000 GCE proFIT® machine without torch, without track
Technical data
Cutting capacity up to 150 mm with one torch, up to 100 mm with two torches
Cutting speed 75 - 700 mm/min
Operation forward and reverse with variable speed
Circle cutting diameter 110 – 1340 mm (optional up to 2340 mm)
Max. strip width 485mm (cutting with two torches paralel)
Power supply 230V AC / 50 Hz
Engine supply 24V DC
Oxygen inlet connection G1/4“, up to 8 bar, hose min. DN8
Fuel gas inlet connection G3/8“LH, up to 1 bar, hose min. DN8
Machine dimensions 180 × 380 × 160 (W × L × H) without torch, hoses and torch bar
Weight 13 kg with one torch, 16 kg with two torches
Basic Machine Package Includes:

• equipment for one torch-cutting application
• one nozzle mix cutting torch (only for 548900060001)
14088703
• torch holder, torch bar, stainless steel heat shield, circle
cutting pole, circle centre-piece
• internal gas hoses, gas manifold with shut-off valves
60010
• 10 m electric cable with plug DIN
• nozzle mounting and cleaning accessories, flame lighter
• guide rail and cutting nozzles are delivered separately from
the machine
GCEproFIT® in operation
CUTTING torches
There is one nozzle mix and two variants of injector cutting torch available. Injector cutting torch BIR Mini shall be
used with two-piece cutting nozzles screwed into the torch head. FIT Mini is designed with reliable and unique flat
seat. Fuel gas type has to be considerd in case of injector torch. All torches are in accordance with ISO 5172.
Art. Nr. Description Gas type Recomended cutting nozzles Pos.

0766262 Nozzle mix cutting torch APMYF ANME, AMD COOLEX, PNME, K50PUZ 1
0766221 BIR Mini, injector cutting torch A AC, (ASD) 2
0766222 BIR Mini, injector cutting torch PMYF PUZ, (PSD) 2
0766173 FIT Mini, injector cutting torch A MA133 3
1 2 3 0766174 FIT Mini, injector cutting torch PMYF MP133, (MY133) 3
Accessories and spare parts

14088703 Stabile guide rail track 2 m, extruded aluminium profile with connecting clip
60010 Basic guide rail track 2 m, Zn-coated steel
304605940 Extension kit for second cutting torch (proper torch is to be ordered separately)
14008263 Flashback Arrestor, Heating oxygen, G 1/4“
14008278 Flashback Arrestor, Fuel gas, G 3/8“ LH
14008157 Brass cleaning brush
548904225520 Stainless steel conical cleaning needle for cutting oxygen channels
304604911-JR Gas manifold for one cutting torch
304605911-JR Gas manifold for two cutting torches
304604914 Cutting torch holder
304604924 Circle diameter extension
69
Portable Pipe Cutting Machine PCM
Pipe Cutting Machine PCM – Acetylene / Propane , natural gas
Robust but lightweight portable pipe cutting machine PCM for oxygen – acetylene / propane, natural gas cutting
of square or bevel cuts. The machine body has a light-alloy cast base. The manual torch movement is realized by
the chain wheel and chain with standard length 2,2 m (approx. 7ft-8in) supplied with each machine. The standard
delivery consists flat wheels for easy movement on the tube surface.
60201 Pipe Cutting Machine PCM
Technical data
Move: manual forward and reverse
Pipe wall thickness: square cutting up to 100 mm (4 in), beveling 45° up to 50 mm (2 in)
Pipe diameter: 101 - 610 mm (4 - 24 in) (standard machine)
Maximum pipe diameter
(on customer request): 1220 mm (48 in)
Weight: 9 kg (20 lb) (standard machine)
Bevel cut angle: 0 - 45 deg.
Input hoses connections: Oxygen G3/8“, Fuel gas G3/8“LH
PCM Accessories
Art. Nr. Description Recommended cutting nozzels
0764582 Nozzle mix cutting torch with rack ANME, PNME
889400 Drive chain 585 mm (20 detachable chain links)
14008408 Flashback Arrestor, Oxygen, G 3/8“
14008278 Flashback Arrestor, Fuel gas, G 3/8“ LH
Portable Shape Cutting Machine SCM

Shape Cutting Machine SCM – Acetylene / Propane, Natural Gas
This easy to use machine can reproduce profiles from a reusable steel template. The steel template is traced by a
powered magnetic roller with a variable speed SCR control system to provide maximum stability. The template
mounting arm is fully adjustable. Templates for internal and external tracing are easily produced by simply
incorporating an allowance for the tracing roller diameter and kerf.
The torch uses standard PNME or ANME tips for use with oxy-propane or oxy-acetylene and torch holder for square
and bevel cuts and can be swivelled up for easy tip maintenance and replacement.
An automatic switch enables simultaneous use of the cutting oxygen and the drive. The machine can be used for
circle cutting up to 700 mm diameter and can cut up to 1700 mm diameter using the extended circle attachment.
Weighing only 50 kg this machine is easily portable for use in any location.
60050 Cutting Machine
Technical Data
Weight: 50 kg
Power: 220 V AC
Motor: 24 V DC
Standard circle diameter: 30 - 700 mm
Extended circle diameter: 1700 mm
Square edges length: 30 - 600 mm
Cutting thickness: 3 - 100 mm
Cutting speed: 100 - 1000 mm/min
Cutting accuracy: +/- 0,5 mm
Template magnet diameter: 10 mm
SCM Accessories
Art. Nr. Description Recommended cutting nozzels
548904046841 Nozzle mix cutting torch with rack ANME, PNME
548304684924 Hose set
70
Cutting Nozzles ANME – Acetylene
Art. Nr. Thickness Size Cut. speed Oxygen Fuel gas Oxygen Fuel gas
mm inch (mm/min) (bar) (bar) (m³/h) (m³/h)
0768670 3-6 1/32 560 - 470 2,5 - 3,5 0,3 1,25 - 1,65 0,3
0768635 5 - 12 3/64 480 - 390 3,0 - 4,0 0,3 2,12 - 3,2 0,4
0768599 10 - 75 1/16 400 - 205 3,5 - 4,5 0,3 3,2 - 4,45 0,45
0768636 70 - 100 5/64 220 - 150 4,5 - 5,5 0,5 8,4 - 9,8 0,6
0768662 90 - 150 3/32 160 - 125 5,5 - 6,0 0,5 9,2 - 14,6 0,75
Cutting Nozzles PNME – Propane, Natural Gas

Art. Nr. Thickness Size Cut. speed Oxygen Fuel gas Oxygen Fuel gas
mm inch (mm/min) (bar) (bar) (m³/h) (m³/h)
0769494 3-6 1/32 550 - 430 2,5 - 3,5 0,2 1,8 - 2,95 0,3
0769495 5 - 12 3/64 440 - 360 3,0 - 4,0 0,2 3,3 - 4,95 0,4
0769496 10 - 75 1/16 380 - 205 3,5 - 4,5 0,2 5,0 - 8,6 0,45
0769497 70 - 100 5/64 220 -150 4,5 - 5,5 0,4 9,4 - 12,8 0,6
0769498 90 - 150 3/32 160 - 125 5,5 - 6,5 0,4 14,0 - -18,6 0,75
Pipe cutting machine PCM in operation
71
Machine Cutting Accessories
Flashback Arrestors for Machine Cutting Torches EN 730-1, ISO 5175
Art. Nr. Gas Connection (EN 560)
14008408 Cutting oxygen G 3/8“
14008263 Heating oxygen G 1/4“
14008278 Fuel gas G 3/8“ LH
Non Return Valve BV 12 M

This non-return valve (EN 730-2) can be connected to the inlets of machine cutting torches BIRTM, BGRTM and Jet-
stream.
Art. Nr. Connection
0863561 G 1/4“
0863563 G 3/8“
203011054P G 3/8“ LH
Pressure Control Gauge

To ensure the right pressure values on torch entrance, a pressure control gauge can be fitted to the threaded unions.
Art. Nr. Pressure indication Connection (EN 560)
14008259 0 - 10 bar G1/4“
14008569 0 - 10 bar G3/8“
14008567 0 - 2,5 bar G3/8“ LH
ARV0027 0 - 16 bar G3/8“
Cleaning Accessories
Art. Nr. Descripiton
14008157 Brass cleaning brush
548904225520 Stainless steel conical cleaning needle for cutting oxygen channels
548814071191P Cleaning needle set (10 pieces)
218190051 Chemical nozzle cleaner
Flame Lighter
54800003001BP Flame lighter (5 pieces)
5480003001XC Space flint stone (1000 pcs)
Leak Detection Spray

WP22028 Gas leak detector 400 ml
Adjustment valves
Art. Nr. Application Connection (EN 560)
14056015 Cutting oxygen G 3/8“
14056016 Heating oxygen G 1/4“
14056017 Fuel gas G3/8“LH
203010607P Oxygen UNF 9/16”
203010609P Fuel gas UNF 9/16”LH
72
Spanner
163811162890P Multifunction spanner
Hose Nipples
Art. Nr. Hose diameter For nut with connection (EN 560)
4599440P 8 mm G 3/8“
4599380P 6,3 mm G 1/4“
Sleeve Nuts
Art. Nr. Connection (EN 560)
548200018934P G 3/8”
548200018932P G 3/8” LH
4599400P G 1/4”
Strip Cutting Device

Max. cutting thickness 75 mm, max. strip 450 mm.
Art. Nr. Torch Gas
14055509 for BIR+™ with acetylene, propane, natural gas
14056012 for BGR™/X541 with all fuel gases
202235504 for FIT™/Jetstream with acetylene, propane, natural gas
F25910001* for GCE FIT+® with acetylene, propane, natural gas
* Ask for delivery time.
Bevel Cutting Device

Art. Nr. Torch Gas
219200073 for BGR™/X541 with acetylene, propane, natural gas
202235166 for FIT™/Jetstream with all fuel gases
0764659 for BIR+T™ with acetylene, propane, natural gas
F25910002* for GCE FIT+® with acetylene, propane, natural gas
* Ask for delivery time.
Nozzle Nut
Art. Nr. Torch
201032270 for FIT™/Jetstream/BM 31 CF
3551506P for BGR™/X541 (5 pcs)
Bevel cutting with FIT™ Strip cutter for BGR™
73
Adjustment Recommendation for Perfect Machine Cutting
Narrowing of kerf (divergent) Narrowing of kerf (convergent) Concave cut surface beneath Step at bottom edge
• Forward speed of torch too fast • Forward speed of torch too fast top edge • Forward speed of torch too fast
• Distance between nozzle and • Distance between nozzle and • Cutting oxygen pressure too • Dirty and / or damaged nozzle
sheet metal too big sheet metal too big high
• Dirty and / or damaged nozzle • Cutting oxygen pressure too • Dirty and / or damaged nozzle
high • Distance between nozzle and
sheet metal too big
Concave cut surface profile Irregular cut surface profile Edge melting on String of solidified droplets
• Forward speed of torch too fast • Cutting oxygen pressure too • Forward speed of torch too slow • Heating flame too strong
• Dirty and/or damaged nozzle low • Heating flame too strong • Distance between nozzle and
or nozzle size too small for the • Dirty and / or damaged nozzle • Distance between nozzle and sheet metal too small
thickness to be cut • Forward speed of torch too fast sheet metal too big to too small • Scaled or corroded sheet metal
• Cutting oxygen pressure too low • Nozzle size too big for the surface
thickness to be cut
Melted down top edge Lower edge rounded Excessive cut drag line depth Irregular depth of cut line
with adherent slag • Cutting oxygen pressure too • Forward speed of torch too fast • Forward speed of torch too fast
• Cutting oxygen pressure too high or irregular or irregular
high • Forward speed of torch too • Distance between nozzle and • Flame too weak
• Heating flame too strong fast sheet metal too small
• Distance between nozzle and • Dirty and / or damaged nozzle • Heating flame too strong
sheet metal too big
Single gouges Grouped gouge areas Grouped gouges in the bottom Firmly adherent slag line
• Forward speed of torch too slow • Forward speed of torch too fast half of the cut ad bottom edge
• Scaled or corroded or dirty • Scaled or corroded or dirty • Forward speed of torch too • Forward speed of torch too
sheet metal surface sheet metal surface slow fast or too slow
• Distance between nozzle and • Distance between nozzle and • Dirty and / or damaged nozzle • Distance between nozzle and
sheet metal too small sheet metal too small sheet metal too big
• Flame too weak • Flame too weak • Cutting oxygen pressure too
• Flame extinguished with a ban low
• Sheet metal with finely divided • Nozzle size too small for the
inclusions thickness to be cut
• Flame too weak
• Scaled or corroded or dirty
(colour) sheet metal surface
74
Fuel Gases
Methane (Natural Gas) - CH4 Ethane - C2H6 Ethene (ethylene) - C2H4 Ethine (acetylene) - C2H2
Propane - C3H8 Propene (propylene) - C3H6 Propyne (methylacetylene) - C3H4
n. - Butane - C4H10 1 - Butene - C4H8 Butadiene - C4H6
Fuel Gases Properties

Primary Flame Power (kJ/cm2s)
Flame Temperature (°C)
Burning Speed (m/s)
Mixing ratio (fuel gas : oxygen) Mixing ratio (fuel gas : oxygen) Mixing ratio (fuel gas : oxygen)
Fuel Gases Properties

Heating power Mixing ratio Density
Flame temperature
Fuel gas type (°C)
V oxygen/ V fuel gas 1 bar, 15°C liquid form
MJ/m3 MJ/kg N M N M kg/m3 kg/l
Hydrogen H2 H 10,758 119,533 0,36 0,42 2 835 2 856 0,09 0,07
Methane CH4 M 31,814 44,186 1,6 1,8 2 770 2 786 0,72 0,42
Acetylene C 2 H2 A 56,93 48,678 1,1 1,5 3 106 3 160 1,17 0,62
Ethylene C 2 H4 F 55,674 47,6 1,8 2,4 2 902 2 924 1,17 0,57
Propylene C3H 6 Y 89,999 46,153 2,8 3,5 2 872 2 896 1,95 0,58
Propane C3H 8 P 93,557 46,315 3,75 4,3 2 810 2 828 2,02 0,53
Glossary: V - volume, N - mixing ratio with neutral flame, M - mixing ratio with maximal flame temperature, S - stoichiometric mixing ratio
75
CIA - Centre of industrial applications
GCE is one of the worlds leading companies in gas equipment and oxy-fuel applications. GCE has almost 100 years experience in the
development, manufacture of oxy-fuel equipment and applications.
The Centre for Industrial Applications was founded in Czech facility in 2008. It is mainly used by customer support to assist transfer of
knowledge to the GCE distribution network and to end users of GCE products. The Research and Development team members visit the CIA
daily to test new products and applications. CIA is also used to develop training programmes, product demonstrations and professional
seminars.
An important role of the facility is to assist customers in oxy-fuel applications, identify optimal product set up and process parameters,
specifically in:
● CNC oxy-fuel cutting
● Manual oxy-fuel cutting
● Powder cutting
● Oxygen lancing
● Various preheating of metals, glass and plastics
● Flame straightening of steel constructions
● Flame cleaning
● Flame brazing
● Gas welding
CIA is based in Czech Republic. An up to date CNC cutting machine is available along with portable cutting machines and an entire range
of GCE oxy-fuel equipment. Supply systems of all common fuel gases are installed with a high capacity oxygen system. This enables
the simulation of conditions similar to reality as in most metal fabricating facilities. Solutions of various oxy-fuel technologies can be
investigated either in the GCE facility or worldwide on site at the customer. A team of qualified technicians with extensive practical
experience is available to provide a comprehensive support service to a worldwide network of GCE products users.
76
electric welding
VERY HIGH RELIABILITY, VERY GOOD PRICE!
MIGSTAR PRO
The new powerful generation of GCE MIG torches feature extraordinary technical characteristics, advanced technology and an
ergonomic anti-slide shank. They’re specifically designed to enable the users to a comfortable and practice operations. Availa-
ble in two variants: Air cooled and water cooled. Excellent value for money.
features
• Optimum cooling (Air or Water)
• Ergonomic handle with anti-slide rubber inserts.
• Ball joint at the handle improving the handling
• Push button feature to protect against accidental starting
• Strong and ergonomic connection EURO type
• Ball joint at the connection extending the cables lifetime
and governing the welding wire feeder.
• Textile covers for water hoses offering maximum Anti-slip rubber
protection. inserts on the handle
• Non detachable plastic caps for water hoses.
• Contact tip, gas nozzle and liner included. MIGSTAR PRO 252
EN 60974-7
Strong and ergonomic Ball joint improving

Rear connection the handling
MIGSTAR PRO 511
Rotating rear connection

to govern welding wire feeder
Push button feature to protect

Non detachable
against accidental starting
plastic caps
air cooled
Art. Nr. Descr. Qt.

102P959A30N TORCH MIGSTAR PRO 150-3 180 A 150 A 0,6-1,0 16 mm2 1
Textile covers for water hoses
offer maximum protection 102P959A40N TORCH MIGSTAR PRO 150-4 180 A 150 A 0,6-1,0 16 mm2 1
New 600 H2O
FOR HEAVY DUTY APPLICATIONS 114P959A50N TORCH MIGSTAR PRO 360-5 340 A 300 A 0,8-1,6 42 mm2 1
(contact tip M10)
water cooled
Art. Nr. Descr. Qt.

134P959A30N TORCH MIGSTAR PRO 511-3 500 A 450 A 0,8-1,6 1
135P600W30N TORCH MIGSTAR PRO 600-3 550 A 460 A 1,2-1,6 1
78
TORCH MIGSTAR PRO 150 (AIR COOLED)
MIGSTAR 150 – Spare parts

Art. Nr. Descr. Dimensions Pos. Qt.
345P011002 Gas nozzles 145.0041 D.16 mm CYLINDRICAL 1 10
Gas nozzle
345P012002 Gas nozzles 145.0075 D.12 mm CONICAL 2 10
CYLINDRICAL 345P013002 Gas nozzles 145.0123 D.9,5 mm CONICAL 3 10
340P061073 Contact tip E-Cu 140.0008 M6×25 - D.0,6 mm 4 25
Gas nozzle 340P091073 Contact tip E-Cu M6×25 - D.0,9 mm 4 25
CONICAL
102P002011 Nozzle spring 002.0058 5 10
102P002037 Contact tip holder/Diffusor 002.0078 M6 6 10
102P002003 Insulator 002.0050 7 10
Contact tip
102P001010 Swan neck 002.0009 8 1
Art. Nr. Descr. Pos. Qt.

