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Desalination 440 (2018) 2–17

Contents lists available at ScienceDirect

Desalination
journal homepage: www.elsevier.com/locate/desal

Membrane applications and opportunities for water management in the oil & T
gas industry

Samer Adhama, , Altaf Hussaina, Joel Minier-Matara, Arnold Jansona, Ramesh Sharmab
a
ConocoPhillips Global Water Sustainability Centre (GWSC), Qatar Science and Technology Park (QSTP), P. O. Box 24750, Doha, Qatar
b
ConocoPhillips Global Production, 600 N Dairy Ashford, P.O. Box 2197, Houston, TX 77252, USA

A R T I C L E I N F O A B S T R A C T

Keywords: Water touches most segments of the petroleum industry and thus cost-effective water management is a key part
Membranes of oil & gas industry operations. The water to be managed is either co-produced with the hydrocarbons, gen-
Reverse osmosis erated as a by-product from oil/gas processing, and/or utilized to support production operations. While a ma-
Nanofiltration jority of the water usually receives basic treatment, there are multiple recent drivers for advanced treatment that
Ultrafiltration
should facilitate beneficial water reuse. Hence, a toolbox of advanced technologies needs to be considered to
Microfiltration
ensure that fit for purpose treatment is deployed. Membrane processes are key components of the technology
Membrane bioreactors
Forward osmosis toolbox since they include some of the best available technologies. This paper provides an overview of the
Membrane distillation various case studies from ConocoPhillips global projects portfolio, which covered various operations such as gas
Ceramic membrane fields, oil fields, oil sands & shale plays. In these case studies, a wide spectrum of membrane processes, including
Produced water membrane bioreactors, reverse osmosis, microfiltration, ultrafiltration, nanofiltration, ceramic membranes,
Oil & gas forward osmosis, membrane distillation, pressure retarded osmosis, membrane contactors, and/or new in-
novative membrane materials were either installed at full scale capacity, evaluated via field/lab testing, or
investigated through desktop studies. The information presented demonstrates that reverse osmosis and nano-
filtration are widely utilized by the industry for water desalination and desulfating, respectively. In addition,
membrane filtration and bioreactors are frequently applied as standalone treatments for inorganics and organics
removal, respectively; or as pretreatment to desalination membranes. Novel membrane technologies and ma-
terials are also being developed by the industry for niche applications.

1. Background and introduction For conventional upstream operations, whether it is a gas field produ-
cing natural gas (NG), liquefied natural gas (LNG), or gas to liquid
Oil and gas (O&G) resources can be extracted via both conventional (GTL); or an oil field with an onshore or offshore platform, all facilities
and unconventional means. The conventional way of hydrocarbon ex- will have to manage water. Typically, the water to be managed is either
traction, after well drilling, is by the natural pressure of the well supported co-produced with the hydrocarbons, generated as a by-product from
with pumping or compression operations. After depletion of the well's oil/gas processing, and/or water utilized at the facility to support
natural pressure, different methods can be applied to boost production, production operations. For downstream facilities supporting conven-
mainly water and gas injection or other depletion compression techniques, tional oil production, all refineries also utilize water primarily for
but the O&G reservoir is still considered a conventional resource. Beyond cooling purposes and oil processing. Global oil, natural gas & LNG
the use of the above traditional methods to increase oil recovery or arti- consumptions are approximately 95 million barrels per day, 320 bil-
ficial lift, the O&G reservoir will be classified as unconventional resource. lion ft3 per day & 258 million tonnes per annum, respectively [6,7]. It
The primary sources of unconventional oil typically found in low-perme- should be noted that seawater, groundwater and/or surface water
ability rock are heavy oil, oil sands, and oil shale [1–5]. usually play important roles for the upstream & downstream operations
as these sources can provide cooling water, process water, desalinated
1.1. Water and the petroleum industry water for boiler feed, or just supply potable water for onshore or off-
shore platforms. Thus, cost-effective water management is an integral
1.1.1. Conventional operations part of the O&G industry to ensure optimized sustainable operations
Water touches most segments of the petroleum industry (see Fig. 1). and obtain license to operate in many parts around the world.


Corresponding author.
E-mail address: samer.adham@conocophillips.com (S. Adham).

https://doi.org/10.1016/j.desal.2018.01.030
Received 28 September 2017; Received in revised form 21 January 2018; Accepted 21 January 2018
Available online 02 February 2018
0011-9164/ © 2018 Elsevier B.V. All rights reserved.
S. Adham et al. Desalination 440 (2018) 2–17

Fig. 1. Water in conventional petroleum industry.

For upstream operations, most of the water being managed is called The above demonstrates that water is also very important for un-
produced water, which is the water extracted with hydrocarbons from conventional resources production. Both saline and non-saline water
the O&G reservoirs. For downstream operations, the majority of the sources can be used, after adequate pretreatment, for injection into the
water being utilized is cooling water, which is obtained from saline (e.g. unconventional reservoirs and the water extracted with oil production
seawater, brackish groundwater, etc.) and/or non-saline water sources is also referred to as produced water. The water extracted immediately
(e.g. lakes, rivers, fresh groundwater, etc.). Both upstream and down- after fracturing shale play reservoirs until oil production is stabilized
stream operations also manage process water, which is the by-product can also be called flowback water. This review paper focuses on the
water generated during hydrocarbon processing. The industry may also water managed primarily by upstream operations namely; produced
utilize municipal water sources, including desalination plants, to gen- water, process water, and saline water.
erate feedwater for boilers, potable supply, and/or other beneficial uses
within the facility. 1.2. Produced water

1.1.2. Unconventional operations 1.2.1. Production volume


Within the past couple of decades, the O&G production has under- On average, for every barrel of conventional oil barrel extracted, 3
gone significant evolution, which expanded the global oil production, to 4 barrels of water are usually produced [8]. This ratio will vary with
especially from unconventional sources. In mid to late-1990s, the subsurface geology for hydrocarbon reservoirs around the world. Also,
Canadian oil sands/bitumen production, which is primarily extracted as the production reservoir ages with years of extraction, the oil-to-
through the steam assisted gravity drainage (SAGD) process, became a water ratio can increase reaching 1 to 10 or even higher [8]. These
major focus of the O&G industry [1]. The SAGD process converts water estimates illustrate that petroleum companies handle more water than
to steam and injects the steam into upper reservoir (injector well) in the oil on a daily basis [9].
oil sand deposit to melt the bitumen. The oil and condensed water Data published in 2011 estimated the global annual produced water
collect in a parallel lower channel of the reservoir (producer well) and volume from conventional sources at approximately 100 billion barrels
are extracted to the surface (Fig. 2a). A major portion of this heavy oil [10,11]. Other newer survey, which included conventional and non-
resource was discovered in Alberta region and this discovery resulted in conventional sources, estimated the annual global produced water vo-
dramatic changes in proven reserves for the oil industry. Hence, many lumes at 202 billion barrels in 2014 and projected it to increase to 340
international oil companies invested in major capital programs in billion barrels by 2020 [12] (Fig. 3).
pursuit of this relatively new resource. Rising unconventional shale oil/gas production will always be an
More recently, there was a major focus by the industry on un- important factor in increasing the global produced water volumes. The
conventional shale reservoirs, primarily in the North America. The estimated produced water volume from shale reservoirs ranges between
extraction process (Fig. 2b) was made more feasible through new de- 1.7 and 14.3 million L per well over the first 5–10 years of production
velopments in the field of horizontal drilling and hydraulic fracturing [13]. The estimated annual US production is 20 billion barrels of pro-
procedures [2]. This made shale plays, which can be gas or liquid-rich duced water [10,11].
reservoirs, attractive for hydrocarbon extraction and transformed the
hydrocarbon reserves portfolio in the United States, making it one of 1.2.2. Chemical characteristics
the world's leading countries in O&G production. The hydraulic frac- While seawater characteristics are reasonably consistent around the
turing procedure requires water to be mixed with proponent (sand) and world [14,15], this is not the case for produced water as it varies sig-
injected to the horizontal reservoirs under very high pressures. nificantly due to various factors including: geographical location, type

