POLYKEN PIPELINE COATINGS The World Leader in Technology, Quality and Serviceeed. day PIPELINE COATINGS PRODUCT INFORMATION POLYKEN PIPELINE PRIMERS #1019, #1027, and #1029 BASIC USE: ‘The Polyken Pipelihe Primers listed above have been designed and modiied to replace Polyken’s previous primers, #919, #927, and #929. The improved primers are buly| rubber based elastomers blended with Polymeric resins to provide excellent adhesion and cathadie aisboncing resistance. Like the 900 series primers, they can be used for machine or hand brush application, are non-toxic and non-poluting. and ‘conform to local and national standards. These improved primers offer a signfteant improvement in cathodic disbonding resistance, * Polyken #1019 Pipeline Primer is recommended primarily for machine application to new or smooth pipe surfaces. itpromotes high adhesion o the Polyken coatings tothe pipe. * Polyken #1027 Pipeline Primer is ideal or machine application to rough, reconditioned or gi-blasted pipe surfaces. It provides a uniformly smooth instant tack surface for Polyken coatings. #1027 should also be sed for all hand brush applications, + Polyken #1029 Pipeline Primer is a non-tammable primer designed for CPT machine aplication, Because o its non-flammable characteristics, itis recommended for areas where extreme safety Precautions are being observed, #1029 is also recommended for hand beush applications where non flammable materials are species or warranted WARNING: Polyken Primers #1019 and #1027 are FLAMMABLE MIXTURES. CAUTION: Store away from heat and use away from fire, lames, heaters, sparks, lighted cigarettes, etc. Read all abe! instructions before using PRODUCT PROPERTIES DESCRIPTION #1019 #1027 #1029 Base Rubber and Rubber and Rubber and Synthetic Synthetic Synthetic Resins Resins Resins Solvent Heptane VEaP. ‘id Naphtha Trichloroethane Total Solids 20% 30% 12% Weight Gallon 64 ibs 65 ibs 103 ibs (Weight itre) (0.77 kg) (077 Ka) (1.2349) Viscosity Thin Syrup Medium Syrup Thin Syrup Flash Point 10F Sor None. -12°0) (10°) Non-Flammable Color Black Black Black Shot Lite Excellent Excellent Excellent The values listed are average and are not intended jor use as maximum or minimum values. For the ‘estabisnment of purchasing specications, please contact POLYKEN TECHNOLOGIES, A Division of the Kendall Company, Pipeline Coatings, 680 Canton Street, Westwood, Massachusetts 02000-9167,eh dda PIPELINE COATINGS PRODUCT INFORMATION POLYKEN #980 SERIES PRIMARY COATING BASIC USE: Polyken #880 is a primary coating system incorporating polyethylene backing witha buty| rubber-based adhesive to ‘assure high bond to primed steel pipe. Itis designed for machine application and delivers excellent conformabiity when applied over seamed, spiral welded or extruded pipe. Because othe high corrosion protection inherent in the Combination of polyethylene fim and buty rubber adhesive, Polyken #980 has a proven in-ground success against both chemical ang electrolytic corrosion. ts protecting pipelines inthe permafrost the Arctic, as wel as the siting ands ofthe desert. Poiyken #980 is avaiable in thicknesses of 15 mis, 18 mis, 20 mls and 25 mis. These four thicknesses make up the #960 series. PRODUCT ADVANTAGES: ‘+ Proven Performance — #380's one othe Polyken tied coatings that have grown up with the pipeline industry ver the past quarter of@ century. tis engineered to meet and surpass the most rigorous requirements of the field. Unparalied Adhesion — the special bly