WP90010 Plastic handle complete for MIGSTAR PRO AIR COOLED 9 1
Contact tip holder
WP90009 Trigger black for MIGSTAR PRO 10 5
360P161130 Complete cable 16 mm2 3 m 11 1
WP90014 Connection EURO set complete for torch air cooled 12 1
701P002005 Liner nut 13 10
Liners for all kind of torches - see next pages
The products listed here are fully compatible with other brands of equipment. References to other companies’
products, numbers and registered trademarks are for market’s convenience only.
79

Gas nozzle 345P013003 Gas nozzles 145.0124 D.11,5 mm CONICAL 3 10
CYLINDRICAL
Gas nozzle
CONICAL 340P101069 Contact tip E-Cu 140.0242 M6×28 - D.1,0 mm 4 25
340P141069 Contact tip E-Cu M6×28 - D.1,4 mm 4 25
340P083069 Contact tip CuCrZr 140.0054 M6×28 - D.0,8 mm 4 25
Contact tip 103P002006 Nozzle spring 003.0013 5 10
342P006003 Contact tip holder/Diffusor 142.0001 M6×35 mm 6 10
104P001008 Swan neck 004.0012 7 1
Contact tip holder

701P002005 Liner nut 12 10
80

Gas nozzle 345P013010 Gas nozzles 145.0126 D.12 mm CONICAL 3 10
CYLINDRICAL
Gas nozzle
CONICAL 340P101069 Contact tip E-Cu 140.0242 M6×28 - D.1,0 mm 4 25
Contact tip
342P006014 Contact tip holder standard 142.0005 M6×28 mm 5 10
342P008014* Contact tip holder special 142.0020 M8×28 mm 6 10
Contact tip holder 114P102004 White diffuser Plastic 014.0261 32,5 mm 7 10
114P002005 White diffuser Ceramic 014.0023 32,5 mm 7 10
114P001001 Swan neck 014.0006 8 1
* this contact tip holder must be used with contact tip M8 (see spare parts of torch 511)
White diffuser

701P002005 Liner nut 13 10
81
TORCH MIGSTAR PRO 511 (WATER COOLED)
MIGSTAR 511 H20 – Spare parts

Gas nozzle 340P081262 Contact tip E-Cu 140.0114 M8×30 - D.0,8 mm 4 25
CONICAL
Contact tip
341P101262 Contact tip E-Cu ALU 141.0008 M8×30 - D.1,0 mm 4 25
340P083262 Contact tip CuCrZr(Long life) 140.0117 M8×30 - D.0,8 mm 4 25
340P143262 Contact tip CuCrZr(Long life) M8×30 - D.1,4 mm 4 25
Contact tip holder
342P008033 Contact tip holder 142.0022 M8x25 mm 5 10
130P102001 Gas diffuser white plastic 030.0145 28 mm 6 10
Gas white diffuser
130P002031 Gas diffuser brown HD 28 mm 6 10
130P102031 Gas diffuser white ceramic 030.0190 28 mm 6 10
134P001001 Swan neck 032.0002 7 1

WP90012 Plastic handle complete for MIGSTAR PRO WATER COOLED 8 1
319P162130GCE Cable complete (power+water) 3 m 10 1
302P010000 Gas hoses, black 11 100
303P050000 Water hose Blue 12 100
303P060000 Water hose Red 13 100
307P252800 External black liner 14 40
701P002064 Quick connection H₂O 15 10
WP90016 Connection EURO set complete for torch water cooled 16 1
701P002005 Liner nut 17 10
82
TORCH MIGSTAR PRO 600 (WATER COOLED)
MIGSTAR 600 H20 – Spare parts
Art. Nr. Descr. Dimensions Qt.
345P16600W Gas nozzle ø 16 mm Conical D.16 mm CONICAL 5
340P123826 Contact tip CuCrZr M10×40 - D.1,2 mm 10
341P123826 Contact tip CuCrZr ALU M10×40 - D.1,2 mm 10
342P10600W Contact tip holder M10 10
130P10600W Gas diffuser white fiberglass 10
134P001001W Swan neck 1

WP90012 Plastic handle complete for MIGSTAR PRO WATER COOLED 8 1
Contact tip M10 max
heat resistance
302P010000 Gas hoses, black 11 100
303P050000 Water hose Blue 12 100
303P060000 Water hose Red 13 100
307P252800 External black liner 14 40
701P002064 Quick connection H₂O 15 10
WP90016 Connection EURO set complete for torch water cooled 16 1
701P002005 Liner nut 17 10
LINERS FOR ALL KIND OF TORCHES

LINERS IN TEFLON FOR ALUMINUM WIRES
Art. Nr. Long 0 Colour Qt.
326P154035 3 m 0,6-0,9 mm Blue 1
326P154045 4 m 0,6-0,9 mm Blue 1
326P154055 5 m 0,6-0,9 mm Blue 1
326P204035 3 m 1,0-1,2 mm Red 1
326P204045 4 m 1,0-1,2 mm Red 1
326P204055 5 m 1,0-1,2 mm Red 1
326P274735 3 m 1,2-1,6 mm Yellow 1
326P274745 4 m 1,2-1,6 mm Yellow 1
326P274755 5 m 1,2-1,6 mm Yellow 1
LINERS FOR STEEL WIRES

Art. Nr. Long 0 Colour Qt.
324P154534 3 m 0,6-0,9 mm Blue 1
324P154544 4 m 0,6-0,9 mm Blue 1
324P154554 5 m 0,6-0,9 mm Blue 1
324P204534 3 m 1,0-1,2 mm Red 1
324P204544 4 m 1,0-1,2 mm Red 1
324P204554 5 m 1,0-1,2 mm Red 1
324P254534 3 m 1,2-1,6 mm Yellow 1
324P254544 4 m 1,2-1,6 mm Yellow 1
324P254554 5 m 1,2-1,6 mm Yellow 1
83
VERY HIGH RELIABILITY, VERY GOOD PRICE!
TIGSTAR PRO
The new generation of GCE TIG Brenner with extraordinary technical characteristics at a very good PRICE! They’re provided
with a very slim and ergonomic shank, a ball joint at the handle and an ultra soft leather protection for hose (n/a on V version)
making them fully handy. Available in two variants: Air cooled and water cooled. The spare parts are fully compatible with
standard market Brenner.
features
• Optimum cooling (Air or Water)
• Very slim and ergonomic handle.
• Ball joint at the handle improving the handling Handle very slim and ergonomic
• Standard trigger version or knob version (model V)
• Plug TIG included (G1/4 - G3/8 - quick connection)
• Soft leather cover for hose (n/a on V version)
• Provided with a spare parts set
(ceramic nozzle, collet body, collet, back cup long)
Ball joint at the handle

improving the handling
Leather protection
EN 60974-7
The only ones with leather clad cable!
Very flexible The first 75cm of torch cable nearest to operator are clad in soft leather (n/a on Brenner with
knob control valve).
This gives great flexibilty of movement and very good protection against spatter.
air cooled
Art. Nr. Descr. Qt.

415P09C104N TIGSTAR PRO 9 4M 110A 95A 0,5-1,6 25mm (small) 1
415P09C108N TIGSTAR PRO 9 8M 110A 95A 0,5-1,6 25mm (small) 1
405P09V104N TIGSTAR PRO 9 V 4M 110A 95A 0,5-1,6 25mm (small) 1
Maximum easy use! 405P09V108N TIGSTAR PRO 9 V 8M 110A 95A 0,5-1,6 25mm (small) 1
All TIGSTAR Brenner are delivered com- 415P17C104N TIGSTAR PRO 17 4M 140A 125A 0,5-2,4 25mm (small) 1
plete with connection.
The gas connections included in the box 415P17C114N TIGSTAR PRO 17 4M 140A 125A 0,5-2,4 50mm (standard) 1
are for all possible needs (1/4 or 3/8 or 415P17C108N TIGSTAR PRO 17 8M 140A 125A 0,5-2,4 25mm (small) 1
quick)
405P17V114N TIGSTAR PRO 17 V 4M 140A 125A 0,5-2,4 50mm (standard) 1
415P26C104N TIGSTAR PRO 26 4M 180A 150A 0,5-4,0 50mm (standard) 1
WATER cooled
Art. Nr. Descr. Connec. Qt.
V version (with knob valve)
84
TORCH TIGSTAR PRO 9 - 9V (AIR COOLED)
TORCH TIGSTAR PRO 20 (WATER COOLED)
TIGSTAR PRO 9 - 9V (air) - TIGSTAR PRO 20 (H2O) - SPARE PARTS

Art. Nr. Descr. Diam. Length ID Qt.
401P201106 Nozzle Alumina #4 13N08 ø 6,4 mm 30,0 mm 2 10
Nozzle Alumina
401P201400 Nozzle Alumina #4 gas lens 53N58 ø 6,4 mm 25,5 mm 1 10
Nozzle Alumina
gas lens 401P201403 Nozzle Alumina #7 gas lens 53N61 ø 11,2 mm 25,5 mm 1 10
401P201404 Nozzle Alumina #8 gas lens 53N61S ø 12,7 mm 25,5 mm 1 10
401P200999 Collet body 13N25 ø 0,5 mm 20,6 mm 5 10
Collet body
401P201002 Collet body 13N28 ø 2,0-2,4 mm 20,6 mm 5 10
401P201300 Collet body gas lens 45V42 ø 1,0 mm 21,5 mm 4 10
Collet body
gas lens 401P201303 Collet body gas lens 45V45 ø 3,2 mm 21,5 mm 4 10
401P200599 Collet 13N20 ø 0,5 mm 25,4 mm 3 10
401P200600 Collet 13N21 ø 1,0 mm 25,4 mm 3 10
401P200601 Collet 13N22 ø 1,6 mm 25,4 mm 3 10
401P200604 Collet 13N23M ø 2,0 mm 25,4 mm 3 10
Collet
401P200602 Collet 13N23 ø 2,4 mm 25,4 mm 3 10
401P200603 Collet 13N24 ø 3,2 mm 25,4 mm 3 10
401P200100 Back cap SHORT 41V33 18,0 mm 8 10
401P200200 Back cap MEDIUM 41V35 53,2 mm 7 10
401P200300 Back cap LONG 41V24 147,5 mm 6 10
85
TORCH TIGSTAR PRO 17 - 17V - 26 - 26V (AIR COOLED)
TORCH TIGSTAR PRO 18 (WATER COOLED)
TIGSTAR PRO 17 - 17V - 26 - 26V (air) - TIGSTAR PRO 18 (H2O) - SPARE PARTS
Art. Nr. Descr. Diam. Length ID Qt.
Nozzle Alumina 401P170912 Nozzle Alumina #10 10N45 ø 15,7 mm 47,0 mm 1 10
Nozzle Alumina
gas lens
Collet body 401P181000 Collet body 10N32 ø 2,4 mm 47,0 mm 3 10
401P181002 Collet body 406488 ø 4,0 mm 47,0 mm 3 10
401P171000 Insulator for gas lens 54N010 10
Insulator for
gas lens 401P181300 Collet body gas lens 45V25 ø 1,6 mm 48,5 mm 4 10
Collet body
gas lens 402P170499 Collet 10N21 ø 0,5 mm 50,0 mm 5 10
402P170500 Collet 10N22 ø 1,0 mm 50,0 mm 5 10
402P170501 Collet ø 1,2 mm 50,0 mm 5 10
402P170502 Collet 10N23 ø 1,6 mm 50,0 mm 5 10
Collet
402P170506 Collet 10N23M ø 2,0 mm 50,0 mm 5 10
402P170503 Collet 10N24 ø 2,4 mm 50,0 mm 5 10
402P170504 Collet 10N25 ø 3,2 mm 50,0 mm 5 10
402P170505 Collet 10N20 ø 4,0 mm 50,0 mm 5 10
402P170100 Back cap SHORT 57Y04 23,0 mm 7 10
402P170150 Back cap MEDIUM 57Y03 - 10
402P170200 Back cap LONG 57Y02 116,0 mm 6 10
86
TIG TORCHES
TIG TORCHES - CONNECTIONS
The TIGSTAR PRO torches are supplied complete with connections.

Connection Plug TIG 25mm (G1/4 - G3/8 - quick gas connection)
Suitable for small INVERTERS (up to 160A-200A)
Art. Nr. Descr. Qt.
701P101028 Plug TIG 25mm 1
A
1/4 G
3/8 G
B
quick
M 12 × 1
Connection Plug TIG 50mm (G1/4 - G3/8 - quick gas connection)

Suitable for medium/big welding machines (200A-350A)
Art. Nr. Descr. Qt.
701P101027 Plug TIG 50 mm 1
A
1/4 G
3/8 G
B
quick
M 12 × 1
Technical Data
Aluminium welding Steel welding
plate (mm) A (AC) Electrode plate (mm) A (AC) Electrode
1,0-1,5 20-50 1,6 0,4-0,6 5-25 1,6
2,0 40-70 2,4 0,6-1,0 20-60 1,6
3,0 60-100 3,2 1,5-2,0 40-100 3,2
4,0 90-130 3,2 3,0-4,0 80-140 3,2
5,0 120-170 4,0 5,0 120-170 4,0
6,0 170-250 4,8 5,0->5 150->250 4,8
>300 6,4
CAUSES OF ABNORMAL CONSUMPTION OF ELECTRODES
Too low current
Too high current
Insufficient gas protection
87
Tungsten electrodes
Tungsten electrodes
Art. Nr. Descr. ISO 6848 Oxide Dimension Qt.
symbol addition
400P010175 PURE (Green) WP - 1,0 × 175 mm 10
TUNGSTEN PURE – GREEN (W20)
Good welding electrode. Specific for the 400P016175 PURE (Green) WP - 1,6 × 175 mm 10
welding of aluminum. 400P020175 PURE (Green) WP - 2,0 × 175 mm 10
STANDARD: ISO 6848
400P024175 PURE (Green) WP - 2,4 × 175 mm 10
400P032175 PURE (Green) WP - 3,2 × 175 mm 10
400P040175 PURE (Green) WP - 4,0 × 175 mm 10
400P048175 PURE (Green) WP - 4,8 × 175 mm 10

symbol addition
TUNGSTEN + THORIUM 2% - RED (WT20) 400P210150 THORIATED (Red) WTh20 ThO2 - 2% 1,0 × 150 mm 10
Excellent welding performance. These 400P216150 THORIATED (Red) WTh20 ThO2 - 2% 1,6 × 150 mm 10
electrodes are the most widely used in
400P220150 THORIATED (Red) WTh20 ThO2 - 2% 2,0 × 150 mm 10
the world. Specific for the welding of
stainless steel. 400P224150 THORIATED (Red) WTh20 ThO2 - 2% 2,4 × 150 mm 10
STANDARD: ISO 6848 400P232150 THORIATED (Red) WTh20 ThO2 - 2% 3,2 × 150 mm 10

symbol addition
TUNGSTEN + CERIUM 2% - GREY (WC20) 400P510175 CERIATED (grey) WCe20 CeO2 - 2% 1,0 × 175 mm 10
Excellent welding performance, even 400P516175 CERIATED (grey) WCe20 CeO2 - 2% 1,6 × 175 mm 10
better than the thoriated electrodes
400P520175 CERIATED (grey) WCe20 CeO2 - 2% 2,0 × 175 mm 10
(red). Non-toxic, non-polluting, low fumes
emission. Specific for the welding of 400P524175 CERIATED (grey) WCe20 CeO2 - 2% 2,4 × 175 mm 10
stainless steel and aluminum. 400P532175 CERIATED (grey) WCe20 CeO2 - 2% 3,2 × 175 mm 10
STANDARD: ISO 6848

symbol addition
400P910175 LANTHANATED (gold) WLa15 La2O3 - 1,5% 1,0 × 175 mm 10
TUNGSTEN + LANTHANUM 1,5% - GOLD (WL15) 400P916175 LANTHANATED (gold) WLa15 La2O3 - 1,5% 1,6 × 175 mm 10
Excellent welding performance, even at
low amperage. 100% non-radioactive. No 400P920175 LANTHANATED (gold) WLa15 La2O3 - 1,5% 2,0 × 175 mm 10
risk to health. Suitable in any TIG welding 400P924175 LANTHANATED (gold) WLa15 La2O3 - 1,5% 2,4 × 175 mm 10
application.
STANDARD: ISO 6848 400P932175 LANTHANATED (gold) WLa15 La2O3 - 1,5% 3,2 × 175 mm 10

symbol addition
TUNGSTEN + LANTHANUM 2% - BLUE (WL20) 400P310175 LANTHANATED (blue) WLa20 La2O3 – 2% 1,0 × 175 mm 10
Excellent welding performance. Longer
400P316175 LANTHANATED (blue) WLa20 La2O3 – 2% 1,6 × 175 mm 10
cleaning and geometry of tip, extending
the lifetime. 100% non-radioactive. 400P320175 LANTHANATED (blue) WLa20 La2O3 – 2% 2,0 × 175 mm 10
No risk to health. Suitable especially in 400P324175 LANTHANATED (blue) WLa20 La2O3 – 2% 2,4 × 175 mm 10
automated systems.
STANDARD: ISO 6848 400P332175 LANTHANATED (blue) WLa20 La2O3 – 2% 3,2 × 175 mm 10
88
AIR CARBON-ARC TORCHES
AIR CARBON-ARC GOUGING TORCHES
The air carbon-arc process physically removes metal, not chemically as in oxy-fuel
cutting. Gouging or cutting occurs when the intense heat of the arc between the
carbon electrode and the workpiece melts part of the workpiece. Simultaneously,
air passes through the arc quickly enough to blow the molten material away.
dimensions
• Torch: 25 cm
• Cable: 210 cm (7 ft.)
• 360° Swivel cable
Art. Nr. Descr. Qt.

52040 Torch 600 amp for medium duty application 1
52041 Torch 1200 amp for heavy duty application 1
carbon electrodes
Art. Nr. Long 0 Qt.
52104 305 mm 4 mm 100
52105 305 mm 5 mm 100
52106 305 mm 6 mm 100
52108 305 mm 8 mm 100
52110 305 mm 10 mm 100
89
Electrode holders
Pratica
Ergonomic handle with anti-slip notches. Clamp with grooves allowing the
electrode to be fitted in multi positions for an easier positioning to the work piece.
STANDARD: EN 60974-11
Insulation class: B
made in italy
technical data

Pratica 1 380 g 200 mm 260 A 200 A 3,2 25
Pratica 2 420 g 240 mm 350 A 270 A 4,0 35
Pratica 3 460 g 250 mm 520 A 400 A 6,3 50
Art. Nr. Descr. Qt.

17200260 Pratica 1-260 1
17200350 Pratica 2-350 1
17200520 Pratica 3-520 1
MUJ-SUPER
High specification electrode holder with heavy front insulation and anti-slip
handle. The clamp with grooves allows the electrode to be fitted in multi positions
for an easier positioning to the work piece. The retaining spring completely
protected is easy to remove. The design of the electrode clamp offers extra
protection, as the electrode is surrounded by insulating material reducing the
possibility of accidental contact with the operator or other metallic parts.
Insulation class: B
technical data

MUJ-SUPER 300 455 g - 200 A 150 A 3,2 25
MUJ-SUPER 400 500 g - 250 A 200 A 4,0 35
MUJ-SUPER 600 610 g - 400 A 300 A 6,3 70
Art. Nr. Descr. Qt.

WP21034 MUJ-SUPER 300 1
90
Electrode holders
CROCODILE
Crocodile electrode holders have a ribbed handle providing a firm grip and
good balance. The spring is shielded to prevent damage from spatter and
cable fixing is by means of a bolt and copper ferrule (supplied). One of the
most popular electrode holders on the market, these are heavy duty.
InSTANDARD: EN 60974-11
Insulation class: B
technical data

Crocodile 400 445 g 235 mm 400 A 300 A 4,0 35
Crocodile 600 630 g 250 mm 600 A 450 A 6,3 70
Art. Nr. Descr. Qt.

53104 Crocodile 400 1
53106 Crocodile 600 1
SHARK
Electrode holder for all welding applications, available for high current values.
High impact resistance and very easy to use.
Insulation class: B
technical data

Shark 200 - - 150 A 115 A 2,5 16
Shark 300 - - 250 A 200 A 3,2 25
Shark 400 - - 350 A 270 A 4,0 35
Shark 550 - - 500 A 380 A 5,0 50
EXCELLENT VALUE
FOR MONEY Art. Nr. Descr. Qt.
548800000160 Shark 200 1
548800000260 Shark 300 1
548800000350 Shark 400 1
548800000500 Shark 550 1
Twist
TWIST is an electrode holder completely shielded in the front part. The electrode
is positioned at 90 degrees and blocked by rotating the shank. In operation the
electrode is completely hidden from the outside reducing the risk of short circuit.
Suitable particularly for welding in plain or vertical.
Insulation class: B
technical data

Twist 400 - - 400 A 300 A 4,0 35
Twist 600 - - 600 A 450 A 6,3 70
Art. Nr. Descr. Qt.

53524 Twist 400 1
53526 Twist 600 1
91
Earth clamps
Eco-mas
Earth clamps designed for semi-professional use, for general use with small
welding machines (transformers or small inverters up to 150A).Cable fixing
directly at the point of contact.
technical data

Eco-mas 150 - - 200 A 150 A 16

Eco-mas 200 200 g 170 mm 250 A 200 A 25
Art. Nr. Descr. Qt.

WP21038 Eco-mas 150 1
WP21039 Eco-mas 200 1
ECO-MAS PLUS
Earth clamps designed for semi-professional use, for general use with small
welding machines. Cable fixing directly at the point of contact. Insulated
handle.
STANDARD: BS-638.5
technical data

Eco-mas plus 200 - - - - -

Eco-mas plus 400 - - - - -
Art. Nr. Descr. Qt.

