E EUROTHERM CONTROLS Model 91e Miniature PID - ON/OFF temperature controller ce + Compact—iess than 2” square (fits 1/16 DIN cutout) + Dual 4-digit LED displays for simultaneous viewing of setpoint and measured value + For heating or cooling applications + Simultaneous relay and logic control ‘outputs + Allcontrol and configuration parameters adjustable and securable from front panel without use of jumpers or links + Self-tuning of PID terms for minimal overshoot + Ramp-to-setpoint capability to minimize thermal shock to loads + Alarm channel with form C relay output + Sensor break and loop break alarm indications + PID or ON/OFF control + Choice of type J, K, LN, R, 8, Tor Platinel I!" thermocouple or RTD for input sensor * Operation in °F or °C + Integral mounting sieeve + 3-button operation with protection of critical parameter values from accidental modification + Designed for worldwide safety compliance + Splash-proof NEMA 3 (IP-54) front panel wipes clean The Model 91e is an economical, general pur- pose temperature controller for applications where optimal control performance, product in- tegrity, reliability, and sleek design are required Eurotherm Controls’ design and manufacturing of the Model 91 combine the latest technology and exceptional engineering to produce a controller that satisfies a wide range of uses. A single uni- versal version of the instrument enables the user to quickly set it up to one of over 2000 different configurations from the front panel, Even with this cl Seine et flexibility, the user interface remains clear and straightforward, The technologies implemented by Eurotherm Controls offer significant benefits for the engineer and operator alike: Wide viewing angle. Low reflectance touch screen front panel provides high visibility under bright and dim lighting conditions. Long-life reliability. Surface-mount printed cir- cult boards are assembled and quality-checked in Eurotherm’s own surface-mount facility. Brownout immunity. Switchmode power supply handles line voltages between 100 and 240Vac (+10/-15%). Increased shock and vibration resistance. Quality precious metal interconnection technolo- gy eliminates hand-soldered wiring. The Model 91e is completely engineered and manufactured in the United States by Eurotherm ‘and is covered by a 2-year warranty. oe No. HA139616 Issue 5 9605Self tuning The Model $1e incorporates a self-tuning algorithm that automatically determines values for the PID pa rameters. The algorithm is operative at setpoint or upon startup. A unique feature of the algorithm mini mizes overshoot when the tuning operation is launched from ambient The operator can simply select tuning from the front panel. The algorithm does not require that the operator load any intial PID parameter values 10 initialize the procedure. During the tuning operation, the message tunE is displayed altemately with the setpoint. When the algorithm has successfully finished tuning the loop, ‘tun is no longer displayed and the calculated param- eter values are loaded into memory. These results can be inspected by the operator. Controller configuration Configuring the controller sets up the instrument for the intended applicetion. The user can spect the alarm function, input type and range, display unis, Contfol type, ete. This information's presented in a 4. Gigit contiguraion code (the same ag in the Product Code on the back page) viewable in the upper display tor a few seconds after the instrument is powered up The operator can rmodty the setings at ths time i e- quired. Configuring the Model Ste taxes less than a minute. Mechanical features Neat, clean-cut design throughout is the hallmark of tne Model 91e. The trim, uncluttered front panel design enhances control panel installations and is easy to keep clean. Installation of the Model 91e is a simple procedure. The pane! mounting clip simply slides on from the rear. The rear terminal pressure plates rise up with the screw heads for fumble-free wire insertion in tight in stallations. Spade lugs are not required. Process related safety features Measured value alarm The Model 81e can be configured to act upon one of input alarm conditions (see Specification). The form C relay output is failsafe (relay relaxed during an alarm condition) and non-latching, A ted annunciation LED on the front panel indicates whenever the measured value is in the alarm condi tion. Specifications 4, INPUTS Alinputs Sampling requency Maximum common-mode voltage @ 50\60H2 Common mode rejection @ 50/60 He Series mode rejection @ 50:60 Hz Sensor break alarm and shutdown I the controller detects that the sensor circuit has. failed, then the output power level is forced to 0% and the annunciation SnSr FAIL is displayed. Upon rein- statement of the input sensor, the controller resumes. controlling with the same output power level used at the moment of the break. This has the advantage of ‘making brief interruptions—those where the measured, value has not significantly changed—relatively bump- less, Loop break alarm ‘The Model 91e can detect if there is @ break in the