2 1

KENR5937
MAGNETIC
PICK UP August 2007
F F
5 57
ENGINE
INTERFACE
MODULE

CON2 9
57 2 3 54
ENGINE RUNNING SPEED CONTROL SIGNAL
20
5A 4 1 56
OVERSPEED CONTROL SIGNAL

3
53 3 (15A) 8 3
12V DC FUEL CONTROL SIGNAL
21
58 2 (10A) 4 10
12V DC THERMOSTART 'ON' SIGNAL
4
5 7 6 4
E 12V DC STARTER MOTOR RUN SIGNAL E
51 1 (20A) 5 +
:A1 REF. C8
GPR CON1 273-2121
273-2122
:A2
2
+
BATTERY POSITIVE

REF.
A01
REF.
A02
:87
GPR/1
REF. :30
+ 19
C02 58A
E W/L ALTERNATOR CHARGING

53 SS
CHARGING
ALTERNATOR
12V D
GLOW
D FCS M PLUGS

REF. C3.3 and C4.4 Rental Generator Sets

Electrical System
A01
FLPS

5
BATTERY NEGATIVE

5A 10
BATTERY NEGATIVE
13
X3B1-UP
EMER. STOP BROKEN NEGATIVE
XYC1-UP
LCS WOODWARD XYD1-UP
C ELECTRONIC FUEL C
MAGNETIC
GOVERNOR
2 N4R1-UP
5
PICK UP
1
N3X1-UP
53 REF.
D02
N4X1-UP
11 4 11
5 57 ST1

3 10 TO RAISE LOWER
ST2 SWITCH ON PANEL

12
ENGINE TEMPERATURE SENDER
HIGH ENGINE TEMPERATURE
LOW OIL PRESSURE SWITCH

OIL PRESSURE SENDER

FUEL LEVEL SWITCH

FUEL LEVEL SENDER

B
B
SWITCH

Related Electrical Service Manuals

Title Form Number
15 16 14 7 8 17 Operation & Maintenance Manual SEBU8132

47

15 16 FL OP ET
REF. 47
A01
B
Volume 1 of 2: Generator Sets With Voltage Selector Switch
16
FUEL D
FUEL SWITCH + REF.
87 53 REF. P S1 S2
LEAK
SENDER E01 © 2007 Caterpillar Printed in U.S.A.
32 30
D02 A
A
31
A C
All Rights Reserved
FL
REF. 5 REF.
LOW D02 A2
WATER
LEVEL
SWITCH
RADIATOR 32
PROBE ENGINE SCHEMATIC
269-5501
2 1

6 5 4 3 2 1

L7 L7 L7
208V OUTPUT
FROM VOLTAGE
L8 L8 L8 SELECTOR
SWITCH
REF. E06
L9 L9 L9
PANEL SCHEMATIC
D
D

(Dimensions: 25 inches x 24 inches)

KENR5937 VOL 1
L7 L8 L9
2
3 x 8 AWG (10MM )
PER PHASE
M3
3P 20A
MCB

L8 L9 L15 L16 L17

13 AWG 13 AWG 13 AWG
2 2 2
(2.5MM ) (2.5MM ) (2.5MM )

M1 M2 (S3)
1P 20A MCB 1P 20A MCB
C Z SILVER C
COPPER
L7 L8 L9 L7 L8 L7 L9
Y
COPPER CHASSIS
E PERMANENT
X EARTH
L13 L14 COPPER M4 M5 M6 COVER
13 AWG 13 AWG 3P 20A 2P 50A 2P 50A
2 2
(2.5MM ) (2.5MM ) MCB MCB MCB
(S1) (S2)
BOX

L24 L25 L26 L27

E E
L18 L19 L20

13 AWG 13 AWG 13 AWG 8 AWG 8 AWG 8 AWG 8 AWG

2 2 2
2 2 2 2
(2.5MM ) (2.5MM ) (2.5MM ) (10MM ) (10MM ) (10MM ) (10MM )