10000022 Eco-mas plus 200 1
10000023 Eco-mas plus 400 1
zbs
technical data

ZBS-35 - - - - -
ZBS-70 - - - - -
ZBS-90 - - - - -
Art. Nr. Descr. Qt.

090000340 ZBS-35 1
09000341 ZBS-70 1
09000342 ZBS-90 1
Classic-mas
HIGH PERFORMANCE earth clamps realized with attention to details. The model
400 is equipped with copper braid inside while the model 650 with double
copper braid with the aim to optimize the conductivity and minimize the electric
discharge. Thanks to the very good contacts realization, an high conductivity is
always guaranteed. The clamp spring is soft and easy to use. For all professional
users.
technical data

Classic-mas 200 280 g 170 mm 250 A 200 A 25

Art. Nr. Descr. Qt.

WP21009 Classic-mas 200 with copper sheet 1
53204 Classic-mas 400 with copper braid 1
WP21037 Classic-mas 650 with double copper braid 1
92
Earth clamps
Brass-mas PRO
Earth clamp for professional use. For big welding machines. Cast brass
Brass-mas PRO 300 construction.
technical data

Brass-mas PRO 500 Brass-mas PRO 300 - - 250 A 200 A 25

Brass-mas PRO 500 - - 500 A 400 A 50
Art. Nr. Descr. Qt.

WP21046 Brass-mas PRO 300 1
WP21041 Brass-mas PRO 500 1
ML-mas
Earth clamp for professional use. For big welding machines. Cast brass
construction.
technical data

ML-mas 300 ML-mas 500 ML-mas 300 - - 250 A 200 A 25

ML-mas 500 - - 400 A 300 A 35
Art. Nr. Descr. Qt.

D150215 ML-mas 300 (French style) 1
D150216 ML-mas 500 (French style) 1
X-mas
Earth clamp with cable fixing at the point of contact.
STANDARD: BS-638.5
technical data

X-mas 300 - - 400 A 300 A 35

X-mas 400 - - 500 A 400 A 50
X-mas 500 - - 600 A 500 A 70
Art. Nr. Descr. Qt.

B1300A X-mas 300 1
B2400A X-mas 400 1
B3500A X-mas 500 1
LOR-mas
Earth clamp with spring fastening system
STANDARD: BS-638.5
technical data

LOR-mas 300 470 g - 300 A 250 A 35-50

LOR-mas 600 740 g - 600 A 500 A 70-95
Art. Nr. Descr. Qt.

D150202 LOR-mas 300 1
D150205 LOR-mas 600 1
93
Earth clamps
Strong-mas
ULTRA PROFESSIONAL screw driven earth clamps intended for semi permanent
use where a perfect electrical connection is essential (600A). Insulated handle.
technical data

Strong-mas 600 - - 600 A 450 A 50-70
Art. Nr. Descr. Qt.

WP21044 Strong-mas 600 1
Magnet-mas
High current earth clamp with a strong magnet allowing the clamp to be fixed
vertically, even with significant trailing weight of cable, making it ideal for
vertical and unusual work.
technical data

Magnet-mas 500 900g - 500 A 400 A 50
Art. Nr. Descr. Qt.

WP21045 Magnet-mas 500 1
Screw-mas
Earth clamps cast out of brass for high conductivity, with a wide footprint to give
maximum contact area. Designed for industrial applications where a permanent
contact and the maximum conductivity are required.
technical data

Screw-mas 500 - - 500 A 400 A 50

Screw-mas 600 - - 600 A 500 A 70
Screw-mas 1000 - - 1000 A - 95-120
Screw-mas 500 Screw-mas 600
Art. Nr. Descr. Qt.

WP21042 Screw-mas 500 1
WP21043 Screw-mas 600 1
D150206 Screw-mas 1000 1
94
Complete KIT
Ready-KIT
ready kit 160
COMPLETE WELDING KIT for use with electrodes up to 3,25 mm
Composition:
• Electrode holder with 3m cable.
• Earth clamp with 2m cable.
• Welding mask with glass DIN10 (75×98 mm).
WP21005 • Brush/hammer for welding spatter.
• Connectors 25 mm.
Art. Nr. Descr. Qt.

WP21005 Ready-KIT 160A 1
READY KIT 300 PROF

PROFESSIONAL WELDING KIT for use with electrodes up to 4 mm
Composition:
• Electrode holder with 4 m cable.
• Earth clamp with 4 m cable.
• Welding mask with glass DIN11 (75×98 mm).
• Professional brush with wood shank.
WP21028 • Hammer with wooden handle.
• Connectors 35 mm.
Art. Nr. Descr. Qt.

WP21028 Ready-KIT 300A PROF 1
95
CABLES AND CONNECTIONS
COPPER CABLES WITH COVER IN PVC
Art. Nr. Qt.

341000111010 10 mm2 100 m
341000111016 16 mm2 180 100 m
341000111025 25 mm2 230 100 m
341000111035 35 mm2 290 50 m
341000111050 50 mm2 360 50 m
341000111070 70 mm2 460 50 m
341000111095 95 mm2 560 50 m
341000111120 120 mm2 50 m
COPPER CABLES WITH COVER IN NEOPRENE (WELDING CABLES)
Art. Nr. Qt.

WP21160 16 mm2 180 Neoprene 100 m
WP21162 25 mm2 230 Neoprene 100 m
WP21164 35 mm2 290 Neoprene 100 m
WP21166 50 mm2 360 Neoprene 50 m
WP21168 70 mm2 460 Neoprene 50 m
Socket and plugs

EN 60974-12 Welding cable socket & plug
Art. Nr. Descr. Min. qt.
711P001003 Socket TB (small) 10-25 mm2 5
711P001053 Socket TB 25-35 mm2 5
711P001103 Socket TB 35-50 mm2 5
711P001203 Socket TB 50-70 mm2 5
711P001303 Socket TB 70-95 mm2 5
711P001005 Plug TSB (small) 10-25 mm2 5

711P001055 Plug TSB 25-35 mm2 5
711P001105 Plug TSB 35-50 mm2 5
711P001205 Plug TSB 50-70 mm2 5
711P001305 Plug TSB 70-95 mm2 5

Machine cable socket & plug
Art. Nr. Descr. Min. qt.
711P001004 Socket TEB (small) 10-25 mm2 1
711P001104 Socket TEB 35-50 mm2 1
711P001204 Socket TEB 50-70 mm2 1
711P001304 Socket TEB 70-95 mm2 1
711P001106 Plug TKB 35-50 mm2 1

711P001206 Plug TKB 50-70 mm2 1
711P001306 Plug TKB 70-95 mm2 1
Connectors
Art. Nr. Descr. Hole 0 Qt.
53316 16 mm2 10 mm 1
53325 25 mm2 12 mm 1
53335 35 mm2 12 mm 1
53350 50 mm2 12 mm 1
53370 70 mm2 12 mm 1
96
DC INVERTER MMA / LIFT TIG WELDERS
ARControl digital
ARControl welders are general MMA arc welder adopting the latest pulse width modulation (PWM) technology and the insula-
ted gate bipolar transistor (IGTB) power module.
Extremely low weight, very small size, portable.
Supplied in a hard case and equipped with electrode holder, earth clamp, cables and connectors.
EXCELLENT PERFORMANCES
• The constant current output makes the welding arc more stable.
• Fast and dynamic response speed reduces the impact from the
arc length fluctuation to the current.
• Accurate stepless current adjustment and pre-setting function.
Generator friendly
Designed to work with diesel generators and
to avoid failures due to voltage spikes.
Automatic protection
Equipped with temperature, voltage and current sensors for high
protection from under voltage, over current, overheating.
Extra functions.
Hot Start, Anti-sticking, Arc Force
Digital display
Variable amperage control with digital meter, for a welding current
instant display.
General applications
Suitable for MMA arc welding and TIG lift welding.
440V TESTED IN PRODUCTION
air cooled
Art. Nr. Descr.
ARC010 ARControl 135 Digital
TECHNICAL DATA
ARControl 135 ARControl 160 ARControl 200
Power Supply Voltage 230V 230V 230V
Duty Cycle (40°C 10min) 25% at 135A 30% at 160A 30% at 200A
Protection Class IP23 IP23 IP23
Insulation Class H H H
Directive 2004/108/EC -Electrode Diameter ø2.5 ø3.2 ø2.5 ø3.2 ø4.0 ø2.5 ø3.2 ø4.0
Directive 2006/95/EC Net Weight (Kg) 3.6 4.6 4.9
EN 60974-1 Connections 25 mm2 25 mm2 35 mm2
EN 60974-10
97
WELDING CONSUMABLES
ELECTRODES RUTILES FOR MMA WELDING (SMAW)
RUTILE ELECTRODE - (ARC MAGIC S and GV UNIVERSAL)
ALL POSITIONS RUTILE ELECTRODE.
This electrode can really be used universally. It can be used in any position and with many different applications. It
provides an exceptional self-assurance for welders. Good weld bead appearance. Easy slag removal.
Weldable Steel Range:

General purpose construction steels Advantages:
• Universal all positions
Main Application: • Excellent handling
Metal structures in general, sheet metal, piping, • Smooth and stable arc
metal works,containers, tanks, boilers, handicrafts, • Self-releasing slag
ironmongery, etc ...
Art. Nr. Long 0 Pcs/pack Kg/pack Packs/box

C101021N 300 mm 1,6 mm 693 4,5 3
C101022N 300 mm 2 mm 372 4 3
C101023N 350 mm 2,5 mm 280 5 3
C101024N 350 mm 3,2 mm 170 5 3
C101025N 450 mm 3,2 mm 175 6,5 3
C101026N 350 mm 4 mm 115 5 3
C101027N 450 mm 4 mm 111 6,5 3

E220101N 300 mm 2 mm 93 1 1
E220102N 350 mm 2,5 mm 56 1 1
E220103N 350 mm 3,2 mm 34 1 1
Technical Data
Standards: AWS A5.1: E 6013 EN 499: E 42 0 RC 11 ISO 2560-A: E 42 0 RC 11
Typical Weld Metal Composition (%): Fe (base) C<0,10 Mn=0,6 Si=0,4 S<0,025 P<0,025
All Weld Metal Mechanical Properties: Rp0.2 >400 MPa Rm 510-580 MPa A5 >22%
Electrode polarity: Negative
Output Circuit Voltage (OCV): ~ 40V
RUTILE ELECTRODE WITH HIGH MECHANICAL CHARACTERISTICS - (DIANE TS)

ALL POSITIONS RUTILE ELECTRODE.
Universal rutile electrode to be used in any position and with many different applications. Mechanical characteristics
slightly superior to the ARC MAGIC S.
Exceptional operability for welders. Good resistance to splitting and good weld bead appearance. Easy slag removal.

General purpose construction steels
Advantages:
• Universal all positions
Main Application: • Excellent handling for welders
Metal structures in general, sheet metal, piping, • Smooth and stable arc
metal works, containers, tanks, boilers, handicrafts, • Self-releasing slag
ironmongery, etc ...

C101331N 300 mm 2 mm 372 4 3
C101332N 350 mm 2,5 mm 280 5 3
C101333N 350 mm 3,2 mm 170 5 3
C101335N 350 mm 4 mm 115 5 3
Technical Data
Standards: AWS A5.1: E 6013 EN 499: E 42 0 RC 11 ISO 2560-A: E 42 0 RC 11
Typical Weld Metal Composition (%): Fe (base) C<0,10 Mn=0,45 Si=0,4 S<0,025 P<0,025
All Weld Metal Mechanical Properties: Re >420 MPa Rm 510-580 MPa A5 >22%
100
Basic electrodes FOR MMA WELDING (SMAW)
BASIC ELECTRODE WITH HIGH WELDABILITY - (DIANE BT)
BASIC ELECTRODE DOUBLE COATED.
Basic coated electrode presenting exceptional welding characteristics due to its double coating. Arc very stable.
Almost spatter-free. Easy removal of the slag.
Recommended for root passes and on badly prepared joints. INCREDIBLY EASY TO USE.
Weldable Steel Range: Advantages:

Construction steels for general use, Tube steels, Ship • Excellent handling for welders
steels, Steels for Boiler and Pressure Vessels, High • High resistance to cracking
strength steels, Heat resisting steels, Cold tough steels. • Smooth and stable arc
Main Application:
• Easy slag removal
Frames, heavy supports, shipbuilding, pressure
vessels, metal constructions and all repair works.

C102404N 350 mm 2,5 mm 250 5 3
C102405N 350 mm 3,2 mm 150 5 3
C102407N 450 mm 4 mm 90 6 3
Technical Data
Standards: AWS A5.1: E 7016 EN 499: E 38 2 B 12 H10
ISO 2560-A: E 38 2 B 12 H10
Typical Weld Metal Composition (%): Fe (base) C<0,10 Si0,7 Mn0,9 P<0,02 S<0,02
All Weld Metal Mechanical Properties: Re 450 MPa Rm 550 MPa A5 27%
Electrode polarity: Positive
BASIC ELECTRODE FOR LOW ALLOY STEELS - (DIANE B55S)

UNIVERSAL BASIC ELECTRODE.
Universal basic coated electrode (115% recovery) for welding highly stressed connections with high security. Good
low temperature properties down to -50 °C. Resistant to cold cracks. Slag easy to remove.

Construction steels for general use, Tube steels, Ship
steels, Steels for Boiler and Pressure Vessels, High Advantages:
strength steels, Heat resisting steels, Cold tough • Very good handling for welders
steels. • Easy stricking and re-stricking
• High resistance to cracking
Main Application: • Easy slag removal
For frames, cases, supports, tanks, ship building,
pressure vessels.

C102305N 350 mm 2,5 mm 208 5 3
C102306N 350 mm 3,2 mm 132 5 3
C102308N 450 mm 4 mm 90 6 3
Technical Data
Standards: AWS A5.1: E 7018-1 EN 499: E 42 4 B 32 H5
ISO 2560-A: E 42 4 B 32 H5
Typical Weld Metal Composition (%): Fe (base) C<0,10 Si0,4 Mn1,1 P<0,025 S<0,025
All Weld Metal Mechanical Properties: Re >420 MPa Rm 510-610 MPa A5 >22%
101
STAINLESS STEEL ELECTRODES FOR MMA WELDING (SMAW)
STAINLESS STEEL 316L RUTILE-BASIC ELECTRODE - (RR316 LC AND 19.12.3 L)
STAINLESS STEEL RUTILE ELECTRODE.
Rutile-basic electrode, providing a weld metal in low carbon austenitic stainless steel (316L). Used for welding of
18/8/3 austenitic stainless steels and cladded steels. It provides an excellent resistance to corrosion.
Smooth welding. Easy slag removal.

18/8/3 type stainless steels (316L) and similar grades. • Low carbon universal stainless steel
Main Application:
• Excellent corrosion resistance
Chemical and petrochemical industries, ship building,
• Excellent handling for welders
tanks, pipes, heat exchangers, food industry.
• Coating with very low moisture absorption

E310101N 250 mm 1,6 mm 477 4 3
E310102N 300 mm 2,0 mm 332 4 3
E310103N 300 mm 2,5 mm 212 4 3
E310104N 350 mm 3,2 mm 140 5 3

E220105N 300 mm 2,5 mm 23 0,420 1
E220106N 350 mm 3,2 mm 13 0,440 1
Technical Data
Standards: AWS A5.4: E316L-16 EN 1600: E 19 12 3L R 32
ISO 3581-A: E 19 12 3L R 32
Typical Weld Metal Composition (%): Fe (base) C<0,03 Si0,8 Mn0,7 Cr18,5 Ni12,0 Mo2,7
All Weld Metal Mechanical Properties: Rp0.2 >400 MPa Rm >560 MPa A5 >35%
STAINLESS STEEL 312 ELECTRODE - (INOX 29.10R AND GV SUPER 20.09)

STAINLESS STEEL RUTILE ELECTRODE FOR REPAIRING.
Rutile-basic electrode with an enhanced mechanical characteristic of the deposit of stainless steel.
Highly resistant to cracking. Welding all low-alloy and high-alloy steels. It is a multipurpose electrode for high
security repairs. Soft fusion, nice appearance of the beads, self releasing slag.

Carbon steel, galvanized steel, stainless steel, tool
Advantages:
steel, manganese steel, etc...
• Ideally universal
• High resistance
Main Application: • Stainless deposit
Repairing and maintenance on dissimilar, difficult-to- • Nice appearance of the weld beads
weld or unidentified steels.
Suitable for buffer layers before hardfacing, building
up piston rods, gears...
E290101N 300 mm 2,5 mm 216 4 3
E290102N 350 mm 3,2 mm 145 5 3
E290103N 350 mm 4 mm 95 5 3

E220110N 300 mm 2,5 mm 22 0,400 1
E220111N 350 mm 3,2 mm 13 0,420 1
Technical Data
Chemical analysis of the deposit: Fe (base) C<0,10 Mn=0,6 Si=1,0 Cr=29,0 Ni=9,5 Mo=0,5
Mechanical characteristics of the deposit: Rp0,2>500 MPa Rm=750/850 MPa A%>20
Standards: EN 1600/ISO 3581-A: E29.9 R 32; AWS A5-4(E312-16)
102
CAST IRON ELECTRODES FOR MMA WELDING (SMAW)
NICKEL PURE ELECTRODE - (FUN N°1 and GV FONTE NI)
PURE NICKEL ELECTRODE.
Graphite electrode with high percentage of nickel, for cold repairing of different grades of cast iron.
Very soft fusion. High conductivity.

All grey lamellar cast irons. • Excellent weldability in all positions, without
preheating.
Main Application: • Homogeneous and easy-machining deposit.
Repairing of engine blocks, frames of tool machines, • Great deposit extension for lamellar cast iron
gear reducers, valve and pump bodies, cast parts. • Ideal for repairing old cast iron

E660101N 350 mm 2,5 mm 235 5 3
E660102N 350 mm 3,2 mm 145 5 3
E660104N 350 mm 2,5 mm 47 1 1
E660108N 350 mm 3,2 mm 29 1 1

E220125N 350 mm 2,5 mm 6 0,130 1
E220126N 350 mm 3,2 mm 4 0,130 1
Technical Data
Typical Weld Metal Composition (%): C1,2 Si<2,0 Mn<1,0 Fe<2,0 Ni>95,0
All Weld Metal Mechanical Properties: Rm >300 MPa Hardness ~180 HB
Electrode polarity: Positive, Negative
Standards: AWS A 5.15: ENi-CI DIN 8573: E Ni BG 11
ISO 1071: E C Ni-CI 3
103
HARDFACING ELECTRODES FOR MMA WELDING (SMAW)
HARDFACING ELECTRODE - (DIROK RB 600 and GV RECHARGE DURE)
RUTILE ELECTRODE FOR HARDFACING.
Rutile-basic coated electrode for surfacing of machines and construction parts suffering from wear and tear, as well
as of tools made of low-alloyed and cast steels. Resistant to medium abrasion, shock and pressure.
Electrodes are easy to weld even on small welding equipment with low open arc voltage. Soft flow, almost no
spatters, self releasing slag, nice aspect of the weld beads, crack free deposit, machinable by grinding.

Low alloyed steels, high alloyed steels, wear plates. • Universal all positions
• Good resistance to abrasion, shock and pressure
Main applications: • Self releasing slag
Hardfacing of moulds, scrapers, buckets and bucket • Machinable by grinding
teeth, excavator parts, chisels, conveyer screws, track
links, cutting tools, crusher cones.

E600101N 450 mm 3,2 mm 143 6,5 3
E600102N 450 mm 4 mm 91 6,5 3
E600103N 450 mm 5 mm 65 6,5 3

E220115N 450 mm 3,2 mm 19 0,860 1
Technical Data
Typical Weld Metal Composition (%): Fe (base) C1,0 Si0,5 Mn1,3 Cr4.5
Hardness: ~600 HB ; 55-60 HRC Obtained in pour weld metal, 2-3 layers
Standards: DIN 8555: E2-UM-60 EN 14700: E Fe2

HARDFACING ELECTRODE HIGH RECOVERY - (GV RECHARGE AW)

HIGH EFFICIENCY ELECTRODE FOR HARDFACING.
High recovery electrode (160%) for hardfacing carbide deposit, resistant to conditions of extreme abrasion by hard
particles and impact. Enhanced hardness (63 HRC before dilution). Only machinable by grinding. Surfacing in 1-2
or eventual 3 layers.

