Q Lab CRH

LF-8165-TM
Controlled Relative Humidity

Cyclic Corrosion Tester
Technical Manual
For Q-FOG CRH600-HSC and CRH1100-HSC

Serial Numbers: 15-XXXX-45
Revision Date 15 APR 2015

Table of Contents
Table of Contents
1. Specifications, Classifications, Symbols (Aug 2014)..............3 6.17 Shower Flow, Air Flow Switch, Water Feed (Aug 2014)........49
2. Safety (Aug 2014).......................................................................5 7. Controller..................................................................................50
3. General Description...................................................................6 7.1 Description (Apr 2015)............................................................50
3.1 Dimensions (Aug 2014)............................................................7 7.2 Displays and Keypad (Apr 2015)............................................51
3.2 Position (Aug 2014)..................................................................8 7.3 Programming (Apr 2015).........................................................52
3.3 Capacities (Aug 2014)..............................................................9 7.4 Programming Flow Chart (Apr 2015)......................................53
4. Set Up ...................................................................................... 10 8. Specimen Mounting (Mar 2015)..............................................55
4.1 Uncrating (Aug 2014)............................................................. 11 9. Running a Test..........................................................................58
4.2 Leveling (Aug 2014)............................................................... 18 9.1 ASTM B117 (Mar 2015)..........................................................60
4.3 Electrical (Aug 2014).............................................................. 19 9.2 Prohesion ASTM G85.A5 (Mar 2015).....................................61
4.4 Connect Air Pre-Conditioner (Aug 2014)................................20 9.3 CCT-1 (Mar 2015)..................................................................62
4.5 Compressed Air (Aug 2014)...................................................22 9.4 GMW 14872, GM9540P (Mar 2015)......................................63
4.6 Water (Mar 2015)...................................................................23 9.5 Ford CETP: 00.00-L-467 (Feb 2015)......................................64
4.7 Drainage (Aug 2014)..............................................................24 9.6 SAE J2334, SAE J2721 (Mar 2015).......................................65
4.8 Venting (Aug 2014).................................................................25 9.7 ISO 16701, GB/T 20853 (Mar 2015)......................................66
4.9 Connections (Aug 2014)........................................................27 9.8 Volkswagen PV 1210 (Mar 2015)...........................................67
5. Functions..................................................................................28 9.9 Volvo VCS 1027,14; 1027,149; 423-0014 (Mar 2015)...............68
5.1 Fog Function (Aug 2014)........................................................29 10. Calibration..............................................................................69
5.2 RH (Controlled Relative Humidity) Function (Aug 2014)........30 10.1 Chamber Temp Sensor, Wet/Dry Bulb (Aug 2014)...............69
5.3 Shower Function (Aug 2014)..................................................32 10.2 Fog Collection (Aug 2014)....................................................80
6. Major Components..................................................................33 10.3 Shower Collection / Corrosion Rate (Aug 2014) ..................81
6.1 Fog Spray Nozzle (Aug 2014)................................................33 11. Data Logging...........................................................................82
6.2 Fog Pump (Aug 2014)............................................................34 11.1 Connecting the Q-FOG to a Computer (Aug 2014)...............83
6.3 Shower Module (Aug 2014)....................................................35 11.2 Viewing the Data on the Computer (Aug 2014).....................84
6.4 Shower Pump (Aug 2014)......................................................36 12. Maintenance...........................................................................85
6.5 Chamber Heaters (Aug 2014)................................................37 12.1 Removing the Blower Module (Aug 2014)............................86
6.6 Chamber Temp. Sensor & Over Temp. Switch (Aug 2014).....38 12.2 Shower Nozzle Cleaning (Mar 2015)...................................88
6.7 Diffuser (Aug 2014)................................................................39 12.3 Solution Reservoir, Shower System (Apr 2015)...................90
6.8 Bubble Tower (Aug 2014).......................................................40 12.4 Washable Air Filter Cleaning (Apr 2015)..............................96
6.9 Blower Module (Aug 2014).....................................................41 13. Trouble Shooting....................................................................98
6.10 RH Generator (Aug 2014)....................................................42 13.1 Diagnostics (Aug 2014)........................................................98
6.11 Solution Reservoir (Aug 2014).............................................43 13.2 Error Messages (Mar 2015).................................................99
6.12 Lid Interlock (Aug 2014).......................................................44 14. Replacement Parts (Mar 2015)............................................ 102
6.13 Air Pre-conditioner (Aug 2014).............................................45 15. Warranty (Aug 2014)............................................................. 118

6.14 Laboratory Temperature and Humidity Sensor (Aug 2014)..46 16. Contact Information............................................................. 119
6.15 Solenoid Valves (Aug 2014).................................................47 Wiring Diagram........................................................................... 121
6.16 Water and Salt Solution Filters (Aug 2014)...........................48 Plumbing Diagram...................................................................... 123
Page 2
Section 1: Specifications, Classifications, Symbols
1. Specifications, Classifications, Symbols (Aug 2014)
Specifications, Classifications
Operating Temperature and Humidity: The recommended ambient operating temperature and relative humidity is 23
± 5oC and < 75% RH. The maximum ambient operating temperature and humidity is 40oC and 80% relative humidity.
Temperatures outside the recommended range may cause chamber temperature and/or humidity faults.
Transportation and Storage Temperature: -40 to 80oC.
Installation Category: Category II for transient over-voltages.
Pollution Control: Pollution Degree 2.
Sound Pressure Level: Sound Pressure Level does not exceed 75 dBA.
Altitude: 2000 meters or less.
Operation: Continuous Rating
Voltage: 230V or 208V (as stated on the nameplate) ± 10% - single phase.
Current: 32A for CRH600-HSC and 38A for CRH1100-HSC.
Frequency: 50 or 60 Hz.
Supply Connection: Permanently connected or plug/socket connection (industrial type per IEC 6309 or twist lock type
in North America).
External Disconnect: Required for all connections.
External Over-Current Protection: Must be rated for not more than 40A (USA, Canada) or 64A (Europe).
Page 3
Section 1: Specifications, Classifications, Symbols
Symbols
Electrical Shock Hazard
Hot Surfaces Hazard
Attention
Finger/Hand Crushing hazard
Local Waste & recycling regulations per

the WEEE Directive 2002/96/EC on Waste
Electrical and Electronic Equipment
Page 4
Section 2. Safety (Aug 2014)
2. Safety (Aug 2014)
A Residual Current Device electrically protects the cabinet.
Safety Devices
●● Chamber, Over Temperature Cut-out
●● Bubble Tower, Over Temperature Cut-out (See Section 6.8)
●● Bubble Tower, Low Water Level (See Section 6.8)
●● Bubble Tower, High Water Level (See Section 6.8)
●● Bubble Tower O-Rings and Compression Springs (See Section 6.8)
●● Bubble Tower Pressure Relief Valve (See Section 6.8)
●● Solution Reservoir, Low Level
●● Solution Reservoir, Empty
●● Chamber Heater, Over Current
Operator Safety
The lid lifter can crush hands and fingers. Do not

place hands or fingers near the lid lifter when opening
the chamber lid. Do not attempt to remove or adjust
chamber lid hinges.
Hazardous Vapors
Do not use gases such as SO2 in the Q-FOG. Do not use hazardous or petroleum based organics (solvents). Purge
the chamber of airborne mist or fog before opening the chamber lid.
Product Safety
The Q-FOG meets the European Low Voltage Directive 2006/95/EC and complies with the requirements of
EN61010-1: 2010 (Third Edition), “Safety of Electrical Equipment for Measurement, Control and Laboratory Use”.
Electromagnetic Compatibility
The Q-FOG meets the European Electromagnetic Directive 2004/108/EC and complies with the requirements of
EN 55011:2007 Radiated and Conducted Emissions – class A.
Page 5
Section 3. General Description
3. General Description
The Q-FOG model CRH performs salt spray, Prohesion and cyclic corrosion testing with full variable humidity control
through the use of an innovative blower module which adjusts the amount of moist and dry air that circulates through
the test chamber.
An air pre-conditioner removes moisture from ambient air to supply either cool or warm dry air to expand the
chamber operating temperature and relative humidity range.
Additionally, this model includes a programmable shower feature for compatibility with most major automotive
corrosion test standards, such as GMW 14872, SAE J2334 and others from Ford, ISO, VW, Volvo, Chrysler, Renault,
etc.
Page 6
3.1 Dimensions (Aug 2014)
Model CRH600-HSC Model CRH1100-HSC

A 184 cm 72.3" 220 cm 86.6"
B 188 cm 74.1" 225 cm 88.4"
C 172 cm 67.5" 183 cm 72.0"
D 122 cm 48.0" 126 cm 49.8"
E 84 cm 33.0" 100 cm 39.3"
F 103 cm 40.3" 121 cm 47.3"
G 102 cm 40.0" 119 cm 47.0"
H 114 cm 44.8" 130 cm 51.1"
Q-FOG CRH Test Chamber
E
A F
B G
H
Front Side
93 cm
82 cm 36.5"
32.0" 82 cm
32.0"
101 cm
39.4"
Front Side
Q-FOG Air Pre-Conditioner
Page 7
3.2 Position (Aug 2014)
The Q-FOG CRH test chamber and air pre-conditioner should be positioned as shown in the figure below. This will
allow sufficient room to operate the unit and allow proper ventilation.
The air pre-conditioner is attached to the Q-FOG chamber by a 96" (244 cm) flexible hose. The air pre-conditioner is
mounted on casters and may alternatively be positioned in front of or behind the Q-FOG test chamber. The air pre-
conditioner may be moved to open the Q-FOG test chamber right side access panel.
25 cm WALL
10.0"
WALL
61 cm
Air 24.0"
Q-FOG Test Chamber
Pre-Conditioner
5 cm
Minimum
2.0"

A Minimum 275 cm 108.1" 311 cm 122.4"
Page 8
3.3 Capacities (Aug 2014)

Specimen Panel Capacity
4” x 12” panels (100 x 300 mm) 128 200
3” x 6” panels (75 x 150 mm) 160 240
Chamber Volume
Volume (excluding lid) 511 liters (18.0 ft3) 857 liters (30.2 ft3)
Volume (including lid) 640 liters (22.6 ft )
3
1103 liters (38.9 ft3)
Chamber Internal Dimensions

Length 109 cm (43") 145 cm (57")
Width 66 cm (26") 82 cm (32")
Height (excluding lid) 46 cm (18") 46 cm (18")
Height (including lid) 74 cm (29") 79 cm (31")
Page 9
Section 4. Set Up
4. Set Up
Do not attempt to remove the chamber lid without special instructions. Contact Q-Lab
Corporation Repair and Technical Support Department at +1-440-835-8700 for detailed
instructions.
Q-Lab Corporation Headquarters

Tel: +1-440-835-8700
Email: Repair@q-lab.com
Q-Lab Europe, Ltd.

Tel: +44-1204-861616
Email: RepairEurope@q-lab.com
Q-Lab Deutschland GmbH

Tel: +49-681-857470
Email: RepairGermany@q-lab.com
Q-Lab China
Tel: +86-21-5879-7970
Email: RepairChina@q-lab.com
See Section 2: Safety for more information
Page 10
Section 4: Set Up
4.1 Uncrating (Aug 2014)
Q-FOG Model
CRH600 CRH1100 Air Pre-Conditioner
Shipping Weight:(Approximate) 390 kg (860 lb) 472 kg (1040 lb) 175 kg (385 lb)
Machine Weight: 333 kg (734 lb) 378 kg (834 lb) 91 kg (200 lb)
Tools Required
Pry Bar Ratchet

Utility Knife 15 mm (9/16”) Socket
Fork Lift 11 mm (7/16") Socket
Remove Remove
1. Use pry bar to remove 2 particle board sheets from the top of the Q-FOG crate.
2. Remove the 2 particle board sheets from the sides of the Q-FOG crate.
Page 11
Section 4. Set Up
Top Support Boards Remove Metal Tabs
Metal Tab
3. Remove the metal reinforcing tabs at each end of the 10 top support boards.
4. Remove all 10 top support boards.
Ridge Board
5. Remove the ridge board.
Page 12
Section 4: Set Up
Remove Remove
6. Remove the 2 particle board sheets from the ends of the Q-FOG crate.
Remove Remove
7. Remove the vertical support board from both ends of the crate.
Remove Remove
8. Remove the vertical support boards from both sides of the crate.
Page 13
Section 4. Set Up
Remove Remove
9. Remove the horizontal support boards from both sides and ends of the crate.
Cut
Remove
X4
10. Remove 4 corner posts. 11. Use a utility knife to cut the straps holding the
Specimen rack package to the pallet. Remove the
specimen racks.
Q-FOG
New Image Rear
12. Locate the 4 15 mm (9/16") bolts and nuts holding the Q-FOG to the pallet.
Page 14
Section 4: Set Up
Remove
X4
Forks Must be
Placed Under
Metal Plates
13. Use a 15 mm (9/16") socket to remove the 4 nuts 14. Use a fork lift to lift Q-FOG up off the pallet.
and bolts.
Metal plates under Q-FOG
Metal plate
Metal plate
Forks go here.
15. Make sure forks are under the metal plates on the bottom of the Q-FOG. See the label on the front of the Q-FOG
for correct fork position.
Forks Must be
Placed Under
Metal Plates
USE EXTREME CAUTION: Forks can easily damage the Q-FOG. Make sure forks
are under metal plates before lifting.
Page 15
Section 4. Set Up
Remove Remove
Remove Remove
Remove
Remove
16. Use a 15 mm (9/16") socket to remove the 2 nuts 17. Use a15 mm (9/16") socket to remove the 2 nuts and
and bolts in the right angle brackets under the bolts in the left angle brackets under the Q-FOG.
Q-FOG. Remove the board. Remove the board.
Adjust
Down
18. Adjust the 4 leveling feet down about 38 mm (1.5"). 19. Carefully move the Q-FOG to the installation location
See Section 5 for leveling information. and lower into position.
Remove Plastic
Wrap
20. Use a utility knife to carefully remove the plastic wrapping. Use care to avoid scratching the Q-FOG cabinet.
Page 16
Section 4: Set Up
21. Q-FOG cabinet uncrating is complete. Next uncrate the air pre-conditioner.
22. Use pry bar to remove the particle board sheets and framing from the Q-FOG Air Pre-conditioner crate
23. Remove plastic wrap from the air pre-conditioner
24. Unpacking is complete. See Section 2 for positioning information.
Page 17
Section 4. Set Up
4.2 Leveling (Aug 2014)
The Q-FOG test chamber must be leveled correctly to assure a proper lid seal and prevent leakage of corrosive fog
into the laboratory.
Instructions for Adjusting Support Feet to Prevent Leakage

