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INSTITUTE OF PHYSICS PUBLISHING SMART MATERIALS AND STRUCTURES
Smart Mater. Struct. 12 (2003) 139–146 PII: S0964-1726(03)58458-0

Shear properties of a magnetorheological


elastomer
G Y Zhou
Mechanics of Machines Lab, School of Mechanical and Production Engineering,
Nanyang Technological University (NTU), 50 Nanyang Avenue, 639798, Singapore

E-mail: gyzhou@ustc.edu

Received 23 July 2002, in final form 2 December 2002


Published 29 January 2003
Online at stacks.iop.org/SMS/12/139

Abstract
This paper presents an experiment testing the damped free vibration of a
system composed of a magnetorheological elastomer and a mass. The goal
of this experiment was to obtain the dependence of the natural frequency
and the damping ratio of the structure on the applied magnetic field. The
shear properties, including the shear storage modulus and the damping
factor, were therefore determined. The experimental results revealed that the
shear storage modulus could reach a value of 60% of the zero-field modulus
and was dominated by the magnetic field, but the change in the damping
factor could be neglected. Furthermore, when the field was moderate and
saturation did not occur, the shear storage modulus increased proportionally
with the applied field. This interesting phenomenon was analysed, and it is
suggested that the subquadratic field dependence, which arises from the
saturation of the magnetization near the poles of closely spaced pairs of
spheres, must be taken into consideration.

1. Introduction the applied magnetic field. Such applications are numerous,


but MRFs also exhibit some shortcomings which hinder their
Magnetorheological (MR) materials, which respond to applied application, such as deposition and sealing problems and
magnetic fields, belong to a specific class of so-called remnant magnetism [7].
smart materials because they can respond, via solid-state Structurally, MREs can be thought of as solid analogues
electronics and modern control algorithms, to changes in their of MRFs [2]. MREs are cured under a strong uniaxial
environment [1, 2]. They are composed of iron particles magnetic field, and therefore the iron particles will form chain-
and a low-permeability carrier. Due to induction by an like structures embedded in the matrix [8–10]. Thus, in
external magnetic field, a structure will be formed inside applications one often uses the field-dependent modulus of the
the material [3–7] (magnetorheological fluids (MRFs)) or the material in the design of devices; one can say MREs operate
strength of the structure embedded in the material will change within a pre-yield regime [2, 8–10]. In the literature this type
(magnetorheological elastomers (MREs)) [3, 8–10]. Thus of material was first investigated experimentally by Jolly et al
the mechanical property of the material will also change. [8]. They built double-lap shear specimens and, by shearing
For a complete review of MR materials the reader should the outer and inner board under different frequencies, provided
consult [2, 3]. the field-dependent property of the MRE. They also employed
The most common MR materials are in the liquid state, the point-dipole model to calculate the shear modulus. Ginder
i.e. MRFs, and the rheological properties of these materials et al [9] adopted the same experimental method to study the
are governed by the magnetic field. The parameter used above field-dependent mechanical property of MREs but they
to describe the rheological properties is the dynamic yield used column-like shear equipment. Davis [10] used the finite
stress; one can say MRFs operate within a post-yield regime. element method to analyse the dependence of the effective
An equivalent expression is that the dynamic yield stress is shear storage modulus of an MRE on interparticle magnetic
dominated by the magnetic field. Applications based on such forces. He also employed the point-dipole model but limited
materials can benefit from the fact that the dynamic yield his scope to the saturation, within which his analysis was quite
stress can be continuously, rapidly and reversibly changed by correct. It should be pointed out that to our knowledge all the