Low alloyed steels, high alloyed steels, wear plates. Advantages:
Main applications:
• Very good abrasion-impact compromise
• High resistance to mineral abrasion
Civil engineering, excavating and crashing • High recovery (160%)
equipment, pump bodies for abrasive materials,
excavator teeth, concrete pumps, ores crushing, brick
• Very good bead appearance
press, armour plates, agricultural equipment, etc.

E220120N 350 mm 3,2 mm 14 0,690 1
Technical Data
Typical Weld Metal Composition (%): Fe (base) C3,3 Si1,0 Mn0,5 Cr29,0
Hardness: Hardness 1st layer ~58 HRC
Hardness all weld metal ~60 HRC
Standards: DIN 8555: E10-UM-60-GRPZ EN 14700: E Fe14
104
HARDFACING ELECTRODES FOR MMA WELDING (SMAW)
HARDFACING ELECTRODE ULTRA-HIGH RECOVERY - (DIROCK RB 800A)
HARDFACING ELECTRODE HIGH Cr-CARBIDES.
Hardfacing electrode with ultra-high recovery (190%) suitable to preventive maintenance and protection of parts
subject to conditions of extreme abrasion. High resistance to abrasion due to its high content of Cr and C. Extends
the lifetime of surfaced pieces up to 50 times longer than the other electrodes of similar hardness.

Low alloyed steels, high alloyed steels, wear plates. Advantages:
Main applications:
• Excellent abrasion-impact compromise.
• Excellent resistance to mineral abrasion.
Endless screws, pump bodies for abrasive materials,
excavator teeth, crashing of mineral materials,
• Ultra-high recovery (190%)
concrete pumps, screws for brick presses, wear plates.

C122504N 350 mm 3,2 100 5 3
Technical Data
Typical Weld Metal Composition (%): Fe (base) C5,0 Si1,0 Mn0,5 Cr35,0
Hardness: 60-63 HRC Hardness in the 2nd layer
Standards: DIN 8555: E10-UM-60-GRZ EN 14700: E Fe15
105
SOLID WIRES FOR MIG/MAG WELDING (GMAW)
SOLID WIRES FOR MILD STEEL (SG2)
Copper coated solid wire for the GMAW of mild steels.
Suitable for general metal constructions, automotive, shipbuilding, carpentry, etc.
ISO 14341-A: G 42 4 M21 3Si1 AWS A5.18: ER70S-6 CSA W48:06: B-G49A5 C G6
Art. Nr. Description 0 Kg/pack Spool Winding

C130101 MIGIRON 0,6 mm 15 kg plastic D.30 orderly
C130106 MIGIRON 0,6 mm 5 kg plastic D.30 random
C130107 MIGIRON 0,8 mm 5 kg plastic D.30 random
Technical Data
Typical composition of the wire (%): Fe (base) C0,07 Mn1,45 Si0,85 Cu0,30max
Mechanical properties of all-weld metal: Rm: 560MPa Rp(0,2%): 460MPa A%: 30
Welding current: D.C. Positive
SOLID WIRES FOR GALVANIZED STEEL (SG2)

Copper coated solid steel wire for welding galvanized and zinc plated steels. Suitable for general metal
constructions, automotive, shipbuilding, carpentry, etc.
ISO 14341-A: G2Ti EN 440: G2Ti AWS A5.18: ER70S-2
Art. Nr. Description 0 Kg/pack Spool

C150124 MIGALVA 0,6 mm 5 kg* plastic D.30
C150126 MIGALVA 0,8 mm 5 kg* plastic D.30
C150125 MIGALVA 0,8 mm 15 kg plastic D.30
* 5kg on big spool
Technical Data
Typical composition of the wire (%): Fe (base) C0,06 Si0,6 Mn1,2 Al0,1 Ti0,1 Cu0,2 Zr0,08 S0,01 P0,015
Mechanical properties of all-weld metal: Rm: 560MPa Re: 460MPa A%: 28
SOLID WIRES FOR BRONZES (CuSi3)

To repair galvanised metal plates and or plates with high elastic limit. Perfect for car repair business. Argon gas
must be used.
ISO 24373: S Cu 6560 (CuSi3Mn1) AWS A5.7: ERCuSi-A EN 14640: S Cu 6560 (CuSi3Mn1)
Art. Nr. Description 0 Kg/pack Packs

C150408 MIGALVA HQ 0,8 mm 5 kg 1
C150410 MIGALVA HQ 1,0 mm 5 kg 1
Technical Data
Typical composition of the wire (%): Cu (base) Sn0,8 Mn1,0 Si3,0 Zn<0,1 Al<0,01 Pb<0,02
SOLID WIRES FOR ALUMINUM

Aluminium solid wire suitable for welding aluminum alloys with 3-5% Mg. Used in shipbuilding for its
excellent resistance to corrosion by salt water and for its excellent mechanical properties, but also for
the construction of trucks and containers for the transport of salts and phosphates.
EN ISO 18273: S Al 5356 (AlMg5Cr) AWS A5.10: ER5356
Art. Nr. Description 0 Kg/pack Packs
C140401 MIGALU AG5 1,0 mm 6 kg 1
C140402 MIGALU AG5 1,2 mm 6 kg 1
Technical Data
Typical composition of the wire (%): Al(base) Si0,06 Fe0,17 Cu0,004 Mn0,15 Mg4,8 Zn0,01 Cr0,12 Ti0,08
106
STAINLESS STEEL BASES ALLOYS FOR TIG WELDING (GTAW)
STAINLESS STEEL 308
Filler alloy for TIG welding of stainless steels (304L, 304, 347, 321, etc).
Ideal for:
Welding of piping systems, works of fine thickness equal or lower than 3 mm and for penetration passes.
Suitable also for oxy-ACÉTYLÈNE welding (not oxy-propane).
ISO 14343-A: W 19 9 L AWS A5.9: ER308L
Art. Nr. Description Long 0 Qt.
B100302K GAZINOX 308 L Si 1 m 1,2 mm 5 kg
B100304K GAZINOX 308 L Si 1 m 2 mm 5 kg
Technical Data
Chemical composition (%): Fe (base) C=0,015 Cr=19,5 Ni=9,8 Si=0,42 Mn=1,8
Mechanical properties: Rm: 600 N/mm2 Rp(0.2): 430 N/mm2 A%: 38%
• Gazinox use in TIG is without
deoxidiser
• For stainless steel welding with gas
Brenner use the Gazargent rods with
30% or 40% silver
STAINLESS STEEL 316

Filler alloy for TIG welding of stabilised stainless steels (316, 316L, etc) or not stabilised. Service temperature from
-120°C up to +400°C. Applied in the chemical and petrochemical industries, refineries, food industries.
Ideal for:
Welding of piping systems, works of fine thickness equal or lower than 3 mm and for penetration passes.
Suitable also for oxy-ACÉTYLÈNE welding (not oxy-propane).
ISO 14343-A: W 19 12 3 L EN 12072-99: W 19 12 3 L AWS A5.9-95: ER316L
DIN 8556-86: X2 CrNiMo 19.12
B100404 GAZINOX 316 L Si 1 m 2 mm 5 kg
Technical Data
Chemical composition (%): Fe (base) C=0,02 Cr=18,6 Ni=12,4 Mo=2,8 Si=0,45 Mn=1,8
• Gazinox use in TIG is without Mechanical properties: Rm: 650 N/mm2 Rp(0.2): 450 N/mm2 A%: 38%
deoxidiser
• For stainless steel welding with gas
Brenner use the Gazargent rods with
30% or 40% silver
107
ALUMINUM BASES ALLOYS FOR TIG WELDING (GTAW)
ALUMINUM (AG5)
Filler metal for TIG welding of aluminum alloys. Welding of all aluminum parts. Mg max: 5%.
Piping, bodywork, maintenance, marine, rail, automotive.
UNI S / DIN S: Al Mg 5 BS 2901 Pt 4: 5356 AFNOR: AG 5
AA: 5356
B110401K GAZALU AG5 1 m 1,6 mm 2 kg
B110403K GAZALU AG5 1 m 2 mm 2 kg
Technical Data
Chemical composition (%): Al (base) Si=0,4 Fe=0,4 Cu=0,1 Mn= 1,0 Mg=5,0 others
Mechanical properties: Rm: 300 N/mm2; A%: 30
Melting range: 560 - 630° C
ALUMINUM (AS 12)

Filler metal for autogenous welding or TIG welding of aluminium alloys. Welding of aluminium castings with
Si>7%. High tensile strength and corrosion-proof. Low melting temperature.
Ideal for:
Aluminum welding OXY-ACETYLENE or TIG. Smooth melting without bubbling and slag.
UNI S / DIN S: Al Si 12 BS 2901 Pt 4: N2 AFNOR: AS 12
AA: 4047
B110501K GAZALU AS 12 1 m 2 mm 2 kg
B110503K GAZALU AS 12 1 m 3,2 mm 2 kg
Technical Data
Chemical composition (%): Al(base) Si=12,5 Fe=0,45 Cu=0,04 Mn= 0,09 Mg=0,04 others
FLUX POWDER (DEOXIDISER)

Art. Nr. Description Pack Qt.
B140108 Flux powder for alloy AG5 250 g 1
B140114 Flux powder for allow AS 12 200 g 1
ALUMINUM BASES ALLOYS FOR OXYGAS WELDING
FLUX CORED ALUMINUM (SELF FLUX)

ALUMINUM RODS FLUX CORED for OXYGAS welding.
Ideal for welding plates, profiles and joining of PURE ALUMINUM materials when it‘s not possible to use the electric
welding. Not suitable for repairs in the field of refrigeration or air conditioning.
UNI S / DIN S : Al 99,5 BS 2901 Pt 4: 1050 A AFNOR: A 5
AA: 1050
Art. Nr. Description Long. 0 Qt.
MA60015 GAZALU AD 0,8 m 2 mm 1kg
MA60020 GAZALU AD 0,8 m 3 mm 1kg
Technical Data
Chemical composition (%): Al (base) Si=0,25 Fe=0,4 Cu 0,05 Mn=0,03 others
108
IRON BASED ALLOYS FOR BRAZING
COPPER COATED MILD STEEL
Filler alloy for autogenous welding of mild steels. Autogenous welding of all pieces in soft steel. Piping, vehicle
bodywork and maintenance. Also suitable for use by plumbers and boiler repairers.
Ideal for:
Joining extra soft steels by oxy-ACÉTYLÈNE welding (not oxy-propane). Soft melting without bubbling or slag.
Copper-plated steel doesn‘t rust, no mess, no bubbling during welding..
B100201K GAZOFER CU 1 m 1,5 mm 10 kg
B100202K GAZOFER CU 1 m 2 mm 10 kg
B150340 GAZOFER CU 0,5 m 2 mm 1 kg
B100203K GAZOFER CU 1 m 2,5 mm 10 kg
B150341 GAZOFER CU 0,5 m 3 mm 1 kg
Technical Data
Chemical composition (%): Fe (base) C=0,1 Si=0,2 Mn=0,5 P=0,02 S=0,02
Melting range: >1200° C
Standards: DIN EN ISO 10016-2
USED WITHOUT WELDING POWDER
BLACK ANNEALED IRON

Offers excellent flexibility and softness thanks to the annealing process.
Ideal for:
Autogenous welding of common steels and iron (in the field of construction, agricultural, mechanical and general
steelwork).
MA10005 IRON 1 m 2,0 mm 10 kg
MA10010 IRON 1 m 3,0 mm 10 kg
Technical Data
Chemical composition (%): Fe (base) C=0,06 Mn=0,4 Si=0,1
Standards: DIN 8554 : G-I; AWS A5.2: R 45
109
COPPER BASED ALLOYS FOR BRAZING
BRASS WITH SILICON (FLUX COATED)
For brazing ferrous metals and copper alloys. Brazing of alloys, steels,bronzes, galvanized metals. Pipe making,
vehicle bodywork, maintenance, ironmongery, farming implements.
Ideal for:
Brass alloys. High quality resistant and malleable braze welds. Excellent fluidity with no evaporation of zinc on
galvanized steels.
EN 1044 : CU302 DIN 8513 : L-CuZn39Sn AWS A5-8: RB CuZn-Al
B130201 GAZOBRONZE COATED 1 m 1,5 mm 174 pcs
B130202 GAZOBRONZE COATED 1m 2 mm 120 pcs
B130203 GAZOBRONZE COATED 1 m 2,5 mm 80 pcs
B130204 GAZOBRONZE COATED 1 m 3 mm 60 pcs
B130205 GAZOBRONZE COATED 1 m 4 mm 40 pcs

B150318 GAZOBRONZE COATED 0,5 m 2 mm 1 kg
B150319 GAZOBRONZE COATED 0,5 m 3 mm 1 kg
Technical Data
Chemical composition (%): Cu=59 Zn=39,8 Si=0,2 others
Mechanical properties: Rm: 450 N/mm2 ; A%: 35
Melting range: 870-890° C
BRASS WITH SILICON (UNCOATED)

For brazing ferrous metals and copper alloys. Brazing of alloys, steels,bronzes and galvanized metals. Pipe making,
vehicle bodywork, maintenance, ironmongery, farming implements.
Ideal for:
Brass alloys. High quality, resistant and malleable braze welds. Excellent fluidity with no zinc evaporation on
galvanized steel.
EN 1044 : CU302 DIN 8513 : L-CuZn39Sn AWS A5-8: RB CuZn-A
B130101K GAZOBRONZE UNCOATED 1 m 1,5 mm 10 kg
B130102K GAZOBRONZE UNCOATED 1 m 2 mm 10 kg
B130103K GAZOBRONZE UNCOATED 1 m 2,5 mm 10 kg
Technical Data
Chemical composition (%): Cu=59 Zn=39,8 Si=0,2 others
To be used with GAZOBRONZE powder deoxidiser B140106.
FLUX POWDER (DEOXIDISER)

B140106 GAZOBRONZE POWDER 250 g 1
BUTBRO Fluxes
946601 SIFBRONZE FLUX POWDER 500 g 1
110
COPPER BASED ALLOYS FOR BRAZING
BRASS WITH NICKEL (FLUX COATED)
For welding ferrous metals and copper alloys put under a lot of stress. Braze welding of alloys, steels, bronzes,
galvanized metals, nickel. Manufacturing of or repairs to tools, tubular structures – wherever the welding is put to
the test.
Ideal for:
Brass alloys with high nickel content. Strong mechanical resistance. Flows very Lissely. Extremely flexible coating
(difficult to crumble even when you bend the rod).
EN 1044 : CU305 DIN 8513 : L-CuNi10Zn AWS A5-8: RBCuZn-D
ISO 3677 : B-Cu49ZnNi(Si)-890/920
B150322 GAZOBRONZE Ni COATED 1 m 2 mm 1 kg
B150323 GAZOBRONZE Ni COATED 1m 3 mm 1 kg
Technical Data
Chemical composition (%): Cu=48 Zn=41,6 Ni=10,0 others=0,4
Coated alloy that does not require a deoxidizer. If desired, the GAZOBRONZE B140106
(250g) deoxidizer in powder form can be added.
111
COPPER-PHOSPHORUS BASED ALLOYS FOR BRAZING
COPPER-PHOSPHORUS
Phosphor-copper alloy for brazing copper alloys. Assembly of copper pipes and tubing through capillary action
heating, sanitary fittings.
CAPILLARY-ACTION BRAZING:
Flows very smoothly. Copper and phosphor alloy with low fusion point for brazing copper without using pickling
products. Reserved exclusively for brazing copper and copper alloys. To be used with an oxyacetylene or oxy-propane
welding torch with neutral flame adjustment.
EN 1044: CP202 DIN 8513: L-CuP7 AWS A5-8: BCuP-2
ISO 3677: B-Cu93P 710-825
Art. Nr. Description Long. Ø Qt.
B130408 GAZPHOS 01 0,5 m 2 mm 500 g
B130405 GAZPHOS 01 0,5 m 2 mm 1 kg
B130406 GAZPHOS 01 0,5 m 2 mm 5 kg
B130407 GAZPHOS 01 0,5 m 3 mm 1 kg
Technical Data
Chemical composition (%): Cu=93 P=7
On copper the alloy is self-pickling. For brazing on brass or bronze use the pickling
product FLUXOBRAZ ATG, Art. Nr. B140110 (150g).
COPPER-PHOSPHORUS WITH SILVER 2%

Phosphor-copper alloy with 2% silver for brazing copper alloys. Assembly of copper pipes and tubing through capillary
action. Heating, sanitary fittings. Refrigeration industry.
Flows very smoothly (thanks in part to the silver). Low fusion point copper and phosphor alloy for brazing copper
without pickling products. Reserved exclusively for brazing copper and copper alloys. To be used with an oxy-acetylene
or oxy-propane welding torch with neutral flame adjustment.
EN 1044 : CP105 DIN 8513 : L-Ag2P AWS A5-8 : BCuP-6
ISO 3677 : B-Cu91PAg 650-820
B130801 GAZPHOS 2 0,5 m 2 mm 1 kg
B130802 GAZPHOS 2 0,5 m 2 mm 500 g
Technical Data
Chemical composition (%): Cu=91 P=7 Ag=2
Blister
FLUX PASTE (DEOXIDISER)

FLUXOBRAZ ATG (certified by gas company ATG FR) can be utilized as deoxidizer also for silver alloys.
B140110 FLUXOBRAZ ATG 150 g 1
112
Copper-phosphor alloy with 5% silver for brazing copper alloys. assembly of copper pipes and tubing through
capillary action. Heating, sanitary fittings. Refrigeration industry.
Flows very smoothly (thanks in part to the silver). Low fusion point copper and phosphor alloy for brazing copper
without pickling products. Reserved exclusively for brazing copper and copper alloys. To be used with an oxy-
acetylene or oxy-propane welding torch with neutral flame adjustment..
EN 1044: CP104 DIN 8513: L-Ag5P AWS A5-8: BCuP-3
ISO 3677: B-Cu89PAg 650-810
B130502 GAZPHOS 5 0,5 m 2 mm 250 g
Technical Data
Chemical composition (%): Cu=89 P=6 Ag=5
On copper the alloy is self-pickling. For brazing on brass or bronze use the pickling pro-
Blister
duct FLUXOBRAZ ATG, Art. Nr. B140110 (150g).
COPPER-PHOSPHORUS WITH SILVER 6% ATG APPROVED

Copper-phosphor alloy with 6% silver for capillary-action HIGH TEMPERATURE brazing of copper piping. FRENCH
MINISTRY OF INDUSTRY (ATG) APPROVED. Assembly of copper pipes and tubing through capillary action, e.g.
combustible gas piping (except acetylene). All pieces in copper, brass and bronze. Capillary-action brazing for securing
pipes and connectors: Flows very smoothly (thanks in part to the silver). Low fusion point copper and phosphor alloy
for brazing copper without pickling products. Reserved exclusively for brazing copper and copper alloys. To be used
with an oxy-acetylene or oxy-propane welding torch with neutral flame adjustment.
NF A 81-362 (12/2010): CuP291 EN 1044: CP103 DIN 8513: L-Ag6PNi
ISO 3677: B-Cu87PAg(Ni)-645/725
ATG APPROVED
B131003 GAZPHOS 6 B ATG 0,5 m 2 mm 1 kg
B131004 GAZPHOS 6 B ATG 0,5 m 2 mm 500 g
B131005 GAZPHOS 6 B ATG 0,5 m 2 mm 250 g
Technical Data
Chemical composition (%): Cu=86,6 P=7,3 Ag=6,0 Ni=0,1
Melting range: 645-725°C
Use the pickling powder FLUXOBRAZ ATG, Art. Nr. B140110 (150g).
Blister

113
Copper-phosphor alloy with 15% silver for welding copper alloys. assembly of copper pipes and tubing through
capillary action. Heating, sanitary fittings. Refrigeration industry.
Capillary-action brazing:
Flows very smoothly (thanks to the silver). Ternary copper-silver-phosphor alloy w ith low fusion point for brazing
copper without pickling products. Reserved exclusively for brazing copper and copper alloys. GAZOPHOS 15 is to
be used with an oxy-ACÉTYLÈNE or oxy-propane welding torch with neutral flame adjustment.
EN 1044: CP102 DIN 8513: L-Ag15P AWS A5-8: BCuP-5
ISO 3677: B-Cu80AgP 650-800
Art. Nr. Description Long Ø Qt.
B130901 GAZPHOS 15 0,5 m 2 mm 1 kg
B130902 GAZPHOS 15 0,5 m 2 mm 250 g
Technical Data
Chemical composition (%): Cu=80,0 P=5,0 Ag=15,0
Blister


114
SILVER BASED ALLOYS (CADMIUM FREE) FOR BRAZING
SILVER 20% (FLUX COATED)
Alloy with high silver content (20%) for assembly of steel/brass/copper pieces. assembling badly made pieces. Low-
CaDm temperature brazing in general.
I
fREE Um
Flows very smoothly (thanks to the silver). Copper-silver-zinc alloy with low fusion point for brazing copper and
copper alloys, steels and stainless steels. Extremely flexible coating (it does not crumble when you bend the rod).
GAZARGENT 20 is to be used with an oxy-acetylene, oxy-propane or oxy-butane welding torch with neutral flame
adjustment. CADMIUM FREE.
ISO 3677: B-Cu46ZnAgSi-690/810 EN 1044: close to AG206 DIN 8513: L-Ag20
REDUCED COATING
Art. Nr. Descr. Long Ø Flux Rods/pack Weight
ratio
B130905 GAZARGENT 20 COATED 0,5 m 2 mm 26% 14 250 g
STANDARD COATING
Art. Nr. Descr. Long Ø Flux Rods/pack Weight Disp.
ratio
B130950 GAZARGENT 20 COATED 0,5 m 2 mm 40% 45 1 kg
Blister
Technical Data
Chemical Composition (%): Ag20 Cu46 Zn33,8 Si0,2
Mechanical properties: Rm: 400 N/mm2 A%: 20
The alloy is coated with deoxidizer. It’s anyway possible to use also the deoxidizer paste
FLOXOBRAZ ATG cod. B140110 (150g) or powder GAZARGENT 750 cod B140115 (80g). It contains
Cadmium.