control cop due to heater burn out, faulty output de- vice or loose wiring. The operator Is warned by the message LP.br. The message is latching, resetlable by touching the front panel. During a loop break alarm condition, the controller output is determined by the contro! algerithm. Built-in safety features Eurotherm has designed and manufactured the Model 91e to comply with North American and European fire and electrical safely standards. The plastic compo nents are manufactured {rom flame retardant mater als, The controller dissipates less than 5 watts, mini mizing its contribution to enclosure temperature rise Robust connection system The pressure plates on rear terminal screws protect, against wire pullout and are vibration resistant. Two ifferent diameter wires can be safely connected 10 ‘one terminal screw without danger of one falling out. Wire sizes up to #12/AWG can be accommodated. Foolproof user interface In addition to being easy to use, the user interface minimizes button pushing while providing adequate protection far contro! parameter values and configura: tion, Each button push is accompanied by appropriate visual indication. Parameter security The controller configuration and parameter values are slored in non-volatile EEPROM. This memory pro- vides data retention for the life of the controller with or without power applied. When the controller is powered Up, it performs a self test to verity that all the memo- ries and internal electronics are operating properly be- fore controling the temperature sHe 264Vc me (with respect to supply terminals) 12048 (with tespect to supply terminals) 6008.‘Thermocouple inputs ‘Number of thermocouple types Calibration accuracy (maximum ertor} For temperatures >0°C For temperatures <0°C Thermocouple linearization accuracy old junction compensation rejection ratio Maximum thermocouple loop resistance with no effect on reading ‘Besistance temperature detector input Device Resistance at 0°C Resistance at 100°C Calibration accuracy (maximum ertor) Linearization accuracy Maximum laad resistance Excitation current 2. OUTPUT DEVICES LLogle inerisoates tom remocuplecxeut) Output Shortcicuit current Bolay (cites tom aa ter exes) Output channel Maximum load voltage Maximum load current (resistive load) Minimum load voltage 3. CONTROL CHARACTERISTICS General ‘Offset adjustment range High and low setpoint its Proportional band range Intagral time constant range Derivative time constant range ‘Overshoot suppression Output signal type Output cycle time adjustment range Logie output Relay output Minimum ON or OFF time ‘Self tuning Sell-tune initiation Parameters determined “Tuning algorithm Control hysteresis adjustment range ‘Setpoint ramping Ramp rate adjustment range 4, ALARMS Moasured value ‘Number of independent selectable alarm input functions Number of alarm functions assignable to alarm relay output 9(6, J, K, LN, 8, T and Platine I") See input Sensors Table 0.25% of reading + total offset oror = 05 Ls. here oa! 0! °C} =0.25° «(ay « Vey ti og iVPC) = Seabec concent at 23°C fy VPC) = Seobeck cocent at rputtomoeratue Better than 40.25°C 15:1 (with intemal detector) 10002. DIN 43760/8S 1904 (1000 Pt), 3-wire connection 1000 138.60 20.25% of reading 21°C +172 Lea, Batter than 0.1°C 2000lead 225, (typical) 9V © 10mA (9008 load) 18mA (typical) Form A, isolated (enabled wren cycie time 25s) 264V ee me 2A 10V pak ~50.0 10 +50.0°C (-90.0 10 +90.0°F) Limited to contigured range 2-400°C (4-720°F) or equivalent in % of sensor range ‘OFF and 10-2008, ‘OFF and 1-2005 Euratherm algorithm with high and low “cutback” points, dependent on value of progortonal band Time proportioned 0.210 60.05 5.0 to 20s (relay output disabled for cycle times < 5s) 4oms By operator from front panel Proportional band, integcl ime constant (unless previously ‘set 10 OFF), derivative te constant (unless previously sot 0 OFF), and loop break time constant (unless previously sot 10 OFF) Eurotherm sel-tuning algorithm 2-400°C (4-720°F) or equivalent in % o sensor range 0.1 t0 50.0°C/min (0.2 10 90.0°F min) 5, (Full-scale” high, Full-scale" low, deviation high, deviation low, and deviation band) 1Hysteresis ‘Annunciation during alarm concition ‘Alarm aetion Control output level during alarm condition ‘Sensor break ‘Alarm condition Maximum reaction time (fOr Pin pragk® 10K) “Annunciation during alarm condition ‘Alarm action Control output level during alarm condition 5. GENERAL ‘Overall dimensions Powersupply Une voltage range Une frequency range Power dissipation Operating lemperature range ‘Ambient temperature coefficient Calibration reference temperature Relative humidity Fascia seal rating 1°C (1.8°F) Fed *AL” ight Norvatching Not atfected by measured value alarm Input open or measured value outside of configured range 58 Flashing Sner FAIL display Norrlatching 0% See below. Switehmode 100-240Vao me (+10/-15%) 48-52Hz oF 5B-62Hz Less than SW 085°C ‘Better thantS0ppm of input spaniC 25°C 5.95%, non-condensing NEMA 9 (IP-54 ) with optional front panel gasket Input sensors [ener ecg pets ——] key 2 pty ge range