(S4) (S5) (S6)

BLACK SILVER/ BLACK SILVER/ Z SILVER Y Y

WHITE WHITE COPPER COPPER COPPER

Y X X
B COPPER COPPER COPPER
X
E
W
E
W
E B
COPPER SILVER SILVER

12 Page,
8 AWG 8 AWG 8 AWG 8 AWG
2 2 2 2
(10MM ) (10MM ) (10MM ) (10MM )

13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG

2 2 2 2 2 2 2 2
(2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM )

E E E E E EARTH

REF. E05
PANEL SCHEMATIC
N2 N2 N2 N2 N2 NEUTRAL

A
A 20A 20A 20A 20A 50A 50A
125V 125V 120/208V 120/208V 125/250V 125/250V
DUPLEX DUPLEX FLANGED RECEPTACLE FLANGED RECEPTACLE CALIFORNIA TWISTLOCK CALIFORNIA TWISTLOCK

DISTRIBUTION SCHEMATIC
273-2126
6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F F
VT1

VT2 REF.E04

VOLTAGE ADJUST
POTENTIOMETER

101
210
110
161
162 CURRENT TRANSFORMERS
BREAKER
Cut Links ST9 and ST1 3ph 470 W S1 S2 1 2 3 11

POT TI
T1 P1 P2
U1 11 SELECTOR SWITCH CURRENT TRANSFORMERS POWER TERMINAL BOX.

R438 T4 S1 S2 U2 5
AUXILIARIES.
L1 P1 P2 L4
L1 L4
T7 U5 4
14
S1 S2
VOLTAGE
T10 U6 L2 P1 P2 L5
380

230

L2 L5
110
2 SELECTOR
X2

30
Z1

X1

Z2

E+

E-

0 T2 P1 P2
V1 S1 S2
30 SWITCH
T5 V2
G
S1 S2 L3 P1 P2 L6
24 L3 L6
150 151 152 153 154 22 1-HIGH
T8 V5 25 2-LOW
S1 S2
N1 N1
EXCITER T11 V6 17
3-SINGLE PHASE 32
FIELD
T3 P1 P2 W1 24 E
TERMINALS LINKED
T6 S1 S2 W2 16 EXTERNALLY
21
PMG 104 103 102 101
6 T9 W5
-
19 LINK 21 TO 32
65 :3
14 15 16 T12 W6 1 LINK 2 TO 17 REF.E04/E07
5 REF.F06 SHUNT
LINK 10 TO 27 ST
+

5 :1 TRIP
E N1 REF.C07
11 13 15 10
SEE WIRING DIAGRAM 110 101 210
273-2127 FOR DETAILS.
REF. A01
Hz
C20 C40 C60 C80 MCB3 MCB4 MCB5 135
273-2126
REF. 4 25 19 (6A) (6A) (6A) 210
SOCKET DISTRIBUTION
E E03 E
REF.C05 132
108 109 110 101
109
L7 L8 L9 MCB9 MCB11 MCB12
(2A) (2A) (10A) AUXILIARY SUPPLY
65 131
:1 10 6 2 12 120V A.C. INLET SOCKET
98 1 3 5 7 136 131 133 134
MICRO-SWITCH OVERLOAD UNIT
SDR/1 REF.D01 REF.
ON EXTENDED RANGE 1-3 (SET 2) 1 3
273-2126 E03
POWER TERM. BOX. :3 97 2 4 6 SOCKET DISTRIBUTION 111 112
REF.
:1 :2 C05
65 C11 C31 C51
7 7
V 98 1 3 5
REF. REF. OVERLOAD UNIT
C07 C07 RANGE 1-3 (SET 2) 137
ONLY ON 97 2 4 6
:1 :5
3-CYLINDER 7
:A1
HC
UNITS :A2 :2 :6
REF.
C07