Alloy with high silver content (30%) for assembly of steel/brass/copper. Wide joints in piping, plumbing, climate
CaDm control and exchangers. Brazing generally at low temperatures.
I
fREE Um Capillary-action brazing:
Flows very smoothly (thanks to the silver). copper-silver-zinc alloy with low fusion point for brazing copper and
copper alloys, steels and stainless steels. Extremely flexible coating (it does not crumble when you bend the rod).
ISO 3677: B-Cu36ZnAgSn-665/755 EN 1044: AG107 DIN 8513: L-Ag30Sn
ISO 17672: Ag 130
REDUCED COATING
ratio
Technical Data
Chemical Composition (%): Ag30 Cu36 Zn32 Sn2
Blister FLOXOBRAZ ATG cod. B140110 (150g) or powder GAZARGENT 750 cod B140115 (80g). It contains
Cadmium.
FLUX (DEOXIDISER)
Art. Nr. Description Pack Qt. Disp.
B140115 GAZARGENT 750 (powder) 80 g 1 A
B140110 FLUXOBRAZ ATG (paste) 150 g 1 A
B140115 B140110
115
SILVER 34% (TUBULAR FLUX CORED) - TBW BRAZARGENT 5034
The TBW (Tubular Brazing Wire) is the ultimate major technical evolution in terms of product shape and process
NEW (patented worldwide by Selectarc).
The flux is "confined" in an extruded tube (seamless), which guarantees the entirety of the flux characteristics and
an excellent brazing process. This innovation offers a simple but highly accurate method of application of the
product, and yet still limiting to the strict localizing of the quantity of brazing flux applied.
PRODUCT AVANTAGES:
• Protection of operators (no contact with the flux)
• Absence of residues after operation (no binder in the flux)
• Adapted to any gap: perfect penetration and impermeability (depending on the alloy)
• Innovative product, unique concept worldwide
• High fluidity and excellent capillarity
• Strong reduction of fumes emissions during application
• Excellent in automatized processes
• Optimisation of post-braze cleaning (perfection of process)
• Excellent flux/metal ratio: increased profitability
• Use in flame, induction or oven/furnace brazing
• Assembly of all kind of metals (steel, copper, stainless steel, brass…)
• Less heat required in comparing to solid wire (less mass)
• Ease of storage and transport thanks to the absence of flux coating
ISO 3677: B-Cu36AgZnSn-630/730 EN 1044: AG106 DIN 8513: L-Ag34Sn
ISO 17672: Ag 134
ratio
B130650 GAZARGENT 34 CORED 0,5 m 1,6 mm 12% 150 1 kg
TUBULAR
Technical Data
116
COATED ALLOY WITH 40% SILVER. Alloy for universal use. Brazing, generally at low temperatures, of copper, copper
CaDm alloys and all kinds of steel, including stainless. Water/gas pipes. Climate control systems.
I
fREE Um
Very fluid and elastic (thanks to the silver). Copper-silver-zinc alloy with low fusion point for brazing copper and
copper alloys, steels and stainless steels. Excellent capillary attraction.
ISO 3677: B-Ag40CuZnSn-650/710 EN 1044: AG105 DIN 8513: L-Ag40Sn
ISO 17672: Ag 140 AWS A5.8: BAg-28
REDUCED COATING
ratio
MA40020 GAZARGENT 40 COATED 0,5 m 1,5 mm 30% 90 1 kg
Blister STANDARD COATING

ratio
Technical Data
SILVER 40% (UNCOATED)

UNCOATED ALLOY WITH 40% SILVER. Alloy for universal use. Brazing, generally at low temperatures, of copper,
CaDm copper alloys and all kinds of steel, including stainless. Water/gas pipes. Climate control systems.
I
fREE Um
Very fluid and elastic (thanks to the silver). Copper-silver-zinc alloy with low fusion point for brazing copper and
copper alloys, steels and stainless steels. Excellent capillary attraction.
adjustment. CADMIUM FREE. Suitable for food grade.
ISO 3677: B-Ag40CuZnSn-650/710 EN 1044: AG105 DIN 8513: L-Ag40Sn
ISO 17672: Ag 140 AWS A5.8: BAg-28
Art. Nr. Descr. Long Ø Rods/pack Weight
B130703 GAZARGENT 40 UNCOATED 0,5 m 1,5 mm 128 1 kg
B150325 GAZARGENT 40 UNCOATED 0,5 m 2 mm 8 100 g
B150326 GAZARGENT 40 UNCOATED 0,5 m 2 mm 20 250 g
B130702 GAZARGENT 40 UNCOATED 0,5 m 2 mm 80 1 kg
Technical Data
Blister
Utilize in combination with deoxidizer powder GAZARGENT 750 ref B140115.
FLUX (DEOXIDISER)
B140115 GAZARGENT 750 (powder) 80 g 1
B140110 FLUXOBRAZ ATG (paste) 150 g 1
B140115 B140110
117
CaDm COATED ALLOY WITH 55% SILVER. Alloy with very high silver content for assembly of stainless steel/brass/copper.
I
fREE Um Especially suitable for medical gases, purified gases and in the food industry. Alloy for universal use. Brazing,
generally at low temperatures, of copper, copper alloys and all kinds of steel, including stainless. Narrow joints on
stainless steel. Pipes for water/gas and for purified gases or gases destined for food production. Climate control,
sanitary fittings.
Very fluid and elastic (thanks to the silver). Ternary copper-silver-zinc alloy with low fusion point and low fusion
interval for brazing copper and copper alloys, steels and stainless steels. Excellent capillary attraction. GAZARGENT
2011 is to be used with an oxy-acetylene, oxy-propane or oxy-butane welding torch with neutral flame adjustment.
CADMIUM-FREE.
ISO 3677: B-Ag55ZnCuSn-630/660 EN 1044: AG103 DIN 8513: L-Ag55Sn
ISO 17672: Ag 155
Suitable for foods

ratio
B130721 GAZARGENT 55 COATED 0,5 m 1,5 mm 30% 45 500 g
Technical Data
Blister
FLOXOBRAZ ATG cod. B140110 (150g) or pwder GAZARGENT 750 cod B140115 (80g).
FLUX (DEOXIDISER)
B140115 GAZARGENT 750 (powder) 80 g 1
B140110 FLUXOBRAZ ATG (paste) 150 g 1
B140115 B140110
118
TIN BASED ALLOYS WITH LEAD FOR BRAZING
TIN 28% - Sn28Pb72 (WITH LEAD)
Suitable for plumbing, tinplate work, tinning baths.
SOLID RODS
Art. Nr. Description Deoxidizer Qt.
B135204K GAZETAIN B 28 POWERFLOW CREAM 1 kg
Technical Data
Chemical composition (%): Sn=28 Pb=72

Suitable for zincwork, roofing, tinplate work.
SOLID RODS
STRIPS
1 strip = 0,8 kg
Technical Data

Suitable for zincwork, heating systems. Paste allows more precise joining of parts.
EN ISO 9453 : S-Pb60Sn40 (114)
BS EN 29453 : No. 5
Solid RODS
Solid wire
Art. Nr. Description 0 Deoxidizer Qt.
B135107K GAZETAIN FP 40 2 mm POWERFLOW CREAM 1 kg
FLUX CORougeWIRE
Art. Nr. Description 0 Qt.
B135006K GAZETAIN AD 40 (250 g×4pz) 2 mm 1 kg
B135107K B135007K GAZETAIN AD 40 (500 g×2pz) 2 mm 1 kg
B135011KG GAZETAIN AD 40 (500 g×2pz) 3 mm 1 kg
Self fluxing alloy. May be used POWERFLOW CREAM for additional fluxing.
PASTE ACID FREE

B135007K Art. Nr. Description Deoxidizer Qt.
B140127K GAZETAIN 40% paste Included 200 g
B140128 GAZETAIN 40% paste Included 1 kg
Technical Data

Soldering of iron-copper, zinc and lead alloys, piping in copper, plumbing, electrical materials, space industry.
PASTE ACID FREE
B140105K GAZETAIN 60% paste Included 1 kg
Technical Data
119
TIN BASED ALLOYS LEAD FREE FOR BRAZING
TIN 97% WITH COPPER (LEAD FREE)
Suitable for plumbing, automotive, electrical and joining of many electronic components.
LE EN ISO 9453 : S-Sn97Cu3 (402)
FREAD BS EN 29453 : No. 24
E
SOLID WIRE
B135111K FP-SR 2 mm POWERFLOW CREAM 4×250g
FLUX COred WIRE

Art. Nr. Description 0 Qt.
B135010K GAZETAIN AD 40 2 mm 250 g(4pz)
B135009K GAZETAIN AD 40 2 mm 500 g(2pz)
Self fluxing alloy. May be used POWERFLOW CREAM for additional fluxing.
Technical Data
Chemical composition (%): Sn=97 Cu=3
TIN 96,5% WITH SILVER (LEAD FREE)

Lead free alloy may be used in plumbing installations, particularly where soft water is in use. It is widely used in
LE food handling equipment where lead contamination must be avoided.
FREAD EN ISO 9453 : S-Sn96Ag4 (703)
E
BS EN 29453 : No. 28
SOLID WIRE
Art. Nr. Description ø Deoxidizer Qt.
B135110K FP-SP 2 mm POWERFLOW CREAM 4×250 g

Technical Data
Chemical composition (%): Sn=96,5 Ag=3,5
Melting range: 221°C
POWERFLOW PICKLING CREAM

Soldering of iron-copper, zinc and lead alloys, piping in copper, plumbing, electrical materials, space industry.
Suitable for both alloys with lead and lead free.
B140102 POWERFLOW CREAM 100 g 1
120
Special products
16AF (SILVER-TIN-LEAD)
Alloy 16 AF - to be used for Aluminum alloys soldering.
Prefluxed
B140130 16 AF 1,6 mm Included 50 g
Technical Data
Chemical composition (%): Pb - Sn - Ag
Mech. characteristics: Re: 3,8
B140130
Fusion interval: 178-270° C
898L (SILVER-ZINC-COPPER) SUPPLIED AS STRIPE

Alloy 898 L - for brazing saw’s blades. 44% silver, 20mm wide, 0,1mm thick.
EN 1044 : AG203
DIN 8513 : L-Ag44
Art. Nr. Description Width Deoxidizer Qt.

B140131 898 L 20 mm* Gazargent 750 100 g
* stripe
Technical Data
Chemical composition (%): Ag44% - Cu30% - Zn26%
B140131
Mechanical properties: Rm: 47 A%: 25
Melting range: 680-800 °C
121
Table of use of filler metals
Metals to be
Copper Brass Iron Steel Aluminium Alloys Zinc Lead
joined
* * * *
Gazetain
Gazobronze Gazetain Gazetain Gazetain Gazargent
Copper Alloy 16AF Gazetain Gazetain
Gazphos Gazargent Gazargent Gazargent Gazobronze
Gazargent
* * *
Gazetain
Gazetain
Gazobronze Gazetain Gazetain
Brass Gazobronze Alloy 16AF Gazargent Gazetain Gazetain
Gazphos Gazargent Gazargent
Gazargent
Gazargent
* * Gazofer Gazofer
Gazobronze Gazobronze Gazargent
Gazetain Gazetain Gazetain Gazetain Gazobronze
Iron ---- Gazetain Gazetain
Gazargent Gazargent Gazargent Gazargent Gazobronze
Gazobronze Gazobronze Ni
Ni Ni
* * Gazofer *
Gazobronze Gazofer Gazargent
Gazetain
Gazetain Gazetain Gazobronze Gazobronze
Steel Gazobronze ---- Gazetain Gazetain
Gazargent Gazargent Gazetain Gazobronze
Gazargent
Gazobronze Gazargent Ni
Ni
GAZALU
Aluminium Alloy 16AF Alloy 16AF ---- ---- ---- ---- ----
Alloy 16AF
Alloys Gazargent Gazargent Gazargent Gazargent ---- ---- ----
Zinc Gazetain Gazetain Gazetain Gazetain ---- ---- Gazetain Gazetain
Lead Gazetain Gazetain Gazetain Gazetain ---- ---- Gazetain Gazetain
* Mechanical resistance variable depending on the filler metal used
122
accessories
RUBBER HOSES - BULK
SINGLE HOSES ISO3821 (FOR WELDING AND ALLIED PROCESSES)
20 bar Oxygen (blue)
Art. Nr. Surface Ø int × Ø ext Long
272321004035 Grooved 4 × 11 mm 50 m
272063035204 Smooth 6,3 × 12,3 mm 20 m
272063035404 Smooth 6,3 × 12,3 mm 40 m
F160434EMB Smooth 6,3 × 12,3 mm blister 5m
272321006040 Grooved 6,3 × 13,3 mm 50 m
272321063050 Grooved 6,3 × 16,3 mm 50 m
272321311304 Grooved 8 × 15 mm 50 m
272321090035 Grooved 9 × 16 mm 50 m
272100035200 Smooth 10 × 17 mm 20 m
272100035400 Smooth 10 × 17 mm 40 m
272321311306 Grooved 10 × 17 mm 50 m
272321012550 Grooved 12,5 × 22,5 mm 50 m
* The full length may be a combination of max two short lengths.
Acetylene (RED)
272321104035 Grooved 4 × 11 mm 50 m
272063035205 Smooth 6,3 × 12,3 mm 20 m
272063035405 Smooth 6,3 × 12,3 mm 40 m
F160435EMB Smooth 6,3 × 12,3 mm blister 5m
272321006041 Grooved 6,3 × 13,3 mm 50 m
272321009035 Grooved 8 × 15 mm 50 m
272321119050 Grooved 9 × 16 mm 50 m
272100035201 Smooth 10 × 17 mm 20 m
272100035401 Smooth 10 × 17 mm 40 m
272321311206 Grooved 10 × 17 mm 50 m
Propane/Butane (ORANGE)
272321009131 Smooth 4 × 11 mm 50 m
272063035206 Smooth 6,3 × 13,3 mm 20 m
272321063035 Smooth 6,3 × 13,3 mm 50 m
272080035203 Smooth 8 × 15 mm 20 m
272321009136 Smooth 8 × 15 mm 50 m
272321035090 Smooth 9 × 16 mm 50 m
272100035202 Smooth 10 × 17 mm 20 m
272100035402 Smooth 10 × 17 mm 40 m
272321311006 Smooth 10 × 17 mm 50 m
272221222050 Smooth 12,5 × 22,5mm 50m
argon (BLACK)
272140612040 Smooth 6 × 12 mm 40m
SINGLE HOSES DIN4815-1 (FOR PROPANE/BUTANE)

30 bar Art. Nr. Surface Ø int × Ø ext Long
272030035004 Smooth 4 × 12 mm 50 m
272030005063 Smooth 6,3 × 16,3 mm 50 m
According to standards the rubber hoses do not expire. It‘s reasonable to replace them periodically according to their wear and the
common sense.
124
RUBBER HOSES - BULK
Twin hoses ISO3821 (FOR WELDING AND ALLIED PROCESSES)
20 bar Oxygen/Acetylene (BLUE/RED)
Art. Nr. Ø int × Ø ext Long
272333044030 4 × 11 mm 25 m
272333044004 4 × 11 mm 40 m
272333166025 6,3 × 13,3 mm 25 m
272333066617 6,3 × 13,3 mm 40 m
272333066100 6,3 × 13,3 mm 100 m
272333086010 (6,3×13,3)+(8,0×15,0) mm 25 m
272333068022 (6,3×13,3)+(8,0×15,0) mm 40 m
272333169025 (6,3×13,3)+(9,0×16,0) mm 25 m
272333069070 (6,3×16,3)+(9,0×16,0) mm 25 m
272333088050 8 × 15 mm 25 m
272333088100 8 × 15 mm 100 m
272312727025 10 × 17 mm 25 m
272333110081 10 × 17 mm 40 m
* The full length may be a combination of max two short lengths
Oxygen/PROPANE (BLUE/ORANGE)
Art. Nr. Ø int × Ø ext Long
272333030609 (6,3×16,3)+(9,0×16,0) m 50 m
Hose clips
MUJ-FIT Quick mounting (with only one ear)
Hose is not pinched and damaged.
Art. Nr. Descr. Hoses Qt.