ay = + = = tee | 4 40.25% ct reacing SS es ee eet ee Nectoiss Roa aaa] sae] | So 35 g02t l edra es Sa aa a 10.28% ot eating Tara ea] a | | at ae ss5C105 184 SEERET 9 a | | eg 5 ~ See Speciation §1 aT a | a Sra} a |] tt ST ra} | | St Ea a a a [Oa a — ao} aa | st — ino} nee RS soa_exoel oes _oneal|_sos_eoog] an Dimensions 1.89" 060" 4ar" [Here | samp] | ezztmm | 0,020" (0.5mm) 1.97" onm) eunoTHERM max. radi Panel depth: with rear terminal cover: 4.96" (126 1mm) Panel Cutout vith gasket fitad: less 0,050" (1.5mm) ‘Max. panel thickness: 0.51" (13mm)Operation When the Mode! 91@ 1 ur display cicates the measured value, and the lower, the set oint, The icons behine the three pushbuttons are ex: linguished. When the con. ‘rol output is ON, the "OP* message lights up. wi 1e measured value alarm is active, the red “AL s illuminated, The alarm annunciation goes out when the temperature returns to the "safe" condition One touch on any button lights up the three pushbut ons. (increme fement), and parameter bution (next parameter). With & and ¥, the setpoint can be freely adjusted within the limits imposed by the SP.Hi and SP.Lo parameters, EUROTHERM ouching the parameter button replaces the setpoint ith the of the measured value, either degrees Fahrenheit (shown) or Centigrade. The stored after a few seconds f the parameter button is not touched again to ad: vanee to the next parame Another touch on the parameter button brings up the tunE parameter, Seif tuning can be initiated with & or disabled with ¥. Pushing on the parameter button ag alarm setpoint, AL.SP, which can be adjusted with a nd ¥. The display returns to the measured value it the operator depresses the parameter button or if ‘eft to time out for about 10s. By touching a fourth unmarked, “secret button on the front panel, the protected list can be accessed. This ist is headed by the model identification and then the 4-digit instrument configu ration code (for verification purposes only in this list), The next parameter—the proportional band—can be adjusted as all the others with & and ¥. The other protected list parameters can be accessed in turn with the parameter bution and their values viewed and adjusted if desired These parameters are Intt—Integral time constant dEr.t—Derivative time constant SP.rr—Setpoint ramp rate SP.Hi—Setpoint high timt SP.Lo—Setpoint iow limit H.ct—Outout cycle time LP.br—Loop break reaction time Line—Line frequencyMiniature PID - ON/OFF temperature controller Model 916 Rear terminal connections oc) Look | NOTES: Relay iNew A) Nore} Logie | AL Raley outout operative only when the 5 2 value of the cycle time parameter £ Meee peceniner ener ss E 5 2 Memon hecerinone 3 3 See oer ge aay aot veers cnet toy sro \ seen samar at Sees ne rcaer 3] comm vn © lect nize tem et 3 : a v, 3 Aros oastvee s0st8% sO 0He Product Code HARDWARE CODE I} CONFIGURATION CODE (1 regent dp nt, tess awe ye a Vioptton: Sot ype county ‘ten Seer Bip en a Sao ee EE ose. me oars Ceoee prep. 1 ne comaime Hoaua soe congo AROWARE CODE. m Peet nt fa) Bara" homie vronore an be Cons isc St Hs — Et Peet a eerie Hee csen oor] feycomientysmscn se ee harh ist x nas BOO"G (1472°F) “Cor F] 2 easton logo nameplates are aeaiepe po Se Eocarar Cage Ful species rongaey For quantity consieraons, cos le... Custom logo 12} + Full speciieg range “Cor sf] OY. 1 sacon or cosnon of eB Blank proportional band in percent and for se- CONFIGURATION CODE: m4 isp. contol ype action lent i given for each sensor type alarm function °F ONOFF airect the Input sonsors table nse this deta a 1 lz is ls Is isp. unis, contol pe, output action {7} Eien ean ge Lower range Q I le Is ls ls ls 7 oO oar ToncTOMY ° ONOFF se! eulotn i Deviation low alarm AD ivect | + Proporiona Band in % exressed as ——Dewation righ alarm - oF PD reverse] | 01400 (or 752) & ——Daviaton ban aarm © ONOFF Steet | 5 Proportona band in % exresset os Full sale low alc °C ONOFF feverse| e100 (or 14727), Je + Full sale righ alarm c PD Greet | © Proportions band in % exressed as Is. ‘Sensor break alarm “CPD toverse| % of fl) specitied range. & Sameer brea ol 7 Select reverse acing’ or hestig ap seep pene nape ty coe plsions et acing rca ao sensor ype [RO Wont Arren, GOH pet er oe ae Tee Tea Buea rer network egures }} ATO (tenis precision diepiy)| ACCESSORIES gare may contac when cw b+ J -FersaMa constantan [ezra0se6 AC arcbbar rewoRTB] — Tacers and sonae) 00 NOT USE fb k—chromet/alumel™ laovsa297 156 IN tro. pn gskt|SNLBBENS WEN DRIVING GH Is LFeiKonstantan [20139125 Rear terminal Cover 9 tMPEDANCE LOADS! Js NNIcresiUNiSit IFvigazesuoos Rear frm. evr screw (99 9 Order ear eminal covers ana screws Js PesaseRPe ISUBBOIACCS- Accessory Kit [10] inset Ono screw ae cover equed pS ptctonarives KITE porn lst curadams. constantan 10. hnudes 2 soubbers and ¥ exc o the Jp Pane tier accessones Appr sossrweretenn Subject change winout noice {© 1988, 91,93, 95 Euratom Conta Inc 5 EUROTHERM CONTROLS INC. 11485 Sunset Hills Road, Reston, VA 20190-5286 eurorHenm TELEPHONE: 703-471-4870, FAX: 703-787-3437, BBS: 703-787-3444 CONTROLS WWW: httpy/www-eurotherm.com