1. Position the Q-FOG test chamber and air pre-conditioner where you want to operate the unit. See Section 3.2
for positioning recommendations. The floor should be flat and level.
2. Close the lid and close the lid latch by rotating the latch counter-clockwise until it fully engages with the center lid
handle post. A gentle push downward on the handle makes this easier.
3. Adjust the support feet so the Q-FOG test chamber is reasonably level and all four feet touch the ground (does
not rock). The support feet are adjusted using a wrench.
4. To check for leakage, put a light inside the chamber and look for light escaping. The Q-FOG test chamber has a
light built in. The power cord for an external inspection light may exit through the air exhaust pipe.
5. Make sure the lid is closed and latched. Look all along the lid seal for light escaping between the lid seal and
the chamber.
6. If light is escaping from the left side of the lid, lift the left front corner of the chamber by adjusting the left
front support foot. If light is escaping from the right side of the lid, lift the right front corner of the chamber by
adjusting the right front support foot. The support foot should be adjusted just enough to prevent light from
escaping.
7. After adjusting a support foot, the Q-FOG test chamber may rock because only three feet are touching the
ground. If it rocks, extend the foot that is not touching until it touches the ground. The foot should be extended
just enough to touch the ground. If it is extended more than this it may create another leak.
Q-FOG Test Chamber Support Feet
Page 18
Section 4: Set Up
4.3 Electrical (Aug 2014)
IMPORTANT: Do not switch main power ON until the other

services have been connected.
Installation: A qualified electrician should connect the mains according to local codes using approved disconnect
and over-current protection. On the back of the Q-FOG tester is a Main Power Circuit Breaker and a Residual
Current Device (RCD). Below this breaker is a hole with strain relief for the mains power entry. Your electrician can
enlarge this hole to accept his chosen electrical conduit or power cord. The mains wires should be connected to the
breaker. Wire used for connection is required to be rated for 90oC or higher.
Mains Power Wiring Circuit Breaker

USA Europe
Brown Wire Live Live Air Pre-conditioner
Blue Wire Live Neutral Power Connection
NOTE: Make sure that power cord, plugs,

receptacles or connectors are rated for the Mains Power
specified voltage and current.
Q-FOG Test Chamber
Voltage: The Q-FOG test chamber is powered by either 208V ± 10%, 1-Phase, 50/60 Hz or 230V ± 10%, 1-Phase,
50/60 Hz. The input voltage is shown on the nameplate attached to the rear of the chamber.
It is important that the cabinet be connected to the correct voltage. If the voltage is too low, the chamber will not heat
up quickly enough. If the voltage is too high, it could cause damage to the chamber. Maximum current loads follow:
Maximum
Maximum Current at
Current at
Model 208V ± 10% 230V ± 10%
CRH600-HSC 32 Amps 32 Amps
Air Pre-Conditioner
The air pre-conditioner includes a cable that connects to the rear of the Q-FOG test chamber. The Q-FOG test
chamber supplies the power to the air pre-conditioner as follows: either 208V ± 10%, 1-Phase, 50/60 Hz or 230V ±
10%, 1-Phase, 18 Amps.
Page 19
Section 4. Set Up
4.4 Connect Air Pre-Conditioner (Aug 2014)
1. Open 2 latches on Q-FOG access panel. 2. Remove the Q-FOG right side access panel.
Air Pre-conditioner
Hose from
Air Pre-conditioner
Blower
Module
3. Cut the ties on the air pre-conditioner hose and power 4. Route the air pre-conditioner hose through the hole in
cable. the Q-FOG cabinet, to the blower module as shown.
Blower
Module
5. Connect hose to the blower module. 6. Replace the access panel. Close the latches.
Page 20
Section 4: Set Up
Air Pre-conditioner
Connect
Cable Here
7. Connect the air pre-conditioner power cable to the

outlet at the rear of the Q-FOG cabinet.
Page 21
Section 4. Set Up
4.5 Compressed Air (Aug 2014)
Purity:
Purity: The compressed air supply must be clean, dry, and oil free. The presence of solid impurities, water, oil or
other contaminants in the compressed air may affect test results. The Q-FOG CRH is equipped with a moisture filter
to improve the incoming compressed air quality. As moister accumulates, the filter purges to a water drain.
Do not add a lubricator to your compressed air system. Oil in the air will reduce the corrosive effects of the electrolyte
on the test specimen.
Pollutants in the air may increase the corrosive effects. Impurities in the air supply may also clog the spray nozzle,
solenoid valves or check valves and cause maintenance problems.
Pressure:
4-10 bar (60-150 psi)
Volume:
1.7 lps (3.5 cfm) maximum
Installation:
Connect a 10 mm (3/8") I.D. compressed air hose to the inlet at the rear of the Q-FOG test chamber cabinet.
Pressure
Regulator
Supply
60 psi
Filter
Drain
Air Supply Connection Set pressure regulator to 60 psi
Page 22
Section 4: Set Up
4.6 Water (Mar 2015)
Important Caution: The Q-FOG CRH tester requires purified water.
●● Ordinary tap water will damage this tester and void your warranty.
●● Water purity requirements are listed below.
The Q-FOG tester requires a supply of pure water for the Bubble Tower. This is used for saturating the compressed
air with water vapor during the fog function. Q-FOG CRH tester also needs pure water for producing chamber
humidity.
The water for these processes must be distilled or deionized and, except for the salt solution make-up water, must be
connected directly to the unit. Proper water quality can be achieved by one of the following methods: Distilled Water,
Reverse Osmosis (RO), De-ionizer (DI) with filter. We recommend the use of a deionizer to remove dissolved solids,
with a filter to remove suspended solid particles. Usually the least expensive way to get the proper water quality is to
use local vendors’ water purification services.
Total
Maximum Maximum
Pressure Resistivity Conductivity Dissolved pH
Flow Rate Volume
Solids
9-56 psi
0.4 liter/min. 5 liters/hour > 200k ohm•cm < 5 μS/cm < 2.5 ppm 6-8
(0.6-3.8 bar)
●● Remove Solid Particles: > 20 μm

●● If line pressure is greater than 4.0 bar (56 psi), install a pressure regulator.
●● Purified water consumption is 5 liters per hour maximum. Maximum consumption rates are during the RH
function; typical consumption will be much lower.
●● Additionally, the purified water system must be sized to accommodate maximum peak demand during short
duration bubble tower refill step at 0.4 liters/minute.
NOTE: Use of very high purity water (greater than 5MΩ/cm or less than 0.2Ms/cm) for extended periods is not
recommended. Very high purity water may corrode stainless steel and other corrosion resistant metals in the
Q-FOG tester.
Installation:
Connect 10mm (3/8") I.D. pressure hose to the water inlet at the rear of the cabinet and the water supply. This should
be fitted with a stop valve.
Purified Water Connection
When all three services have been connected the air and water can be turned on and checked for leaks at the
connection points.
Page 23
Section 4. Set Up
4.7 Drainage (Aug 2014)
Q-FOG Test Chamber

A floor drain is required. Waste water disposal must be made in accordance with local ordinances
regarding chemical disposal. Usually simple salt water is not regulated. See Section 4.9 for water drain hose
locations.
Chamber Drain:
The main testing chamber is fitted with an outlet to enable excess solution to go to a sanitary sewer drain. This
system consists of a bulkhead fitting, elbow, hose barb, and threaded nipple already in place in the chamber outlet.
Run the hose to a drain. The end of the hose must be below the water level in the drain, sealed into the drain, so that
corrosive vapors cannot escape. Alternatively, a trap can be connected to the hose, so that vapors cannot escape.
Bubble Tower Drain:

This system consists of a 12 mm (1/2") hose. This hose is used only when cleaning out the Bubble Tower and does
not have to be run to a drain. However, for convenience, we recommend that this hose be connected to a drain.
Solution Reservoir Drain:

The user must attach a 19 mm (3/4") hose and ball valve shut off (all supplied). This hose is used only when cleaning
out the reservoir and does not have to be run to a drain. However, for convenience, we recommend that this hose be
connected to a drain. The user may want to supply his own plastic pipe and plumb all the drains permanently into a
sanitary drain. Make sure the ball valve is attached and closed before filling the reservoir.
Compressed Air Filter Drain:

The end of the drainage hose from the bottom of the air filter should be placed into a floor drain.
Air Pre-Conditioner
The end of the drainage hose from the bottom of the air pre-conditioner should be placed into a floor drain.
See Section 4.9, Page 27 for drain location diagrams.
Page 24
Section 4: Set Up
4.8 Venting (Aug 2014)
Be sure to comply with all local regulations regarding chemical exhaust. Usually simple salt water is not regulated.
Proper venting will prevent corrosive mist from entering the laboratory and assure correct performance of your
Q-FOG tester. Air venting from the chamber is done via a 114 mm (4.5") outside diameter vent tube. Because of the
typically corrosive nature of the exhaust, plastic is strongly recommended. The user must connect an
exhaust system with a (102 mm) 4.0" inside diameter (minimum) vent line.
The length of the venting system must be less than 30 meters (100 feet) and contain fewer than 10 elbows (i.e. 90°
turns). If it must be longer, or if it must contain more turns, there could be significant back pressure on the chamber
and this might cause corrosive mist to enter the laboratory and/or reduce the tester’s performance capabilities.
A “tee” is recommended at the end of the vent to reduce the risk of periodic back-pressure from the wind. Place a
screen over the vent to discourage birds and small animals.
Recommended Q-FOG Test Chamber Venting
Connections: Because some liquid from the salt fog may condense on the inside of the vent tube, we
recommend that all sections of the vent tube have a slope either back toward the chamber or away to a drain. Avoid
all installations that could create moisture traps. Otherwise, liquid may build up in the vent tube and cause problems
with back-pressure. Excessive amounts of moisture build up can create a weight load on the vent tubing.
The figures on the following page illustrate right and wrong ways to connect the Q-FOG chamber vent. When
variations are necessary, please consult Q-Lab Corporation for recommendations.
Page 25
Section 4. Set Up
The following are examples of acceptable vent installations.
Correct Installations
Make sure the test chamber vent is installed so that moisture cannot build up and create a trap as shown below.
X X
Incorrect Installations
Page 26
Section 4: Set Up
4.9 Connections (Aug 2014)
Utility Connections
Test Chamber Right End View
Reservoir Drain Hose

4.5 m (15 feet) Bubble Tower Drain Hose
X 19 mm (3/4") 0.6 m (2 feet) X 12 mm (1/2")
supplied supplied
Floor
Drain
Chamber drain hose must be inserted below Chamber Drain Hose
water level in floor drain, or a trap must be used 4.5 m (15 feet) X 32 mm (1 -1/4")
to keep solution mist from entering room supplied
Test Chamber Rear View
Electrical
Power Entry Air Vent
114 mm (4.5") O.D.,
102 mm (4.0") I.D. tube
Air In 10 mm (3/8") must be connected to
hose required the outdoors
See Section 3.7
Water In 10
mm (3/8") hose
required
Bubble Tower
Drain
Air Filter Drain Chamber Drain Solution Reservoir Drain
Air Pre-Conditioner Rear View
Air pre-conditioner cable connects

to the rear of Q-FOG test chamber
Air pre-conditioner output hose

Air pre-conditioner drain
connects to blower module in
hose connects to floor drain
the Q-FOG cabinet.
Page 27
Section 5. Functions
5. Functions
The chamber can cycle between Fog, RH, and Shower functions.
The Fog and Shower functions cannot be run in the same step.
The shower module must be removed from the Q-FOG chamber to run a fog step (See Section 5.3).
See the following sections for function details.
Page 28
5.1 Fog Function (Aug 2014)
The fog function sprays a fine mist of corrosive solution throughout the chamber. The system works as follows.
●● The fog pump sends solution from the reservoir to the spray nozzle.
●● Pump speed is selected via the keypad using the P7 program. The flow rate is displayed on the flow meter.
●● The air solenoid valve sends compressed air through the bubble tower and then to the spray nozzle where it
atomizes the solution. The air supply pressure is set via the fog pressure regulator located on the control panel.
The pressure is displayed on the pressure gage.
●● The chamber heaters maintain the chamber temperature.
●● See Section 10.2 for more information on setting air pressure and pump speed.
Vent
Lid
Controller
Solution Specimens
Reservoir
Fog Pressure
Regulator and Gage
Bubble
Tower Compressed
Air In
Fog
Nozzle
Chamber
Heater
Fog Pump
Solution
To Pump
Flow
Meter
Bubble Tower Air Supply

Regulator and Pressure Gage
Fog Pump
Page 29
5.2 RH (Controlled Relative Humidity) Function (Aug 2014)
The RH function allows the user to control the relative humidity and temperature of the test chamber. The system
works as follows:
●● The RH generation system injects atomized pure water into the air stream to control the RH level.
●● The controller senses chamber relative humidity and pulses the atomizing nozzles to inject the correct amount
of moisture into the chamber.
●● The blower module recirculates air through the chamber and adjusts the amount of outside air brought into the
chamber.
●● Outside air may be pre-conditioned to allow lower temperature and relative humidity settings than otherwise
possible.
●● Dry-off of specimens occurs by programming low relative humidity (e.g. < 30%) conditions.
●● The chamber heaters and air pre-conditioner heater maintain chamber air temperature.
●● The operator can choose one of three ramp modes when programming a controlled RH step:
oo Linear: User inputs transition time and controller automatically adjusts RH and temperature to achieve a
linear adjustment from previous conditions.
oo Auto: The controller achieves the RH and temperature as quickly as possible.
oo Less Than: User inputs the maximum transition time specified by the standard and the controller achieves the
RH and temperature as quickly as possible.
Humidification
Air Pre-Conditioner
Compressed
Air In
D.I.
Blower Water In
Module
Conditioned Air
Conditioned
Air
Blower
Module
Air in from
Air Pre-conditioner
Page 30
RH Function - Linear Ramp Mode Example*
Linear Transistion Time from Wet to Dry Conditions

100
90 3 Hours
80
Relative Humidity (%)
Temperature (°C) and
70 Temperature
60
Relative Humidity
50
40
30
20
900 950 1000 1050 1100 1150 1200
Cycle time (Minutes)
RH Function - Auto and Less Than Ramp Mode Example*
"Less
Auto Than" Transistion
and Less Time from
Than Transition Times
Dry to
from DryAmbient Conditions
to Ambient Conditions
80
70 40 Minutes
Relative Humidity (%)
Temperature (°C) and
60
Temperature
50
Relative Humidity
40
30
20
10
1400 1420 1440 1460 1480 1500
Cycle time (Minutes)
*These examples are for illustrative purposes only.
Page 31
5.3 Shower Function (Aug 2014)
The shower function is used in GMW 14872 and other automotive test specifications. A user-adjustable volume of
solution is uniformly sprayed onto specimens through specially positioned nozzles. The spray function is used in
place of the fog function.
●● The user installs the shower module in the test chamber over the existing fog spray nozzle.
●● The shower pump sends solution to four non-atomizing spray nozzles.
●● Spray droplets are much bigger, flow rates are much higher, and shower times are much shorter than the
atomized solution mist produced by the fog function.
●● The shower nozzles spray solution in an arc pattern.
●● The shower nozzles are self-cleaning.
●● The shower flow rate is constantly monitored and an alarm is sounded if flow is not within acceptable limits.
●● An automatic flow rate detection circuit detects plugged spray nozzles or substantial leaks.
●● The shower pulse rate can be changed in the P10 controller program.
●● Mass loss rates of corrosion coupons can be adjusted by increasing or decreasing shower pulse rate.
●● See Section 10.3 for more information on setting shower pump regulator.
Shower Module
Shower Pump
Shower Regulator and
Pump Pressure Gage
To Install Shower Module,Lower Module into Connect Supply Tube to Shower Module Installed in Q-FOG
Chamber as Shown Solution Supply Chamber
Page 32
Section 6. Major Components
6. Major Components

6.1 Fog Spray Nozzle (Aug 2014)
●● Salt solution enters on the right side of the nozzle and compressed air enters on the left side. As they mix, the
compressed air atomizes the salt solution into a fine mist.
●● The nozzle can be disassembled for cleaning.
Fog Spray
Nozzle
Compressed Air Salt Solution
Turn Counter Clockwise to Remove

Nozzle Assembly
Fog Spray Nozzle Located in Bottom of Chamber Between Heaters
Disassemble Nozzle for Cleaning Reassemble the Nozzle
Cap
X
Clean Nozzle
IMPORTANT: Make sure tip of nozzle extends

through hole in cap.
Page 33
Section 5. Functions6. Major Components
6.2 Fog Pump (Aug 2014)
●● A peristaltic pump is used to supply salt solution to the fog nozzle.
●● The solution reservoir filter before the pump prevents particles or contaminants from entering the pump and
spray nozzle.
Solution
Reservoir
Filter
Fog Pump Location
Fog
Pump
Bubble Tower Air Supply

Regulator and Pressure Gage.
Set to 25 psi
Pump Tubing
NOTE: The Q-FOG must be running a fog step in order to set the bubble tower air supply pressure.
Page 34
6.3 Shower Module (Aug 2014)
The shower module sprays drops of liquid solution directly onto test specimens. These drops are larger than those
produced by atomizing nozzles that use compressed air. The shower pulse rate is programmable. The shower
module is installed directly over the fog nozzle. NOTE: The shower module must be removed to run a fog step.
●● The shower pulse rate times are programmable.