141 138

C10 C30 C50 C90

141 138
2 10 4 11
AMMETER SELECTOR 4
D SWITCH. D
9 11
113 114
:1 :2 ALTERNATOR JACKET
HEATER WATER
A AMMETER HEATER

131 131
EXTERNAL BATTERY CHARGER
135
ENGINE +
+ 135 OPTIONAL
HARNESS
L

REF. 5 131 131

REF.
REF. E07 - N
C06
C06 D04

2 MCB1 REF.E04 REF.D02

ENGINE + 7A 7 7
HARNESS
6A
7 210 109 136 137
MCB2 50 7A P1 REF. 24 9 21 1 2 10 11
B05 14
2A RUN :1 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 EC3
D07 ALARM +VE OUT
STOP
17
:2 AUTO :7 13 LAMP TEST/ RESET/ FUEL GAUGE
PANEL
LIGHT THERMO
C
19
19 OFF/ON START 19
5
C
ENGINE FAIL TO START S/DOWN
HARNESS
HIGH ENGINE TEMP./LOW COOL. LEVEL S/DOWN
12
7 4001 SERIES P.C.B. LOW OIL PRESSURE S/DOWN
61 10 7 OVERSPEED / EMER. STOP OPERATED S/DOWN
8 16
REF. 9
REF. B06
C07 22 LOW BATTERY VOLTAGE ALARM
ENGINE
LOW FUEL LEVEL / FUEL LEAK ALARM
ENGINE HARNESS
PANEL HARNESS
LIGHT REF.
B04
7A
P2 FLAP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 EC2
20 15 13 3 23 19 18 VALVE 6 8 12 4
5 EMER. 17 5A RUN :9
STOP
REF. STOP
B06/E03 :6 AUTO :5
5 5 54 24 5 3 4 15 16 56 OP 20 21 ET
5 9 7
ENGINE 5 REF.
HARNESS ENGINE ENGINE ENGINE
C08 HARNESS HARNESS HARNESS
10
ENGINE
HARNESS 3 48
REF.
+ + + + +
REF. C06
B06
- FUEL OIL - ENG
BV h LEVEL PRESS TEMP RIBBON / FIELD
CHASSIS
- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
- :S :G :G
DOOR
VIEW 40 46 17 47 41 42 44 46 43
ENGINE FUEL
BOX HARNESS 7
LEVEL
REF.C06
REF.
B C06 FL OP ET EMER. B
STOP
5 5 5 5 5 5
(Dimensions: 25 inches x 24 inches)

REF.
17 40 41 42 43
B02 15 16 14 7 8 17
:2
47 1 AMP SDR
KENR5937 VOL 1

7 24 15 16 FL OP ET
11 :10
ST1

ENGINE 7
45
HARNESS 12
ST2

SPEED RAISE/
LOWER SWITCH

ENGINE ENGINE
5 5 5 5 5
CUSTOMER HARNESS HARNESS
START
SIGNAL
FROM DISTRIBUTION
PANEL

A A

PANEL SCHEMATIC
273-2121 & 273-2122
3 POSITION VOLTAGE
SELECTOR SWITCH
480/277V 3PHASE
208/120V 3PHASE
240/110V 1PHASE
8 7 6 5 4 3 2 1