0964-1726/03/010139+08$30.00 © 2003 IOP Publishing Ltd Printed in the UK 139


G Y Zhou

models used in previous studies are limited to infinitesimal When an MRE is placed between the magnetic poles,
strain problems. When the matrix of a magnetostrictive attached to the surface of lower pole, the magnetic field will
composite is selected from elastic materials such as elastomers not be uniform. But, if we neglect the edge effect, the average
or silicones, the deformation of the matrix can be large magnetic induction outside the MRE, B D , is proportional to
under loading. Further, the interparticle magnetic force will that inside MRE, B M R E , as discussed below. The cover board
act as magnetic loading. Therefore, mechanisms of finite (10) is attached to the surface of MRE. Because it is made of
deformation and the magnetic loading in the matrix should brass, there is no magnetic force acting on the cover board. It
be included in the constitutive relations of magnetostrictive just acts as a mass and provides an initial displacement to the
elastomer composites. The phenomenon will be discussed in MRE when it is excited by an impulse hammer at point b. An
the following sections of this paper. accelerometer (9) is attached to one edge of the cover board
Borcea and Bruno [11] established a model to describe (10).
the macroscopic magnetomechanical behaviour of composite In this experiment we used an HP35665A dynamic
materials consisting of a random, statistically homogeneous signal analyser to record the signal. The impulse hammer
distribution of rigid ferromagnetic inclusions embedded firmly is connected to the analyser’s channel 1 input and the
in a non-magnetic elastic matrix. Though their model covers accelerometer is connected to the analyser’s channel 2 input.
many properties of such composites, the material investigated The analyser is instructed to trigger from the signal on
in their study was not an MRE. channel 1. Thus, the signal on channel 2, which represents the
damped free vibration of the cover board, is recorded. Note
Why do MREs attract so much attention? Let us compare
that the signal represents the acceleration of the cover board.
MREs with MRFs. MRF devices used in engineering have a
By analysing the acceleration, the natural frequency and the
damping effect. Damping is a process for dissipating energy.
damping ratio of the system composed of the MRE and the
MRF devices are controlled by changing the damping ratio of
cover board can be obtained for different magnetic fields.
the structure since MRF materials operate within the post-yield
In this experiment we used a Hall probe to test the magnetic
regime. MRE materials, however, operate within the pre-yield
induction outside the MRE. The Hall probe is attached to the
regime and one utilizes the field-dependent modulus to design
lower pole as shown in figure 1.
devices. Therefore MRE devices are used in structures to The main details of the equipment are as follows: the
adjust the natural frequency, which is affected by the equivalent resistance of the coil is 20 ; the number of turns in the coil
stiffness of the structure. To change the natural frequency, one is about 4000; when there is nothing between the poles, the
can prevent the system attaining resonance or other coupled maximum magnetic induction is about 450 mT corresponding
phenomena. For instance, in a cable-stayed bridge the natural to a 3 A input current; the radius of the poles is 30 mm. The
frequency of the cable may be a multiple of that of the bridge size of the MRE used in this experiment is 5 mm (thickness)
deck, and therefore the natural frequency of the bridge deck ×10 mm (width) ×55 mm (length). In the experiment, the
must be adjusted to avoid a nonlinear effect as a result of separation between the two poles is 7 mm.
coupling.
In this paper we will present the shear properties, including 2.2. Relationship between B D and B M R E
the shear storage modulus and damping factor, of an MRE
composed of silicone rubber and carbonyl iron particles with From the law of magnetic circuits, the equivalent magnetic
a volume fraction of about 27%. (Davis [10] reported that an circuit of the excitation system is shown in figure 3, where the
MRE with such a volume fraction has the maximum change of magnetomotive potential is εm = N0 Iin (N0 is the number of
shear storage modulus.) We will use the experimental method turns of the coil, Iin is the input current), Rm0 is the magnetic
of testing the damped free vibration. Using the experimental resistance of the base, the upper and lower magnetic poles
results, we point out that the field-dependent modulus is linear and the leader, Rm1 is the magnetic resistance of the air gap
when the applied magnetic field is moderate. This indicates between the two poles outside the projection of the MRE, Rm2
that the point-dipole model is not appropriate and that the local is the magnetic resistance of the MRE sample and Rm3 is the
saturation of the particles must be taken into consideration. magnetic resistance of the air gap between the upper side of
The damping factor is shown to be independent of the applied the MRE sample and the upper magnetic poles.
field. Magnetic resistance is defined by the following equation:
Rmi = µi µlmi0 Smi , where lmi and Smi are the equivalent length and
the equivalent cross-sectional area respectively of the magnetic
2. Experiment and analysis model circuit corresponding to the magnetic resistance and µi is the
relative permeability of the corresponding magnetic resistance.
2.1. Experimental set-up From the size of the equipment used in our study, we
Figure 1 shows a sketch of the excitation system. From the have lm1 = 7 mm (the separation between the two poles),
figure, we can see that the base (7), the upper and the lower lm2 = 5 mm (the thickness of the MRE sample; note, we
magnetic poles (5 and 11) and the leader (4) make up a closed neglect magnetostriction), lm3 = 2 mm (because the relative
magnetic circuit. Thus, when exited by the coil, a uniform permeability of brass approximately equals that of air), Sm1 =
Sm −S M R E (where Sm is the sectional area of the magnetic poles
magnetic field will be generated between the two poles (5
and S M R E is that of the MRE sample) and Sm2 = Sm3 = S M R E .
and 11). By adjusting the upper fixer (1) and the lower fixer (2)
The ratio of the magnetic flux of Rm1 and Rm2 is as follows:
along the leader, the separation of the upper pole (5) and the
lower pole (11) can be changed. Figure 2 shows a photograph m1 Rm2 + Rm3
= . (1)
of the equipment. m2 Rm1