●● The shower module must be installed to run a
shower step. ●● While the nozzles are self-cleaning and eliminate
most clogging problems, they may still require
●● Shower and fog can not be performed in the periodic cleaning.
same test cycle. You must choose one or the
other. ●● A nozzle cleaning kit (F-8064-k) is provided with
the tester.
Connect to Solution
Supply Here
Shower Module Shower Module Installed
1/4 Turn to
Remove
Shower Nozzles Turn Counter Clockwise 1/4 Turn to Remove for Cleaning
Shower Flow Normalization

The Q-FOG can be programmed to set the normal shower flow rate. To set the normal shower flow rate:
●● Program a shower step, run the test cycle and verify that the shower function is working properly (shower nozzles
are spraying liquid).
●● On the Q-FOG control panel press Program then UP ARROW to select: P11 SET SHOWER FLOW ALARM LIMIT,
then press ENTER
●● Controller displays: SHOWER FLOW MUST BE OK TO PROCEED. DID YOU VERIFY FLOW IS OK?
●● Select: YES then press ENTER
●● Controller displays: PRESS ENTER TO NORMALIZE AND SET ALARM (SHOWER WILL BRIEFLY COME ON)
●● Press ENTER.
●● Shower is turned on. Controller displays: NORMALIZING AND SETTING ALARM. The flow rate is sensed by the
Q-FOG and saved as the normal flow. Controller displays: SAVING CHANGES.
To view the value that the tester assigned to the normal flow; select: ? then UP ARROW on the control panel. The
controller displays the current shower flow value and the normal value: D25 SHOWER FLOW= XX; NORMAL= XX.
When the Q-FOG is running a test cycle, during shower steps the shower flow is monitored. If the shower flow is not
within ±10% of the normal flow set by the process outlined above, an alarm will sound. The test is not stopped. The
alarm indicates that shower flow is not normal and the operator should determine the cause of the abnormal flow.
Possible causes include clogged shower nozzles, shower module malfunction and water supply pressure fluctuations.
Page 35
6.4 Shower Pump (Aug 2014)
●● A diaphragm pump is used to supply solution to the shower module.

●● The shower pump is located under the blower module.
Shower Pump
Shower Pump Location

Under Blower Module
Page 36
6.5 Chamber Heaters (Aug 2014)
Two heaters at the bottom of the chamber are used to maintain temperature during fog and relative humidity steps.
Diffuser Plates
Chamber Heaters Located Under Diffuser Plates
RH Generator
Fog Spray
Nozzle
Chamber Chamber
Heater Heater
Chamber Heaters at Bottom of Chamber ( Diffuser Plates Removed)
CAUTION: Chamber heaters may be hot.
Page 37
6.6 Chamber Temp. Sensor & Over Temp. Switch (Aug 2014)
●● The chamber temperature sensor is mounted in a flexible probe on the right side of the chamber.
●● An over temperature switch is also mounted on the right side of the chamber to protect the chamber from
excessive heat.
Over
Temperature
Switch
Inside
Chamber
Temperature
Sensor
Chamber Temperature Sensor and Over Temperature Switch Location
Page 38
6.7 Diffuser (Aug 2014)
Diffusers are perforated fiberglass sheets positioned above the chamber heaters.
●● The diffuser sheets help diffuse heat during the fog function and spread air circulated during the RH function.
●● The diffuser plates also protect people from touching the hot chamber heaters below.
●● The diffusers are not intended to hold test specimens (use panel racks or hanging rods to hold test specimens).
Diffuser Location
Diffuser
Diffuser
Diffusers in Chamber
Page 39
6.8 Bubble Tower (Aug 2014)
The purpose of the bubble tower is to saturate the compressed air used to atomize the salt solution.
●● The bubble tower contains a heater to keep the water 12°C hotter than the chamber temperature during
fog steps. This is adjustable in software when necessary. Contact Q-Lab Repair and Technical Support for
assistance.
●● The water level in the bubble tower is automatically maintained by the level switches and water fill solenoid
valve.
Safety Features:
99Pressure Relief Valve 99Compression Springs 99Thermal Fuse

99Tube Gaskets 99Water Level Float Switches 99Temperature Sensor
Pressure Relief
Valve
Bubble Tower Location

Thermal Fuse
Temperature
Sensor
Low & High Level Heater
Float Switches
Aerator Tube
Gasket
Drain Bubble Tower Assembly

Valve
Compression Springs
Bubble Tower Installed
Page 40
6.9 Blower Module (Aug 2014)
The blower module is the main control mechanism for the Q-FOG RH function.
●● The blower module controls the circulation of moist and dry air through the test chamber.
●● The blower module also contains wet and dry bulb thermometers to monitor test chamber relative humidity.
●● Additionally, the blower module can draw in ambient air to cool or reduce the relative humidity in the test
chamber.
Wet and Dry Bulb Air from

Thermometers Chamber
Blower Module Location
Air to
Chamber
Air from
Pre-Conditioner
Blower Module Installed

Damper Actuator Wet/Dry Bulb
Sensor Assembly
Cooling Fan
Recirc
Damper Flow Control
Air Cylinder
Duct
Seal
Output Flow Control

Damper
Blower Motor
Duct Seal Air Cylinder Assembly
Blower Module Front Blower Module Rear
Page 41
6.10 RH Generator (Aug 2014)
●● Deionized water enters on the right side of the RH generator and compressed air enters on the left side. As
they mix, the compressed air atomizes the water into a fine mist, which evaporates to increase the RH in the
chamber.
●● The nozzles can be disassembled for cleaning (See Section 5.1).
RH Generator Located Under Diffuser Plates
RH Generator
RH Generator at Bottom of Chamber ( Diffuser Plates Removed)
RH Generator Nozzle
Deionized Compressed
Water In Air In
RH Generator Assembly
Page 42
6.11 Solution Reservoir (Aug 2014)
●● The 120 liter (31.6 gallon) reservoir holds enough solution for five days of continuous salt spray.
●● Deionized or distilled water should be used when making up the solution.
●● Sensors detect when the solution level gets too low and will automatically stop the test when the reservoir is
empty.
Solution
Reservoir Lid
Solution Level
Sensors
Solution Reservoir Location
Solution Reservoir with Lid Removed
Page 43
6.12 Lid Interlock (Aug 2014)
When the lid is opened the interlock switch will open and the pump, blower, and heaters will stop.
If the lid is opened in a fog step, however, the chamber will be full of salt fog which will escape into the room.
Therefore, before opening the lid in a fog step:
●● Push the stop button

●● Wait 5 minutes for the salt fog to clear before opening the lid.
Lid
Interlock Switch
Lid Interlock Location
Page 44
6.13 Air Pre-conditioner (Aug 2014)
●● The air pre-conditioner provides dry, temperature regulated air to the Q-FOG test chamber during the RH
function if necessary.
●● The air pre-conditioner consists of a chiller which cools and dries ambient air and a heater.
●● Depending on programmed test and laboratory ambient conditions, the air may be heated prior to being blown
into the test chamber.
Air Pre-conditioner Air Pre-conditioner Doors Open
Control
Control Unit
Unit Heater
Assembly Damper
Actuator
Over
Temperature Air Heater
Switch Assembly
Chiller
Assembly
Chiller
Evaporator Assembly
Air Filter
Temperature Sensor
Air Pre-conditioner Schematic Doors Open Control Unit and Chiller Components
Page 45
6.14 Laboratory Temperature and Humidity Sensor (Aug 2014)
●● A temperature and relative humidity sensor is mounted under the front right corner of the Q-FOG test chamber.
●● This sensor measures both the ambient temperature and humidity in the laboratory and can be used to help
troubleshoot miscellaneous faults that might occur.
Laboratory
Temperature and Humidity
Sensor
Laboratory Temperature and Relative Humidity Sensor Location
Page 46
6.15 Solenoid Valves (Aug 2014)
●● Solenoid valves control the flow of air and water to the fog, shower and RH components
●● Bubble tower, shower and RH control solenoid valves are located under the shelf below the blower module.
●● Two solenoid valves mounted on the blower module control air to open and close the recirculation and output
dampers.
Shelf
Water Solenoid
Valves
Solenoid Valve Location
Under Shelf Below Blower
Module
Air Solenoid
Valves
Shelf Raised to Access Solenoid Valves
Water Solenoid Valves Air Solenoid Valves
Blower Module Front
Recirc
Solenoid
Output
Solenoid
From Top: Bubble Tower Water From Top: Bubble Tower Air Top: Blower Module Recirc Solenoid
Solenoid, RH Generator Water Solenoid, Shower Pump Solenoid Bottom: Blower Module Output
Solenoid and Shower Nozzle Purge and Fog/RH Generator Solenoid Solenoid
Solenoid.
Page 47
6.16 Water and Salt Solution Filters (Aug 2014)
●● Water is filtered from the main supply line and the salt solution is filtered before the shower nozzles and the fog
spray nozzle.
●● The solution reservoir filter and the shower nozzle filter prevent particles or contaminates from entering the
pump and shower nozzles.
Solution
Reservoir Filter
Main Water
Supply Filter
Shower Nozzle
Solution Filter
Water and Solution Filter Locations
Page 48
6.17 Shower Flow Sensor, Compressed Air Flow Switch, Water Feed Valve (Aug 2014)
●● The flow rate of the shower pump is monitored by the shower flow sensor
●● The compressed air flow switch monitors air flow to the bubble tower and then to the spray nozzle
●● The water feed valve controls water to the wet bulb temperature sensor
Water Feed Valve

Assembly
Compressed
Air Flow Switch
Shower Flow
Sensor
Component Locations (Blower Module Removed)
Compressed Air Shower Flow

Flow Switch Sensor
Water Feed Valve Assembly
Page 49
Section 7. Controller
7. Controller
7.1 Description (Apr 2015)
The controller controls all functions of the Q-FOG. Interactive software allows easy programming and operation
using a keyboard and two 80 character LCD displays. The user can create custom test cycles or run one of the pre-
programmed test cycles.
The controller can store up to 10 test cycles of 25 steps each. Each step consists of a function (fog, RH, or shower),
a temperature, and a time. Step time can range from 1 minute to 99 hours 59 minutes.
The controller can be set to automatically stop a test after a predetermined amount of time. The current function,
temperature, and test time are continuously displayed. Errors messages are displayed if a failure occurs.
Page 50
7.2 Displays and Keypad (Apr 2015)
Controller Display and Keypad
Page 51
7.3 Programming (Apr 2015)
On the controller keypad press the PROGRAM key to enter program mode. Scroll to one of the programs menus
shown below.
●● P1 set/reset the duration of a test

●● P2 select a test cycle
●● P3 modify, create, delete a test cycle
●● P4 calibrate the temperature sensor
●● P5 SET the alarm volume
●● P6 set the Ethernet address
●● P7 Solution Pump Speed
●● P8 select language
●● P10 to set the spray pulse rate
●● P11 set shower flow alarm rate
To navigate through the program menus use the controller keypad:
●● Press the ENTER key to move one level deeper into a program.
●● Use the ESCAPE key to move up one level.
●● Use the arrow keys change parameters.
●● Use the ENTER key to move to the next level and to save the changes to any program.
Page 52
7.4 Programming Flow Chart (Apr 2015)
Insert Programming Flow Chart

F-8304-L Here.
Page 53
Page 54
Section 8. Specimen Mounting (Mar 2015)
8. Specimen Mounting (Mar 2015)
Test specimens can be mounted in panel racks or suspended from hanging rods. Typically, flat panels are mounted
in racks and 3D parts are suspended from hanging rods. Panel racks are available with either 6o or 15o from vertical
mounting slots.
Very large parts, can be mounted on grates. There are two different grates available. One mounts at the same
height as the panel racks, the other mounts at the same height as the diffuser panels. Use the rack level grates if
possible. Use the diffuser level grates if your parts are too tall for the rack level grates
Maximum Weight Number of 75 x 150 mm Number of Racks

Racks Length
per Rack (3 x 6") Panels per Rack per Chamber
Model CRH600-HSC 70 cm (27.5") 113 kg (250 lb) 16 panels 3.8 cm (1.5" apart) 10
Model CRH1100-HSC 85 cm (33.5") 113 kg (250 lb) 20 panels 3.8 cm (1.5" apart) 12
Number of Rods per

Rods Length Maximum Weight per Rod
Chamber
Model CRH600-HSC 75cm (29.5") 45 kg (100 lb) 6
Model CRH1100-HSC 91cm (36") 45 kg (100 lb) 8
Rack Level Number of Grates per

Length x Width Maximum Weight per Grate
Mounting Grate Chamber
Model CRH600-HSC 69cm (27.3") x 38cm (15.0") 272 kg (600 lb) 2
Diffuser Level Number of Grates per

Length x Width Maximum Weight per Grate
Mounting Grate Chamber
Model CRH600-HSC 65cm (25.6") x 54 (21.2") 272 kg (600 lb) 2
IMPORTANT: The maximum weight of test specimens must not exceed 544 kg (1200 lb).
Panel Racks with Panels Removed to Show Rack Hanging Rods
Page 55
Section 8: Specimen Mounting
Rack Level Mounting Grates
Rack Level Mounting Grates Installed
Page 56
Section 8. Specimen Mounting (Mar 2015)
Diffuser Level Mounting Grates
Diffuser Level Mounting Grates Installed
Page 57
Section 9. Running a Test
9. Running a Test
To start running a test follow the steps listed below:
1. Mix salt solution. See Section 5.1.