SYMBOLS
12 Page,

THIS DIAGRAM IS FOR THE C3.3 AND C4.4 GENERATOR SETS WITH VOLT-
+ AGE SELECTOR SWITCH.
FUSE
-
PANEL GAUGE OUTGOING/INCOMING PANEL TERMINAL 2 3 WAY D.C. CONNECTOR FROM DISTRIBUTION PANEL ABBREVIATIONS S/N X3B1-UP,XYD1-UP, N3X1-UP AND N4X1-UP.
DIAGRAMS:
AC ALTERNATING CURRENT
:G
58
273-2121 CHG01 PANEL DIAGRAM(C3.3)
ALR ALARM RELAY
EMERGENCY STOP PUSHBUTTON
CIRCUIT BREAKER
CONTROLLER 70-WAY CONNECTOR 2 12 WAY CONNECTOR FOR THE LCS GOVERNOR
273-2122 CHG01 PANEL DIAGRAM(C4.4)
+
A.V.R. AUTOMATIC VOLTAGE REGULATOR 269-5501 CHG01 ENGINE DIAGRAM
:10
30
DC DIRECT CURRENT 273-2126 CHG00 DISTRIBUTION DIAGRAM
R RELAY COIL h HOURS RUN METER ENGINE SOCKET SPADE TERMINAL ON P.C.B. FCS FUEL CONTROL SOLENOID 273-2127 CHG01 SWITCH DIAGRAM
:2
-
FLPS FUEL LIFT PUMP SOLENOID 269-5499 CHG00 OPTIONS DIAGRAM
51W FLR FUEL LEVEL RELAY
SCREEN CABLE RESISTOR POTENTIOMETER POWER TERMINAL BATTERY CHARGER TERMINAL
GRR GENERATOR RUN RELAY REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING
I/P INPUT
SPECIFICATIONS AND SYSTEM OPERATIONS.
P1 P2
DIODE S1 S2
CURRENT TRANSFORMER S1 ENGINE SENDER INTERNAL AC TERMINAL BLOCK 1 3-WAY AC CONNECTOR FROM DISTRIBUTION PANEL PMG PERMANENT MAGNET GENERATOR CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
RLY RELAY
:1 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES.
R/1 SDR SHUT DOWN RELAY
RELAY CONTACT N/O BUZZER / SIREN 11 CUSTOMER TERMINAL 1 24-WAY A.C. CONNECTOR FROM ALTERNATOR
:3 SRN SCREEN FROM SCREEN CABLE CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
ST SHUNT TRIP
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
EARTH FCS SOLENOID INTERNAL PANEL TERMINAL 17 24 WAY PLUG/SOCKET ON P.C.B. ENGINEERING APPROVAL.
 2 1

KENR5937
MAGNETIC
PICK UP August 2007
F F
5 57
ENGINE
INTERFACE
MODULE

CON2 9
57 2 3 54
ENGINE RUNNING SPEED CONTROL SIGNAL
20
5A 4 1 56
OVERSPEED CONTROL SIGNAL

3
53 3 (15A) 8 3
12V DC FUEL CONTROL SIGNAL
21
58 2 (10A) 4 10
12V DC THERMOSTART 'ON' SIGNAL
4
5 7 6 4
E 12V DC STARTER MOTOR RUN SIGNAL E
51 1 (20A) 5 + REF. C08
:A1 273-2121
GPR CON1 273-2122
:A2
2
+
BATTERY POSITIVE

REF.
A01
REF.
A02
:87
GPR/1
REF. :30
+ 19
C02 58A
E W/L ALTERNATOR CHARGING

53 SS
CHARGING
ALTERNATOR
12V D
GLOW
D FCS M PLUGS

REF. C3.3 and C4.4 Rental Generator Sets

Electrical System
A01
FLPS

5
BATTERY NEGATIVE

5A 10
BATTERY NEGATIVE
13
X3B1-UP
EMER. STOP BROKEN NEGATIVE
XYC1-UP
LCS WOODWARD XYD1-UP
C ELECTRONIC FUEL C
MAGNETIC
GOVERNOR
2 N4R1-UP
5
PICK UP
1
N3X1-UP
53 REF.
D02
N4X1-UP
11 4 11
5 57 ST1

3 10 TO RAISE LOWER
ST2 SWITCH ON PANEL

12
HIGH ENGINE TEMPERATURE SWITCH

ENGINE TEMPERATURE SENDER

LOW OIL PRESSURE SWITCH

OIL PRESSURE SENDER

FUEL LEVEL SWITCH

FUEL LEVEL SENDER

B
B
Related Electrical Service Manuals
Title Form Number
15 16 14 7 8 17 Operation & Maintenance Manual SEBU8132