WP24020 13(1 ear ) 6×13;6×14 mm 20
WP24022 15(1 ear) 8×15;8×16 mm 20
Double coating
Double ear
90330 13-15 (2 ear ) 6×13;6×14 mm 20
90340 15-18 (2 ear) 8×15;8×16 mm 20
With screw
C10000046 8-12 5×12-6×13; 6×14 mm 20
C10000047 10-16 8×15;8×16 mm 20
WP90352 12-22 - 20
O clip pincers
Art. Nr. Descr. Qt.
WP24024 O clip pincers 1
common sense.
125
RUBBER HOSES - FITTED
SINGLE HOSES ISO3821 WITH FITTINGS (FOR WELDING AND ALLIED PROCESSES)
In compliance with EN 1256 Oxygen (BLUE)
Working Pressure: 20 bar Art. Nr. Ø int × Ø ext Inlet - Outlet Long
841065 6 × 13 mm G3/8 - G1/4 NRV 5m
841068 6 × 13 mm G 3/8 - G 3/8 NRV 10 m
841071 6 × 13 mm 9/16“UNF - 9/16“UNF NRV 10 m
841064 6 × 13 mm 9/16“UNF - 9/16“UNF NRV 20 m
841089 8 × 15 mm G 3/8 - G 3/8 NRV 10 m
841109 10 × 17 mm G 3/8 - G 3/8 NRV 10 m
Acetylene (RED)
Art. Nr. Ø int × Ø ext Inlet - Outlet Long
849065 6 × 13 mm G3/8LH - G1/4LH NRV 5m
849068 6 × 13 mm G 3/8LH - G 3/8LH NRV 10 m
849071 6 × 13 mm 9/16“UNF LH - 9/16“UNF LH NRV 10m
849067 6 × 13 mm 9/16“UNF LH - 9/16“UNF LH NRV 20m
849089 8 × 15 mm G 3/8LH - G 3/8LH NRV 10 m
849109 10 × 17 mm G 3/8LH - G 3/8LH NRV 10 m
Art. Nr. Ø int × Ø ext Inlet - Outlet Long
849117 8 × 15 mm G 3/8LH - G 3/8LH NRV 10 m
849120 10 × 17 mm G 3/8LH - G 3/8LH NRV 10 m
SINGLE HOSES DIN4815-1 WITH FITTINGS (FOR PROPANE/BUTANE)

Working Pressure: 30 bar
Art. Nr. 0.int × 0.est Inlet - Outlet Long
546900002154 4 × 12 mm G 3/8LH - G 3/8LH 1,5 m
546900002162 4 × 12 mm G 3/8LH - G 3/8LH 2 m
546900016956 4 × 12 mm G 3/8LH - G 3/8LH 2,5 m
546900002188 4 × 12 mm G 3/8LH - G 3/8LH 3 m
546900002238 4 × 12 mm G 3/8LH - G 3/8LH 4 m
546900002196 4 × 12 mm G 3/8LH - G 3/8LH 5 m
546900002345 4 × 12 mm G 3/8LH - G 3/8LH 10 m
546900002071 4 × 12 mm G 3/8LH - M 10×1 LH 2 m
546900002097 4 × 12 mm G 3/8LH - M 10×1 LH 3 m
546900002113 4 × 12 mm G 3/8LH - M 10×1 LH 5 m
546900037184 6 × 16 mm G 3/8LH - G 3/8LH 3 m
546900036202 6 × 16 mm G 3/8LH - G 3/8LH 5 m
546900039792 6 × 16 mm G 3/8LH - G 3/8LH 10 m
common sense.
126
RUBBER HOSES - TOOLS
GAS WELDING HOSE REELS
ROTOFLAM is a professional hose reels wall system that puts an end to the problem of hoses left untidily around
the workshop. It reduces the risk of damage and kinking the hose and eliminates the accidents caused by tripping.
Extends the hoses lifetime by a good housekeeping. When stored, the hose is not in contact with the floor of the
workplace, so there is less possibility for collecting oil, grease and dust.
The „LOCK SYSTEM“ device allows you to use only the hose that you need.
Pull the free end of the hose to the required length and then release, and the tube hangs out of position.
To rewind, pull the hose out another few inches and then release and the hose will be rewound on the reel.
Art. Nr. Descr. Qt.
WP24012 Hose reels ROTOFLAM 10 m (with twin hose OXY-ACE 8 × 15) 1
WP24014 Hose reels ROTOFLAM 20 m (with twin hose OXY-ACE 8 × 15) 1
WP24010 Swivel bracket (120°) for ROTOFLAM 20 m 1
Gas inlet Oxygen inlet
Sw i ve l b ra c k e t ( 1 2 0 ° ) 2 1 7 ( 1 0 m )
2 8 5 ( 2 0 m )
127
NEW!
APICS Directive 2004/108/EC
Are you working with a Gas Economiser? EN 55014-1
Do you really want to pay for pilot lights which are on all day long? EN 55014-1 +EC +A1 +IS1
Do you want to improve the safety of your working environment?
Looking to increase efficiency?
Electrode
Conical Conveyer
Torch Tip
1 - Press with torch Tip

2 - Arc ignition
Mobile Lever 3 - Flame
4 - Adjust the torch flame
Fixed Base
APICS is a ”stand alone” lighter for oxy/acetylene Brenner for welding cutting and heating. Can also be used for oxy/propane in conjunction with
an existing conventional gas economiser.
PILOT FLAME CAN DEFINITELY BE SWITCHED OFF!
So:
• No naked flames in the workplace.
• No need to light pilot in the morning, switch off in the evening. No need to adjust gas levels during the course of the day.
• No build up of combustible gases in the event of pilot light being extinguished.
How does it work?
Through a new patented ignitor system.
HANDS FREE (COMPARED TO SPARK LIGHTERS)!

Simply fix APICS to the work bench, then press with the torch tip to ignite ...
Maintenance free! Constructed in long lasting stainless steel.
Apics helps the environment by reducing CO2 emissions (200kg CO2 is estimated emission from a pilot flame economiser).
Spare parts kit includes:

• 1 electrode ceramic high voltage + spring + sealing ring
• 1 conical conveyer AISI 430
• 2 pieces (inner + outer) of high temperature heat-shrink lining
Lighters
Art. Nr. Descr. Qt.
548026032009 APICS SAFE LIGHTER Piezo Electric 1
548026032010 APICS SPARE PARTS KIT 1
128
tools
Lighters
Art. Nr. Descr. Qt.

14008541P Set 5 Lighters with spring 1
14008546 Spare flint for Lighter with spring 3×20 mm 10
Art. Nr. Descr. Qt.

54800003001BP Set 5 Lighters with cup 1
F161008EMB Lighter with cup + 5 flints (blister) 1
5480003001XC Spare flint for Lighter with cup 10
9430570 Set 50 spare flints for Lighter with cup 1
Art. Nr. Descr. Qt.

9430830 Set 10 Lighters gun 1
548809562651P Set 10 spare flints for Lighter gun 2,4×4,1 mm
1
129
tools
Mirror
15010101
15011101
Resistant to temperatures up to 600°C

Art. Nr. Descr. Qt.
15010101 Magnetic 1
15011101 Hand 1
Spare parts
Art. Nr. Descr. Qt.
15013101 Spare part mirror 10
F161001EMB Set 5 mirrors - in blister 1
Nozzle cleaner
Art. Nr. Descr. Qt.
F161054EMB Nozzle Cleaner BLISTER ø 0,5-2,3 mm 12 needles 1
548814071191P ø 0,5-1,6 mm * (10pcs) 14 needles 1
9430860 ø 0,5-1,6 mm * (12pcs) 14 needles 1
9430850 ø 0,5-2,8 mm * (12pcs) 10 needles 1
* not in blister
F161054EMB
9430860
9430850
Gas Economiser
SAVE GAS UP TO 30-35%
The device Pluscontrol GS35 must be applied to the outlet of all Argon or CO2
regulators of any brand. It solves the big problem of huge waste of gas when
opening the torch solenoid valve, a few known.
In that moment, in fact, the hose between the regulator and the solenoid valve
remains full of gas at a high pressure due to previous stop of the flow (closing of
the solenoid valve). As soon as you press the torch trigger (MIG or TIG) there is a
release of a huge flow of gas which gets wasted.
Pluscontrol GS35 helps to save up to 30-35% of your gas.
Art. Nr. Descr. Inlet/Outlet Qt.

0762726 PLUSCONTROL GS35 Ar/CO2 CHROME-PLATED G1/4“F - G1/4“M
0762724 PLUSCONTROL GS35 Ar/CO2 CHROME-PLATED G3/8“F - G3/8“M
0762736 PLUSCONTROL GS35 Ar/CO2 BRASS 9/16“F - 9/16“M
0762728 PLUSCONTROL GS35 Ar/CO2 BRASS G1/4“F - G1/4“M
391P000004 FLOWMETER 30 l/m
130
tools
Brushes BR
Art. Nr. Descr. Qt.
14008472 BR 1 mild steel 4
14008475 BR 2 stainless steel 4
14008480 BR 5 Brass 4
14008472
14008157 Junior Brass 4
BR 1
Characteristics
Rows Type Wire Ø
BR 1 Steel 4 smooth 0,30-0,35 mm
BR 2 14008475 BR 2 stainless steel 4 smooth 0,30-0,35 mm
BR 5 Brass 4 rippled 0,30-0,35 mm
BR Junior Brass 3 rippled 0,15 mm
BR 5 14008480
BR JUNIOR 14008157
CHIPPING HAMMERS
Art. Nr. Descr. Qt.
WP21103 Chipping hammer with metal handle 1
WP21104 Chipping Hammer with wooden handle 1
PLIERS MIG MULTIPURPOSE

Pliers MIG multipurpose professional new type
Allows you to:
• Clean the spatters inside the MIG nozzle without removing
• Screw / unscrew the MIG contact tips
• Cut the exceeding wire out of the contact tip before starting to weld.
Art. Nr. Descr. Qt.
WP21106 Pliers MIG multipurpose 1
Heated electrode quivers

For storage of electrodes in a dry heated environment until the moment of use. Two models available, 110V or
240V, both operate on AC or DC supply. Capacity 9 Kg, max electrode length 450mm, nominal 110°C, 150W.
Art. Nr. Descr. Qt.

53701 110V (AC-DC) 1
53702 230-240V (AC-DC) 1
131
SprayS
Antispatter SPRAY
Antispatter 400 ml is a silicone free, ecologically friendly spray which is used to stop weld spatter from adhering
to the torch nozzle and the work piece. Post weld cleaning requirements are reduced to a minimum. The spray is
mentholated for efficiency without affecting the welding results.
Also available in 5 litres version for brush application.
Art. Nr. Descr. Language Qt.

WP22001 ANTISPATTER 400 ml (IT-FR-DE-GB-ES) 25
WP22001B ANTISPATTER 400 ml (HU-RO-PL-PT-CZ) 25
Antispatter Cream 300 g

ANTISPATTER Cream 300g
For specific protection of the torch nozzle from weld spatter. Dip the torch nozzle into the cream, shake to remove
excess, then start welding operation.

WP22009 ANTISPATTER CREAM 300 g (IT) 1
Antispatter non flammable

ANTISPATTER NON FLAMMABLE 300ml(400g) / TANK 5 liters
Available as 300g version with non flammable propellant, and liquid version for brush application (5 litres).

392P000071 ANTISPATTER 300 ml spray (HU-RO-PL-PT-CZ) 25
WP22008 ANTISPATTER 5 L Tank (IT) 5
WP220080 ANTISPATTER 25 L Tank (IT) 25
ZINCSPRAY and INOXSPRAY

For really fast professional results, ideal for protecting freshly exposed metal surfaces from atmospheric oxidation.
Also acts as a primer for subsequent painting.

WP22005 ZINCSPRAY 400 ml (IT-FR-DE-GB-ES) 25
WP22005B ZINCSPRAY 400 ml (HU-RO-PL-PT-CZ) 25
WP220051 INOXSPRAY 400 ml (IT) 12
132
SprayS
Leak Detection Spray
GAS LEAK STANDARD DUTY leak detection spray 400ml
GAS LEAK DETECTOR is a spray that once sprayed on pipes and surfaces reveals the gas leak via the formation of
bubbles. Ideal for plumbers and HVAC engineers to check all the pipes connections. Safe and convenient, replaces
completely the old method with soapy water. Can also be used on refrigeration systems to verify refrigerant gas
leakage.
WP22028 GAS LEAK Detector 400 ml (IT-FR-DE-GB-ES) 25
WP22028B GAS LEAK Detector 400 ml (HU-RO-PL-PT-CZ) 25
GAS LEAK OXYGEN DUTY leak detection spray 400ml

GAS LEAK DETECTOR OXYGEN COMPATIBLE is a spray that once sprayed on pipes and surfaces reveals the gas leak via
the formation of bubbles. It is compatible with OXYGEN hence it can be used to detect leaks on oxygen systems.
548900140303 GAS LEAK OX Detector 400 ml* (IT-FR-DE-GB-ES) 6
* Oxygen Compatible
Multispray
Multispray is a highly searching fluid with five functions;
Penetrating agent for rusted nuts/bolts. Water repellent action. Antioxidant preventing rust formation. General
lubrication. Metal polish. The lubrication properties of this spray are particularly long lasting, making it a must have
tool for general use in the workshop.

WP22036 MULTISPRAY 400 ml (IT-FR-DE-GB-ES) 25
Dye Penetrant Inspection (DPI) sprays

DPI testing of welds
First use the cleaner to prepare the surface, making sure it is free from oil and grease which could affect results.
Apply the dye and wait approx 15 minutes penetration to occur. Remove any excess dye with water, dry, and then
apply the developer. Any defects will colour the developer in 10-15 minutes.
Art. Nr. Descr. Qt.

WP22030 Spray Cleaner 400 ml 12
WP22032 Spray Penetrant 400 ml 12
WP22034 Spray Developer 400 ml 12
1 - porosity
1
2 - work hardening
3 - cold cracking
133
Markers
B marker
Markal Paintstik® B Markers are true lead free paints in stick form . Weather-resistant, UV-resistant. Ideal for layout,
color coding, fabrication and identification. Marks through oil and water. Marks on smooth, rough, rusty or dirty
surfaces.
Non-toxic.
For use on metal, wood, plastic, concrete, rubber, glass, card-board and paper.
Art. Nr. Descr. Qt.

548900080223 Black 12
548900080224 Orange 12
548900080226 Green 12
548960080220 White 12
548960084811 Yellow 12
548960084812 Red 12
548900080225 Blue 12
N marker sphere
Ball marker in tube for any metal surface. In box of 10 pcs. Benzene free. Non
Toxic. Halogen free.
50 ml tubes.
Art. Nr. Descr. Qt.

WP23026 Yellow 10
WP23027 White 10
WP23025 Red 10
Soapstone Round / Flat

Marker in soap-stone available in round or flat shape. A holder can be purchased separately to protect markers,
prevent break up in use, and allow maximum consumption of the product.
Art. Nr. Descr. Qt.

548960080129 Flat 125 × 4 × 12 mm 100
548960080130 Round 125 × 5 mm 0 100
Delivered in practical plastic bags with 10 pcs.
Soapstone holder
Art. Nr. Descr. Qt.
548960080140 Flat 1
548960080141 Round 1
134
Markers and others
Ball marker (liquid in bottle)
An ideal replacement for tube markers, much less wastage. Features an auto cleaning closure to prevent clogging.
Durable container which is very resistant to impact and pressure damage.
Suitable for wet, oily, and rippled surfaces.
Art. Nr. Descr. Qt.

548900084600 White 1
548960084601 Yellow 1
Thermochalk THERMOMELT
A very quick way to measure the surface temperature. When the surface temperatures reaches the desired level the
paint melts. Operates in narrow range for maximum accuracy. The 100 degree version is ideal for ensuring moisture
has been driven off prior to welding.
Art. Nr. Descr. Qt.

548960086401 THERMOMELT 100ºC 12
548900086562 THERMOMELT 121ºC 12
548960084664 THERMOMELT 150ºC 12
548960086410 THERMOMELT 175ºC 12
548960086706 THERMOMELT 184ºC 12
548960086516 THERMOMELT 200ºC 12
548960086563 THERMOMELT 250ºC 12
548960086626 THERMOMELT 300ºC 12
548960086698 THERMOMELT 350ºC 12
548960086734 THERMOMELT 400ºC 12
548960086770 THERMOMELT 450ºC 12
548960086807 THERMOMELT 500ºC 12
548960086824 THERMOMELT 550ºC 12
548960086842 THERMOMELT 600ºC 12
548960086860 THERMOMELT 650ºC 12
548960086870 THERMOMELT 700ºC 12
548960086878 THERMOMELT 750ºC 12
548960086887 THERMOMELT 800ºC 12
548960086896 THERMOMELT 850ºC 12
548960086905 THERMOMELT 900ºC 12
548960086923 THERMOMELT 950ºC 12
548960086932 THERMOMELT 1000ºC 12
548960086960 THERMOMELT 1100ºC 12
548960087156 THERMOMELT 1149ºC 12
548960086977 THERMOMELT 1200ºC 12
135
other chemicals
HEAT Seal-Stick®
STICK FOR QUICK REPAIR OF HOLES/CRACKS.
Very easy and quick to use epoxy. First prepare the surface to remove oil, then with a small flame (e.g. Jetsoud)
heat area to 200 centigrade. You can use the Heat seal Stick to check for temperature away from the flame area.
Once melting begins, keep the area at 200 centigrade for approximately 20 seconds, then remove heat and
allow stick material to solidify. Job done! For larger holes infill with similar metal or use screw before bonding all
together with Heat seal.
Ideal for HVAC engineers.
Art. Nr. Descr. Qt.

548900011575 HEAT Seal-Stick® 1

Max. 31 bar
Max. 177°C
COOL GEL heat dissipating spray

Available with a convenient trigger spray, you eliminate unnecessary work caused
by heating more than you intended!
Spray on areas close to where you are welding/brazing, and reduce the chance
of accidental damage to rubber seals, valve components, and nearby soldered
joints that you do not want to come loose.
A “wet“ rag in a bottle, with the advantage of a unique gel formula that wont
drip or run off.
Clean and non staining, it is safe, non toxic, harmless to skin and odourless.
Essential for the plumbing trade.
Art. Nr. Descr. Qt.

548900023016 COOL GEL heat dissipating spray (16 oz. / 470 ml) 10
HEAT PROTECTION SCREENS

Art. Nr. Descr. Qt.
A200145 Heat protection screen 3 pcs 1
A200145
136
Curtains
Welding curtains one piece - en 1598
The curtains have reinforced edges and are manufactured in Class 1 (non flammable) according to DIN 53438 T2.
They can be suspended to frame by metal rings. Holes are also reinforced. The thickness is 0,4mm.
Welding curtains are not a PPE.
RISK FACTORS ACCORDING TO EN-1598:

Dark green(T75): approx. 0,05
Green (T55): approx. 0,40
Red (T40): approx. 0,80
Art. Nr. Descr. Colour Dimension (H × L) Thickness Weight Qt.

TTVT75M130180 T75 Dark green 1800 × 1300 mm 0,4 mm 1,5 kg 1
TTVT75M130200 T75 Dark green 2000 × 1300 mm 0,4 mm 1,6 kg 1
TTVT55M130180 T55 Green 1800 × 1300 mm 0,4 mm 1,5 kg 1
TTVT55M130200 T55 Green 2000 × 1300 mm 0,4 mm 1,6 kg 1
TTVT40M130180 T40 Red 1800 × 1300 mm 0,4 mm 1,5 kg 1
TTVT40M130200 T40 Red 2000 × 1300 mm 0,4 mm 1,6 kg 1
WELDING CURTAINS STRIPES - EN-1598

The best way to obtain a curtain with the desired length with the advantage to access in any point by passing
trough the strips.
Thanks to the new mounting accessories, the curtains can be fixed to any pipe (1”) in wall or ceiling structures.
The strips are 570 mm wide and are supplied in two different lengths: 1800mm for standard applications and
2800mm for suspending from high ceilings. The stripes overlap 7cm, so 4 stripes allow to cover 2,05m wide. Non
flammable Class 1 according to DIN 53438 T2.
One stripe per package.
Art. Nr. Descr. Dimension (H × L) Thickness Qt.