2. Install shower module if programming a shower step or remove shower module if programming a
fog step. See Sections 5.3 and 6.3.
3. Program test cycle. See Sections 9.1 through 9.9 for examples of standard test cycles. For
custom test cycles, see the charts on page 57 for attainable chamber air temperature and relative
humidity.
4. Calibrate temperature sensors. See Section 10.1.
5. For fog steps, set the pump speed and the fog air pressure. See Sections 5.1 and 6.2.
6. For shower steps, set the spray pulse rate and the shower pump pressure. See Sections 5.3 and
6 .3.
7. Run a deposition test. See Section 10.2 for fog deposition and Section 10.3 for shower deposition.
You may need to adjust the fog pump speed and fog pressure or shower pulse rate and shower
pump pressure based on results of the deposition test.
8. Mount test specimens. See Section 8.
9. Set test time. See Section 7.
10. Start the test. See Section 7.
Page 58
IMPORTANT: The boundaries shown in these graphs should be considered typical but we do not guarantee all
machines will operate at these limits.
Page 59
9.1 ASTM B117 (Mar 2015)
ASTM B117 is the most widely used corrosion test procedure but it is not a cyclic corrosion test. Samples remain wet
at all times.
In spite of 80 years of use, there has long been general agreement that B117 test results do not correlate as well with
the corrosion seen in actual atmospheric exposures as cyclic tests do.
ASTM B117
Chamber Step
RH Ramp Time
STEP FUNCTION Air Temp Time Ramp
(%) (hh:mm)
(oC) (hh:mm)
1 Fog 35 24:00
2 FINAL STEP – GO TO STEP 1
Notes
Solution: 5% sodium chloride*
pH: 6.5 - 7.2*

*As measured in the collection vessels. The concentration and acidity of the solution
are changed by heating and spraying. Adjust the mixture in the reservoir to achieve
these values in the collection vessels.
Deposition Rate: 1 to 2 milliliters/hour
Fog Spray Pressure: Approximately 15 psi
Flow Rate: Approximately 0.45 liters/hour (model 600)
Approximately 0.7 liters/hour (model 1100)
Page 60
9.2 Prohesion ASTM G85.A5 (Mar 2015)
The Prohesion test was developed in England for industrial maintenance coatings. The solution is much more dilute
than traditional salt fog.
ASTM G85.A5
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 Fog 25 1:00
2 RH 35 25* 1:00 Auto
* Indicates no value specified in the test method but a value is programmed into the tester
Notes
Solution: 0.05% sodium chloride & 0.35% ammonium sulfate*
pH: 5.0 - 5.4*

*As measured in the collection vessels. The concentration and acidity of the
solution are changed by heating and spraying. Adjust the mixture in the reservoir to
achieve these values in the collection vessels.
Deposition Rate: 1 to 2 milliliters/hour of fog time
Page 61
9.3 CCT-1 (Mar 2015)
CCT-1 is specified by some Japanese automotive manufacturers. It is also sometimes called CCT-A.
CCT-1
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 Fog 35 4:00 < 0:30
2 RH 60 25 2:00 < 0:30
3 RH 50 95 2:00 < 0:30

Notes
Solution: 5% sodium chloride*
pH: Not specified*

solution are changed by heating and spraying. Adjust the mixture in the reservoir to
achieve these values in the collection vessels.
Deposition Rate: 1 to 2 milliliters/hour of fog time
Page 62
9.4 GMW 14872, GM9540P (Apr 2015)
GMW 14872, GM9540P
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 Subcycle Repeat steps 2-4 4x

2 RH 25 45 0:27 Auto
3 Shower 25 0:03
4 RH 25 45 1:30 Auto
5 RH 49 100 7:30 Linear 1:00
6 RH 49 95 0:30 Auto
7 RH 60 25 8:00 Linear 3:00

Notes
Solution: Sodium Chloride (NaCl): 0.9%
Calcium Chloride (CaCl2): 0.1%
Sodium Bicarbonate (NaHCO3): 0.075%
pH: Not specified
Shower Pulse Rate: Spray ON / OFF is set in the P10 program.

CRH600HSC: 18 sec. ON 12 sec. OFF.
CRH1100HSC: 13 sec. ON 17 sec. OFF.
Spray ON time may be increased or decreased to adjust mass loss rates of
coupons.
Shower Pump Pressure: 55 psi
Calcium Carbonate (CaCo3) precipitate is created by the solution used in

this test. This precipitate will build up inside the Q-FOG reservoir and can
clog the shower system filters, hoses and nozzles. Calcium carbonate is not
soluble in water. Please follow these guidelines:
●● Do not attempt to mix precipitate seen in the reservoir back into the
solution.
●● If a premixed solution is used, do not pour visible precipitate into the
reservoir.
●● See Section 12.3 for shower system cleaning directions.
Page 63
9.5 Ford CETP: 00.00-L-467 (Feb 2015)
Ford CETP 00.00-L-467
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 Shower 25 0:10
2 RH 25 95 0:20 Auto
3 Shower 25 0:03
4 RH 25 95 2:27 Auto
5 Shower 25 0:03
6 RH 25 95 2:54 Auto
7 Shower 25 0:03
8 RH 40 95 0:30 < 0:30
9 RH 50 70 17:30 Linear 2:00

Notes
Solution: Sodium Chloride (NaCl): 0.50%*
pH: Not specified

*As measured in the collection vessels. The concentration and acidity of
the solution are changed by heating and spraying. Adjust the mixture in the
reservoir to achieve these values in the collection vessels.
Shower Deposition Rate: Local – each collection vessel must be within 3-15 l/m2 after running the 19
minutes of shower time in steps 1-7, this is equivalent to 24-118 ml if using 10
cm diameter funnels to collect the solution.
Average – the average of all collection vessels must be within 5-10 l/m2 after
running the 19 minutes of shower time in steps 1-7, this is equivalent to 39-79 ml
if using 10cm diameter funnels to collect the solution.
Spray ON / OFF is set in the P10 program.

Shower Pulse Rate:
35 sec. ON 25 sec. OFF.
Page 64
9.6 SAE J2334, SAE J2721 (Mar 2015)
SAE J2334, SAE J2721
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 RH 50 100 6:00 Auto

2 Shower 25 0:15
3 RH 60 50 17:45 Auto
Notes
Calcium Chloride (CaCl2): 0.1%*
Sodium Bicarbonate (NaHCO3): 0.075%*
pH: Not specified

Shower Deposition Rate: Not Specified

15 seconds ON, 15 seconds OFF.
Page 65
9.7 ISO 16701, GB/T 20853 (Mar 2015)
ISO 16701, GB/T 20853
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
1 Subcycle Repeat Steps 2-4 6x

2 RH 35 95 4:00 Auto
3 RH 35 50 6:00 Linear 2:00
4 RH 35 95 2:00 Linear 2:00
6 Shower 35 0:15
7 RH 35 97 1:45 Auto
8 RH 35 50 4:00 Linear 2:00
9 RH 35 95 2:00 Linear 2:00

Notes
pH: 4.1 - 4.3*

solution are changed by heating and spraying. Adjust the mixture in the reservoir
to achieve these values in the collection vessels.
Shower Deposition Rate: 80 to 160 milliliters/hour.

CRH600: 25 seconds ON, 35 seconds OFF.
Page 66
9.8 Volkswagen PV 1210 (Mar 2015)
Volkswagen PV 1210
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)

2 Fog 35 4:00
3 RH 23 50 4:00 Auto
4 RH 40 100 16:00 Auto
5 RH 23 50 48:00 Auto
Notes
pH: 6.5 - 7.2*

*As measured in the collection vessels. The concentration and acidity of the solution
are changed by heating and spraying. Adjust the mixture in the reservoir to achieve
these values in the collection vessels.
Fog Deposition Rate: 1 to 2 milliliters/hour of fog time

Page 67
9.9 Volvo VCS 1027,14; 1027,149; 423-0014 (Mar 2015)
Volvo VCS 1027,14; 1027,149; 423-0014
Chamber Step
RH Ramp Time
(%) (hh:mm)
(oC) (hh:mm)
2 Shower 35 0:15
3 RH 35 97 1:45 Auto
4 RH 45 50 4:00 Linear 2:00
5 RH 35 95 2:00 Linear 2:00
7 RH 35 95 4:00 Auto
8 RH 45 50 6:00 Linear 2:00
9 RH 35 95 2:00 Linear 2:00
11 Shower 35 0:15
12 RH 35 97 1:45 Auto
13 RH 45 50 4:00 Linear 2:00
14 RH 35 95 2:00 Linear 2:00
16 RH 35 95 4:00 Auto
17 RH 45 50 6:00 Linear 2:00
18 RH 35 95 2:00 Linear 2:00
19 Final Step - Go To Step 1
Notes
Solution: Sodium Chloride (NaCl): 1.0% ± 0.1% by weight*
pH: ~ 4.2*
Shower Deposition Rate: 80 to160 milliliters/hour of shower time

Shower Pump Pressure: Approximately 30 psi
Page 68
Section 10. Calibration
10. Calibration
10.1 Chamber Temperature Sensor, Wet and Dry Bulb Thermometers (Apr 2015)
For accurate temperature readings, the chamber air temperature sensor and chamber relative humidity wet and dry
bulb thermometers must be calibrated Calibrate the thermometers every six months in accordance with
ASTM E-220. The following items are needed to perform the calibrations:
●● Calibrated reference thermometer

●● Beaker of water
●● Hot Water
●● Piece of Styrofoam
●● Ruler or tape measure
Use the following procedure to calibrate the thermometers:
2. Await a few minutes for the fog to be purged from the

1. STOP the Q-FOG.
chamber. Open the Q-FOG lid.
4. Fill a beaker with hot water. The water should be

3. Place the reference thermometer near the Q-FOG
approximately the same temperature as the highest
control panel.
temperature programmed in the test cycle.
Page 69
5. Open the Q-FOG right side access panel. Place the 6. At the right end of the Q-FOG chamber, loosen the
water near the tester. nut holding the chamber temperature sensor.
7. Pull the temperature sensor through the side wall of 8. Place the chamber temperature sensor in the beaker
the chamber. of water.
Remove
9. Remove the wing nut from the wet and dry bulb 10. Remove the wet and dry bulb thermometers from the
thermometer assembly on top of the blower module. Q-FOG blower module.
Page 70
Wet Bulb
Wick
11. Inspect wet bulb wick for any debris or deposits. 12. Place the wet and dry bulb thermometers in the
Clean or replace as necessary. beaker.
14. Insert the reference thermometer sensor through the

13. Place the Styrofoam on the beaker.
foam and into the water.
Wait
15. Make sure the reference thermometer sensor is close

16. Allow 5 minutes for the sensors to stabilize.
to the sensors in the water.
Page 71
? Program
Status
P1 SET TEST DURATION
Message
Escape Enter
17. Press PROGRAM on the Q-FOG control panel. P1 SET TEST DURATION is displayed.
? Program
Status
P4 CALIBRATE TEMPERATURE SENSOR
Message
Escape Enter
P4 CALIBRATE TEMPERATURE SENSOR is

18. Press UP ARROW repeatedly to select P4.
displayed.
? Program
Status
WHICH SENSOR? CHAMBER TEMP
Message
Escape Enter
19. Press ENTER. WHICH SENSOR? message is displayed.
Page 72
? Program
Status
WHICH SENSOR? WET AND DRY BULB
Message
Escape Enter
20. Press UP ARROW to select WET AND DRY BULB WHICH SENSOR? WET AND DRY BULB is displayed.
? Program
Status
IS REFERENCE THERMOMETER IN PLACE?
Message
Escape Enter
IS REFERENCE THERMOMETER IN PLACE ? is

21. Press ENTER.
displayed.
? Program
Status
REFERENCE TEMPERATURE = XX.X
Message
Escape Enter
22. Press ENTER. REFERENCE TEMPERATURE = XX.X is displayed.
Page 73
26.1
23. Observe the temperature displayed on the

Example reference temperature.
reference thermometer.
? Program
26.1
Status
REFERENCE TEMPERATURE = 26.1
Message
Escape Enter
24. Press the UP or DOWN ARROW to set the

reference temperature on the wet and dry bulb REFERENCE TEMPERATURE = 26.1 is displayed.
thermometers.
? Program
Status
ENTER=ACCEPT CHANGES; ESCAPE=CANCEL
Message
Escape Enter
25. Press ENTER. This messages is displayed.
Page 74
? Program
Status
SAVING CHANGES
Message
Escape Enter
26. Press ENTER. SAVING CHANGES is displayed.
? Program
Status
P1 SET TEST DURATION
Message
Escape Enter
27. Press PROGRAM on the Q-FOG control panel. P1 SET TEST DURATION is displayed.
? Program
Status
P4 CALIBRATE TEMPERATURE SENSOR
Message
Escape Enter
P4 CALIBRATE TEMPERATURE SENSOR is

28. Press UP ARROW repeatedly to select P4.
displayed.
Page 75
? Program
Status
WHICH SENSOR? CHAMBER TEMP
Message
Escape Enter
29. Press ENTER. WHICH SENSOR? CHAMBER TEMP is displayed.
? Program
Status
IS REFERENCE THERMOMETER IN PLACE?
Message
Escape Enter
IS REFERENCE THERMOMETER IN PLACE ?