140
Shear properties of a magnetorheological elastomer

Figure 1. Sketch of the experimental equipment.

Figure 3. The equivalent magnetic circuit.

2.3. Material

Figure 2. The equipment used in our experiment: (a) overview; (b) The MRE used in this study is made of RTV silicone rubber
detailed view between the two magnetic poles. (commercial product manufactured by Kangda Chemical
Plant, Jiangsu, People’s Republic of China) and carbonyl iron
particles with an average diameter of 3 µm. The mixture, with
Because mi = Bmi Smi , where Bmi is the magnetic induction a volume fraction of about 27%, solidifies gradually under a
associated with the magnetic resistance, we obtain the strong uniaxial magnetic field. Thus, the chain-like structure
following equation by substituting the dimensions of our along the direction of the magnetic field will remain in the
equipment: material.
Bm1
Bm2 = 5
. (2) 2.4. Analysis model
7µ2
+ 27
The goal of the experiment is to measure the damped free
We should note that the value of Bm1 is detected by the Hall vibration of the cover board. So in this subsection, we will
establish a model to describe the damped free vibration of
probe during the experiment and Bm2 is the average magnetic
the cover board and derive the relationship between the shear
induction in the MRE sample. To simplify our expression,
properties, including the shear storage modulus and damping
hereafter we will use B D , B M R E and µ M R E to denote Bm1 , Bm2 factor of the MRE, and the vibration.
and µ2 respectively. When µ M R E  1, we have B M R E = 27 B D In the literature, the damping factor, or the system loss
(It should be stressed that irrespective of how large µ M R E is, factor, is used to model the damping mechanism. It is defined
and only if µ M R E does not vary with the applied magnetic field, as the ratio of energy dissipated to energy stored by the system
B M R E is proportional to B D and all the discussions below are which equals the ratio of the imaginary part to the real part
the same.) of the complex modulus [12]. For an MRE, because its

141
G Y Zhou

Figure 4. Model of the vibration system.

mechanical properties are affected by the applied magnetic


field, the damping factor is denoted as βm (B M R E ).
Figure 4 shows a sketch of the vibration system, a cover
board attached to an MRE with a thickness h. The surface
of the MRE is denoted as S. We assume that the board acts
Figure 5. The signals recorded by the analyser during the
as a rigid body and moves along the x direction while the experiment.
vibration and deformation of the MRE are just functions of z
(see figure 4).
We can use a system with a single degree of freedom to
model this situation. The dynamic equation would be:

d2 X G(B M R E )S G(B M R E )S dX
m 2 =− X − βm (B M R E ) m .
dt h h dt
(3)
Because the damping factor of the MRE, βm (B M R E ), has
the following relationship with the damping ratio of the system,
ξd = 12 βm (B M R E ) [13], the natural frequency of the system ω0
MRE)
is given by ω02 = SG(B mh
. Thus, from the natural frequency
and the damping ratio, the general solution of equation (3),
assuming underdamping, is given by
 