rubber adhesive system on Polyken #980 is unequalled for high adhesive bond to primed stee!. Equally mporant, the adhesive system is laminated tothe polyethylene film backing to assure a totally integrated corrosion protection system ‘Maximum Corrosion Protection — Availabe in a variety of thicknesses to meet the most hostile terrain and Climatic conditions, #980 provides in-ground or above-ground pipelines with optimum electrolytic and moisture resistance. *+ Ease of Application — Polyken #380 provides a unitorm lap, superior bond, and optimum conformabilty under Contralied tension. The results a uniform, reproducible, consistent coating over the entire length of any size pipe. PRODUCT PROPERTIES BACKING: Polyethylene, high/low density. Color Black ADHESIVE: Buty! Rubber, Synthetic Resin : PHYSICAL PROPERTIES: ENGLISH METRIC Total Thickness 15 18 20. 25mis 381 457 508.635 mm Backing Thickness’ 9 10 12 13 229 254 305 330 Adhesive Thickness! 6 8 8 12 152 203 203 “305 Tensile Strength 30 30 30 35\bvinwitth 5.36 5:36 5.96 6.25kg/emwidth Elongation’ 200% 200% Adhesion to Primed Stee! 200 o2/in wisth 2.2 kg/om wich ELECTRICAL AND MOISTURE RESISTANCE: Dielectric Strength 21 21 22 2aKV Biel 22) aka Insulation Resistance 1,000,000 megohms 1,000,000 megohmns Water Vapor Transmission Rate? (029/100 im/24 ne (0.03 g/ 100 om/24 he NoT! ELECTRIC STRENGTH IS NOT INTENDED AS A SUGGESTED HOLIDAY JEEPING VOLTAGE REFER TO NACE STANDARD RP-02.74 FOR RECOMMENDED HOIL DAY DETECTION VOLTAGE. TEMPERATURE RANGE: Normal Application (ambvent) 30 to 160°F 34°1071°C Normal Service (operating temperature) 30°10 185°F 34"1085°C TEST METHODS: (Latest version) 1. ASTMD-1000 2. ASTMD.257 3. ASTME-998 The values listed are average and are no! intended for use as maximum or minimum values. For the establishment of purchasing specications, please contact POLYKEN TECHNOLOGIES, A Division of the Kendall Company, Pipeline Coatings 690 Canton Street Weehuni? Linsec nceee nn Onisidmeh dy PIPELINE COATINGS PRODUCT INFORMATION POLYKEN #955 SERIES PIPELINE OUTERWRAP BASIC USE: Polyken #955is a protective pipaline outerwrap thats used where a complete bond of outerwrap totape is speciied. Because itis a polyethylene fim wth a bonding adhesive, stays with he tape and never disappears or cisitegrates. The adhesive assures a complete bond and eliminates the need for ie-downs onthe outerwrap, Designed for ‘machine application at the same time the primary coating s applied, Polyken #955 is available in 3 standard mil thicknesses. The standard color of #955 is white, but ts also available n biack or orange to match or cade pipeline or above- or in-ground installation PRODUCT ADVANTAGES: ‘+ Proven Pertormance —Poiyken #955 is one o a family of Polyken outerwraps that have proven themselves on Pipelines throughout the world over the past twenty-five years, '* Tight Bond — The recommended outerwrap wherever a complete bond to tape is required. Tough, pressure: Sensitive adhesive means the outerwrap bonds and stays permanently. ‘© Easy Application — Engineered to achieve a taut, smooth machine wrap over a wide range of primary coatings, Polyken #955is the frst choice when an adhesive bond o he outerwrap tothe primary coatings specified. Gives a ‘smooth, tough protection tothe pipeline under al imate conditions, in any terain, anywhere inthe word PRODUCT PROPERTIES BACKING: Polyethylene, low density. ADHESIVE: Buty! Rubber, Synthetic Resin. . cCOoLor: White to light ray on surface, black adhesive. Other backing colors available on request. PHYSICAL PROPERTIES: ENGLISH METRIC Total Thickness! 