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 2. Oil extraction scheme from unconventional reservoirs.

1.3. Treatment of produced water

1.3.1. Basic treatment


For the majority of the O&G facilities worldwide, produced water
treatment is limited to removal of dispersed oil and/or suspended solids
before injection and/or disposal. Traditional technologies are applied
for basic treatment and may include, separators, coalescers and hy-
drocyclones [22–24]. The main beneficial use of produced water in the
O&G industry has historically been maintaining reservoir pressure and
enhanced oil recovery via water flooding. Based on environmental
regulatory requirements, the excess produced water can either be re-
injected into disposal wells or discharged overboard to sea. Overall,
relatively small fraction of produced water is treated to be recycled
and/or reused worldwide.

1.3.2. Advanced treatment


Fig. 3. Global annual produced water volume [10,12]. Due to factors such as regulations, geological restrictions, local
water scarcity, operational challenges, and license to operate concerns,
opportunities for advanced treatment of produced water to address
of hydrocarbon and age of the reservoir. The typical chemical char- these factors are increasing globally. Advanced treatment of produced
acteristics of different produced waters are shown in Table 1 [16–21]. water typically needs to address a wide range of constituents, which are
The characteristics presented comprises of two categories: organic and not removed via basic traditional technologies, to meet the target goals.
inorganic parameters. For organics, produced water sources are typi- These constituents include emulsified oil, colloidal particulates, sali-
cally within a similar range of total organic carbon (TOC) concentration nity, inorganics, organics, microorganisms, trace metals, and residual
of 500–1000 mg/L, except for coal bed methane, which has low organic field chemicals [25]. A toolbox of various advanced technologies needs
carbon content (TOC < 10 mg/L). In terms of salinity, the total dis- to be developed to ensure that fit for purpose treatments are being
solved solids (TDS) of the produced water from conventional oil fields is applied to address these constituents. Membrane processes are key
usually high (> 100,000 mg/L), while the TDS from other types of components of the technology toolbox since they include some of the
hydrocarbons is relatively low (< 10,000 mg/L), much lower than the best available technologies.
salinity of seawater (35,000–40,000 mg/L) [14,15]. The relatively low Over the past few decades, membrane processes have revolutionized
salinity presents opportunities to desalinate produced water at lower the municipal water and wastewater treatment fields. Membrane fil-
specific energy consumption compared to seawater desalination. The tration including microfiltration (MF) and ultrafiltration (UF), are ty-
shale play produced water is highly variable and can cover all ranges pically applied for solids and/or microbial removal. Membrane bior-
presented above. Overall, given the variability of produced water eactors (MBRs) are usually applied for organic removal. Membrane
characteristics, fit for purpose solutions need to be deployed for water desalination, including nanofiltration (NF) and reverse osmosis (RO),
management of each resource. are regularly applied for multi-valent ions (e.g., calcium, magnesium,
sulfate, etc.) and TDS removal, respectively. The key advantages of
Table 1
membrane processes include consistent product water quality, com-
Typical chemical characteristics of produced water. pactness, suitable for automation, and modular in design for process
scale-up. The disadvantages of membranes include their need for a
Parameter Oil field Gas field SAGD [18] Coal bed methane pretreatment step, potential for fouling that reduce productivity and/or
[16,20] [17] field [21]
require module replacement, and being considered as expensive tech-
TDS, mg/L 247,000 5200 < 10,000 2510 nologies [26–29].
Sodium, mg/L 69,160 1030 3000 1350 The successful large-scale installations of membrane technologies in
Chloride, mg/L 152,750 2300 4800 62 the municipal sector generated a wealth of field experience on their
TOC, mg/L 500–2000 500 430 2
potential application and confirmed their reliability while managing
HCO3, mg/L 310 – 1400 1700
pH 5.6 4.3 8.8 8.4 their possible short-comings. In turn, the industrial sector began capi-
talizing on various membrane technologies by installing full-scale

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S. Adham et al. Desalination 440 (2018) 2–17

wastewater treatment plants to meet regulatory requirements, reduce innovative solutions for the management of by-product water from the
disposal volumes, and/or facilitate water recycling projects [30]. For petroleum industry as well as seawater desalination. The GWSC was
industrial applications, new concerns arose related to robustness of the inaugurated in 2010 [43] and since then, a team of qualified engineers
polymeric materials, typically used in membrane processes, especially and scientists has been conducting leading edge research supported by
in terms of their tolerance to temperatures and wide range of process state-of-the-art laboratories to evaluate a wide range of commercial and
chemicals. Thus, inorganic membranes such as ceramic membranes emerging water technologies for the O&G industry. These projects
(CM) were further developed and considered to treat industrial streams covered a full spectrum of technology readiness levels (TRL) from 1 to 9
with high temperatures and/or with variety of field chemicals, which [44].
expanded their application opportunities and assisted in more efficient This paper provides an overview of the various case studies from
chemical cleaning of fouled membranes [31,32]. The membrane ven- ConocoPhillips global projects portfolio, which covered various O&G
dors, however, are currently working to develop reliable and efficient operations such as gas fields, oil fields, oil sands & shale plays. In these
polymeric membranes that are more tolerant to wide range of tem- case studies, a wide spectrum of membrane processes, including MBR,
peratures & chemicals, which are urgently desired by the industry [33]. RO, MF, UF, NF, CM, FO, MD, pressure retarded osmosis, membrane
For ConocoPhillips O&G operations, new challenges created specific contactors, and/or new innovative membrane materials were either
drivers for membrane applications for produced water treatment in- installed at full scale capacity, evaluated via field/lab testing, or in-
cluding: vestigated through desktop studies.