30. Press ENTER.
is displayed.
? Program
Status
REFERENCE TEMPERATURE = XX.X
Message
Escape Enter
31. Press ENTER. REFERENCE TEMPERATURE = XX.X is displayed.
Page 76
26.1
32. Observe the temperature displayed on the

Example reference temperature.
reference thermometer.
? Program
26.1
Status
REFERENCE TEMPERATURE = 26.1
Message
Escape Enter
33. Press the UP or DOWN ARROW to set

the reference temperature on the chamber REFERENCE TEMPERATURE = 26.1 is displayed.
thermometer.
? Program
Status
ENTER=ACCEPT CHANGES; ESCAPE=CANCEL
Message
Escape Enter
34. Press ENTER. This messages is displayed.
Page 77
? Program
Status
SAVING CHANGES
Message
Escape Enter
35. Press ENTER. SAVING CHANGES is displayed.
36. Remove reference thermometer sensor from beaker. 37. Remove the chamber temperature sensor and the
wet and dry thermometers from beaker.
Wet and Dry Bulb

Thermometers
Wet Bulb
Tube
51mm (2")
Blower
Module
38. Reinstall the wet and dry bulb thermometers in the 39. Measure the distance from the blower module
Q-FOG blower module. Be sure the wet bulb wick opening to the top of the wet bulb tube. The top of
goes into the water supply tube. the tube should be 51mm (2.0") above the blower
module opening.
Page 78
51mm (2")
Strain
Relief
40. If necessary loosen the strain relief and move 41. Push the chamber temperature sensor through the side
the tube up or down so that the top of the tube is wall back into the chamber.
51mm (2.0") above the blower module opening.
Tighten
42. Tighten the nut holding the chamber temperature

43. Close the Q-FOG lid.
sensor.
44. Replace the Q-FOG access panel.
Page 79
10.2 Fog Collection (Aug 2014)
The quantity and uniformity of the salt fog should be verified before each test. This is done by placing collection
vessels in the chamber. ASTM B117 calls for the use of 2 collection vessels, while several other international
standards specify the use of 4 or 6 collection vessels. Q-Lab recommends the use of 6 collection vessels, which are
provided with the Q-FOG tester. The collection vessel consists of a 10cm diameter funnel and a graduated cylinder.
The recommended placement of these vessels is 1 in each corner of the test chamber and 1 on each side of the fog
spray nozzle approximately 15 cm from the nozzle (See figure below). Replacement collection vessels are available
from Q-Lab (part no. F-9001-K).
Fog Spray
Nozzle
Collection Collection
Vessel Vessel
Test Chamber
Place the cylinders on top of the diffuser plate or through the holes in the panel holders. If placed in the panel racks,
remove the base and put an O-ring around the neck of the cylinder to hold it in the rack. Make sure that the test
samples do not shield the funnels.
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Diffuser Plate Diffuser Plate
Graduated Cylinder with Base Attached resting on Graduated Cylinder with Base Removed Resting in
Diffuser Plate Panel Rack (Held in Place with O Ring Positioned on
80ml Mark)
Refer to the appropriate test method for the required fog deposition, for example, ASTM B117 specifies that the
collection rate should be between 1.0 and 2.0 milliliters of solution each hour (averaged over not less than 16 hours)
per 80 cm2 of area.
If too much fog is collected in both vessels, reduce the pump speed. If there is too little fog collected, increase the
pump speed.
If there is more fog collected in the vessels closest to the nozzle, increase the air pressure to throw the spray farther
from the nozzle. If there is less fog collected in the vessels closest to the nozzle, decrease the air pressure to throw
the spray closer to the nozzle.
The spray nozzle can also be tilted to balance the amount of fog collected between the collection vessels. Tilt the
nozzle by loosening the big nut under the nozzle, tilt the nozzle, and re-tighten the nut.
Page 80
10.3 Shower Collection / Corrosion Rate (Aug 2014)
The quantity and uniformity of the shower should be verified before each test. This is done by placing collection
vessels in the chamber. See Section 10.2 for recommended collection vessel placement. The collection vessel
consists of a 10cm diameter funnel and a graduated cylinder. Replacement collection vessels are available from
Q-Lab (part no. F-9001-K).
Place the cylinders on top of the diffuser plate or through the holes in the panel holders. If placed in the panel racks,
remove the base and put an O-ring around the neck of the cylinder to hold it in the rack. Make sure that the test
samples do not shield the funnels.
100 100
90 90
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
Diffuser Plate Diffuser Plate
Graduated Cylinder with Base Attached resting on Diffuser Plate Graduated Cylinder with Base Removed
Resting in Panel Rack (Held in Place with O
Ring Positioned on 80ml Mark)
Refer to the appropriate test method for the required shower solution volume.
If too much shower solution is collected in the vessels, reduce the shower pulse rate time. If too little shower solution
is collected, increase the shower pulse rate time. Shower pulse rate ON / OFF time is set in the P10 program.
Default is 15 sec. On 15 sec. OFF. Spray ON time may be increased or decreased to adjust mass loss rates of
corrosion coupons.
The shower pump regulator is used to adjust the uniformity of the shower spray in the chamber. If there is more
shower solution collected in the vessels closest to the shower module, use the shower pump regulator to increase
the pressure to project the spray farther from the shower nozzles. If there is less solution collected in the vessels
closest to the shower module, decrease the pressure to project more spray closer to the shower nozzles. Also be
sure that the nozzles are spraying with a uniform pattern and are not plugged.
Page 81
Section 11. Data Logging
11. Data Logging
The Q-FOG may be connected by an Ethernet cable to a computer or a network. Data logging software is available
to log operating information automatically.
Contact the Q-Lab Repair and Tester Support or Sales Departments to obtain the software (for Microsoft Windows
XP, Vista, Windows7 and Windows 8) and instructions.
Q-Lab Headquarters Q-Lab Europe, Ltd. Q-Lab Deutschland GmbH Q-Lab China 中国代表处
Westlake, OH USA Bolton, England Saarbrücken, Germany Shanghai, China 中国上海
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470 电话: +86-21-5879-7970
Repair@q-lab.com RepairEurope@q-lab.com RepairGermany@q-lab.com RepairChina@q-lab.com
Page 82
11.1 Connecting the Q-FOG to a Computer (Aug 2014)
To a Computer Using a Crossover Ethernet Cable
To a Hub
To a Local Area Network (LAN)
Page 83
11.2 Viewing the Data on the Computer (Aug 2014)
Two views are available in the Virtual Stripchart™ software.
Stripchart View
Table View
Page 84
Section 12. Maintenance
12. Maintenance
Q-FOG CRH Preventive Maintenance

All corrosion chambers require regular maintenance for proper operation. A preventive maintenance kit (part number
F-9125-K) is included with the tester. Normal maintenance items are listed below.
Before each test:

●● Clean the chamber interior - use a sponge and warm water.
●● Check the fog and shower uniformity - clean fog nozzle and shower nozzles if needed.
●● Check solution concentration and pH.
Every 6 weeks (1000 hours)

Every 1000 operating hours, the Q-FOG controller alarm will flash with the message “Perform Routine Service”.
Check the items below. Press CLEAR and then ENTER to reset the alarm.
●● Peristaltic Pump Tubing - check for leaks or wear, replace if necessary (See item 5 and detail in figures below).
●● Bubble Tower - drain and allow to refill with clean water (See item 6 in figures below, and Service Instruction
F-8542-L for detailed instructions on bubble tower maintenance ).
●● Chamber - clean salt build-up, especially on chamber heaters (See figure below).
●● Deionized Water Supply - check for proper purity (> 200 kΩ•cm resistivity) and neutral pH.
●● Air Pre-conditioner Filter - if the tester is equipped with a disposable 25" x 25" air filter replace as necessary
(See figure below). If equipped with a washable filter see Section 12.4 for filter washing instructions.
●● Compressed Air Filter - inspect and clean as necessary (See Section 4.5).
●● Main Water Filter - unscrew bowl, remove and clean or replace cartridge (See item 7 in figures below).
●● Solution Filter - unscrew bowl, remove and clean or replace cartridge (See item 8 in figures below).
●● Nozzle Filter - unscrew bowl, remove and clean or replace cartridge (See item 9 in figures below).
●● Fog Spray Nozzle - inspect and clean (See Section 6.1).
●● Shower Nozzles - inspect and clean (See Section 12.2 and Service Instruction F-8064-L)
Every 6 months (4000 hours)

●● Calibrate chamber thermometer (See item 10 in figures below) and wet/dry bulb thermometers (See item 11 in
figures below). See Section 10.1 for the calibration procedure.
●● Check chamber lid and blower module seals for leaks.
●● Drain and clean solution tank (See Section 12.2).
Air Pre-Conditioner
Air Filter Clean Salt Build-Up
Page 85
12.1 Removing the Blower Module (Aug 2014)
Disconnect air pre-conditioner hose (1A) from the blower module (1B).
Disconnect wet bulb water supply tube (2A, 2B).
Unlatch blower module (3A, 3B).
Page 86
Remove blower module (11) from the Q-FOG.
Lift (4A) and latch (4B) shelf for access to bottom components.
Tubing
Location of preventive maintenance items (5, 6, 7, 8, 9, 10). Open Peristaltic Pump to Check Tubing
Page 87
12.2 Shower Nozzle Cleaning (Mar 2015)
Shower
Nozzles
Shower
Module
1. Open the Q-FOG chamber lid. 2. Locate the shower module and nozzles in the
chamber.
Remove 4
Nozzles
3. Turn nozzle counter clockwise 1/4 turn to remove 4. Locate the beaker in the kit (F-8064-K).
from shower module. Remove all 4 nozzles.
5. Place 4 old nozzles into the beaker. 6. Locate 4 new nozzles in the kit.
Page 88
Distilled White
Vinegar
Soak 5 Minute
7. Install 4 new nozzles in the shower module. Turn 8. Fill the beaker with old nozzles 1/2 full (50 ml) of
clockwise 1/4 turn by hand to tighten. distilled white vinegar. Soak 5 minutes.
9. Under running clean tap water, fill the beaker to 12. Empty and refill breaker with clean water 4 times to
overflowing. throughly rinse nozzles.
Every 3 Months
Store Clean
Nozzles
Remove & Clean Install 4 Clean

4 Nozzles Nozzles
4 Nozzles in
Q-FOG
11. Store clean nozzles. Replace 4 nozzles in shower

10. Dry nozzles with paper towels. module every 3 months with clean nozzles from
storage. Also see F-8064-L.
Page 89
12.3 Solution Reservoir and Shower System Cleaning (Apr 2015)
The solution tank and shower system should be cleaned every six (6) months or after every 4000 hours of Q-FOG
operation. More frequent cleaning may be necessary when running GMW 14872.
The solution specified in GMW 14872 creates a precipitate, calcium carbonate (CaCO3). This precipitate will build up
inside the reservoir and can clog the shower system filters, hoses and nozzles. Calcium carbonate is not soluble in
water, so distilled vinegar is used to dissolve the calcium carbonate.
Tools Required:
●● 7.6 liter (2 gallon) white vinegar ●● Clean water supply
●● Small bucket ●● Phillips screwdriver
●● Long handled circular brush (Do not use a wire brush)
●● Safety Glasses
Clean the Reservoir
1. Open solution reservoir drain valve under the reservoir (See Section 4.9).
2. Allow all solution to drain out of reservoir
3. Clean reservoir drain hose
Page 90
4. Use a long handled circular brush (nylon or plastic, not wire) to remove calcium carbonate deposits from sides
and bottom of reservoir
5. Use clean water to wash loose particulate material out of reservoir
6. Use shop vacuum to remove any remaining loose particulate material
7. Use clean water to flush out any particulate material that may have accumulated in reservoir outlet
8. Close reservoir drain valve
NOTE: Wear safety glasses

when working with vinegar
9. Pour 1/2 gallon of white vinegar into reservoir, wetting reservoir sides as vinegar is poured into reservoir
10. Use the brush to scrub sides and bottom of reservoir with vinegar
11. Allow vinegar to soak in reservoir for about 30 minutes
Page 91
12. Open reservoir drain valve
13. Allow all vinegar to drain out of reservoir
14. Use clean water to rinse sides and bottom of reservoir
15. Repeat Steps 8 through 14
Clean Shower Pump System
2. Pour 1/2 gallon of white vinegar into reservoir
3. Remove shower nozzles from shower nozzle assembly (See Section 6.3)
Page 92
4. Invert bucket over shower nozzle assembly
5. Remove Q-FOG right side access panel
6. Remove blower module (See Section 12.1)
Solenoid
Valves
7. Lift shelf to access solenoid valves (see Section 12.1)
Press Down
to Start Pump
Pump Solenoid
8. Insert screwdriver into shower pump solenoid manual override and press down to start shower pump
9. Pump vinegar through shower system for about 30 seconds
Page 93
10. Stop pump
11. Allow vinegar to soak in shower system for about 30 minutes
12. Insert screwdriver into shower pump solenoid manual override to start shower pump
13. Pump all vinegar remaining in reservoir through shower system
14. Stop pump
15. Remove solution reservoir filter and cartridge. 16. Remove shower nozzle filter and cartridge.
17. Clean particulate material from filter bowls and cartridges with clean water
18. Reinstall cartridges in filters
19. Reinstall bowls on filters
20. Repeat Steps 22 through 32
21. Close solenoid access shelf
22. Reinstall blower module
23. Reinstall Q-FOG access panel
25. Use clean water to rinse sides and bottom of reservoir
Page 94
27. Fill the reservoir with DI water
28. Program the Q-FOG to run a 15 minute shower step
29. Run shower step
31. Drain any remaining water out of reservoir
33. Fill reservoir with normal test solution
34. Remove bucket from shower nozzle assembly
35. Clean shower nozzles (See Section 12.2 and Service Instruction F-8064-L)
36. Replace shower nozzles
37. Shower system cleaning process is complete
Page 95
12.4 Washable Air Filter Cleaning (Apr 2015)
Clean the Air Pre-Conditioner Washable Filter
Air Pre-Conditioner
Air Filter
1. Open the Air Pre-Conditioner front access door. Locate the washable air filter at the bottom of the enclosure.
2. Remove the washable air filter from the Air Pre-Conditioner.
3. Locate WASH label on edge of filter.
Page 96
Water Flow
4. Hold filter under CLEAN running water. 5. Wash all of filter. NOTE: If rinsing with water
IMPORTANT: Water flow MUST BE in direction of does not remove dirt, use an electrostatic air filter
WASH arrow. cleaner spray.
6. Drain water from filter.
IMPORTANT: Make sure arrow is

pointing up
7. Reinstall the washable air filter in the Air Pre-Conditioner. IMPORTANT: Make sure arrow on the airflow label is
pointing up.
Page 97
Section 13. Trouble Shooting
13. Trouble Shooting

13.1 Diagnostics (Aug 2014)
Press the ? key on the Q-FOG control panel to enter the diagnostic mode for troubleshooting.
D1 HOURS SINCE ROUTINE SERVICE XXXX

D2 LAB TEMP=XXX°C LAB RH=XXX°RH
D3 BUBBLE TOWER=XXX°C
D4 BUBBLE TOWER PROP=XXX INT=XXX ON=XXX
D9 FOG PROP=XXX°C INT=XXX ON=XXX%
D11 CONTROLLER TEMPERATURE= XXX°C
D12 VERSION 4.00XXX CHECKSUM= XXXXh
D13 BUBBLE TOWER LEVEL LOW
D14 RUN POWER RELAY OFF
D16 TEMP PROP=XXX°C INT=XXX ON=XXX%
D17 RH% PROP=XXX°C INT=XXX ON=XXX%
D18 SHOWER PROP=XXX% INT=XXX ON=XXX%
D19 WET BULB TEMPERATURE= XX°C
D20 DRY BULB TEMPERATURE= XX°C
D21 PC TEMP= °C PC HEAT= %
D22 EVAP TEMP= °C EVAP DMPR OUT= %
D23 AMBIENT DMPR OUT= %
D24 RAMP SETPOINTS= °C %RH
D25 SHOWER FLOW= ; NORMAL=
Page 98
13.2 Error Messages (Mar 2015)
Code Message Action