TTLT4011800 Red strip curtain 1800 × 570 mm 1,0 mm 1
TTLT4012800 Red strip curtain 2800 × 570 mm 1,0 mm 1
Mounting accessories
Art. Nr. Descr. Qt.
TTVZHAKEN Hooks for curtains 7*
TTL-Z-WABE-R Pipe holder (1”)+L 1
TTL-Z-S-SCHELLE Curtain holder for pipe 1” 1
TTL-Z-R-SCHELLE Pipe holder 1“ 1
* 7 pcs for each curtain
TTL-Z-S-SCHELLE3
TTL-Z-WABE-R
TTL-Z-R-SCHELLE TTVZHAKEN
137
PROTECTIVE SCREENS
TransEco - protective screen mobile panel with curtain EN-1598
TRANSECO is a very stable mobile protective screen. The frame is made of epoxy coated round steel tube. The
curtain (0,4 mm) comes stretched between the top and bottom struts of the frame. The kit comes complete ready
to assemble. In compliance with EN-1598.
Art. Nr. Descr. Dimension (H × L) Thickness Colour Qt.
TTOTTVET75M TransEco T75 1870 × 1455 mm* 0,4 mm Dark green 1
TTOTTVET55 TransEco T55 1870 × 1455 mm* 0,4 mm Green 1
TTOTTVET40 TransEco T40 1870 × 1455 mm* 0,4 mm Red 1
* ground clearance 0,25 m
TransFlex - protective screen mobile panel with curtain EN-1598

TRANSFLEX is mobile protective screen that can be mounted on wheels (optional) for increased mobility. The
frame is constructed from square section steel tube, which is then blue epoxy coated. The 0,4mm thickness curtain
is attached to the top strut by hooks supplied with the kit.
TTOTTVS075M TransFlex T75 1930 × 2100 mm* 0,4 mm Dark green 1
TTOTTVS055 TransFlex T55 1930 × 2100 mm* 0,4 mm Green 1
TTOTTVS040 TransFlex T40 1930 × 2100 mm* 0,4 mm Red 1
OPTIONAL WHEELS (NOT INCLUDED)
TransFlex - PROTECTIVE SCREEN MOBILE PANEL WITH CURTAIN EN-1598 (WITH EXTENSIONS)
TRANSFLEX WITH EXTENSIONS is mobile protective screen mounted on wheels
for increased mobility. The frame is constructed from section 50×30 mm steel
epoxy coated tube and is provided with two side mobile extensions allowing to
separate working places with an unique device.
The curtain is attached to the top structure by hooks supplied with the kit.
Including wheels
m
0m
80
800
mm
2100 mm

TTOTTVST75M TransFlex T75 1930 × 3800 mm* 0,4 mm Dark green 1
TTOTTVST55 TransFlex T55 1930 × 3800 mm* 0,4 mm Green 1
TTOTTVST40 TransFlex T40 1930 × 3800 mm* 0,4 mm Red 1
TTOTTLST40 TransFlex T40 1930 × 3800 mm* 1,0 mm Red 1
spare parts
Art. Nr. Descr. Qt.
TTOZROLLE100 Set of 4 running wheels 1
FREE STANDING WELDING SCREEN EN-1598

This portable free standing welding screen allows confining the welding area,
and protect the surrounding workplace from the effects of glare and spatter.
The unit is made of green translucent PVC. This material complies with EN1598,
and is both UV stabilized, and self extinguishing.
Overall size is 6’ × 6’ (screen 5’9”×5’3”).
Art. Nr. Descr. Dimension (H × L) Colour Qt.

55440TC FREE STANDING 5’9” x 5’3” Gree 1
WELDING SCREEN
138
work protection
The LCD RANGE
YOUR CHOICE!!
One of the most important LCD ranges on the market when it comes to eye protection!
The GCE range includes many models designed to satisfy even the most demanding welders and suitable for any kind of usage.
Starting from economic model ideal for basic and standard usages up to the most professional models with digital regulation and ventilation.
Extended warranty (up to 3 years) on many models.
In addition ALL the models are provided with Delay Adjustment (Dark to Light time delay) and some models are suitable for pulsed arc welding
MIG/TIG, where the pulses would otherwise cause (at low value) a momentary opening of the darkened lens.
All GCE LCD masks conform to the following standards:

EN-379 (LCD filter)
EN-175 (Helmet)
WHAT TO LOOK AT WHEN CHOOSING A LCD MASK SUITABLE FOR TIG WELDING
The TIG welding is a process of arc welding with infusible electrode (tungsten) that allows to perform high-quality joints. This
technology uses a very low amperage current to start the welding arc.
A mask for TIG welding must therefore ensure high sensitivity to low amperages.
The sensitivity depends on the quality of the sensors, the number of sensors and on the quality of the electronics. But it is not
always true that the maximum sensitivity is the best. If the welder works near others operators, it may happen that their arc
interferes with the mask, obscuring it.
Therefore it‘ opportune to adjust the sensitivity to avoid this kind of problems.
All GCE masks have the sensitivity adjustment.
RECOMMENDED SHADES
WELDING AMPERE
PROCESS 0,5 1 2,5 5 10 15 20 30 40 50 60 100 125 150 175 200 225 250 275 300 350 400 450 500
COVERED ELECTRODE Shade 9 Shade 10 Shade 11 Shade 12 Shade 13 14

MIG PLATE WELDING Shade 10 Shade 11 Shade 12 Shade 13 14
TIG Shade 9 Shade 10 Shade 11 Shade 12 Shade 13 Shade 14
MAG Shade 10 Shade 11 Shade 12 Shade 13 Shade 14 Shade 15
ARC GOUGING Shade 10 Shade 11 Shade 12 13 14 15
PLASMA CUTTING Shade 11 Shade 12 Shade 13
PLASMA WELDING 4 5 6 7 8 9 10 11 12 13 14 15
140
WHAT FEATURES DEFINE THE QUALITY OF A LCD MASK?
THE OPTICAL CLASS
The optical class is defined by the standard EN-379 and is one of the most important characteristics to look at when choosing
a LCD mask.
It is composed of 4 values which corresponds to the rating of 4 optical features.
The rating may be 1 (excellent), 2 (good) or 3 (sufficient).
Feature 1 : OPTICAL CLASS Feature 2 : LIGHT DIFFUSION

This is the evaluation of LCD surface. This is the evaluation of homogeneity
Is it perfectly flat? of LCD in dark status.
All LCD masks are rated 1 Are there areas lighter or darker?
Feature 3 : LIGHT TRANSMITTANCE Feature 4 : ANGULAR DEPENDENCY

This is the evaluation of Light Transmittance. This is the evaluation of the darkening variation depending on the viewing
Does the light pass through the filter without angle.
spreading in a bigger halo? Looking through the filter in different directions (for instance during overhead
welding) is the dark status always the same?
Higher the rating of this feature more expensive is the filter as it requires
more LCD layers to obtain shading uniformity.
This evaluation is listed in all GCE models, but still not on some other brands
models on the market.
FOR EXAMPLE A FILTER WITH INDICATION 1/1/1/2 WILL HAVE:

• Excellent Optical Class (1)
• Excellent Class of light Diffusion (1)
• Excellent light transmission (1)
• Good angular dependence (2)
SWITCHING TIME FROM CLEAR TO DARK STATUS.

Usually the switching time is 0,02-0,05 msec. This is very good and possible only with LCD filters working with batteries support.
The LCD filters working only with solar cells may reach a switching time 0,1-0,3 msec, anyway very good.
0,1 msec is a tenth of a thousandth of a second, a speed practically imperceptible to the human eye.
This feature is clearly indicated in our catalogue.
THE SOLAR CELLS WHAT ARE THEY FOR?

The solar cells provide the power to the LCD filter.
On some models they can be the unique power supply.
The strength is that it‘s never necessary to replace the batteries. The weakness is that the switching time cannot be less than
0,1 msec (anyway very good).
On some other models they can be the additional power to the batteries.
The strength is that the switching time can be less than 0,1 msec (also 0,05 msec) and a longer batteries lifetime.
The weakness is that the user is forced to replace the batteries when necessary.
141
LCD masks
MACH III WIND DIN 9-13 (0,05 msec) INFOTRACK - ADVANCED VENTILATION 4 sensors
Delivered in a sport bag
Belt clip for mask hanging included. Allows

free movements.
We can make your work environment healthier

and more comfortable! EXTRAORDINARY HEADGEAR
Very light and Durable.
Easy to mount and adjust.
The better weight’s distribution reduces the
pressure on the head. Allows to adjust the
nose-filter distance
Mach III Wind is an integrated protection system which combines the high technology of a LCD filter plus digital
control plus a filtered ventilation system with rechargeable batteries. The ventilation system, including the
materials used for quickly connecting mask and fan, guarantee operator comfort and a simplicity of use rarely seen.
The new model INFOTRACK has an external protective lens curved (in place of a flat one) to improve the vision.
Art. Nr. Descr. Qt.
19009001 Mach III WIND - INFOTRACK 1
Weight: Helmet 610g - Ventilation Unit 1350g - Air hose 220g

Warranty time: 24 months
LCD FILTER FEATURES

Welding Time Measurement
OPTICAL CLASS: 1/1/1/2
Digital regulation of all the parameters on a LCD display
Standard MIG/TIG welding or pulsed arc welding (DIN9-13 mode)
Oxy-gas cutting and welding (DIN5-9 mode)
Plasma welding (a process requiring high sensitivity) (X-mode)
Grinding operations (GRIND mode external button)
Sensitivity adjustment
Delay time adjustment (dark to light time)
Large view area for maximum comfort (97 × 60 mm)
External button for grinding Welding Time and Environment‘s Temperature measurement
VENTILATION UNIT FEATURES

Particle filter certified EN 12941 TH2 P(SL) (typically 2 months use)
Odour filter with active charcoal (optional).
Rechargeable battery (typical 10 hours use)
Battery Recharge time: 3 hours
Battery charger included
Adjustable ventilation air flow (160 l/min or 200 l/min)
Filter ventilation unit supplied with belt and shoulder bands (for a better comfort)
Exclusive! Acoustic and vibration warning where
ventilation is not effective (example low battery Flow meter included to verify actual system ventilation
or clogged filter). System alerts operator to a
Exclusive! Acoustic and vibration warning where ventilation is not effective
problem even in noisy working areas!
Air hose length : 87cm
142
LCD masks
SPARE PARTS FOR HELMET
Art. Nr. Descr. Qt.
19009013WTK Helmet blue MACH III WIND - INFOTRACK 1
19009015TK LCD filter MACH III - INFOTRACK 1
WP110350 Battery for LCD filter (CR2450 Lithium battery) 1
19009017 External Protective Lens flat MACH III - old model 10
19009017C External Protective Lens curved MACH III - INFOTRACK 5
19009019 Internal Protective Lens 63×106×1 10
19009028C Rubber gasket for curved glass - INFOTRACK 1
19009029C Front filter frame blue for curved glass - INFOTRACK 1
19009038 Heat protection frame for LCD (aluminium) 1
WP110347TK Headgear MACH Comfort - new model 1
14008384 Sweat band for headgear MACH (old) and MACH Comfort (new) 5
19009021 Blue cotton hood 1
19009011 Blue air hose (87cm) complete with blow connector 1
Magnifying lenses on request
SPARE PARTS FOR VENTILATION UNIT

Art. Nr. Descr. Qt.
19009007 Filter cover 1
19009008 SPARK filter 1
19009005 Pre-filter 10
19009003 Particle filter TH2 P(SL) 1
19009009 Odour filter (optional) with active charcoal 1
19009027 Motor+filter cover 1
19009023 Battery for ventilation unit 1
19009025 Battery Charger Single 1
19009030 Belt set 1
19009031 Belt cushion 1
19009032 Shoulder strap 1
143
LCD masks
ECLIPSE 3 DIN 9-13 (0,1 msec) TIG SENSITIVE - CERTIFIED BY DIN CERTCO (GERMANY) 4 sensors
Extraordinary professional TIG mask extra sensitive at an incredible price!
Art. Nr. Descr. Qt.
0764703E ECLIPSE 3 DIN 9-13 - TIG SENSITIVE 1
OPTICAL CLASS: 1/1/1/2 (one of the best on the market)

View Area: 100×60 mm Extra large (greatly improves working conditions)
Dark Shade: DIN 9-13 internal adjustment
Sensitivity: internal adjustment stepless
Delay time: from 0,1sec to 0,9sec internal adjustment stepless
Grinding mode: internal button
Headgear: Multiple positions adjustment
Standards: EN-379 (filter) EN-175 (helmet)
Warranty: 24 months (+6 months)
IT WORKS WITH BATTERIES + SOLAR CELLS
NEW HEADGEAR FROM MARCH 2013

- improved comfort
- new adjustment nose-filter distance
MACH III DIN 9-13 (0,05 msec) TIG SENSITIVE, plasma, oxygas – DIGITAL filter XXL INFOTRACK 4 sensorS
LCD mask designed for satisfy the most exigent welders. Suitable for TIG, PLASMA and OXYGAS cutting and
welding. The new DIGITAL LCD filter INFOTRACK allows to control lots of functions and parameters (including
working time measurement and environment‘s temperature. It comes with the new comfortable headgear. This
helmet is one of the most performant on the market.
Art. Nr. Descr. Qt.
19009000 MACH III XXL TIG SENSITIVE - PLASMA - OXYGAS 1

View Area: 97×60 mm (max comfort)
Sensitivity: digital adjustment
Delay time: digital adjustment
Dark shade: DIN 9-13 (MIG/TIG welding mode)
Dark shade: DIN 5-9 (OXYGAS mode)
PLASMA welding mode
GRINDING mode (external button)
Headgear: New model COMFORT Multiple positions adjustment
Warranty: 24 months
144
LCD masks
OPTOVARIO DIN 9-13SE (0,1 msec) TIG sensitive 2 sensors
LCD mask with one of the best design on the market. Suitable for TIG welding, it works only with solar cells (no
batteries) and it is covered by a very long warranty. New filter with digital display with indications about delay,
DIN and sensitivity adjustment. Wraparound design ideal for working in tight spaces (plumbers).
Art. Nr. Descr. Qt.
WP11444SEU OPTOVARIO DIN 9-13 SE - TIG Sensitive 1

View Area: 94×35 mm double LCD layer
Dark shade: DIN 9-13 external adjustment
Sensitivity: external adjustment
Delay time: internal adjustment
Grinding mode (disabling sensors)
Helmet: designed to divert fume away from the face
Headgear: Multiple positions adjustment (including nose-filter distance)
IT WORKS WITHOUT BATTERIES
MACH II DIN 9-13 (0,05 msec) - TIG SENSITIVE 2 sensorS

LCD mask specifically designed for TIG welding, it works with batteries and solar cells. Thanks to the very quick
reaction time (0,05msec), the double LCD layer filter and the new comfortable headgear it provides a very high
quality performance.
Art. Nr. Descr. Qt.
19008001 MACH II DIN 9-13 - TIG SENSITIVE 1

View Area: 97×47 mm double LCD layer
Headgear: New model COMFORT Multiple positions adjustment
Warranty: 24 months
145
LCD masks
ECLIPSE II DIN 9-13 (0,1 msec)-CERTIFIED by DIN Certco (GERMANY) 2 sensors
Very reliable mask for MIG/Electrode welding, working only with solar cells (no batteries), with a good view area
and a very competitive price.
Art. Nr. Descr. Qt.
NEW MODEL 2013 0764702E ECLIPSE II DIN 9-13 1
0,1 msec
3 times faster OPTICAL CLASS: 1/3/1/2
View Area: 92×42 mm
Dark Shade: DIN 9-13 external adjustment
Helmet: designed to divert fume away from the face
IT WORKS WITHOUT BATTERIES
NEW HEADGEAR FROM MARCH 2013

- improved comfort
- new adjustment nose-filter distance
OPTOVARIO DIN 9-13 HQ (0,1 msec) 2 sensors

LCD mask designed for MIG/Electrode welding. It works with batteries and solar cells. Good design, good view
area and a very competitive price.
Art. Nr. Descr. Qt.
WP11444HQ Optovario DIN 9-13 HQ 1
OPTICAL CLASS: 1/2/1/3

View Area: 97×47 mm
Warranty: 24 months
146
LCD masks
SPARE PARTS
EXTERNAL INTERNAL HEADGEAR SWEAT BAND HELMET NAPE

PROTECTIVE PROTECTIVE CUSHION
LENS LENS
0764702E 90 × 110 47 × 103,5

HG2001 WP11476 AS3000F
ECLIPSE II 9-13 548980003920 WP11474S
1 5 1
Q 10 10
100 × 120
OPTOVARIO 90 × 110
(SHAPED) WP11504 WP11476 WP11502
9-13 SE 548980003920
WP11500 1 5 1
Q 10
10
100 × 122
WP11444HQ 51 × 107
(SHAPED) WP110347 14008384
OPTOVARIO 9-13HQ WP110344
WP110346 1 5
Q 10
10
0764703E 114 × 133 66 × 106

HG2001 WP11476 AS4001F
ECLIPSE 3 9-13 WP110360 WP110330
1 5 1
Q 5 5
(old model) (old model)

WP110347 WP110349
100 × 122 1 1
19008001 51 × 107
(SHAPED) 14008384 14008382
MACH II DIN 9-13 WP110344
WP110346 5 1
Q 10
10 (CONFORT model)
WP110347TK
1
FLAT
(old model) (old model) (old model)
(old model)
WP110347 19009013 WP110349
19009017
19009000 63 × 106 × 1 1 1 1
10 14008384
MACH III DIN 9-13 19009019
CURVED 5
Q 10 (CONFORT model) (Infotrack)
(Infotrack)
WP110347TK 19009013TK
19009017C
1 1
5
147
Helmets
Europe 90 × 110 mm Art. Nr. 548910000017
Verona 75 × 98 mm Art. Nr. WP11064
Lyon 50 × 105 - 50 × 108 mm Art. Nr. G100223
FLIP OPTION!!
Extraordinary! With the Europe, Verona and Lyon range you do not
commit to flip front or fixed front style at the time of purchase.
The style can be changed after purchase with the cassette for flip
option, which can be quickly and easily assembled onto the mask
without the need for any special tools.
In this way the inventory of complete helmets can be reduced by
holding a small stock of cassettes.
Headgear is fully adjustable for maximum comfort.
Characteristics
Material: polyamide (nylon)
DIMENSIONS: 210×340×110mm
Weight: 380 g
Headgear: fully adjustable
for maximum comfort
Flip option.
Standard: EN 175
FLIP WINDOW (Optional)
to transform the standard helmet
into flip version
Art. Nr. Descr. View Area Qt.

548910000017 Helmet Europe 90 × 110 mm 5
WP11064 Helmet Verona 75 × 98 mm 5
G100223 Helmet Lyon 50 × 105 mm - 50 × 108 mm 5
OPTIONALS - FLIP SYSTEM CASSETTE

Art. Nr. Descr. Qt.
WP11065E Flip for helmet Europe (90 × 110) 1
WP11065 Flip for helmet Verona (75 × 98) 1
G100223F Flip for helmet Lyon (50 × 108 - 50 × 105) 1
SPARE PARTS
Art. Nr. Descr. Qt.
548100000020 Headgear for all models 1
Glasses - see the following pages
148
Helmets
Comfort (glass 75 × 98 mm)
COMFORT is a fibre construction helmet with a professional headgear adjustment
system which can be modified while wearing the helmet. It is particularly suitable
for those application where the user is unable to hold the mask with the hands.
features
• Material: Fiber
• Standard: EN-175
Art. Nr. Descr. Qt.

548914011003 Helmet COMFORT 10
EURO (glass 90 × 110 mm)

EURO is an strong helmet made from polyamide fiberglass-reinforced which prolong durability. Provided with
comfortable headgear.
features
• Material: polyamide fiberglass-reinforced
• Dimensions: 380×260×210 mm
• Weight: 440 g
Art. Nr. Descr. Qt.

17001804 Helmet EURO 1
Premier
The PREMIER helmet is manufactured from durable fibreglass and is offered in
two versions, with and without flip.
Delivered complete with three lenses (Plastic transparent+DIN10+transparent
glass).
55908
50 × 108 mm=4-1/2” × 2”
Art. Nr. Descr. View Area Qt.

55800 Helmet PREMIER STANDARD 83 × 108 mm 1
55908 Helmet PREMIER FLIP 50 × 108 mm 1
55800
83 × 108 mm=4-1/4” × 3-1/4”
149
Hand shields
Premier (glass 83 × 108 mm)
Hand shield in fiberglass highly heat-resistant even with glowing electrode.
Delivered complete with three lenses (Clear glass, DIN10 glass, clear polycarbonate).
Art. Nr. Descr. Qt.