▪ Gas fields: Gas production facilities in Qatar and Australia produce


large volumes of produced and processed waters. Due to various 2. Advanced treatment of produced water
regulatory constraints on water disposal, the wastewater streams are
being treated to reduce disposal volume and/or to allow reuse as 2.1. Gas fields: Qatargas (QG)
irrigation or process water. Advanced treatment technologies de-
ployed include MBR/RO in Qatar [34] and MF or UF followed by RO Qatar is the world largest producer of liquified natural gas (LNG)
in Australia [35]. with annual production capacity of 77 million tonnes per annum (MTA)
▪ Oil fields: During water flooding for enhanced oil production, sea- [45,46] and has the world largest gas-to-liquid (GTL) production plant
water can be partially desalinated by membranes to reduce salinity. [47]. Qatargas (QG) is the world's largest LNG company. It annually
The desalinated water, when injected into the reservoir, can po- produces 42 MTA of LNG from across its four ventures (Qatargas 1,
tentially increase oil recovery, especially for sandstone reservoirs Qatargas 2, Qatargas 3, and Qatargas 4). Qatargas 3 is an integrated
[36], also de-sulfating of seawater with NF membranes can help project, jointly owned by Qatar Petroleum (68.5%), ConocoPhillips
minimize scale formation from barium sulfate, and/or eliminate (30%) and Mitsui & Co., Ltd. (1.5%) [48].
reservoir souring due to biogrowth of sulfate reducing bacteria [37]. The LNG and GTL facilities generate substantial amounts of pro-
▪ Oil sands: In Alberta (Canada), there are strict water sourcing and duced and/or process water, which is currently either being treated
recycling requirements for SAGD operations. The hot produced with advanced technologies for reuse/recycle or injected into disposal
water generated from reservoirs is typically treated by warm lime wells. Other clean sources of by-product water in these facilities were
softeners and weak acid cation exchange before the once through being discharged to the Arabian Gulf [34]. To ensure long term disposal
steam generator (OTSG). There is interest by the industry to treat well sustainability and to fulfill commitments made to the Ministry of
hot produced water using CM [38] or thermal evaporators [39] after the Environment, Qatar Petroleum requested operators in the North
which drum boilers are applied for more efficient steam generation. Field cut their wastewater injection volumes by 50% and eliminate
In addition, SAGD industry is now incorporating more brackish clean wastewater discharges. QG is leading the industry by building two
water sources to meet the make-up water need. The brackish water advanced Wastewater Recycle and Reduction (WRR) plants for various
stream often requires a dedicated MF/RO train followed by ion-ex- LNG Trains at Ras Laffan Industrial City in Qatar [34,49]. Each of the
change to meet the boiler water quality. WRR plants will treat five separate process wastewater streams, ex-
▪ Shale play: There is growing interest in utilizing hypersaline cluding the reservoir produced water, at a design flow of 176 m3/h.
groundwater and/or produced water for hydraulic fracturing op- Treatment processes include:
erations [40]. Various fit for purpose technologies are being eval-
uated for partial or complete desalination to allow the use of such • conventional technologies (deoiler, degasser, walnut shell filter and
saline water sources. carbon filtration) and,
• advanced technologies (MBR, RO).
The overall O&G industry recently recognized the challenges &
drivers for membrane treatment of the by-product water, like the ones Fig. 4 provides a simplified schematic of the WRR treatment train.
listed above, and began to consider opportunities where produced The primary use of the treated process water will be as boiler feedwater
water can be a beneficial resource rather than a potential liability. (after polishing deionizer). If operational issues occurred with the RO
Thus, many petroleum companies selected commercial membrane process, the MBR effluent can be utilized for restricted landscape irri-
technologies, typically deployed in the municipal and industrial water gation. Thus, the main advanced technology of the WRR treatment train
sectors, for their specific applications. At the same time, some compa- is the RO process, which will generate permeate to feed the boilers
nies engaged with developers of innovative membrane technologies while all other auxiliary treatments in the train serve as pretreatment
[e.g., forward osmosis (FO), membrane distillations (MD), etc.], who steps to remove other contaminants such as dispersed & emulsified oil,
promised step changes in performance compared to commercial pro- hydrogen sulfide (H2S), suspended solids, and organics. The RO brine
ducts, to address unique challenges. There were, however, significant will be mixed with produced water and injected into disposal wells,
knowledge gaps on the suitability of the above commercial and emer- resulting in reduced total water disposal volume.
ging membrane technologies in the treatment of by-product water from The authors have conducted various treatability studies to in-
the O&G industry. vestigate the feasibility and applicability of membrane processes to
To address knowledge gaps and gain critical experience in advanced address short term and long term solutions for water management at
treatment technologies for the O&G industry, ConocoPhillips estab- QG. Key highlights from these laboratory studies are summarized
lished the Global Water Sustainability Center (GWSC) [41] at the Qatar below:
Science & Technology Park (QSTP) [42] with the mission to develop

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 4. Advanced water treatment scheme of Qatargas [34].