M1 LID IS OPEN – TEST SUSPENDED
M2 LID IS OPEN – STOP TEST
M10 END OF TEST
M11 END OF TEST
M12 END OF TEST SHUTDOWN
M13 END OF TEST SHUTDOWN
M14 PERFORM ROUTINE SERVICE
M20 CHAMBER HIGH TEMPERATURE FAULT XX°C 99Check that chamber heater or boiler heater relays are not
stuck closed
99Check chamber temperature sensor
M21 CHAMBER LOW TEMPERATURE FAULT XX°C 99Check chamber heater circuit breaker
99Check chamber over-temperature switch
99Check that run power and chamber heater relays are not
stuck open
99Check the chamber heaters (wiring diagram shows
correct resistance values)
99Make sure chamber drain line is properly installed
M22 BUBBLE TOWER HIGH TEMP FAULT XX°C 99Check that bubble tower heater relay is not stuck closed
99Check bubble tower temperature sensor
M23 BUBBLE TOWER LOW TEMP FAULT XX°C 99Check that run power and bubble tower heater relays are
not stuck open
99Check bubble tower thermal fuse
99Check bubble tower heater (resistance should be 75 Ω
and current should be 3 amps)
M30 FOG STEP TEMPERATURE FAULT
M33 RH STEP TEMPERATURE FAULT 99Check chamber heater circuit breaker
99Make sure chamber drain line is properly installed
M38 LAB RH AT TIME OF ALARM XX%
M39 LAB TEMP AT TIME OF ALARM
M42 CHAMBER TEMP TOO HOT XX°C 99Check that chamber heater or boiler heater relays are not
stuck closed
M43 BUBBLE TOWER TOO HOT XX°C 99Check that bubble tower heater relay is not stuck closed
M44 CONTROLLER TOO HOT XX°C 99Check room temperature
99Check overheating of relays
M45 PRECONDITIONER DEFROSTING 99Check for blocked air flow around air pre-conditioner
openings
M46 PRECONDITIONER HEATER CIRCUIT OPEN 99Check over temperature device on heater housing
Page 99
Code Message Action

M49 POWER DISRUPTED This message indicates power was off and then came
back on during a RUN step.
The message appears if power goes out for any reason,
including if the user turns power OFF when the tester is
in RUN mode.
99Always press STOP before powering the Q-FOG off to
prevent the M49 message from being displayed when the
Q-FOG is powered back on.
M50 REPLACE BATTERY 99Replace battery with part # V-4086
M53 RH TOO HIGH 99Check water supply to wet bulb, make sure blower
module blower and dampers are operational
M54 RH TOO LOW 99Check calibration of wet/dry bulb temperature sensors
M55 CHAMBER TEMP AT END OF RAMP XX°C The chamber temperature is not within the deviation
limits at the end of a Linear or Less Than ramp
M56 CHAMBER RH AT END OF RAMP XX% The chamber RH is not within the deviation limits at the
end of a Linear or Less Than ramp
M60 BUBBLE TOWER FILL
M61 BUBBLE TOWER FILL FAILURE 99Check that water supply is turned on
99Check bubble tower water solenoid
99Check bubble tower hi water level sensor
M62 BUBBLE TOWER WATER LEVEL SENSOR FAIL 99Check bubble tower level sensors
M65 INSTALL SHOWER NOZZLE ASSEMBLY 99Check that the shower nozzle assembly is installed
M66 REMOVE SHOWER NOZZLE ASSEMBLY
M67 SHOWER AND FOG IN SAME STEP INVALID
M68 PRECONDITIONER HEATER RELAY FAILURE
M70 SOLUTION RESERVOIR LOW
M71 SOLUTION RESERVOIR EMPTY
M72 Shower FLOW TOO HIGH 99Check for loose connections or nozzles
M73 SHOWER FLOW TOO LOW 99Clean shower nozzles
M74 NO SPRAY AIR FLOW 99Check that compressed air is turned on
99Check air solenoid
99Check that spray nozzle is not blocked
99Check spray air flow switch
M75 AIR VALVE LEAK 99Check spray air solenoid
99Check spray air flow switch
M80 FLASH MEMORY FAILURE 99Contact Q-Lab Repair and Technical Support
M81 FLASH DATA CORRUPT 99Contact Q-Lab Repair and Technical Support
M82 RAM CORRUPTED, RAM RELOADED 99Contact Q-Lab Repair and Technical Support
M90 EVAPORATOR TEMPERATURE SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
M91 PC OUTPUT TEMPERATURE SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
M92 CHAMBER TEMPERATURE SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
M93 BUBBLE TOWER TEMPERATURE SENSOR
99Replace Sensor/Contact Q-Lab Repair
FAIL
M96 RH SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
Page 100
Code Message Action

M97 WET BULB TEMPERATURE SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
M98 DRY BULB TEMPERATURE SENSOR FAIL 99Replace Sensor/Contact Q-Lab Repair
M99 LAB TEMPERATURE SENSOR FAIL The sensed lab temperature is less than 3°C or greater
than 99°C
Page 101
Section 14. Replacement Parts
14. Replacement Parts (Mar 2015)
Photo Part Number Description
Air Pre-conditioner Air Filter, Disposable

U-40345
25in x 25in x 2in
F-9386-K Q-FOG CRH Washable Air Filter Kit
F-9357-X Air Pre-conditioner Air Heater Element Assembly
F-8025-X Air Pre-conditioner Assembly
F-9366-X Air Pre-conditioner Chiller Assembly
F-9365-X Air Pre-conditioner Control Unit
F-9358-X Air Pre-conditioner Damper Actuator
F-9360-X Air Pre-conditioner Evaporator Temperature Sensor
Page 102
F-9373-X Air Pre-conditioner Output Heater Assembly
F-9359-X Air Pre-conditioner Output Temperature Sensor
Air Pre-conditioner Over Temperature Thermal

U-40338
Switch, 149°C
F-9282 Blower Module Air Cylinder
F-9291 Blower Module Ambient Damper
F-9292 Blower Module Ambient Damper Shaft
F-9253-X Blower Module Assembly
F-9277-X Blower Module Blower Assembly
Page 103
F-8479-X Blower Module Cooling Fan
F-9358 Blower Module Damper Actuator
F-9294 Blower Module Duct Seal
F-9293 Blower Module Flow Control
F-9273-X Blower Module Recirc and Out Damper
F-8576 Bubble Tower Aerator
F-8520-X Bubble Tower Assembly
F-8585 Bubble Tower Drain Valve
Page 104
F-8543 Bubble Tower Heater Gasket
F-8542-K Bubble Tower Heater Kit
F-8572-K Bubble Tower High Level Float Switch
F-8571-K Bubble Tower Low Level Float Switch
F-8369 Bubble Tower Pressure Relief Valve
F-8908-K Bubble Tower Temperature Sensor
F-8594-K Bubble Tower Thermal Fuse
Page 105
F-8555-K Bubble Tower Tube Gasket
F-8131-K Caster Retrofit Kit
F-8748-K Chamber Heater, 1100 liter, 208V
F-8901.1-X Chamber Over-Temperature Assembly, CRH
F-8897-X Chamber Over-Temperature Switch
Page 106
F-8909-X Chamber Temperature Sensor
U-40276 Check Valve, CRH
F-8013 Circuit Breaker, 2 Pole 10A
F-9223-K Controller
F-9229-X Controller Auxiliary Board
Page 107
V-4086 Controller Battery
F-9219-X Controller Display Panel, CRH
F-8140-X Controller LCD
F-9216-K Controller Output Drive Board
U-40296 Cotter Pin
F-8862 Drain Tube, Chamber 1-1/4" Dia, 16.5 feet
F-8876 Drain Tube, Reservoir 3/4" Dia
Filter, Solution Reservoir, Shower Nozzle, and Main

F-8066-X
Water
Page 108
U-40365 Filter/Regulator, Main Air
F-8608 Flow Meter, Fog
F-8367-X Fog Air Flow Switch
F-9001-K Fog Collection Kit
F-8799-X Fog Spray Nozzle Assembly
U-40207 Fuse, 2A Output Drive Board
U-6427 Fuse, 6.3A 5 x 20mm Slow Blow
F-8292-K Grate Kit, Diffuser Level, 600
Page 109
F-8283-K Grate Kit, Diffuser Level, 1100
F-8290-K Grate Kit, Rack Level, 600
F-8284-K Grate Kit, Rack Level, 1100
F-9017-K Hanging Rod Kit, 1100 liter (8 pieces)
F-9014-K Hanging Rod Kit, 600 liter (6 pieces)
F-8074-K Lab (Ambient) RH/Temperature Sensor
F-8229-K Lid Assembly, 1100 liter, CCT/CRH
F-8223-K Lid Assembly, 600 liter, CCT/CRH
Page 110
F-8171-K Lid Drip Strip, 1100 liter
F-8170-K Lid Drip Strip, 600 liter
F-8265 Lid Hinge
F-8428-X Lid Interlock Switch Assembly
F-8240 Lid Lifter, 1100 liter
F-8237 Lid Lifter, 600 liter
Lid Seal Kit, 600 liter and 1100 liter, series 40 and
F-8266-K
up
U-40279 Light Bulb, Chamber
Page 111
F-8859-X Panel Rack 6o Slots, 600 liter (1)
F-8859-K Panel Rack 6o Slots, 600 liter (Set of 8)
F-8860-X Panel Rack 6o Slots, 1100 liter (1)
F-8860-K Panel Rack 6o Slots, 1100 liter (Set of 10)
F-9008-X Panel Rack 15o Slots, 600 (1)
F-9008-K Panel Rack 15o Slots, 600 (set of 8)
F-9011-X Panel Rack 15o Slots, 1100 (1)
F-9011-K Panel Racks 15o Slots, 1100 (set of 10)
Page 112
F-9347 Pressure Gage, Shower Pump
F-8366 Pressure Gage, Spray Air, Bubble Tower
F-8363 Pressure Regulator, Fog, Bubble Tower
F-8473 113Pressure Regulator, Shower
Q-FOG CRH Maintenance Kit (includes solution

F-9125-K filter cartridge, pump tubing assembly and pump
bulkhead fitting assembly)
F-8610 Pump Head, Fog
F-8611-K Pump Motor, Fog
X-7089 Relay, Run Power
Page 113
F-8385-K Relay, SS, 25A
F-8575-X Reservoir Float Switch
F-8067-X RH (Wet Bulb) Tube Assembly
F-8017-X RH (Wet/Dry Bulb Temperature) Sensor Assembly
F-9296-X RH Generator Assembly
F-8800 RH Generator Nozzle
F-9155-K Salt Kit, 5%
F-9344 Scribing Tool
Page 114
F-8047-X Shower Flow Sensor
F-8062-X Shower Module, 1100 liter
F-8063-X Shower Module, 600 liter
F-8064-K Shower Nozzle Cleaning Kit (includes 8 nozzles)
F-9295 Shower Pump
U-40377 Shower Purge Flow Control, 0.010" Orifice
F-9278-X Solenoid Valve, Air
F-9278 Solenoid Valve, Blower Module
Page 115
F-8360 Solenoid Valve, Water
F-8010 Switch, Mains Circuit Breaker, 2 Pole, 40A
Switch, Mains Circuit Breaker, 2 Pole, 40A,

F-8009
Residual Current 30mA
X-7254 Transformer
F-8878 Valve, Reservoir Drain, 3/4"
F-8609 Valve, Solution
F-8073-K Water Feed Valve Assembly
Page 116
U-5361 Wing Nut, Nylon, 3/8-16
F-8625-X Pump Bulkhead Fitting Assembly
F-8617-X Pump Tubing
Page 117
Section 15: Warranty
15. Warranty (Aug 2014)
All Q-FOG Cyclic Corrosion Chambers and components are guaranteed against defects in workmanship or
materials for one year. Liability is limited to replacing or repairing any part or parts that are defective in materials or
workmanship.
Liability in all events is limited to the purchase price paid. Damage due to accident or abuse is not covered. Labor
cost is not covered.
Q-Lab Corporation makes no other warranties, including implied warranties of merchantability or fitness for a
particular purpose, except as may be expressly provided by the Q-Lab Corporation in writing.
Q-Lab Corporation shall not be liable for any incidental, consequential, special or contingent damages arising out of
the sale or use of any product.
Q-FOG test chambers are made in the USA.
Page 118
Section 16: Contact Information
16. Contact Information
Repair and Tester Support is available over the telephone Monday through Friday from 8:30 AM to 5 PM. Please
contact the nearest international branch office by phone or email for technical support. You can also visit our website
at www.q-lab.com to register your tester to access additional useful troubleshooting guides, operating manuals, and
technical information.
Q-Lab Headquarters
Tel: +1-440-835-8700
Email: Repair@q-lab.com
Q-Lab Europe, Ltd.

Tel: +44-1204-861616
Email: RepairEurope@q-lab.com
Q-Lab Deutschland GmbH

Tel: +49-681-857470
Email: RepairGermany@q-lab.com
Q-Lab China
Tel: +86-21-5879-7970
Email: RepairChina@q-lab.com
Q-Lab Corporation www.q-lab.com
Q-Lab Headquarters Q-Lab Europe, Ltd. Q-Lab Deutschland GmbH

Westlake, OH USA Bolton, England Saarbrücken, Germany
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470
info@q-lab.com info.eu@q-lab.com vertrieb@q-lab.com
Q-Lab Florida Q-Lab Arizona Q-Lab China 中国代表处

Homestead, FL USA Buckeye, AZ USA Shanghai, China 中国上海
Tel: +1-305-245-5600 Tel: +1-623-386-5140 电话: +86-21-5879-7970
q-lab@q-lab.com q-lab@q-lab.com info.cn@q-lab.com
LF-8165-L © 2015 Q-Lab Corporation. All Rights Reserved.