47

15 16 FL OP ET
REF. 47
A01
B
Volume 2 of 2: Generator Sets With Two Simultaneous Voltages
16
FUEL D
FUEL SWITCH + REF.
87 53 REF. P S1 S2
LEAK
SENDER E01 © 2007 Caterpillar Printed in U.S.A.
32 30
D02 A
A
31
A C
All Rights Reserved
FL
REF. 5 REF.
LOW D02 A2
WATER
LEVEL
SWITCH
RADIATOR 32
PROBE ENGINE SCHEMATIC
269-5501
2 1

6 5 4 3 2 1

L4 L4 L4
208V OUTPUT
FROM TOP
L5 L5 L5 OF MCCB2
REF. E08
269-5498
L6 L6 L6
D
D

(Dimensions: 25 inches x 24 inches)

L4 L5 L6

KENR5937 VOL 2
2
3 x 8 AWG (10MM )
PER PHASE

M3
3P 20A
MCB

L5 L6 L15 L16 L17 20A

13 AWG 13 AWG 13 AWG 120/208V
2 2 2
(2.5MM ) (2.5MM ) (2.5MM ) FLANGED RECEPTACLE

M1 M2 (S3)
1P 20A MCB 1P 20A MCB CHASSIS
C COPPER
Z SILVER PERMANENT C
EARTH
L4 L5 L6 L4 L5 L4 L6
Y
COPPER COVER
E
X
L13 L14 COPPER M4 M5 M6
13 AWG 20A 13 AWG 20A 3P 20A 3P 50A 3P 50A BOX
2 2
(2.5MM ) 125V (2.5MM ) 125V MCB MCB MCB
(S1) DUPLEX (S2) DUPLEX

L24 L25 L26 L27

E E
L18 L19 L20
20A 50A 50A
13 AWG 13 AWG 13 AWG 120/208V 8 AWG 8 AWG 125/250V 8 AWG 8 AWG 125/250V
2 2 2
2 2 2 2
(2.5MM ) (2.5MM ) (2.5MM ) FLANGED RECEPTACLE (10MM ) (10MM ) CALIFORNIA TWISTLOCK (10MM ) (10MM ) CALIFORNIA TWISTLOCK

(S4) (S5) (S6)

BLACK SILVER/ BLACK SILVER/ Z SILVER Y Y

WHITE WHITE COPPER COPPER COPPER

Y X X
COPPER COPPER COPPER
B E E E
X W W B
COPPER SILVER SILVER

8 AWG 8 AWG 8 AWG 8 AWG

12 Page,
2 2 2 2
(10MM ) (10MM ) (10MM ) (10MM )

13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG 13 AWG

2 2 2 2 2 2 2 2
(2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM ) (2.5MM )

E E E E E EARTH
FROM TOP
OF MCCB2
REF. D08
N2 N2 269-5498
N2 N2 N2 NEUTRAL

A
A

DISTRIBUTION SCHEMATIC
269-5500
6 5 4 3 2 1
 8 7 6 5 4 3 2 1

VT1
MCCB1
VT2
VOLTAGE ADJUST
POTENTIOMETER L1 P1 P2 L7
Cut Links ST9 and ST1 3ph 470 W S1 S2 S2 S1 + - POT
F POT TI TI CT
R731
S1 S2 F
L2 P1 P2 L8
R438
S1 S2
U V W L3 L9
P1 P2 480V OUTPUT

380

230

110

400
230
110
400
230
110
400
230
110
X2

Z1

X1

Z2

E+

E-
S1 S2

N
N1 N1
150 151 152 153 154
E E
155 156 157 158
EXCITER 2U1 2V1 2W1
5 6 7 8 9 10 11 12 13
FIELD C10 C30 C50 C90 65 :3
REF.D03
104 103 102 101 SHUNT
158 4 ST
PMG 6
- 5 :1 TRIP
157 9 REF. REF.C07
14 15 16 B08
156 8 F6 F7 F8
5 (6A) (6A) (6A)