X (t) = A exp(−ξd ω0 t) sin 1 − ξd2 ω0 t + ϕ0 (4)
Figure 6. The damped free vibration: experimental data and fitted
where A is a constant and ϕ0 is the initial phase. curve using the theoretical model.
Because the signal to be analysed is the acceleration of
the cover board, using equation (4) the acceleration can be
free vibration and fitting the data using the theoretical model,
expressed as
equation (5), we get the natural frequency and the damping
 
ratio. They are ξd = 0.2260 and ω0 = 1396.3 rad s−1 .
a(t) = A1 exp(−ξd ω0 t) sin 1 − ξd2 ω0 t + ϕ1 (5) The fitted curve and the experimental data points are shown
in figure 6.
where A1 = Aω02 ; ϕ1 is a function of ϕ0 and ξd . Uisng the above method of analysis, the natural frequency
By fitting the experimental data through the theoretical and damping ratio at various amplitudes of applied magnetic
model of equation (5) we can obtain the natural frequency and field are obtained, as shown in figures 7 and 10 respectively.
the damping ratio. Therefore, the shear storage modulus and From figure 7, the natural frequency of the system is
the damping factor of the MRE can also be obtained. ω0 ≈ 1400 rad s−1 in zero field. This is determined by the
host elastomer and the structure embedded in the matrix by
3. Results and discussion the particles. As the magnetic induction increases, the natural
frequency of the system increases with it, until magnetic
Figure 5 shows the signal recorded by the analyser when saturation of the composite occurs. This saturation is seen to
B M R E = 4.55 mT. The upper part shows the signal on occur at around B M R E = 800 mT. This phenomenon reveals
channel 2 (accelerometer) while the lower part shows the signal that the natural frequency is affected by the magnetic force
on channel 1 (hammer). In the figure, the curves to the left between the iron particles inside the material. When saturation
of point A represent the process of excitation while those to occurs, the magnetization of each particle will remain constant.
the right represent the damped free vibration. Because we Thus, the magnetic force between the particles does not change
only need the experimental data for the damped free vibration, with the applied field. Hence, the natural frequency does not
the process of excitation does not affect the result. Using change with the applied field within such a regime. Through
the experimental data form the upper plot for the damped the theoretical model, equation (5), the experimental data can

142
Shear properties of a magnetorheological elastomer

Figure 7. The natural frequency of the vibration system as a Figure 8. The ratio which describes the relative change of the
function of the applied magnetic field. field-induced modulus, ζ , as a function of the magnetic induction.

be fitted by the following equation: of material is significantly nonlinear and it is often described
in terms of the principal extension ratios through the Ogden
ω0 = 1397.6 + B M R E − 8.54 × 10−4 B M2 −7 3
R E + 2.3 × 10 B M R E . strain potential. This means that the shear modulus of the
(6) material is dominated by the stress condition, or strain energy.
In the recent literature, the total shear stress of the When a magnetic field applied, the MRE will deform along the
composite is assumed as the sum of the composite shear direction of the field. If we adopt a single-chain model, similar
stress with no field applied and the shear stress induced by to that used in [4, 8–10] to analyse the shear stress induced by
interparticle magnetic forces [8, 10]. If we denote the change interparticle magnetic forces, the total magnetic energy density
in shear modulus as G = G(B M R E )− G(0), it is desirable to (energy per unit volume) is given by
make the ratio of the magnetically induced change G to G(0)
R E )−G(0)
as large as possible. We define the ratio as ζ = G(B MG(0) . φ(γ 2 − 2)M 2 d 3p µ0
SG(B M R E )
U= 5
(8)
According to ω02 = mh
, we have: 24r03 (1 + ε)3 (1 + γ 2 ) 2

[ω0 (B M R E )]2 − [ω0 (0)]2 where M is the magnetization of the particles, d p is the
ζ = . (7) diameter of the particles, µ0 is the permeability of free space,
[ω0 (0)]2
φ is the volume fraction of the MRE and r0 , γ = tg θ , ε = r−r
r0
0