Q-Lab, the Q-Lab logo and Q-FOG are registered trademarks of Q-Lab Corporation.
Page 119
Page 120
Q-FOG Wiring Diagram F-8164.1
Replace This Page with Q-FOG CRH

Wiring Diagram
F-8164.1
Page 121
Page 122
Q-FOG Plumbing Diagram F-8165.1
Replace this Page with Q-FOG CRH

Plumbing Diagram
F-8165.1
Page 123
Quick Set-up Guide LF-8165-QS

For Q-FOG CRH600-HSC and CRH1100-HSC Models
Revision Date 3 JUN 2014

Table Of Contents
Section Page
1. Purpose............................................................................ 2
2. Unpacking........................................................................ 3
3. Dimensions...................................................................... 9
4. Position............................................................................ 10
5. Leveling............................................................................ 11
6. Electrical.......................................................................... 11
7. Compressed Air................................................................ 12
8. Water Supply.................................................................... 13
9. Water Drainage................................................................ 14
10. Venting........................................................................... 14
11. Utility Connections.......................................................... 17
12. Support.......................................................................... 19
1. Purpose
This Quick Set-up Guide is not an operating manual. It is intended to explain only the basics of setting up
a Q-FOG® Controlled Relative Humidity (CRH) cyclic corrosion tester.
The Q-FOG CRH Technical Manual LF-8165-TM is necessary for a complete understanding of how to
operate the Q-FOG CRH tester.
2
Section 2: Unpacking
2. Unpacking
Tools Required
Pry Bar Ratchet
Remove Remove
3
Metal Tab
Ridge Board
4
Remove Remove
Remove Remove
Remove Remove
5
Remove Remove
Cut
Remove
X4
10. Remove 4 corner posts. 11. Use a utility knife to cut the straps holding
the Specimen rack package to the pallet.
Remove the specimen racks.
Q-FOG
Back
Q-FOG
Front
6
Remove
X4
13. Use a 15 mm (9/16") socket to remove the 4 14. Use a fork lift to lift Q-FOG up off the pallet.
nuts and bolts.
Remove Remove
Remove
15. Make sure forks are beneath the wood 16. Use a 15 mm (9/16") socket to remove the
runners. 2 nuts and bolts in the right angle brackets
under the Q-FOG. Remove the board.
Adjust
Remove Remove Down
Remove
17. Use a15 mm (9/16") socket to remove the 2 18. Adjust the 4 leveling feet down about 38 mm
nuts and bolts in the left angle brackets under (1.5"). See Section 5 for leveling information.
the Q-FOG. Remove the board.
7
Remove Remove
19. Move the Q-FOG to the installation location 20. Use a 11 mm (7/16") socket to remove the
and lower into position. 2 nuts and bolts in each runner under the
Q-FOG. Remove the runners.
Remove Plastic
Wrap
21. Use a utility knife to carefully remove the plastic wrapping. Use care to avoid scratching the Q-FOG
cabinet.
22. Unpack the air preconditioner unit. Unpacking is complete. See Section 4 for positioning
information.
8
Section 3: Dimensions
3. Dimensions
A 184 cm 72.3" 220 cm 86.6"
B 188 cm 74.1" 225 cm 88.4"
C 172 cm 67.5" 183 cm 72.0"
D 122 cm 48.0" 126 cm 49.8"
E 84 cm 33.0" 100 cm 39.3"
F 103 cm 40.3" 121 cm 47.3"
G 102 cm 40.0" 119 cm 47.0"
H 114 cm 44.8" 130 cm 51.1"
E
A F
G
B H
Front Side
93 cm
82 cm 36.5"
32.0" 82 cm
32.0"
101 cm
39.4"
Front Side
Q-FOG CRH Pre-Conditioner
9
Section 4: Position
4. Position
The Q-FOG CRH test chamber and air pre-conditioner should be positioned as shown in the figure
below. This will allow sufficient room to operate the unit and allow proper ventilation. The air pre-
conditioner is mounted on casters and may alternatively be positioned in front of or behind the Q-FOG
test chamber. The air pre-conditioner may be moved to open the Q-FOG test chamber right side
access panel.
25 cm WALL
10.0"
WALL
61 cm
Air
Q-FOG Test Chamber 24.0"
Pre-Conditioner
5 cm
Minimum
2.0"

A Minimum 275 cm 108.1" 311 cm 122.4"
The pre-conditioner is connected to the Q-FOG chamber by a 244 cm (96") flexible hose. Connect the
pre-conditioner hose through an opening in the bottom of the Q-FOG cabinet. The hose connects to
the blower module behind the Q-FOG tester right access panel.
Blower
Module
Pre-conditioner Hose Connection Hose Connected to Blower Module
10
Section 5: Leveling
5. Leveling
The Q-FOG tester has an all plastic chamber and, therefore, it is not perfectly rigid. Because of this,
the chamber can flex a small amount. This flexing can cause the lid seal to leak if the support feet are
not properly adjusted. Be sure to follow the procedure in Section 3.1 Leveling of the Q-FOG Technical
Manual to adjust the support feet so the lid seals properly.
6. Electrical

Q-FOG Test Chamber:
The Q-FOG test chamber is powered by either 208V ± 10%, 1-Phase, 50/60 Hz or 230V ± 10%,
1-Phase, 50/60 Hz. This voltage requirement was specified by the purchaser at the time the chamber
was ordered. The input voltage is shown on the nameplate attached to the rear of the chamber.
It is important that the cabinet be connected to the correct voltage. If the voltage is too low, the
chamber will not heat up quickly enough. If the voltage is too high, it could cause damage to the
chamber. Maximum current loads follow:
Maximum Maximum
Current at Current at
Model 208V ± 10% 230V ± 10%
11
Section 7: Compressed Air
Installation: A qualified electrician should connect the mains according to local codes using approved
disconnect and over-current protection. On the back of the Q-FOG tester is a Main Power Circuit
Breaker and a Residual Current Device (RCD). Below this breaker is a hole for the mains power entry.
Your electrician can enlarge this hole to accept his chosen electrical conduit or power cord. The mains
wires should be connected to the breaker. Wire used for connection is required to be rated for 90oC or
higher. For dual phase systems, such as the USA, both the brown and blue wires will be live. For single
phase systems, such as Europe, the brown is live and the blue is neutral.
Mains Power Wiring

Circuit Breaker
USA Europe
Brown Wire Live Live
Blue Wire Live Neutral Pre-conditioner Power
Connection
NOTE: M
ake sure that power cord, plugs,
receptacles or connectors are rated Mains Power
for the specified voltage and current.
Pre-Conditioner:
The pre-conditioner includes a cable that connects to the rear of the Q-FOG test chamber. The Q-FOG
test chamber supplies the power to the pre-conditioner as follows: either 208V ± 10%, 1-Phase, 50/60
Hz or 230V ± 10%, 1-Phase, 18 Amps.
7. Compressed Air
Purity: The compressed air supply must be clean, dry, and oil free. The presence of solid impurities,
water, oil or other contaminants in the compressed air may affect test results. Do not add a lubricator to
your compressed air system. Oil in the air will reduce the corrosive effects of the electrolyte. Pollutants
in the air may increase the corrosive effects. Impurities in the air supply may also clog the spray nozzle,
Air Supply Installation:
●● Pressure: 4-10 bar (60-150 psi).

●● Volume: 1.7 LPS (3.5 CFM) maximum.
●● Connect a 10 mm (3/8") I.D. compressed air hose to the inlet at the rear of the Q-FOG test chamber
cabinet.
Air Supply Connection
12
Section 8: Water Supply
8. Water Supply
The Q-FOG tester requires a supply of pure water for the Bubble Tower. This is used for saturating the
compressed air with water vapor during the fog function. Q-FOG CRH tester also needs pure water for
producing chamber humidity.
Water Consumption: Purified water consumption is 5 liters per hour maximum. Maximum consumption
rates are during the relative humidity function; typical consumption will be much lower. Additionally, the
purified water system must be sized to accommodate maximum peak demand during short duration bubble
tower refill step at 0.4 liters/min.
Water Purity: The water for these processes must be distilled or deionized and, except for the salt solution
make-up water, must be connected directly to the unit. Proper water quality can be achieved by one of the
following methods: Distilled Water, Reverse Osmosis (RO), De-ionizer (DI) with filter. We recommend the
use of a deionizer to remove dissolved solids, with a filter to remove suspended solid particles. Usually the
least expensive way to get the proper water quality is to use local vendors’ water purification services.
●● Purity: less than 8 ppm Total Dissolved Solids, greater than 50 kΩ•cm (less than 20 μS/cm)
●● Remove Solid Particles: greater than 20 μm
NOTE: Use of very high purity water (greater than 5MΩ/cm or less than 0.2Ms/cm) for extended periods is
not recommended. Very high purity water may corrode stainless steel and other corrosion resistant
metals in the Q-FOG tester.
Water Supply Installation:
●● The water system requires a minimum pressure of 0.2 bar (3 psi) and not more than 4.0 bar (56 psi).
●● Connect 10 mm (3/8") I.D. pressure hose to the water inlet at the rear of the cabinet and the water
supply. This should be fitted with a stop valve.
When all three services have been connected the air and water can be turned on and checked for leaks at
the connection points.
13
Section 9: Water Drainage
9. Water Drainage

regarding chemical disposal. Usually simple salt water is not regulated. See Section 10 for water drain
hose locations.
Chamber Drain: The main testing chamber is fitted with an outlet to enable excess solution to go to a
sanitary sewer drain. This system consists of a bulkhead fitting, elbow, hose barb, and threaded nipple
already in place in the chamber outlet. Run the hose to a drain. The end of the hose must be below the
water level in the drain, sealed into the drain, so that corrosive vapors cannot escape. Alternatively, a trap
can be connected to the hose, so that vapors cannot escape.
Bubble Tower Drain: This system consists of a 13 mm (1/2") hose. This hose is used only when cleaning
out the Bubble Tower and does not have to be run to a drain. However, for convenience, we recommend
that this hose be connected to a drain.
Solution Reservoir Drain: The user must attach a 19 mm (3/4") hose and ball valve shut off (all supplied).
This hose is used only when cleaning out the reservoir and does not have to be run to a drain. However,
for convenience, we recommend that this hose be connected to a drain. The user may want to supply his
own plastic pipe and plumb all the drains permanently into a sanitary drain. Make sure the ball valve is
attached and closed before filling the reservoir.
Pre-Conditioner Drain: The end of the drainage hose from the bottom of the pre-conditioner should be
placed into a floor drain.
Air Filter Regulator Drain: The end of the drainage hose from the bottom of the air filter regulator should
be placed into a floor drain.
10. Venting
Be sure to comply with all local regulations regarding chemical exhaust. Usually simple salt water is not
regulated.
Proper venting will prevent corrosive mist from entering the laboratory and assure correct performance of
your Q-FOG tester. Air venting from the chamber is done via a 114 mm (4.5") O.D. vent tube. Because of
the typically corrosive nature of the exhaust, plastic is strongly recommended. The user must connect an
exhaust system with a (102 mm) 4.0" I.D. (minimum) vent line. The length of the venting system must
be less than 30 meters (100 feet) and contain fewer than 10 elbows (i.e. 90° turns). If it must be longer,
or if it must contain more turns, there could be significant back pressure on the chamber and this might
cause corrosive mist to enter the laboratory and/or reduce the tester’s performance capabilities. A “tee” is
recommended at the end of the vent to reduce the risk of periodic back-pressure from the wind. Place a
Recommended Venting
14
Section 10: Venting
recommend that all sections of the vent tube have a slope either back toward the chamber or away to a
drain. Avoid all installations that could create moisture traps. Otherwise, liquid may build up in the vent
tube and cause problems with back-pressure. Excessive amounts of moisture build up can create a weight
load on the vent tubing.
The figures below illustrate right and wrong ways to connect the Q-FOG chamber vent. When variations
are necessary, please consult Q-Lab Corporation for recommendations.
Correct Vent
Installation
Correct Vent
Installation
Correct Vent
Installation
15
Section 10: Venting
Important: Make sure the vent is installed so that moisture cannot build up and create a trap as shown
below.
Incorrect Vent
Installation
Incorrect Vent
Installation
16
Section 11: Utility Connections
11. Utility Connections
Bubble Tower Drain

0.6 m (2 feet) of 13 mm
(1/2") hose
Reservoir Drain
4.5 m (15 feet) of 19 mm Chamber Drain
(3/4") hose supplied 4.5 m (15 feet) of
32 mm (1 -1/4") hose
supplied
Chamber drain hose must be inserted below water
level in floor drain, or a trap must be used to keep
solution mist from entering room.
Q-FOG Test Chamber Right End View
Electrical
Power Entry
Air In 10 mm (3/8") Air Vent
hose required) 114 mm (4.5") O.D.,
102 mm (4.0") I.D. tube
must be connected to
the outdoors
Water In 10
mm (3/8") hose
required)
Bubble Tower
Drain
Air Filter Regulator Chamber Drain Solution Reservoir Drain

Drain
Q-FOG Test Chamber Rear View
17
Pre-conditioner cable connects

to the rear of Q-FOG test
chamber
Pre-conditioner output hose

connects to air control module
in the Q-FOG cabinet.
Pre-conditioner drain hose

connects to floor drain
Pre-conditioner Rear View
18
Section 12: Support
12. Support
Repair and technical support is available over the telephone Monday through Friday from 8:30 AM to 5 PM. Please
contact the nearest international branch office by phone or email for technical support. You can also visit our
website at www.q-lab.com to register your tester to access additional useful troubleshooting guides, operating
manuals, and technical information.
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470 电话: +86-21-5879-7970
repair@q-lab.com repairEurope@q-lab.com repairGermany@q-lab.com repairChina@q-lab.com
LF-8165-QS © 2014 Q-Lab Corporation. All Rights Reserved.

19
Quick Set-up Guide LF-8165-QS

For Q-FOG CRH600-HSC and CRH1100-HSC Models
Revision Date 3 JUN 2014

Table Of Contents
Section Page
1. Purpose............................................................................ 2
2. Unpacking........................................................................ 3
3. Dimensions...................................................................... 9
4. Position............................................................................ 10
5. Leveling............................................................................ 11
6. Electrical.......................................................................... 11
7. Compressed Air................................................................ 12
8. Water Supply.................................................................... 13
9. Water Drainage................................................................ 14
10. Venting........................................................................... 14
11. Utility Connections.......................................................... 17
12. Support.......................................................................... 19
1. Purpose
This Quick Set-up Guide is not an operating manual. It is intended to explain only the basics of setting up
a Q-FOG® Controlled Relative Humidity (CRH) cyclic corrosion tester.
The Q-FOG CRH Technical Manual LF-8165-TM is necessary for a complete understanding of how to
operate the Q-FOG CRH tester.
2
2. Unpacking
Tools Required
Pry Bar Ratchet
Remove Remove
3
Metal Tab
Ridge Board
4
Remove Remove
Remove Remove
Remove Remove
5
Remove Remove
Cut
Remove
X4
10. Remove 4 corner posts. 11. Use a utility knife to cut the straps holding
the Specimen rack package to the pallet.
Remove the specimen racks.
Q-FOG
Back
Q-FOG
Front
6
Remove
X4
13. Use a 15 mm (9/16") socket to remove the 4 14. Use a fork lift to lift Q-FOG up off the pallet.
nuts and bolts.
Remove Remove
Remove
15. Make sure forks are beneath the wood 16. Use a 15 mm (9/16") socket to remove the
runners. 2 nuts and bolts in the right angle brackets
under the Q-FOG. Remove the board.
Adjust
Remove Remove Down
Remove
17. Use a15 mm (9/16") socket to remove the 2 18. Adjust the 4 leveling feet down about 38 mm
nuts and bolts in the left angle brackets under (1.5"). See Section 5 for leveling information.
the Q-FOG. Remove the board.
7
Remove Remove
19. Move the Q-FOG to the installation location 20. Use a 11 mm (7/16") socket to remove the
and lower into position. 2 nuts and bolts in each runner under the
Q-FOG. Remove the runners.
Remove Plastic
Wrap
21. Use a utility knife to carefully remove the plastic wrapping. Use care to avoid scratching the Q-FOG
cabinet.
22. Unpack the air preconditioner unit. Unpacking is complete. See Section 4 for positioning
information.
8
Section 3: Dimensions
3. Dimensions
A 184 cm 72.3" 220 cm 86.6"
B 188 cm 74.1" 225 cm 88.4"
C 172 cm 67.5" 183 cm 72.0"
D 122 cm 48.0" 126 cm 49.8"
E 84 cm 33.0" 100 cm 39.3"
F 103 cm 40.3" 121 cm 47.3"
G 102 cm 40.0" 119 cm 47.0"
H 114 cm 44.8" 130 cm 51.1"
E
A F
G
B H
Front Side
93 cm
82 cm 36.5"
32.0" 82 cm
32.0"
101 cm
39.4"
Front Side
Q-FOG CRH Pre-Conditioner
9
Section 4: Position
4. Position
The Q-FOG CRH test chamber and air pre-conditioner should be positioned as shown in the figure
below. This will allow sufficient room to operate the unit and allow proper ventilation. The air pre-
conditioner is mounted on casters and may alternatively be positioned in front of or behind the Q-FOG
test chamber. The air pre-conditioner may be moved to open the Q-FOG test chamber right side
access panel.
25 cm WALL
10.0"
WALL
61 cm
Air
Q-FOG Test Chamber 24.0"
Pre-Conditioner
5 cm
Minimum
2.0"