2.1.1. Water Recycle & Reduction (WRR) treatment was feed-limited. Membrane flux varied from 3 to 15 L/m2-h and
Various bench-scale treatability tests were conducted mimicking the membrane fouling was not a significant factor affecting performance.
WRR treatment processes. The tests were conducted on process water Periodic cleaning with sodium hypochlorite effectively removed any
obtained from a Qatari LNG facility [34] to evaluate performance under foulants present on the membrane surface.
various conditions. The overall objectives of the treatability tests were
to determine if the treatment process train would produce an effluent
meeting QG specifications and to identify any operational issues that 2.1.3. Osmotic concentration with FO
could be expected. The advanced water treatment train planned for the WRR project
With feed process water chemical oxygen demand (COD) of comes at a significant cost [34]. For future and/or other facilities in
200–250 mg/L, a COD removal of > 80% and permeate COD < 50 mg/ North Field, an alternative less expensive option for volume reduction
L was observed for the MBR effluent, well below the 100 mg/L COD of produced and process water was proposed using FO technology,
limit of the process design. It should be noted that process design as- applied as an osmotic concentration (OC) process (Fig. 6). This process
sumed higher influent COD of approximately 700 mg/L and assumed uses readily available seawater or concentrated brine from nearby de-
86% removal. Fouling of the MBR membrane (Zeeweed - Suez Water salination plants, to draw water from the feed stream. Concentrated
Technologies & Solutions, USA) was observed in bench tests but a 2-step brine has several advantages compared to seawater: it is already pre-
membrane cleaning with hypochlorite followed by citric acid was treated, it has higher salinity which translate to an increased water flux,
successful in restoring flux. The RO membrane (SWC4 - Hydranautics, and it has an environmental benefit since the brine would be diluted
USA) permeate quality met QG specifications and achieved > 99% TDS before disposal [52]. In a recent review, the OC and/or osmotic dilution
rejection; although higher summer operating temperatures are expected of complex industrial water streams, especially from the O&G opera-
to negatively impact full-scale plant performance, especially sodium tions, was identified among the sweet spots for FO process applications
concentration. With feed prefiltered through activated carbon, an RO [53].
flux decline of < 1% was observed. In contrast, an 8% flux decline re- A feasibility bench-scale study, funded by QNRF, was conducted
sulted when the feed was not prefiltered. [54,55] as proof-of-concept and results showed that OC has potential
for full scale implementation with lower energy consumption compared
to RO. In the investigation, two different FO configurations were
2.1.2. MBRs for produced water treatment evaluated: commercial flat sheet (TFC-Hydration Technology Innova-
Biological treatment is generally regarded as the most cost-effective tions, USA) and innovative hollow fiber membranes (SMTC - Nanyang
method for the removal of organics from wastewater. Biotreatment of Technological University, Singapore). Results showed that the hollow
produced water can present many challenges when compared to mu- fiber membranes had a superior performance in terms of water flux and
nicipal or industrial wastewater. These challenges are typically linked constituent rejection [56]. The flux of the hollow fiber membranes was
to recalcitrant organics and salinity, which can dramatically reduce the 40% higher when treating produced and process water compared to flat
biological floc formation and biomass settleability in conventional sheet membranes (16.5 L/m2-h vs. 12 L/m2-h, respectively). Experi-
clarifiers. In an MBR, the biomass is separated from the treated effluent mental data also showed that the process operating conditions can in-
by membrane filtration making settleability less of a factor and hence, fluence the membrane productivity. Temperature had the highest im-
the process is more suitable for produced water treatment. pact followed by the draw solution salinity. The crossflow velocity did
In research [50], supported by the Qatar National Research Fund not clearly impact on water production.
(QNRF), the biotreatability of produced from a Qatari gas field was One of the main challenges was FO membrane fouling, which could
evaluated in bench-scale MBRs (Fig. 5) following a Box-Behnken ex- significantly affect process performance. Results revealed that the hy-
perimental design. Biotreatability was assessed over a range of hy- drophobic organics may have fouled the membranes but fouling could
draulic retention times (16 to 32 h), solids residence times (60 to be prevented with effective pretreatment [54,57,58]. In terms of water
120 days) and temperatures (22° to 38 °C) using hollow fiber membrane quality, lab analysis showed that the FO membranes can reject the or-
(Zeeweed-Suez Water Technologies & Solutions, USA) [17,51]. After ganics and field chemicals present in the feed stream, and hence it
H2S stripping, the COD of the mix of produced and process water from would not be transferred to the brine or seawater used as draw solution.
gas field was ≈1300 mg/L, sufficient to support biological activity, and As for the energy consumption, FO only required 20% of the energy
the ≈5200 mg/L of TDS was low enough so as to not be inhibitory. The needed by RO to treat produced and process water (0.2 vs 1.1 kW-h/m3,
results, over 8 months of testing, indicated that COD and TOC removals respectively), assuming the same pretreatment for both processes.
averaged 60% (range of 54 to 63%). The results indicated that re- A pilot study of the above OC concept is being conducted to de-
calcitrant organics were present in the feedwater and that bioactivity monstrate process feasibility in the field. The demonstration project is

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Fig. 5. Bench scale MBR systems.

also funded by QNRF and includes a collaborative research team from of COD and TOC present in produced water when 1.5% KHI was added.
Qatar University, Qatargas & GWSC [59]. Although the feed to the reactors (produced water with either MEG or
KHI) was at pH 4.5, the reactor stabilized at pH of 2.6 considered very
2.1.4. Hydrate inhibitor removal acidic for aerobic activity and was apparently caused by the production
The potential for hydrate formation is an important flow assurance of inorganic acid by the biological culture [66].
issue and the petroleum industry spends significant amounts of money
on kinetic and thermodynamic hydrate inhibitors. Kinetic hydrate in- 2.2. Gas fields: Australia Pacific LNG (APLNG)
hibitors (KHI) are typically added at low concentrations and act as anti-
nucleator to delay the formation of hydrates. The chemical composition The Australia Pacific LNG (APLNG) project in Queensland,
of KHIs are typically proprietary, however, based on the scientific lit- Australia, is a joint venture between Origin Energy, ConocoPhillips and
erature [60], KHI may include poly(vinylpyrrolidone), poly- Sinopec. While Origin Energy is responsible for the upstream opera-
vinylcaprolactum, polyethylacrylamide, polyvinyl-N-methyl acetamide, tions, ConocoPhillips oversees downstream operations, which includes
etc. Thermodynamic hydrate inhibitors, e.g. monoethylene glycol converting the coal seam gas (CSG) into LNG, for delivery to domestic
(MEG), are added at high concentrations and lower the hydrate equi- and overseas markets.
librium temperature sufficiently to reduce hydrate formation. QG has The production of CSG relies first on the extraction of water from
been using both KHI & MEG [61] and due to various factors, it was the of top of the coal seams which then allows the entrapped gas to be
decided to replace KHI with MEG for hydrate control. readily extracted. The water removed is referred to as CSG water and
One of the concerns is that residual KHI in produced water can developing environmentally sustainable CSG water management prac-
impact the injectivity of disposal wells [62]. In response, investigations tices is a challenge facing the APLNG team. Due to regulatory re-
were conducted using physical, chemical, or biological processes re- quirements in Australia that prevent disposal via deep well injection,
move KHI from produced water before injection to disposal wells [63]. the CSG water must be treated for beneficial reuse. Table 2 shows a
Among the processes screened, UF, NF, RO membranes (Osmonics - typical water quality of the CSG water, which is relatively low in sali-
Suez Water Technologies & Solutions, USA) were evaluated via bench- nity and organics.
scale testing using synthetic produced water containing KHI [64,65]. Presently, the standard approach to treat the CSG water in Australia
The removal efficiency of KHI was found to be > 99%, 99%, 83% for is with RO technology to remove inorganic salts and low concentration
RO, NF, and UF membranes, respectively. of organics, while the RO brine is sent to open air concentration pits.
The biotreatability of MEG and KHI was also investigated under Membrane filtration (MF or UF) is typically applied as a pretreatment
batch and continuous reactors under aerobic mixed-culture conditions step to RO for solids removal. The ion exchange (IX) system is also be
without pH control [66]. The results indicated that > 80% removal of applied to remove divalent cations to protect the RO system from
COD and TOC was achieved via biological treatment of produced water scaling, which will allow operation at higher recoveries [67]. For ex-
with 1.5% MEG added. In contrast, biotreatment can remove only 43% ample, the Spring Gully Water Treatment Facility (SGWTF) [68] with

Fig. 6. Osmotic concentration for volume reduction of process water.