From equation (6) and the above equation, the ratio as a represent the relative position of two adjacent particles in
function of the average magnetic induction can be obtained, a chain after deformation (see figure 9) when the magnetic
and is shown in figure 8. From that figure we can see that the field is applied along the z direction. Let γ = 0 (no shear
maximum value of the ratio occurs around B M R E = 800 mT, strain occurs); the stress induced by the application of a
below which the ratio increases with the magnetic field. The magnetic field can then be computed by taking the derivative
maximum value for the ratio is about 0.6, which is bigger than of the interparticle magnetic energy density with respect to ε
the value reported by Davis [10]. (In his paper, he reported (neglecting high-order terms of ε):
a maximum ratio of 0.5 when the volume fraction was 27%.)
This is because the host elastomer used here is RTV silicone φ M 2 d 3p µ0 φ M 2 d 3p µ0
σB = − ε. (9)
rubber and its shear modulus may be smaller than that used in 4r03 r03
Davis’ study.
According to the above assumption, G is just the The second term of equation (9) represents the normal
modulus induced by interparticle magnetic forces. We should stress induced by the interparticle magnetic force when
point out that this assumption neglects variation of the shear deformation occurs. (Note that this reveals a negative field-
modulus of the host elastomer under different magnetic fields induced modulus which is caused by exchange between the
(because of magnetostriction) and the change in the shear magnetic energy and the strain energy. This will be explained
modulus of the host elastomer due to the relative displacement in the appendix or see [3].) The first term represents the normal
of the particles induced by the magnetic field. (One can stress induced by the interparticle magnetic force when there is
consult [10], where Davis showed that the zero-field modulus no deformation. It is easy to understand that the first term will
varies with the ratio of the separation between adjacent act as a load to compress the host elastomer. Thus, the magnetic
particles in a chain to the diameter of the particles. One can field will change the stress condition of the host elastomer, or
also consult [3], where the author described how to calculate the strain energy of the host elastomer, and the shear modulus
the zero-field modulus using finite element methods.) of the matrix will change with the magnetic field. The above
The host elastomer, rubber, belongs to the family of explanation is based on the assumption of a single-chain model.
viscoelastic materials. The constitutive equation of this kind Recently, while studying the magnetomechanical behaviour

143
G Y Zhou

Figure 9. Magnetic interaction between two dipoles.

of composite materials consisting of a random distribution of


ferromagnetic particles embedded firmly in a non-magnetic Figure 10. The damping ratio of the vibration system as a function
elastic matrix, Borcea and Bruno [11] established a theoretical of the magnetic induction.
model to evaluate the overall properties of an MRE in the
important regime in which the volume fraction of the particles equation dominates. Thus, we can write ζ ∝ B M R E . Because
was small. They also reported that, induced by the magnetic ζ ∝ G and the magnetic intensity HM R E is proportional
field, the material would be compressed in the directions to the magnetic induction, we also can write G ∝ HM R E ,
orthogonal to the applied field and a compression which arises which can also be found in figure 8. This means, when the field
in the material for lower applied fields turns into an expansion strength is not very high or is even moderate, that the field-
for stronger values of the magnetic field. No matter what kind dependent modulus is proportional to the applied magnetic
of composite consisting iron particles and rubber matrix is
field. This behaviour agrees with the predictions of Ginder
used, the stress condition of the host elastomer changes with
and Davis [5] and Ginder et al [6] and reveals that the point-
the applied field. If we uphold the above assumption, this
dipole model is not valid. We can say, therefore, that the
means that we neglect the load caused by the magnetic field
effect of the local saturation of particle magnetization cannot be
acting on the matrix.
neglected, which will have the effect of reducing the magnetic
Now we analyse the situation when the single-chain
field in the gaps from the value expected on the basis of linear
model is valid. To the author’s knowledge, there are
magnetostatics.
two ways in the current literature to analyse the magnetic
This phenomenon will be useful in applications. Since one
interaction between the particles. One is the point-dipole
uses MREs to make isolation system by using their controllable
model [4, 8–10], in which the local field and the sphere
magnetization are approximated as uniform. This means magnetomechanical properties (changing the shear storage
that the saturation near the poles at moderate field strengths modulus through adjusting the magnetic intensity), if the
and the resulting subquadratic field strength dependence of relationship between the shear modulus and the applied
the shear modulus are therefore not captured. This model magnetic intensity is linear, it is much easier to design the
produces a field-dependent modulus proportional to the square control algorithm. The above phenomenon just proves that the
of the applied magnetic field intensity. The other method is relationship is linear.
to consider the subquadratic field dependence arising from Finally we analyse the damping factor of the MRE.
the saturation of the magnetization near the poles of closely Figure 10 shows the damping ratio of the system as a function of
spaced pairs of spheres, which occurs even when the applied the magnetic induction. It shows ξd ≈ 0.24 in zero field. This
field is well below the saturation magnetization [5, 6]. This value is dominated by the host elastomer and the distribution
approach yields a field-dependent modulus proportional to the of the particles embedded in the matrix. As the magnetic field
applied magnetic field intensity from small to moderate field increases, the damping ratio decreases slightly (below 10%).
strengths. For further details of the mechanical properties of This behaviour does not relate to the saturation of the particles
composites under the isolated single-chain model of nonlinear (see figure 10 and consult figure 8). Because of the relationship
magnetizable spheres see [14]. between the damping factor and the damping ratio, it is obvious
We recall our experimental results and neglect the that the damping factor is also independent of the magnetic
variation of the shear property of the host elastomer under field. The physical meaning of this is that the ratio of the
different magnetic fields. (The above assumption is valid and energy dissipated by the damping mechanism of the MRE to
G is just the modulus induced by the interparticle magnetic the elastic energy is not affected by the magnetic field.
force.) From equation (6), we have:
 
