STANDARD SPECIFICATION NO. SO SN INSPECTION AND TEST PLAN ad Nap FOR 6-81-1032 mows nome MEDIUM VOLTAGE MOTOR ney Page 1 of 4 wea dices Alett @ far Fem a wien arr INSPECTION AND TEST PLAN FOR MEDIUM VOLTAGE MOTORS Bat way \- Q 1 eatz07 Revised and Revesued SA cRu/aKe NUK ve ° 30.04.02 Issuad for implementation 7 RG AKC AKB GRR Standards Conmitee Standards Bure No, (ate Purpose Propwed Checked _Convenor __chaiman Approved by Format No, 8.00-0001-F7 Rev. 0 (Copyright Elk. — Allrights reservedSTANDARD SPECIFICATION NO, SOMATIC Sy ENGNEERS INSPECTION AND TEST PLAN eats OAM i satis 4 MEDIUM VOLTAGE MOTORS Rev. Eb # Page 2 of 4 1.0 SCOPE: ‘This Inspection and Test Plan covers the minimum testing & inspection requirements of three phase medium voltage squirrel cage induction motors. 2.0 REFERENCE DOCUMENTS: POVPR & Standards referred there in Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS: SL. | STAGE/ACTIVITY ‘CHARACTERISTICS QUANTUM | RECORD ‘SCOPE OF INSPECTION NO. OF CHECK ‘SUB SUPPLIER) EIL/TPIA SUPPLIER 1. | Raw Material: ‘Chemical, Physical properties . finish as per relevant Body(casting or standard | fabrication), | Rotor shaft, Core | Supplier's R laminations, Copper, | 100% internal test P PR (For major Insulation material, | records items only) Bearings, Terminals, | | cable boxes, Cable | | | glands, ete. | I 2. | Motor Assembly Vacuum impregnation and bracing of winding, core | | assembly, Rotor bars and end rings assembly, Rotor | Supplier's | | balancing, Terminal box mounting and clearances in 100% internal test, : P te | between, Bearing setting ete as per supplier's internal records | standards | 3. Motor (Routine Tests) | General visual check, nameplate details ‘+ Mounting, Shaft centre height dimensions ‘+ Terminal box location and clearances. ‘© Terminals type for Type EX-e and EX-n motors 00% Inspection test P ww ‘+ Free rotation of Shaft, lubrication, fan mounting records ‘© Direction of rotation | | + Coupling, Bearing details Format No. 8-00-0001-F7 Rev. 0 Copyright Ell — Ad rights reservedSTANDARD SPECIFICATION NO, RS ENGNEERS icsikchinia Sphaaaibieaa aa Bee MEDIUM VOLTAGE MOTORS Rev Page 3 of 4 SL. STAGE/ACTIVITY ‘CHARACTERISTICS: QUANTUM =| RECORD ] SCOPE OF INSPECTION NO. OF CHECK | | SUB ‘SUPPLIER | EIL/TPIA Hee | SUPPLIER HEEL ‘Mator (Routine Tests) * Cable Glands, cable lugs size and no. of entries (Contd.) in Terminal Box Winding Resistance | ‘No load tes and measurement of Voltage, | Speed, Current, Wattage | + Locked Rotor test at reduced voltage and 100% Inspection test : P Hw measurement of Voltage, Current and Wattage. records + Reduced voltage Stating | Insulation resistance | + High Volage | + Vibration | Motor (Type Tests) + Fall load ext and measurement of Voltage, Current, Power, Slip, Power factor, Bearing Noise | Efficiency and Pf at 100%, 75% and 50% load + Temp Rise test One sample © Momentary overload test fiom each | naPection : Pp wwe © Vibration typelrating * Noise Level | + Over speed ‘+ Measurement of Starting Torque, Stating Current, Full Load Torque | 3__| Statutory approvals’ | Submission of Certificates: T Submission of ‘© Test certificate from recognized testing | Certificates laboratory for arca classification. Sana a + BIS ere or FL? mots ad oes |p, |S : : i © CCOE/PESO approved certificates for motors Authorities and accessories as applicable | Degree of protcetion of enclosure ! ©] Painting & Packing [+ Visual check on completely assembled motor 1 Packing List? | + Check for fitting of all accessories as per approved | 100% Supplier's - P al drawings’spec. Records Format No. 8-00-0001-F7 Rev. 0 ‘Copyright EIL— All ights reservedSTANDARD SPECIFICATION NO. SGT gl ENGNEERS, INSPECTION AND TEST PLAN Eee be NIA UMITED FOR 6-81-1032 ESE MEDIUM VOLTAGE MOTORS Rev. 1 Page 4 of 4 SL. STAGE/ACTIVITY CHARACTERISTICS QUANTUM | RECORD SCOPE OF INSPECTION NO. OF CHECK E | SUB SUPPLIER | EIL/TPIA I SUPPLIER 7. | Final Inspection call Iatemnal test reports forall mechines* * 100% : P R Al Type tests shall be witnessed by EIL/TPIA if the same is not waived off in P.O / Spec. ‘Supplier to submit Type test/ Routine test reports before offering items for inspection to EIL/TPIA. Legends: CCE or CCOE-Chief Controller of Explosives, DT- Destructive Testing, HT- Heat treatment, H- Hold (Do not proceed without approval), IBR-indian Boiler Regulations, ITP-Inspection and Test Plan, NDT- Not Destructive Testing, . P— Perform, PESO-Petroleum Explosive Safety Organization, PO- Purchase Order, PR-Purchase Requisition, PQR- Procedure Qualification Record, QAP-Quality Assurance Plan, Random -10% (min. no.) of each size and type of Bulk item, R-Review, RT- Radiography ‘Testing . RW-Random witness, TC-Test Certificate TPI or TPIA- Third Party Inspection Agency, VDR- Vendor Data Requirements, WPS- Welding Procedure Specification, WPQ- Welders Performance Qualification, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): 1, Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier 2. Supplier's in house procedures may be accepted in case TPVEIL is satisfied with adequacy of procedures to comply with Purchase Order/Specifications requirements. In case of non. availability of suitable procedures, fresh procedures may be qualified under TPVEIL witness. 3. In case of conflict between purchase specification, contract documents and ITP. more stringent conditions shall be applicable. 4. This document describes generally the requirements pertaining to all types ofthe item. Requirements specific to PO and the item are only applicable. 5. Acceptance Norms forall the activities shall be as per PO/PR’ Standards referred there in! Job specifications /Approved documents Format No. 8-00-0001-F7 Rev. 0 ‘Copytight EIL— All igts reserved