+
MCCB2 155 7

L10 L4 2U2
P2 P1
108 109 110 101
S2 S1
L11 P2 P1 L5 2V2

S2 S1
208V OUTPUT L12 P2 P1 L6 2W2

S2 S1
N2 N2
10 6 2 12
REF. 7
D07,
C07 C20 C40 C60 C90
1 3
204 203 202 201 EARTH
REF. C95 C55 C35 C15 STUD 111 112
:3 65 2 10 4 11
E D03 E
ST
REF. 4 :1 :2
REF. B08
:1 5
SHUNT C07
V
9 11
TRIP
REF. C15 113 114
D04
C35 1U2 1V2 1W2 :1 :2
REF.
L4 D04 C55 A C50 S1 C130 C130
REF.
E04 C60 S2
REF. D01 L5
REF. C55 C100 C100 5 6
269-5500
C25 MCB3 MCB4 MCB5 E07
L6 REF. (6A) (6A) (6A) C65
REF.

OVERLOAD UNIT
D04
C45 E07 C110 3 4
N2 REF. 208 209 210 201
D04 Hz
REF. A01
C65 C130
269-5500 REF. REF. C30 S1 C120 1 2
E
E04 135
E05 C40 S2
10 6 2 12 REF. C35 C110 7 98 97 65 3
7 E07
REF. C45
C95 C65 C45 C25 1U2 1V2 1W2 132
1 3 E07
SDR/1 MCB9 MCB11 MCB12 2
11 4 10 2 211 212 (2A) (2A) (10A)
S1 C130 :3 :1 AUXILIARY SUPPLY
4 :1 :2 N2 N1
C10 131
120V A.C. INLET SOCKET
210 209 C20 S2 7 1 3
N 136 131 133 134 1
9 11 V REF. C15 C120
REF. E07 REF.
213 214 ALTERNATOR TERMINAL BOX C25 C06 7
C05 REF. 65
:1 :2 E07
REF.
D REF. D
A MICRO E07/F03 C05
SWITCH 1
REF.
B06

137
:1 :5
:A1
HC
:A2 :2 :6

141 138

EXTERNAL BATTERY CHARGER ENGINE

ALTER- JACKET
135 NATOR
+ + (6.25A) (1A) WATER
ENGINE 135 HEATER
HARNESS TCA + HEATER
L (IF REQD.)
(IF REQD.)

REF. 5 131 131

ENGINE
REF. B05, - N
HARNESS
B06 D03

2 MCB1 REF.D05 REF.D02

C ENGINE + 7A 7 7 C
HARNESS 6A
210 209 136 137

P1
FUEL
MCB2 50 7A PRIME
3 ENGINE 24 9 21 1 2 10 11
HARNESS 14
2A RUN :1 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 EC3
ALARM +VE OUT
ENGINE STOP
10 HARNESS 17
THERMO :2 AUTO :7 13 LAMP TEST/ RESET/ FUEL GAUGE
PANEL
LIGHT START
19 OFF/ON 5
ENGINE 19 19 FAIL TO START S/DOWN
HARNESS HIGH ENGINE TEMP./LOW COOL. LEVEL S/DOWN
12
7 4001 SERIES P.C.B. LOW OIL PRESSURE S/DOWN
61 7 OVERSPEED / EMER. STOP OPERATED S/DOWN
8 16
REF. 9
REF. B06
C07 22 LOW BATTERY VOLTAGE ALARM
ENGINE LOW FUEL LEVEL / FUEL LEAK ALARM
HARNESS
PANEL
LIGHT REF.
B03
7A
P2 FLAP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 EC2
20 15 13 3 23 19 18 VALVE 6 8 12 4
REF. 5 EMER. 17 5A RUN :9
B03/E07 STOP
STOP
E05/F03 :6 AUTO :5
5 5 54 24 5 3 4 15 16 56 OP 20 21 ET
5 9 7
ENGINE 5
ENGINE ENGINE ENGINE
HARNESS
HARNESS HARNESS HARNESS
10
ENGINE
HARNESS 3 :3 :1 48
B REF.
FGR/1
B
+ + + + +
B06
REF. 48 - FUEL OIL - ENG
F04 BV h LEVEL PRESS TEMP RIBBON / FIELD
REF. :6
(Dimensions: 25 inches x 24 inches)