1433.3B M R E − 0.711B M 2
RE 4. Conclusion
ζ = −5.5 × 10 B M R E + 6.1 × 10 B M R E × 10−6 .
−4 3 −7 4

−2 × 10−10 B M5
R E + 2.71 × 10
−14 6
BM R E An MRE is a kind of field-dependent solid-state material which
It is obvious, when the magnetic induction is the range of can avoid sealing and packaging problems when used in the
B M R E  800 mT, that the first term in the bracket of the above design of real applications.

144
Shear properties of a magnetorheological elastomer

From our dynamic experiment we found that the shear


storage modulus is a linear function with respect to the F
magnetic field. We compared this phenomenon with current
F'AB
A
theoretical models. It was found that the point-dipole model
is not appropriate, while the model that considers the local
saturation of the particles does agree with the experimental A
FAB
results, which reveals that the local field does affect the shear
storage modulus. Further, it was predicted that the matrix x2
deformation caused by the interparticle magnetic force should x1
be included in the constitutive relation of the matrix; hence the
shear property of the matrix containing the embedded particles
(model of a zero-field composite) would be changed. So, when
modelling the shear storage modulus of an MRE the local
saturation of the particles and the effect of the deformation
B B
induced by the magnetic field on the constitutive relations of
the matrix should be taken into consideration. Figure A.1. The spring–mass system for describing the equivalent
It has also been reported in this paper that the damping stiffness induced by the interaction potential energy.
factor, which describes the ratio of the energy dissipated by the
damping mechanism of the MRE to the elastic energy, does not Hence, the deformation of the spring will be greater than when
change with applied field (we shall be making a further study there is no attractive force and the equivalent stiffness is smaller
of the theoretical explanation for this phenomenon). While than ks . When the separation becomes smaller, the variation
analysing the deformation caused by the magnetic field using of the elastic energy is smaller than that of the potential energy
the point-dipole model, we also pointed out that the field- (they are opposite) and the potential energy will transfer to the
induced Young’s modulus would be negative. The physical elastic energy. Hence the deformation of the spring will be
meaning of this phenomenon is the exchange of magnetic larger than when there is no attractive force and the equivalent
energy and strain energy of the matrix. stiffness is also smaller than ks .
Now, let us consider the situation of an MRE. Because an
Acknowledgment MRE is composed of iron particles and host elastomer, under
the applied magnetic field the particles will act as the mass
The author gratefully appreciates the assistance Mr Sheng Fang of the above system and the elastomer will act as the spring.
with the experiment. The potential energy between the adjacent particles follows as
 2
E 12 = −8πµ0 | M| V1 V2 , where r is the separation and M 
r3
is the magnetization (see figure 9 and the deformation only
Appendix. Explanation of the negative field-induced
occurs along the direction of the magnetic field). It is obvious
Young’s modulus
that ∂∂rE122 < 0, so the field-dependent modulus is negative (the
To explain the negative field-induced Young’s modulus, let us equivalent Young’s modulus of the MRE will become smaller
first consider the system shown in figure A.1. The system is when the applied magnetic field increases).
composed of two masses, denoted as A and B respectively, and
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