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Table 2 membrane desalination processes cannot treat [15]. Hence, MD has


Typical water quality of CSG streams [67]. been investigated for the treatment of produced water by various re-
searchers [76–78]. For example, three different hydrophobic mem-
Parameter Feed Treated water
branes with different pore sizes were compared based on permeate flux,
Sodium, mg/L 2280 < 80 rejection factor and energy consumption. Results showed that higher
Chloride, mg/L 3100 22–120 pore size results in increased permeate flux and decreased rejection
Magnesium, mg/L 9.4 >1
factor. However, the energy consumption was found to be independent
Calcium, mg/L 24 >5
Bicarbonate as CaCO3, mg/L 650 – of membrane pore size [76].
TOC, mg/L < 10 <5 Bench-scale tests were conducted to assess the feasibility of MD to
TDS, mg/L 6300 < 315 treat high salinity brines [79] from RO desalination plants applied for
produced water desalination at APLNG (Fig. 9). By installing an MD
process downstream of RO plants, two key benefits are attained:
12,000 m3/d capacity has been designed using the best available
technologies (Fig. 7). The integrated membrane system, including MF - RO brine volumes discharged into the concentration pits are re-
and RO units (Pall Corporation, USA) [69], were designed to treat the duced, and
CSG water with automation that facilitated unattended operation. The - Product water of distillate quality is generated that is suitable for
RO permeate is used primarily for irrigation of a pongamia plantation, beneficial reuse.
and operations and construction activities [70].
Other large-scale RO plants for APLNG are also constructed in the The laboratory tests were conducted using real RO brine from an
area with similar produced water treatment goals, including Reedy APLNG operating desalination plant. The results indicated that MD has
Creek (40,000 m3/d), Condabri Central (40,000 m3/d) and Talinga the potential to be implemented as a viable option to treat the RO brine
(20,000 m3/d) [71]. It should be noted that Origin Energy is one of and produce a high-quality product water that can be recycled and/or
multiple major O&G operators in Queensland, all of which are applying reused in various applications. The specific conclusions included:
similar membrane desalination schemes, a testament of the magnitude
of large-scale installations of membrane desalination plants in the re- - The MD membranes (W. L. Gore & Associates, USA) achieved a
gion [72,73]. stable flux (≈35 L/m2-h) and produced a distillate of very high
The RO brine disposal strategy via evaporation ponds requires sig- quality (< 9 mg/L TDS, > 99.9% TDS rejection)
nificant land area and presents potential environmental concerns - While operating at high recoveries (70%), the MD membrane
(Fig. 8). Thus, regulators in Australia have actively encouraged the CSG showed some fouling which impacted the flux performance (≈32%
industry to phase out the use of evaporation ponds for CSG RO brine flux reduction), however; effluent quality remained excellent
storage [21]. This policy has encouraged several operators to develop (< 5.7 mg/L TDS).
methods to reduce the volume and/or to beneficially extract the mi- - The fouled membrane recovered its original flux (≈34 L/m2-h) after
nerals from CSG RO brine [74]. Therefore, Origin Energy, as the up- being cleaned with pure water, confirming that the fouling was re-
stream operator of the APLNG, investigated several alternative RO versible.
brine management strategies. From these options, the feasibility of in-
stalling falling film thermal evaporators for the RO brine was in-
vestigated to minimize (or eliminate) the volume of water sent to 2.3. Oil fields: Clair Ridge, United Kingdom
evaporation ponds [21]. Also, selective salt recovery (SSR) was ex-
tensively evaluated, including pilot testing, as it presented good po- The O&G industry has traditionally extracted hydrocarbons via
tential [74]. A noteworthy example of SSR is the recovery of soda ash conventional onshore and offshore oil platforms where produced water
from the CSG RO brine, which was developed by Penrice (Penrice Soda usually receives primary treatment prior to water flood or deep well
Holdings Limited, Australia) in collaboration with GE (General Electric, injection. In offshore platforms, secondary treatment to meet environ-
Australia) and QGC (QGC Pty Limited, Australia). Another example is to mental regulations may also be applied if produced water is to be dis-
use the sodium-rich RO brine as influent to generate sodium hydroxide charged to sea.
via membrane electrolysis [21,74]. Seawater is also frequently used for water flood operations to
maintain reservoir pressure and increase oil recovery. The feasibly of
2.2.1. Desalination of RO brine with MD using seawater for water flooding is determined on a case-by-case basis
MD is a hybrid thermal-membrane desalination process that uses and several factors are considered. Recently, various studies have sug-
low-grade waste heat and hydrophobic membranes to produce high gested injection of low salinity water during water flood can be effec-
quality distillate. MD can treat highly saline brines that other tive for enhanced oil recovery (EOR). British Petroleum have registered

Fig. 7. Process schematic of Spring Gully Water Treatment Facility.

8
S. Adham et al. Desalination 440 (2018) 2–17

Fig. 8. APLNG water treatment facility with evaporation pond [75].

Fig. 9. Application of MD for treatment of RO concentrate.

that concept in their LoSal® process for EOR. This has been the outcome 2.3.1. Membrane desulfating for water flood
of more than ten years of investigation that supported the evidence for When seawater is to be used for water flood, the presence of sulfate
use of low salinity, especially cationic ions, water injection as a viable can raise the following concerns for reservoir operations:
EOR process [80].
Clair Ridge [81] in the UK, a partnership project between British - Presence of sulfate reducing bacteria can lead to reservoir souring
Petroleum, ConocoPhillips, Chevron, and Shell, will include the first - Presence of barium can cause barium sulfate scale formation in the
offshore deployment of the LoSal® EOR water injection technology reservoir
[80]. The low salinity water will be generated via RO with UF as pre-
treatment (Fig. 10). The membrane plant's construction is almost The above two issues are typically evaluated and in some cases,
complete and after operation, the project is expected to generate a operations would require to desulfate the seawater prior to water flood
wealth of data to confirm the overall feasibility of the LoSal® process for application [82]. We conducted an internal technical review of the NF
large scale installation [81]. technology for offshore application and below is a summary of the

Fig. 10. Clair Ridge water treatment process for EOR application.

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S. Adham et al. Desalination 440 (2018) 2–17