15 20 25mis 381 508 635 mm Backing Thickness’ 10 15 20 254 381 508 Adhesive Thickness! 5 55 Ney dar) az Tensile Strength’ 20.25 251b/inwicth 387 447 447 kg/c Etongation’ 200% 200% TEMPERATURE RANGE: jormal Application (ambvent) 30°10 160°F 34°1071°C Normal Service (operating temperature) 30°10 185°F 3410 85C TEST METHOD: (Latest version) 1. ASTMD-1000 The values listed are average and are not intended for use as maximum or minimum values, For the establishment of purchasing specitcations, please contact the POLYKEN Division, Pipeline Coatings, The Kendall Company, 'e Federal Street, Boston, Massachusetts 02101THE PIPELINES OF THE WORLD. PROTECTI From torrid desert heat to frozen tundra, through jungles and beneath city streets, Polyken Pipeline Coatings are the standard for pipeline protection the world over. The Polyken ambient applied coating system is based on over forty years of in-ground experience and provides proven anti-corrosion and mechanical protection. Polyken Coating Sys- tems utilize expertly engineered high tensile polyolefin backings formulated for resistance to water absorption and soil stress. Polyken's proprietary cross-linked butyl-alloy adhesives are specially formulated for high bond strength, high shear resistance and long term stabil- ity. Every product and every new development is painstakingly tested and proven. Polyken's anti- corrosion pipeline coating system is known and documented to provide long-term anti-corrosion protection to steel pipelines. Years of Polyken re- search and engineering have produced a line of pipeline protec- tion products that can be easily and economically applied to any size pipe in any type of coating operation to meet the most rigid specifications and environmental challenges. Polyken's coating systems are manufac- tured with state-of-the-art methodologies and engi- neered for total quality with on-time delivery and service worldwide.PY ee eet re ae Oe per 100 Lineal Feet (30.48 Meters) of Pipe (Spiral Wrap)* Pipe Size Suggested 4/2 Inch 50% Nominal Actual 0. ‘Tape Wiath Overlap Overlap Inches [ . om Inches om inches _| Squares [Sq Meters | Squares _| Sq. Meters 75 191 1.08 2.68 2 38 353 58 5.39 1.00 254 1.32 3.34 2 48 4.46 72 6.69 1.25 3.18 1.66 4.22 2 61 567 91 8.45, 150 3.81 1.90 4.83 2 70 6.50 1.04 9.66 2.00 5.08 2375 | 603 4 75 697 | 131 yai7 3.00 7.62 3.50 8.89 4 110 *| “1022 1.92 1784 re 450 | 1143 4 141 1310 | 247 | 2295 600 | 1524 6625 | 1689 4 208 | 1932 | 366 33.82 soo | 2032 8.625 | 2191 6 25a | 2406 | 474 44.03 tooo | 2540 | 1075 | 2731 6 322 | 2091 591 54.90 1200 | soa | 1275 | s29 6 382 | 3549 | 701 65.12 1400 | 3556 | 1400 | 2556 6 420 | 3902 | 770 71.53 tooo | 4064 | 1600 | 406s 6 480 | «59 | 8.00 81.75 * Quantities shown include 5% fed contingency Equation for Pipe Coating Requirements: (With of Coating in inches)(Area of pipe in Square Feet) (Width of Coating - Overlap in inches)(100) = Squares of Coating Required One Square = One hundred square feet Area of Pipe = (Diameter)(3.1416)(Length) Approximate Primer Coverage: Hand Application 400 sq. ft/gallon (10.23 sq, metersfiter) Plant Coating 700 sq. ftigallon (17.90 sq. meters/iter) : Line Travel Coating 900 sq. ft./gallon (23.02 sq. metersiliter) POLYKEN TECHNOLOGIES A DIVISION OF ELfC2G INTERNATIONAL LTD 15 Hampshire Street Mansfield, MA, U.S.A. 02048 508-261-6200 800-248-7659 Fax: 508-261-6271 POLYKEN PIPELINE COATINGS