55815 Premier fiber 1
MM1010 (glass 90 × 110 mm)

Hand shield in polyamide provided with quick coupling handle.
features
• Material: polyamide
• Dimensions: 240 × 395 × 98 mm
• Weight 305 g
Art. Nr. Descr. Qt.
548910000016 Hand shield MM1010 10
EU2000 (glass 90 × 110 mm)

EU2000 is a hand shield made from ABS plastic. The special shaped design is studied to protect the face sides and
the hand.
features
• Material: ABS plastic
• Dimensions: 450×260×170 mm
• Weight: 390 g
Art. Nr. Descr. Qt.
17001801 Hand shield EU2000 1
150
Hand shields
Elettra (glass 75 × 98 mm)
ELETTRA is a hand shield made from fiber. It is one of the most popular masks for the use with small-medium
machines (up to 250A). The new and exclusive „quick glass“ fixing system allows a very speedy change of the 75×98
mm lenses without the need of any tool. No metallic rivets are used in the production process!
features
• Material: Fiber
Art. Nr. Descr. Qt.
548914011001 Hand shield ELETTRA 20
QUICK GLASS
Vulcan (glass 75 × 98 mm)

VULCAN is a professional hand shield manufactured from fiber. It has a specific curved design making the mask suitable
for welding in uncomfortable positions. It is suitable for ok kind of electrode welding and MIG/MAG applications.
The new and exclusive „quick glass“ fixing system allows a very speedy change of the 75×98 mm lenses without the
need of any tool. No metallic rivets are used in the production process!
features
• Material: Fiber
QUICK GLASS
Art. Nr. Descr. Qt.

548914011002 Hand shield Vulcan 20
Golia (glass 75 × 98 mm)

GOLIA is an OVERSIZED hand shield for professional use which guarantee the maximum protection to the side of the
face and the throat. Manufactured in fiber, suitable for all kind of MIG and electrode welding.
Provided without lens.
features
• Material: Fiber
• Dimensions: 260 × 390 mm
Art. Nr. Descr. Qt.

WP11060 Hand shield Golia 5
151
Hand shields
Golia plus (glass 75 × 98 mm)
GOLIA PLUS is an oversized hand shield for professional with a very pronounced curvature. It is ideal for plain welding
operations and provide the maximum protection to the side of the face and the throat. Manufactured in fiber, suitable
for all kind of MIG and electrode welding.
Provided without lens.
features
• Material: Fiber
• Dimensions: 260 × 400 mm
Art. Nr. Descr. Qt.

WP11061 Hand shield Golia plus 5
str simple (glass 50 × 105 mm)

STR SIMPLE is a black nylon hand shield showing good heat resistance in the
event of accidental contact with hot electrodes.
Art. Nr. Descr. Qt.

G100202 Hand shield STR Simple 1
str ECLIPSE automatic (glass 50 × 105 mm)

STR ECLIPSE uses a push-button system to engage/disappear the front glass
allowing an easy view of the working area without excessive hand movement.
AUTOMATIC
Glass opening button
Art. Nr. Descr. Qt.

G100203 Hand shield STR Eclipse - AUTOMATIC 1
152
SPARE PART LENSES
LENSES 75 × 98 mm
Art. Nr. Descr. Dimension Qt.
IR & UV Protection WP11021 Glass Clear 75 × 98 mm 10
WP11072 Glass DIN9 75 × 98 mm 10
WP11074 Glass DIN10 75 × 98 mm 10
WP11076 Glass DIN11 75 × 98 mm 10
WP11078 Glass DIN12 75 × 98 mm 10
WP11080 Glass DIN13 75 × 98 mm 10
WP11066 Glass DIN10 SILVERED MIRROR 75 × 98 mm 10
LENSES 90 × 110 mm
IR & UV Protection Art. Nr. Descr. Dimension Qt.
548980003921 Glass Clear 90 × 110 mm 10
548980055011 Glass DIN8 90 × 110 mm 10
548980055012 Glass DIN9 90 × 110 mm 10
548980055013 Glass DIN10 90 × 110 mm 10
548980056013 Glass DIN11 90 × 110 mm 10
548980050013 Glass DIN12 90 × 110 mm 10
548980057014 Glass DIN13 90 × 110 mm 10
548980057015 Glass DIN14 90 × 110 mm 10
548900200100 Glass DIN10 SILVERED MIRROR 90 × 110 mm 10
LENSES 50 × 105 mm
G100209 Glass Clear 50 × 105 mm 10
G100208 Polycarbonate Clear 50 × 105 mm 10
G100208EMB Polycarbonate Clear 50 × 105 mm in blister 1 (10pc)
G100216 Glass DIN5 50 × 105 mm 10
G100221 Glass DIN8 50 × 105 mm 10
G100210 Glass DIN9 50 × 105 mm 10
G100211 Glass DIN10 50 × 105 mm 10
G100212 Glass DIN11 50 × 105 mm 10
G100213 Glass DIN12 50 × 105 mm 10
G100214 Glass DIN13 50 × 105 mm 10
G100215 Glass DIN14 50 × 105 mm 10
LENSES 50 × 108 mm
55700 Glass Clear 50 × 108 mm 4-1/4” × 2” 10
55799 Polycarbonate Clear 50 × 108 mm 4-1/4” × 2” 10
55709 Glass DIN9 50 × 108 mm 4-1/4” × 2” 10
55710 Glass DIN10 50 × 108 mm 4-1/4” × 2” 10
55711 Glass DIN11 50 × 108 mm 4-1/4” × 2” 10
55712 Glass DIN12 50 × 108 mm 4-1/4” × 2” 10
LENSES 83 × 108 mm
55600 Glass Clear 83 × 108 mm 4-1/4” × 3 -1/4” 10
55699 Polycarbonate Clear 83 × 108 mm 4-1/4” × 3 -1/4” 10
55609 Glass DIN9 83 × 108 mm 4-1/4” × 3 -1/4” 10
55610 Glass DIN10 83 × 108 mm 4-1/4” × 3 -1/4” 10
55611 Glass DIN11 83 × 108 mm 4-1/4” × 3 -1/4” 10
55612 Glass DIN12 83 × 108 mm 4-1/4” × 3 -1/4” 10
55613 Glass DIN13 83 × 108 mm 4-1/4” × 3 -1/4” 10
153
GOGGLES
STYLER
STYLER is an extraordinary goggle!
Very modern design. The curved profile makes it easier to stow than normal goggles.
Lenses in polycarbonate impact resistant.
Optical class: 1
Weight: 22 g.
Art.Nr. Descr. Standards Qt.

WP14017 Styler TR (clear) EN166-EN170 × × 10
WP14018 Styler SP EN166-EN170 10
WP14019 Styler GR (grey) EN166-EN170 × 10
BOMBER
Extraordinary goggle with curved sporty design.
Strong and wide frame stems are adjustable for length.
Adjustable length
Adjustable visor inclination.
Protective against optical radiations.
Lenses in polycarbonate.
Optical class: 1
Weight: 36 g
WP14060
Inclination adjustment

WP14060 Bomber DIN5 EN166-EN169-EN175 × × 10
WP14061 Bomber TR (clear) EN166-EN170 × × 10
WP14061
Panorama
These goggles are for use in conjunction with prescription glasses, and at the same time
offering side protection with vents for ventilation.
Ideal for use where the goggle must be removed frequently.
Protective against optical radiations.
Optical class: 1
Weight: 43 g

17006500 PANORAMA clear EN166-EN170 × × × 10
Block
Plastic goggles in transparent or DIN5 version. Lightweight yet offering good eye protection,
these are very high quality and represent great value for money.
Stems adjustable for length and inclination.
Block DIN5
17006505
Art.Nr. Descr. Qt.

17006520 Block TR (clear) 5
17006505 Block DIN5 1
Block TR
17006520
154
GOGGLES
Panoramic
PANORAMIC goggle has a wide field of view. This is the perfect solution for applications like
grinding where front and side protection is required. High quality at an affordable price, ideal
in a tough environment.
Protection from the side screens.
Optical class: 1
Weight: 34 g

WP14022 Panoramic clear EN166-EN170 × × 10
Traditional
A traditional style goggle with glass lenses for use in welding and grinding applications (model
DIN5). Easy replacement of the lenses by the screw in the centre of the goggle.
Adjustable in length.This is an advantage in comparison to the present similar models on the
market. Side protection against spatter. Non symmetrical lenses.
Lenses in glass.
Optical class: 1 (clear) - 2 (DIN 5)
Weight: 54 g

WP14046 WP14046 Traditional TR clear EN166-EN170 × × × 1
G100139EMB Traditional TR Clear* EN166-EN170 × × × 1
WP14048 Traditional DIN5 EN166-EN170 × × × 1
G100140EMB Traditional DIN5* EN166-EN169-EN175 × × × 1
* blister
Spare parts
WP14048 Art.Nr. Descr. Qt.
WP14052 1 pair Spare lenses DIN5 5
WP14050 1 pair Spare lenses Clear 5
SKI
This is a mask/goggle for professional use with indirect ventilation (through vents).
The ventilation system keeps the mist formation to a minimum.
The essential frame with the adjustable elastic headband is ideal for each type of fit.
Optical class: 1
Weight: 71 g

17004430 SKI Clear EN166-EN167-EN168 × 10
SKI Flip DIN5

SKI FLIP DIN5 is a goggle suitable for flame welding (with flip lens in the down position), and for
other tasks requiring total visibility to DIN0 (flip lens is in the up position).Multiple operations
are possible without changing goggles!
Fitted with 4 vents (diam. 2,5mm) to avoid misting.
Lenses in polycarbonate diameter 50mm
Optical class: 1
Weight: 133 g
Standards: EN 166 - EN 167 - EN 168 - EN 169 - EN 170 - EN 175
Art.Nr. Descr. Qt.

17007220 SKI Flip DIN5 × × 1
G100137EMB SKI Flip DIN5 in blister × × 1
155
Goggles
Visual Square DIN5 (50 × 105 mm)
Large 50 × 105 mm field of view, flip type for welding and grinding. Supplied with DIN5 lens.
Art. Nr. Descr. Qt.

09002002 Visual Square DIN5 1
G100216 Glass DIN5 50 × 105 mm spare part 10
Visual flame
VISUAL FLAME is the classic flame cutting/welding goggle. Comfortable, light and inexpensive.
Art. Nr. Descr. Qt.
548914014011 Visual Flame DIN5 3
548914014013 Visual Flame Clear 3
Visual flip
VISUAL FLIP offers total visibility or DIN5 protection without removing the goggles. Lenses are polycarbonate, non
replaceable.
Art. Nr. Descr. Qt.
WP14064 Visual Flip DIN5 1
visual flip metal din 5

VISUAL FLIP METAL DIN5 is a goggle complete with a metal frame very resistant and replaceable glass lenses. It
adheres to the face without letting enter fumes or vapors.
Art. Nr. Descr. Qt.
17107200 Visual Flip Metal DIN5 1
Visual swim din 5

VISUAL SWIM DIN5 - Aluminium bocal style goggle for flame cutting and welding.
Art. Nr. Descr. Qt.
17007170 Visual Swim DIN 5 3
G100108EMB Visual Swim DIN 5 in blister 1
17007172 Visual Swim Clear 1
Visual round
VISUAL ROUND combines comfort with practicality. The 50mm round lenses are replaceable items.
Art. Nr. Descr. Qt.
17008790 Visual Round DIN5 5
spare part glasses round 50 mm

Art. Nr. Descr. 0 Qt.
548980000050 Clear 50 mm 10
548980050102 DIN4 50 mm 10
548980051042 DIN5 50 mm 10
548980051043 DIN6 50 mm 10
548980051044 DIN7 50 mm 10
548980051045 DIN8 50 mm 10
548980051046 DIN9 50 mm 10
548980051047 DIN10 50 mm 10
548980051048 DIN11 50 mm 10
156
HOODS AND SHIELDS
Cover Prof DIN5
COVER PROF DIN5 is a complete system to protect your head and eyes. It combines the practicality of a goggle (clear
+ DIN5 lens) and a head protection in an unique device.
Advantages: Offers neck as well as head protection with a very little space. Nose and eye ventilation help avoid
misting. Welding and gri-ding can be done without changing goggles.
STANDARD: EN 166
Art. Nr. Descr. Qt.

WP13100 Cover Prof DIN5 1
Cover Black DIN5 (50 × 105 mm)

COVER Black DIN5 is a black leather hood coupled with a flip-up mask (50×105 mm).
STANDARD: EN 166
Art. Nr. Descr. Qt.

09002011 Cover Black 1
G100216 Glass DIN5 50 × 105 mm spare part 10
VISOR
Protection for eyes and face. Standard head gear, with the possibility to take
transparent visor for grinding, DIN5 visor for gas cutting and welding, or
transparent.
STANDARD: EN 166
Holder
WP14032 Screen Screen
Clear DIN5
WP14034 WP14036
Art. Nr. Descr. Qt.

WP14032 Visor Holder 1
WP14034 Visor Clear 2 mm 1
WP14037 Visor Clear 1 mm 1
WP14036 Visor DIN5 2 mm 1
157
WORKWEAR
Jacket CLASS
The JACKET CLASS combines the good resistance and the high quality of Italian
leather manufactured to obtain an extraordinary softness product, with a modern
design and the maximum comfort.
The Jacket is equipped also with buttons protection flap with easy and quick
Velcro closure (useful in case of emergency).
STANDARD: UNI EN ISO 11611 class 2
EUROPEAN PREMIUM PRODUCT

Completely hand crafted in Italy with
Italian extra-soft leather and certified
(one certificate copy included with
each product). Art. Nr. Descr. Colour Size Qt.
WP13024 CLASS L White 52/L 1
WP13026 CLASS XL White 54/XL 1
WP13027 CLASS XXL White 56/XXL 1
sleeves
Supplied in pairs, these leather sleeves offer maximum protection for your arms
from welding spatters.
Available in two versions:

With ELASTICS - quick and easy to put on and remove with stretch armbands.
With STRINGS - professional version, longer and more protective for shoulders,
with drawstrings that pass behind the neck assuring stable positioning during
welding.
This product must be used in conjunction with appropriate welding gloves.
With elastics STANDARD: UNI EN ISO 11611 class 2
WP13062
CERTIFIED BY LEGAL INSTITUTE
With strings
WP13064
Art. Nr. Descr. Qt.

WP13062 SLEEVES with ELASTICS (1 pair) 1
WP13064 SLEEVES with stringCS (1 pair) 1
158
WORKWEAR
Balaclavas
Balaclava caps, produced from flame retardant cotton PROBAN, these offer good protection from sparks emitted
from welding and grinding operations. The cotton PROBAN can be washed many times and still retain its charac-
teristics, different from standard cotton that can loose its characteristics after 2 or 3 washes.
Art. Nr. Descr. Qt.
12064 PRO 1
12068 TOTAL 1
12064
12068
Aprons
Leather apron to protect the body from welding spatters.
Art. Nr. Descr. Qt.
12010 Apron SMALL size 60×90 cm 1
12010L Apron BIG size 80×110 cm (extra long) 1
Gaiters
Gaiters made from leather with quick connection for foot protection against welding spatters.
Art. Nr. Descr. Qt.
WP13018 Gaiters (1pair) 1
159
GLOVES
MUJ-SOLO Welding Glove
Heat protection area Soft leather Welding glove
MUJ-SOLO is one of the best glove when it comes to protection and comfort at
work. No other glove offers such a combination of softness (by grain leather),
durability (by the special type of leather) and the additional „heat protection“
offered by the innovative insert.
This insert is specially treated to improve its insulation properties, offering
enhanced safety to the operator. Invisible seams make the glove exceptionally
comfortable and extremely elegant.
The prolonged cuff offers a high degree of protection to the lower arm.
Ideal for professional repetitive use, this glove is available in either right hand
Grain Leather or left hand versions.
STANDARD: EN 388 - EN 420 CAT.2
Arm protection cuff
Art. Nr. Descr. Qt.

548914013005 MUJ-SOLO for Right hand - size 10 1
548914013006 MUJ-SOLO for Left hand - size 10 1
Gloves
Working Gloves
Art. Nr. Descr. Qt.
G100330 Manucuir - size 10 12
G100315 Manudock renforced - size 10 12
G100324 Mécano Souple Medium - size 9 12
G100313 Mécano Souple Big - size 10 12
G100330
Welding Gloves
Art. Nr. Descr. Qt.
G100316 Manusoud 15cm - size 10 10
G100318 Soudargon 15cm - size 10 10
G100501 Lucifer 150°C - size 10 10
G100135
G100316
G100501
160
Also available from GCE!
central gas supply
GCE produce a full range of Gas Manifold
Systems with our
unique modular design.
installer catalogue
GCE produce a full range of Gas
Distribution Equipment
specifically for High Purity applications.
medical catalogue
GCE produce a full range of Equipment for
the delivery of medical gases.
For further information on any of the above product ranges please contact
our Customer Services Team
Phone: +44 (0)1942 29 29 50
Fax: +44 (0)1942 29 29 77
Email: sales.gb@gcegroup.com
www.gcegroup.com
GCE Group is one of the world’s leading companies in the field of gas control equipment. The headquarters are in
Malmö, Sweden, and the two major supply units are located in Europe and Asia.
The company operates 15 subsidiaries around the world and employs more than 850 people. GCE Group includes
four business areas – Cutting & Welding, Process Applications, Medical and High Purity.
Today’s product portfolio corresponds to a large variety of applications, from single pressure regulators and
blowpipes for cutting and welding to sophisticated gas supply systems for medical and
electronics industry applications.
Art. CATWP60414. Edition 6/2014. Alterations are subject to change without notice. 04042014hz © GCE 2014
UNITED KINGDOM & IRELAND

GCE Ltd
Yew Tree Way, Stone Cross Park
Golborne, Warrington
WA3 3JD
Phone: +44 (0)1942 29 29 50
Fax: +44 (0)1942 29 29 77
sales.gb@gcegroup.com
www.gcegroup.com

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WELDING PRODUCTS 2014

GCE Business in general A complete range for Cutting & Welding

welding consumables 99 work protection 139

GCE Sales Office GCE Warehouse

Phone: +44 (0)1942 29 29 50

Plate thickness Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators

1. Recommended light duty cutting system

Fuel Cutting Attachment Shank Hose

Plate thickness Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators

1-3 0769416 871131 - BV12

Cutting Attachment Shank Hose

Flashback Arrestor Cutting Nozzle

Plate Nozzle Nozzle

3. Recommended heavy Duty cutting system

Plate Nozzle Nozzle

1. Recommended light duty welding system

2. Recommended heavy duty welding system

Oxygen Regulator Welding Tip Gas Mixer Shank Hose

1. Recommended heating system

Neck Tube Mixer Shank Hose

Nozzle Torch Checkvalve Hose Flashback Arrestors Regulators

0766241 - MK3 Shank 871111 - BV12 0764457 0783652

Gas Media Gas Pressures Gas Flow Pressure Stability

Main Spring Safety

Colour Coded Clear & Precise 63 mm

Max. Outlet pressure

Art. Nr. Type

Top-safe & Acurate Non-adjustable safety

Body and 1st. Bonnet Inlet Connections

Regulators - Side entry

Top-safe & Acurate Double-layer pre-shaped

Body, bonnet and

Technical Data Massive T-bar for

JETCONTROL 600/SSERIES range

Art. Nr. Type Gas Entry Inlet Outlet Flow

Art. Nr. Type Gas Entry Inlet Outlet Flow

Special purpose regulator summary

Type of Weld Gas saving

ECO SAVER 0772027

COMPARE OF REGULATORS WITH AND WITHOUT GAS SAVER

Art. Nr. Type Quantity

CO2 gas heaters

Art. Nr. Gas Voltage Thread Quantity

Flow Chart - Fuel gas

Flow chart - oxygen

Reset mechanism and lever

P1 = 2,5 bar Temperature Body label with parameters

bar Outlet thread nipple

BACKFLOWING FLASHBACK SUSTAINED BACKFIRE

Art. Nr. Gas Working pressure Inlet connection Outlet connection

Flashback arrestor MV 93-TF - G 3/8''

Flashback arrestor MV 93-TF - G 1/4''

Flashback arrestor MV 93-TT - 7/10 hose nipple

quick coupling type SG (A) for connection to torch

quick coupling type SS (C) Hose

quick coupling type SD (D) for connection to the pressure regulator

Stainless steel coupling pin type KD (E)

Double threaded connector (F) made ​​of brass

Lightweight welding & cutting blowpipe

• HOSE CONNECTIONS - 1/4” BSP (Other threads available on

ORBIT L/W WELDING OUTFIT

ORBIT COMBINED WELDING & CUTTING OUTFIT

Art. Nr. Description Quantity

Double threaded connector (F) made of brass