CABLE INTERFACE
E07 - FGR/2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
- :G :G :G
:5
KENR5937 VOL 2

CHASSIS ENGINE 40 46 17 47 41 42 44 46 43
7
HARNESS
DOOR
REF.
C06 FL OP ET EMER.
BOX STOP
5 5 5 5 5 REF.B06
5

REF.
17 40 41 42 43
D03 15 16 14 7 8 17
:2 :2
1 AMP SDR FGR
7 24 15 16 FL
:10 :10
45
2
ENGINE
HARNESS 47 5
11
ENGINE RAISE
HARNESS ENGINE REF.
7 HARNESS C07
ENGINE
HARNESS 5 5 5 5 5
12 LOWER
SPEED
RAISE/
LOWER
A SWITCH A
CUSTOMER
START
SIGNAL
FROM DISTRIBUTION
PANEL
PANEL SCHEMATIC
269-5498
TWO SIMULTANEOUS
OUTPUT VOLTAGES
480/277V 3PHASE
208/120V 3PHASE
8 7 6 5 4 3 2 1

SYMBOLS
12 Page,

THIS DIAGRAM IS FOR THE C4.4 GENERATOR SETS WITH TWO CONSTANT
+
OUTPUT VOLTAGES.
ABBREVIATIONS
-
FUSE PANEL GAUGE OUTGOING/INCOMING PANEL TERMINAL 2 3 WAY D.C. CONNECTOR FROM DISTRIBUTION PANEL S/N XYC1-UP AND N4R1-UP.
:G
DIAGRAMS:
AC ALTERNATING CURRENT
58 269-5498 CHG01 PANEL DIAGRAM
CIRCUIT BREAKER ALR ALARM RELAY
EMERGENCY STOP PUSHBUTTON CONTROLLER 70-WAY CONNECTOR 2 12 WAY CONNECTOR FOR THE LCS GOVERNOR 269-5501 CHG01 ENGINE DIAGRAM
A.V.R. AUTOMATIC VOLTAGE REGULATOR
+ 269-5500 CHG00 DISTRIBUTION DIAGRAM
:10
R
30 DC DIRECT CURRENT 269-5499 CHG00 OPTIONS DIAGRAM
RELAY COIL h HOURS RUN METER ENGINE SOCKET SPADE TERMINAL ON P.C.B.
:2 FCS FUEL CONTROL SOLENOID
-
FLPS FUEL LIFT PUMP SOLENOID
51W
SCREEN CABLE RESISTOR POTENTIOMETER POWER TERMINAL FLR FUEL LEVEL RELAY
BATTERY CHARGER TERMINAL
GRR GENERATOR RUN RELAY REFER TO THE APPROPRIATE SERVICE MANUAL FOR TROUBLESHOOTING
I/P INPUT SPECIFICATIONS AND SYSTEM OPERATIONS.
P1 P2
DIODE CURRENT TRANSFORMER S1 ENGINE SENDER INTERNAL AC TERMINAL BLOCK 1 3-WAY AC CONNECTOR FROM DISTRIBUTION PANEL
S1 S2 PMG PERMANENT MAGNET GENERATOR CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.
:1 RLY RELAY
R/1 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN FEATURES.
RELAY CONTACT N/O BUZZER / SIREN 11 CUSTOMER TERMINAL 1 24-WAY A.C. CONNECTOR FROM ALTERNATOR SDR SHUT DOWN RELAY
:3
SRN SCREEN FROM SCREEN CABLE CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
ST SHUNT TRIP
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
EARTH FCS SOLENOID INTERNAL PANEL TERMINAL 17 24 WAY PLUG/SOCKET ON P.C.B.
ENGINEERING APPROVAL.