outcomes: softener, after filter, and weak acid cation ion exchange softening resin
NF is a globally recognized process for sulfate removal that has been (Fig. 11a). There is a recent paradigm shift to desalinate the hot pro-
successfully applied by the O&G industry in many offshore applications. duced water via falling film thermal evaporators and then use drum
In case where sulfate removal by NF is applied, cartridge filters (typi- boilers rather than OTSG for steam generation (Fig. 11b). The alter-
cally rated at 5 μm) are also supplied upstream of the system to mini- native treatment scheme is projected to improve process efficiency and
mize pre-treatment upsets. Guard cartridge filters will not be required if reduce operating cost [39].
membrane filtration technology is used in place of media filtration. The The GWSC team participated in various studies to evaluate the ap-
NF process is designed to reduce sulfate in the injection water to < plication of innovative membrane processes to SAGD. Below are some
40 mg/L. NF is typically performed using spiral wound polymeric highlights:
membranes in pressure vessel. Typical sulfate removal membranes are
available in 8″ element designs with 400–440 ft2 of surface area per 2.4.1. CM for SAGD application
element. Sulfate removal packages use a specialized NF membrane As hot produced water recycle and reuse efforts mount, interest in
material with very high sulfate ion rejection, but very low monovalent the application of CM for produced water treatment is increasing. CM
ion (such as sodium and chloride) rejection characteristics. The mem- are attractive primarily for these reasons [38]:
branes can also remove large fraction of multivalent ions (such as cal-
cium (> 80% removal), magnesium (> 90% removal)) from the in- • Robustness of the membranes to chemicals
jected seawater, which present the potential of EOR as discussed above. • Tolerance to high temperatures
Dow Chemical (FILMTEC™ SR90, USA) is widely used for offshore ap- • Absolute barrier filtration
plications to achieve target sulfate levels in the permeate in a single • Compactness compared to conventional filtration
pass configuration. These NF membranes were developed and patented
by Marathon Oil and Dow Chemical [83], but the patent expired in These reasons provide process efficiency & reliability demanded by
2011 [37]. Since then, other membrane manufacturers (e.g. GE, Hy- O&G industry. Many different commercial CM products are available,
dranautics, etc.) have been developing new competing NF membranes each with inherent advantages and disadvantages and supplied by
for seawater desulfating applications. vendors with varying degrees of qualifications and industry experience.
A comprehensive assessment of CM technology and its application
2.3.2. Membrane filtration and deoxygenation in the treatment of produced water was conducted. Three separate
An internal desktop evaluation, conducted by the authors, demon- applications targeting the removal of oil, silica and hardness (for boiler
strated that the use of membrane technologies in off-shore platforms feedwater) were evaluated. Key findings from the assessment included:
including, membrane filtration to replace media filtration and mem-
brane de-oxygenation (3M Liqui-Cel, USA) to replace vacuum de- 1) CM made of silicon carbide historically showed superior perfor-
aeration, provided significant benefits in weight and foot-print reduc- mance and lower fouling compared with aluminum oxide mem-
tion, with small differences in OPEX. The use of membrane filtration branes.
was estimated to result in a wet weight savings of approximately 40% 2) For low solids (polishing) applications, operation of the CM in
and a foot-print reduction of approximately 60% when compared with “dead-end” filtration offers significant CAPEX and OPEX savings.
media filtration. The CAPEX for the membrane filtration technology 3) Potential applications of CM for the O&G industry include produced
was about 25–30% lower than that for the media filtration system. The water treatment at off-shore platforms and/or SAGD applications.
CAPEX for the membrane de-oxygenation system is about 1.5 times the 4) Field testing of the treatment scheme with CM should be performed
CAPEX of the vacuum de-aeration system. The membrane filtration to develop accurate full-scale design data and identify opportunities
technology has a TRL of 7 and is gaining more acceptance for use in for process optimization.
offshore projects [84]. The membrane de-oxygenation technology has a
TRL of 4 and pilot testing at relevant field conditions is warranted. CM are ideal for high temperature applications and can be included
in the SAGD process treatment scheme for the removal of oil [85],
2.4. Oil sands: Surmont, Canada suspended solids, hardness and/or soluble silica. While the removal of
oil and suspended solids is by simple filtration, for silica and hardness
Oil sand is a naturally occurring mixture of sand, clay, water and removal, the process requires chemical addition to precipitate the so-
bitumen, an extremely viscous oil that is typically extracted via in situ luble ions. The particulate silica and hardness are then removed by the
production or open pit mining. Most of the current reserves (80%) are CM producing a low turbidity filtrate and a waste stream that can be
accessible via in situ techniques, with SAGD being the most widely used dewatered and disposed off-site. The process can be operated either in
recovery method [1]. SAGD requires the drilling of two horizontal “dead-end” or “cross-flow” mode. Under cross-flow mode, the solids are
wells, one on top of each other, through the oil sands deposit. Steam is continuously recycled back to the process reactor tank providing seed
injected continuously to the top well and, as the temperature rises, the for crystal growth allowing Removal of Oil suspended Solids and Scale
bitumen becomes more fluid and flows to the lower well. The hot water formers (ROSS™ process) [86]. As produced water chemistry can vary
and bitumen are then pumped to the surface. significantly from site to site, pilot testing is typically needed to de-
Surmont Phase 1 & 2 SAGD development in Alberta, Canada is termine optimum process conditions and expected membrane perfor-
operated by ConocoPhillips Canada and is a 50/50 joint-venture with mance.
Total E&P Canada. Construction of Surmont phase 1 began in 2004 and A CM (CeraMem® - Veolia Water Technologies, France) pilot system
Surmont 2 in 2010 and by October 2016, Surmont production reached (Fig. 12) was installed at ConocoPhillips Surmont Phase 1, taking hot
100,000 barrels per day. Surmont Phase 2 is the largest single-phase produced water feed after the trim cooler, at nominally 93 °C. The pilot
SAGD project ever undertaken and production from this facility is tar- unit [31] comprised a chemical-free skim tank; continuously stirred
geted for > 50 years. tank reactor (CSTR) with sodium hydroxide (NaOH) and magnesium
SAGD facilities typically recycle over 90% of hot produced water to oxide (MgO) dosing; and a CM system fitted with backpulse, chemically
generate steam for oil production. This closed water cycle makes enhanced backpulse and crossflow reversal as flux maintenance. Hot
treatment critical, as any process upsets can cause unplanned main- produced water feed entered the skim tank, where bulk oil and solids
tenance and production losses. SAGD produced water treatment, prior removal occurred, and then entered the pH controlled CSTR with MgO
to once through steam generators (OSTG), comprises a skim tank, in- dosing. The CSTR effluent was processed in the CM system, where silica
duced gas flotation, oil removal filter (walnut shell filter), warm lime and hardness precipitates were removed by the membranes, along with

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 11. Produced water treatment by conventional and evaporators for stream generation.

other suspended solids and emulsified oils producing a low turbidity cooling loops of various industrial plants located at the North Field in
filtrate. While the CM pilot met the target product water quality, it was Qatar [89].
not feasible to do clean-in-place (CIP) at the pilot site, which presented
key challenges in the overall process evaluation, especially related to
membrane fouling and chemical management. The vendor (Veolia 2.5. Shale plays: Permian Basin, Texas
Water Technologies, France) has provided a full-scale system for Plain
Exploration & Production Company (PXP), San Luis Obispo, California, O&G production from unconventional shale reservoirs is the most
and generated additional data on the ROSS™ process feasibility [87]. recent development for the industry, spurred by advancements in hor-
However, the project team decided that additional data on process izontal drilling and hydraulic fracturing techniques which helped un-
performance need to be generated on relevant field conditions in Ca- lock vast hydrocarbon resources. Currently, most of the development is
nada and due to budget constraints and other considerations, no further in North America, while explorations are being pursued in other loca-
actions were taken to consider the CM application for potential future tions worldwide.
phases of Surmont. For each shale play, there are specific site challenges that need to be
addressed related to water management, including:

2.4.2. High temperature polymeric membranes ▪ Access to fresh or saline water sources
Various membrane application studies for SAGD are being con- ▪ Volume of flowback & produced water
ducted by COSIA (Canada's Oil Sands Innovation Alliance). One of the ▪ Produced water quality & salinity
innovative projects is investigating the feasibility new high temperature ▪ Availability of salt water disposal wells
polymeric UF and RO membranes (Suez Water Technologies & ▪ Haulage, road maintenance & spillage concerns
Solutions, USA) for SAGD applications [85]. The primary objective of
the high temperature UF membranes is for deoiling of the hot produced The above challenges make it prudent that fit for purpose water
water while the RO membranes are to produce boiler feedwater (BFW) solutions be implemented based on site conditions. The industry is
quality. The testing program is still ongoing with multiple phases to generally committed to creating a responsible water management plan
enhance the TRL of these new generation membrane products. in the developing their shale play assets, especially in regions where
Other membrane vendors (e.g. Mitsubishi, Hydranautics, etc.) are water is scarce like the Permian Basin in West Texas. ConocoPhillips
also developing polymeric membranes for high temperature water ap- acreage in the Permian Basin includes approximately 123,500 net un-
plications [88]. Recently, it was announced by Kahramaa that a pilot conventional acres [90] and current activities are focused on appraising
project will be conducted to desalinate hot seawater discharged from and developing this unconventional play in the Delaware, Central

Fig. 12. Ceramic membrane pilot system for SAGD.

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 13. Frac tanks for oxidizing iron from produced water [92].

Platform and Midland Delaware basins. With the number of stacked Various vendors also demonstrated their innovative technologies for
plays in this basin, it is expected that drilling and production in that the desalination of highly saline brines for potential application to shale
basin will continue for many years. Sourcing water for large multi-frac play water reuse and recycling. For example, Oasys pilot tested their FO
stimulations is a well-known constraint for O&G developments in that membrane brine concentrator (MBC) for desalination of flowback and
region. Additionally, large volumes of produced water have tradition- produced water from natural gas operations in the Marcellus and
ally required treatment and disposal in injection wells. Rather than Permian shale plays [94,95]. Furthermore, GE Water & Process Tech-
viewing these constraints only as challenges, the industry realized the nologies, acquired by Suez Water Technologies & Solutions, USA, tested
tremendous opportunity to address both issues by treating and reusing a combination of MD with mechanical vapor compression (MVC) to
produced for hydraulic fracturing operations. desalinate high salinity produced water in Texas [96]. Extensive pre-
A pilot testing program for produced water reuse was executed for treatment was required for the above two applications to operate ef-
multi-wells in the Permian Basin [91]. A fit for purpose treatment fectively, which translated to high operating costs. While the processes
scheme was deployed to selectively remove free oil, suspended solids, were able to achieve high desalination levels (> 99%) no full-scale
H2S, and iron as well as to inactivate microorganisms (Fig. 13). While system was installed by the O&G industry for shale play applications.
gravity separation was adequate for de-oiling and filtration for sus-
pended solids, oxidation followed by coagulation and clarification was 2.5.1. Hypersaline water desalination with MD
necessary for dissolved iron removal. The average treated water iron MD can treat highly saline brines that other membrane desalination
concentration was < 5 mg/L (feed: 70 mg/L) whereas the average tur- processes cannot treat [97,98]. These unique features of MD make it an
bidity was consistently < 10 NTU (feed: 222 NTU), making it suitable ideal candidate to desalinate concentrated brines from thermal desali-
for well completion. When treating for H2S removal, oxidation followed nation plants to augment freshwater production from existing facilities.
by filtration was sufficient to reduce the average H2S concentration The application of MD was evaluated for the desalination of con-
to < 0.2 mg/L (feed: 500 mg/L) and achieve average turbidity < 10 centrated brines from thermal desalination plants [99]. Five different
NTU (feed: 500 NTU). The treated produced water was compatible with MD technologies were screened and the two most suitable systems were
the new salt-tolerant friction reducer, achieving similar friction reduc- selected for field-testing at a full-scale thermal desalination plant in
tion compared to the standard friction reducer and fresh water. The Qatar. One of tested MD units (Pilot A - Memsys water technologies
treated produced water used in hydraulic fracturing was also compa- GmbH, Germany) achieved excellent salt rejection (> 99.99%), with
tible with formation water as it was produced from the same formation. average feed and distillate TDS at 71,000 mg/L and 6 mg/L, respec-
The sulfate reducing bacteria were non-detectable in the treated water tively. With proper pretreatment and optimized operating conditions,
after four weeks of storage. Overall the pilot testing program demon- the MD unit maintained sustainable membrane flux at 6.2 L/m2-h and
strated that produced water reuse is technically feasible and can be stable recovery of 52%. However, cost-effective scale-up designs for
cost-effective compared to other available water sourcing alternatives. large applications and improved energy efficiency of the MD process
The technical approach developed allowed use of salty produced were two key areas that vendors were asked to work on before follow-
water (> 220,000 mg/L TDS) for completion activities utilizing the salt up demonstration testing.
tolerant friction reducer. Application of membrane technology, in- Given the promising results of MD testing for desalination of high
cluding MF, UF and/or RO, for the treatment and recycling of produced salinity brines, Pilot A was shipped to Texas so that the technology
water has not yet been fully explored as most operators are selecting fit could be further evaluated for desalination of hypersaline groundwaters
for purpose treatment that targets specific constituents in produced [100]. It should be noted that hypersaline groundwaters are one of the
water which can impact well completion activities. Multiple vendors, challenged water options being considered by the industry as a poten-
however, provide fit for purpose water technologies in mobile skid tial water source for fracking operations, especially in water scarce
mounted trailers (or centralized temporary facilities) for removal of regions. MD was tested in combination with humidification/dehumi-
suspended solids, iron, hardness, and selective ions, including desalting dification (HDH) as dual emerging desalination technologies suitable
of produced water. The mobile systems typically include coagulation/ for inland desalination with “zero liquid discharge” (ZLD). Hence, a
clarification units, sludge thickener, MF/RO membranes, and other 1 m3/d pilot multi-effect MD system (Fig. 14) was operated in the field
auxiliary support equipment. The vendors receive the produced water to desalinate saline groundwaters with up to 6.3% TDS and produced
and/or flowback water from the O&G operators and after treatment, the distillate and brine at 10.2% TDS. This brine served as the feed for a
brine and/or fresh water is then reused for hydraulic fracturing [93]. subsequent pilot of a multi-effect HDH crystallizer (Saltworks

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 14. MD & HDH for hypersaline ground water desalination in Texas.