A Minimum 275 cm 108.1" 311 cm 122.4"
The pre-conditioner is connected to the Q-FOG chamber by a 244 cm (96") flexible hose. Connect the
pre-conditioner hose through an opening in the bottom of the Q-FOG cabinet. The hose connects to
the blower module behind the Q-FOG tester right access panel.
Blower
Module
Pre-conditioner Hose Connection Hose Connected to Blower Module
10
Section 5: Leveling
5. Leveling
The Q-FOG tester has an all plastic chamber and, therefore, it is not perfectly rigid. Because of this,
the chamber can flex a small amount. This flexing can cause the lid seal to leak if the support feet are
not properly adjusted. Be sure to follow the procedure in Section 3.1 Leveling of the Q-FOG Technical
Manual to adjust the support feet so the lid seals properly.
6. Electrical

Q-FOG Test Chamber:
The Q-FOG test chamber is powered by either 208V ± 10%, 1-Phase, 50/60 Hz or 230V ± 10%,
1-Phase, 50/60 Hz. This voltage requirement was specified by the purchaser at the time the chamber
was ordered. The input voltage is shown on the nameplate attached to the rear of the chamber.
It is important that the cabinet be connected to the correct voltage. If the voltage is too low, the
chamber will not heat up quickly enough. If the voltage is too high, it could cause damage to the
chamber. Maximum current loads follow:
Maximum Maximum
Current at Current at
Model 208V ± 10% 230V ± 10%
11
Section 7: Compressed Air
Installation: A qualified electrician should connect the mains according to local codes using approved
disconnect and over-current protection. On the back of the Q-FOG tester is a Main Power Circuit
Breaker and a Residual Current Device (RCD). Below this breaker is a hole for the mains power entry.
Your electrician can enlarge this hole to accept his chosen electrical conduit or power cord. The mains
wires should be connected to the breaker. Wire used for connection is required to be rated for 90oC or
higher. For dual phase systems, such as the USA, both the brown and blue wires will be live. For single
phase systems, such as Europe, the brown is live and the blue is neutral.
Mains Power Wiring

Circuit Breaker
USA Europe
Brown Wire Live Live
Blue Wire Live Neutral Pre-conditioner Power
Connection
NOTE: M
ake sure that power cord, plugs,
receptacles or connectors are rated Mains Power
for the specified voltage and current.
Pre-Conditioner:
The pre-conditioner includes a cable that connects to the rear of the Q-FOG test chamber. The Q-FOG
test chamber supplies the power to the pre-conditioner as follows: either 208V ± 10%, 1-Phase, 50/60
Hz or 230V ± 10%, 1-Phase, 18 Amps.
7. Compressed Air
Purity: The compressed air supply must be clean, dry, and oil free. The presence of solid impurities,
water, oil or other contaminants in the compressed air may affect test results. Do not add a lubricator to
your compressed air system. Oil in the air will reduce the corrosive effects of the electrolyte. Pollutants
in the air may increase the corrosive effects. Impurities in the air supply may also clog the spray nozzle,
Air Supply Installation:
●● Pressure: 4-10 bar (60-150 psi).

●● Volume: 1.7 LPS (3.5 CFM) maximum.
●● Connect a 10 mm (3/8") I.D. compressed air hose to the inlet at the rear of the Q-FOG test chamber
cabinet.
Air Supply Connection
12
Section 8: Water Supply
8. Water Supply
The Q-FOG tester requires a supply of pure water for the Bubble Tower. This is used for saturating the
compressed air with water vapor during the fog function. Q-FOG CRH tester also needs pure water for
producing chamber humidity.
Water Consumption: Purified water consumption is 5 liters per hour maximum. Maximum consumption
rates are during the relative humidity function; typical consumption will be much lower. Additionally, the
purified water system must be sized to accommodate maximum peak demand during short duration bubble
tower refill step at 0.4 liters/min.
Water Purity: The water for these processes must be distilled or deionized and, except for the salt solution
make-up water, must be connected directly to the unit. Proper water quality can be achieved by one of the
following methods: Distilled Water, Reverse Osmosis (RO), De-ionizer (DI) with filter. We recommend the
use of a deionizer to remove dissolved solids, with a filter to remove suspended solid particles. Usually the
least expensive way to get the proper water quality is to use local vendors’ water purification services.
●● Purity: less than 8 ppm Total Dissolved Solids, greater than 50 kΩ•cm (less than 20 μS/cm)
●● Remove Solid Particles: greater than 20 μm
NOTE: Use of very high purity water (greater than 5MΩ/cm or less than 0.2Ms/cm) for extended periods is
not recommended. Very high purity water may corrode stainless steel and other corrosion resistant
metals in the Q-FOG tester.
Water Supply Installation:
●● The water system requires a minimum pressure of 0.2 bar (3 psi) and not more than 4.0 bar (56 psi).
●● Connect 10 mm (3/8") I.D. pressure hose to the water inlet at the rear of the cabinet and the water
supply. This should be fitted with a stop valve.
When all three services have been connected the air and water can be turned on and checked for leaks at
the connection points.
13
Section 9: Water Drainage
9. Water Drainage

regarding chemical disposal. Usually simple salt water is not regulated. See Section 10 for water drain
hose locations.
Chamber Drain: The main testing chamber is fitted with an outlet to enable excess solution to go to a
sanitary sewer drain. This system consists of a bulkhead fitting, elbow, hose barb, and threaded nipple
already in place in the chamber outlet. Run the hose to a drain. The end of the hose must be below the
water level in the drain, sealed into the drain, so that corrosive vapors cannot escape. Alternatively, a trap
can be connected to the hose, so that vapors cannot escape.
Bubble Tower Drain: This system consists of a 13 mm (1/2") hose. This hose is used only when cleaning
out the Bubble Tower and does not have to be run to a drain. However, for convenience, we recommend
that this hose be connected to a drain.
Solution Reservoir Drain: The user must attach a 19 mm (3/4") hose and ball valve shut off (all supplied).
This hose is used only when cleaning out the reservoir and does not have to be run to a drain. However,
for convenience, we recommend that this hose be connected to a drain. The user may want to supply his
own plastic pipe and plumb all the drains permanently into a sanitary drain. Make sure the ball valve is
attached and closed before filling the reservoir.
Pre-Conditioner Drain: The end of the drainage hose from the bottom of the pre-conditioner should be
placed into a floor drain.
Air Filter Regulator Drain: The end of the drainage hose from the bottom of the air filter regulator should
be placed into a floor drain.
10. Venting
Be sure to comply with all local regulations regarding chemical exhaust. Usually simple salt water is not
regulated.
Proper venting will prevent corrosive mist from entering the laboratory and assure correct performance of
your Q-FOG tester. Air venting from the chamber is done via a 114 mm (4.5") O.D. vent tube. Because of
the typically corrosive nature of the exhaust, plastic is strongly recommended. The user must connect an
exhaust system with a (102 mm) 4.0" I.D. (minimum) vent line. The length of the venting system must
be less than 30 meters (100 feet) and contain fewer than 10 elbows (i.e. 90° turns). If it must be longer,
or if it must contain more turns, there could be significant back pressure on the chamber and this might
cause corrosive mist to enter the laboratory and/or reduce the tester’s performance capabilities. A “tee” is
recommended at the end of the vent to reduce the risk of periodic back-pressure from the wind. Place a
Recommended Venting
14
Section 10: Venting
recommend that all sections of the vent tube have a slope either back toward the chamber or away to a
drain. Avoid all installations that could create moisture traps. Otherwise, liquid may build up in the vent
tube and cause problems with back-pressure. Excessive amounts of moisture build up can create a weight
load on the vent tubing.
The figures below illustrate right and wrong ways to connect the Q-FOG chamber vent. When variations
are necessary, please consult Q-Lab Corporation for recommendations.
Correct Vent
Installation
Correct Vent
Installation
Correct Vent
Installation
15
Section 10: Venting
Important: Make sure the vent is installed so that moisture cannot build up and create a trap as shown
below.
Incorrect Vent
Installation
Incorrect Vent
Installation
16
11. Utility Connections
Bubble Tower Drain

0.6 m (2 feet) of 13 mm
(1/2") hose
Reservoir Drain
4.5 m (15 feet) of 19 mm Chamber Drain
(3/4") hose supplied 4.5 m (15 feet) of
32 mm (1 -1/4") hose
supplied
Chamber drain hose must be inserted below water
level in floor drain, or a trap must be used to keep
solution mist from entering room.
Q-FOG Test Chamber Right End View
Electrical
Power Entry
Air In 10 mm (3/8") Air Vent
hose required) 114 mm (4.5") O.D.,
102 mm (4.0") I.D. tube
must be connected to
the outdoors
Water In 10
mm (3/8") hose
required)
Bubble Tower
Drain
Air Filter Regulator Chamber Drain Solution Reservoir Drain

Drain
Q-FOG Test Chamber Rear View
17
Pre-conditioner cable connects

to the rear of Q-FOG test
chamber
Pre-conditioner output hose

connects to air control module
in the Q-FOG cabinet.
Pre-conditioner drain hose

connects to floor drain
Pre-conditioner Rear View
18
Section 12: Support
12. Support
Repair and technical support is available over the telephone Monday through Friday from 8:30 AM to 5 PM. Please
contact the nearest international branch office by phone or email for technical support. You can also visit our
website at www.q-lab.com to register your tester to access additional useful troubleshooting guides, operating
manuals, and technical information.
Tel: +1-440-835-8700 Tel: +44-1204-861616 Tel: +49-681-857470 电话: +86-21-5879-7970
repair@q-lab.com repairEurope@q-lab.com repairGermany@q-lab.com repairChina@q-lab.com
LF-8165-QS © 2014 Q-Lab Corporation. All Rights Reserved.

19

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LF-8165-TM

Controlled Relative Humidity

For Q-FOG CRH600-HSC and CRH1100-HSC

Revision Date 15 APR 2015

2. Safety (Aug 2014).......................................................................5 7. Controller..................................................................................50

3. General Description...................................................................6 7.1 Description (Apr 2015)............................................................50

3.2 Position (Aug 2014)..................................................................8 7.3 Programming (Apr 2015).........................................................52

4. Set Up ...................................................................................... 10 8. Specimen Mounting (Mar 2015)..............................................55

4.1 Uncrating (Aug 2014)............................................................. 11 9. Running a Test..........................................................................58

4.2 Leveling (Aug 2014)............................................................... 18 9.1 ASTM B117 (Mar 2015)..........................................................60

4.3 Electrical (Aug 2014).............................................................. 19 9.2 Prohesion ASTM G85.A5 (Mar 2015).....................................61

4.8 Venting (Aug 2014).................................................................25 9.7 ISO 16701, GB/T 20853 (Mar 2015)......................................66

4.9 Connections (Aug 2014)........................................................27 9.8 Volkswagen PV 1210 (Mar 2015)...........................................67

5. Functions..................................................................................28 9.9 Volvo VCS 1027,14; 1027,149; 423-0014 (Mar 2015)...............68

5.1 Fog Function (Aug 2014)........................................................29 10. Calibration..............................................................................69

5.3 Shower Function (Aug 2014)..................................................32 10.2 Fog Collection (Aug 2014)....................................................80

6.1 Fog Spray Nozzle (Aug 2014)................................................33 11. Data Logging...........................................................................82

6.4 Shower Pump (Aug 2014)......................................................36 12. Maintenance...........................................................................85

6.9 Blower Module (Aug 2014).....................................................41 13. Trouble Shooting....................................................................98

6.10 RH Generator (Aug 2014)....................................................42 13.1 Diagnostics (Aug 2014)........................................................98

6.11 Solution Reservoir (Aug 2014).............................................43 13.2 Error Messages (Mar 2015).................................................99

6.13 Air Pre-conditioner (Aug 2014).............................................45 15. Warranty (Aug 2014)............................................................. 118

1. Specifications, Classifications, Symbols (Aug 2014)

Transportation and Storage Temperature: -40 to 80oC.

Installation Category: Category II for transient over-voltages.

Pollution Control: Pollution Degree 2.

Altitude: 2000 meters or less.

Operation: Continuous Rating

Current: 32A for CRH600-HSC and 38A for CRH1100-HSC.

External Disconnect: Required for all connections.

Electrical Shock Hazard

Hot Surfaces Hazard

Finger/Hand Crushing hazard

Local Waste & recycling regulations per

2. Safety (Aug 2014)

A Residual Current Device electrically protects the cabinet.

●● Bubble Tower, Over Temperature Cut-out (See Section 6.8)

●● Bubble Tower, Low Water Level (See Section 6.8)

●● Bubble Tower, High Water Level (See Section 6.8)

●● Bubble Tower O-Rings and Compression Springs (See Section 6.8)

●● Bubble Tower Pressure Relief Valve (See Section 6.8)

●● Solution Reservoir, Low Level

●● Solution Reservoir, Empty

●● Chamber Heater, Over Current

The lid lifter can crush hands and fingers. Do not

3. General Description

3.1 Dimensions (Aug 2014)

Model CRH600-HSC Model CRH1100-HSC

Q-FOG CRH Test Chamber

3.2 Position (Aug 2014)

Model CRH600-HSC Model CRH1100-HSC

3.3 Capacities (Aug 2014)

Model CRH600-HSC Model CRH1100-HSC

Chamber Internal Dimensions

Q-Lab Corporation Headquarters

Q-Lab Europe, Ltd.

Q-Lab Deutschland GmbH

See Section 2: Safety for more information

4.1 Uncrating (Aug 2014)

Pry Bar Ratchet

Top Support Boards Remove Metal Tabs

4. Remove all 10 top support boards.

5. Remove the ridge board.

IMPORTANT: Do not switch main power ON until the other

NOTE: Make sure that power cord, plugs,