C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 1 de 6

Cerrar SIS

Pantalla anterior

Producto: TRUCK ENGINE

Modelo: C15 TRUCK ENGINE NXS
Configuración: C15 On-Highway Truck NXS00001-UP

Desarmado y Armado
C15 On-highway Engines
Número de medio -RENR9403-11 Fecha de publicación -01/03/2010 Fecha de actualización -18/03/2010

i03183862

Cylinder Head - Install

SMCS - 1100-012

Installation Procedure
Table 1

Required Tools
Tool Part Number Part Description Qty

A 4C-5592 Anti-Seize Compound -

B 8T-2998 Lubricant -
C 9S-3263 Thread Lock Compound -

NOTICE
Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019
C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 2 de 6

Illustration 1 g01067188

Note: Thoroughly clean the spacer plate and the bottom surface of the cylinder head and the top
of the cylinder block. A new spacer plate gasket and a cylinder head gasket must be installed
when the cylinder head is removed.

1. Install O-ring seal (19) on the dowel in the cylinder block.

2. Install spacer plate gasket (21) on the cylinder block.

3. Install spacer plate (18) .

4. Install seals (22) and seal (20) .

5. Install cylinder head gasket (17) and the O-ring seal on the spacer plate.

6. Install a second O-ring seal (19) on the dowel.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019
C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 3 de 6

Illustration 2 g01067444

7. Attach a suitable lifting device to cylinder head (16) . The weight of cylinder head (16) is
approximately 235 kg (518 lb).

8. Carefully install the cylinder head on the dowel pins on the cylinder block.

9. Apply Tooling (A) to the threads of the cylinder head bolts (15) and both sides of the washers.
Install cylinder head bolts (15) .

Illustration 3 g01072801

Note: The bolts that are marked "x" are 216 mm (8.5 inch) long: 11, 12, 13, 14, 16, 18, 20, 22, 24
and 26. The rest of the bolts are 194 mm (7.6 inch) long.

10. Tighten the cylinder head bolts according to the following procedure.

a. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 270 ± 15 N·m
(200 ± 11 lb ft).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019
C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 4 de 6

b. In a numerical sequence, tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15 N·m
(330 ± 11 lb ft).

c. In a numerical sequence, again tighten Bolt (1) through Bolt (26) to a torque of 450 ± 15
N·m (330 ± 11 lb ft).

Illustration 4 g01081883

11. Connect tube assembly (8) .

12. Connect tube assembly (10) .

13. Connect hose assembly (9) .

14. Connect hose (13) .

15. Connect hose assembly (7) at the cylinder head. Install the bolt and the clip that secures the hose
assembly to the front housing. Install the bolt and the clip that secures the hose assembly to the
cylinder head.

16. Install bracket (11) .

17. Connect inlet air temperature sensor (14) .

18. Connect boost pressure sensor (12) .

19. Install the gasket and the air inlet elbow on the cylinder head.

20. Position the breather tube on the cylinder head and tighten the bolt to a torque of 10 ± 3 N·m (89 ±
27 lb in).

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019
C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 5 de 6

Illustration 5 g01067192

21. Install O-ring seal (5) and O-ring seal (6) on sealing plate (3) . Lubricate O-ring seal (6) with a
50/50 mixture of Tooling (B) and clean engine oil.

Illustration 6 g01067193

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019
C15 On-Highway Truck NXS00001-UP(SEBP4186 - 45) - Estructura del documento Página 6 de 6

Illustration 7 g01067195

22. Install adapter assembly (4) and sealing plate (3) . Ensure that the dowel in adapter assembly (4)
engages the hole in the camshaft.

Note: Ensure that the O-ring seal stays in the groove in sealing plate (3) .

23. Install thrust plate (1) . Apply Tooling (C) to bolts (2) . Hold the thrust plate in position and install
bolts (2) . Evenly tighten bolts (2) until sealing plate (3) and the O-ring seal are seated against the
cylinder head.

End By:

a. Install the water temperature regulator. Refer to Disassembly and Assembly, "Water Temperature
Regulator - Remove and Install".
b. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
c. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism
Cover Base - Remove and Install".
d. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector
- Install".
e. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Install".

Copyright 1993 - 2019 Caterpillar Inc. Thu Nov 28 16:32:42 CST 2019
Todos los derechos reservados.
Red privada para licenciados del SIS.

https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb... 28/11/2019