Technologies, Canada). The MD unit operated at 40% recovery pro- offshore or close to sea onshore, the above proposed PRO concept be-
ducing distillate with < 20 mg/L TDS at a stable flux of 5 L/m2-h. comes more feasible due to availability of seawater and/or RO brine.
Pretreatment, either by adding antiscalant or concentrated acid, was Harnessing osmotic energy effectively from highly saline produced
important for stable MD operation. HDH was an effective crystallizer water will require innovative process design and hardware develop-
capable of generating solids from the MD brine while producing addi- ment, including a new generation of FO membranes. The high salinity
tional distillate with TDS below 100 mg/L. Total energy inputs for MD and complex composition of produced water pose several challenges.
and HDH were 260 kWh/m3 and 220 kWh/m3 respectively. This The first challenge caused by the high osmotic pressure of produced
equates to a gain-output ratio of ≈3 and is due to the multi-effect de- water is the high operating hydraulic pressure that will be required to
signs for both systems. Because cooling water is typically not available obtain peak power density. In that regards, four commercial FO mem-
at inland applications, removal of latent energy is the key challenge brane for PRO were recently investigated and findings indicated that
faced by inland thermal desalination processes. Overall, pilot results membrane deformation was observed at higher operating pressure of
showed MD & HDH to be technically feasible for inland desalination but 3.5 MPa [102]. Another major challenge for PRO is the low power
both processes need to increase energy efficiency to improve process density and energy efficiency that is practically achievable compared to
economics. theoretical values. Thus, it will be critical to fabricate FO membranes
that can withstand high pressures with a thin support layer. The authors
3. Future membrane technologies & applications in collaboration with Texas A&M University in Qatar/US and University
of Technology Sydney are currently working on evaluating PRO to
Membrane processes continue to have new opportunities for a wide produce green energy from highly saline produced water [108].
range of applications worldwide. Currently, the GWSC team is involved
in executing the following joint research projects that, if successful, can 3.2. H2S removal with hydrophobic membrane contactor
further deploy membrane technologies for water management in the O
&G industry. However, the below processes and/or membrane material One of key challenges for water management in the O&G industry is
development are still in relatively nascent stage and it will likely take a the removal of H2S from sour water [109]. H2S is a toxic gas that must
long time for deployment. It should also be noted this section does not be removed from produced water prior to any treatment & reuse for
cover all current membrane developments for the O&G industry. various reasons including corrosion, environmental regulations and
health & safety concerns. H2S removal may also be required before
3.1. Pressure retarded osmosis with FO membranes reinjection into disposal wells to minimize reservoir souring potential
[110]. Currently, sour water strippers are the standard process for H2S
Although the hypersalinity of produced water from conventional oil removal; however, they have limitations mainly due to the high cost
sources can hinder its reuse, this hyper-salinity represents high osmotic associated with the materials of construction and to their lack of port-
pressure, which can offer potential for green energy production if the ability [111].
osmotic energy is converted into usable mechanical energy. Pressure- Membranes could be an alternative technology for sour water
retarded osmosis (PRO) [101–104] is a process that can convert osmotic treatment. Experiments were recently conducted [112] which showed
energy into electrical energy using a hydro-turbine and generator in a that hollow fiber hydrophobic membrane contactors (G543 - 3M Liqui-
way that is similar to conventional hydropower plants (Fig. 15) Cel, USA), generally used for gas separations, can remove H2S from sour
[105,106]. However, there are only very few rigorous studies on the water and trap it in a receiving solution (i.e. sodium hydroxide, amines,
capabilities and limitations of PRO when applied to hypersaline water etc.) which immediately converts the H2S into a non-hazardous form.
with such complex composition as found in produced water. The mass transfer rate across the membrane is directly proportional to
In most of the previous studies of power production using PRO, low the mass transfer coefficient, which depends on membrane properties
salinity waters such as fresh water or treated wastewater have been and H2S concentration on the water stream. Results with synthetic so-
used as feed solution, with seawater or rejected brine from seawater lutions simulating the inorganic content of process water and con-
desalination plants used as draw solution [107]. Our project aims [108] taining H2S showed that the membrane process performance is pH
at adopting seawater or brine from desalination plants as feed solution dependent since H2S speciation changes with pH. Faster removal rates
and the hyper-saline produced water as draw solution. Hypersaline were obtained at pH 4 or below since all the sulfide species are present
produced water can have salinities up to ≈290,000 mg/L or 8 times as H2S [112]. Temperature also enhanced performance as results
higher than seawater at 35,000 mg/L and this greatly increases the showed that the mass transfer coefficient increased exponentially with
osmotic pressure differential (driving force) and membrane flux when temperature. At 25 °C the mass transfer coefficient was 0.243 cm/min
compared with other PRO applications. Seawater is several times less while at 45 °C, it was 0.336 cm/min. Finally, tests were conducted using
saline than produced water, which will maintain a high osmotic pres- actual process water from a gas production facility to evaluate the
sure difference between the draw solution and the feed solution. Since impact of organics on process performance. No significant membrane
many of the conventional oil production facilities are located either fouling was observed and the H2S removal rate was measured to

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S. Adham et al. Desalination 440 (2018) 2–17

Fig. 15. Membrane application to produced water for power production & seawater desalination.

Fig. 16. Integration of membrane contactors with an amine regeneration unit.

be > 98%; with the feed and effluent H2S concentrations at 98.4 mg/L [113]. Specifically, the dimensions and characteristics of the etched
and < 2 mg/L, respectively. membrane pores on the efficiency of oil-water separation will be in-
This technology is still under development but it has a potential vestigated in this project. The potential for enhancing separation effi-
application in refineries and gas processing facilities where amine re- ciency and selectivity of the BCP membranes pores by chemical mod-
generation units are available, since amines can be used as receiving ification will be evaluated and compared with commercial membranes.
solutions (Fig. 16). This process could also be applied on remote loca- Also studied will be the effect of the type and amount of reinforcing
tions where portable systems are required as fit for purpose technolo- nanofillers on mechanical stability and durability. Other investigators
gies. One of the process advantages is that the treated feed water will also addressed oil water separation by evaluating novel membrane
not contain scavenger and/or scavenger byproducts. processes, including UF and an integrated FO-MD system [114,115].

3.3. New generation membranes 3.3.2. Aquaporin/graphene FO membranes


As indicated earlier, a pilot study of the OC process using FO
3.3.1. Novel UF membranes for oil-water separation membranes to reduce the volume of QG process water is in progress. As
Researchers at Qatar and Akron Universities, in collaboration with a part of this project, the feasibility of FO membranes made of aqua-
the GWSC team, are developing novel UF membranes for oil-water se- porins (AQPHFFO 2 - Aquaporin A/S, Denmark) and/or graphene ma-
paration based on nano-reinforced, etched block copolymers (BCP) terials will be investigated to enhance process efficiency. Aquaporins

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S. Adham et al. Desalination 440 (2018) 2–17

are protein channels that permit the transport of up to a billion water Zakir Hirani, and many others.
molecules per second, if a sufficiently high osmotic potential exists
across the membrane [116,117]. They constitute a large family of References
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