PERSONAL PROTECTIVE EQUIPMENT

NO NAME SPECIFICATION QUANTITY

1 Welding Apron or welding jacket 100 x 800 mm leather 1 Pc
2 Welding Helmet For arc welding, no. 10 1 Pc
3 Safety shoes Capacity 2 ton 1.Pc
4 Safety Goggles Transparancy 1 Pc
5 Protective Gloves Long size leather 1 Pc
6 Overall Cotton 1 Pc
7 Electric hand grinder 220-240 Volts,50/60Hz, 1 unit

MATERIAL TO BE WELDED
No Job Material Specification Quantity
1. V-Butt Joint-1G, 2G, Carbon ASTM A 36 200 x 100 x 10 mm 4 Pcs
3G & 4G Positions Steel Plate With 30 o -35 o edge preparations
2. V-Butt Joint-5G & 6G Carbon ASTM A 36 200 x 100 x 10 mm 2 Pcs
Positions Steel Pipe With 30 o -35 o edge preparations

CONSUMMABLE MATERIALS
No Name
1 SMAW Electrode
2 GMAW Electrode
3 Cutting Disc Grinder
4 Disc.Grinder
5 Marker
6 Oxygen gas
7 Acetylene gas
8 Carbon diokside gas
Specification Quantity
E.6010/E.6011 ∅3,2 mm and E.6013 6 Pcs/compititor
∅ 3.2 .mm or E.7016/8 ∅ 3.2 .mm 18 Pcs/compititor
70S ∅ 1.2 .mm
2 x 100 3 Pcs/compititor
6 x 100 1 Pc/compititor
White, permanent 3 pc (for all competitors)
7000 ltr/cylinder 2 Cylinders (for all competitors)
7000 ltr/cylinder 1 Cylinders (for all competitors)
7000 ltr/cylinder 4 Cylinders (for all competitors)

WELDING MACHINE AND MEASUREMENT TOOL

NO NAME SPECIFICATION QUANTITY
1 AC/DC Arc welding machine, complete Min. 250 A for SMAW 1 Unit per participant
2 AC/DC GMAW weld machine, complete Min. 250 A for GMAW 1 Unit per participant
3 Welding gauge For measurement 1 Pc
4 Gas cutting machine, complete AC 220 Volt 50/60 Hz 1 Unit
5 Hydraulic bend test machine 30 Tones with rolling type bending 1 Unit
ADDITIONAL EQUIPMENT SHOULD BE REQUIRED
NO NAME SPECIFICATION QUANTITY
1 Electrode dry oven 150 kg T. 200oc 220 Volt 50/60 Hz 1.Pc
2 Anvil 50 kg 1.Pc
3 Vice 100mm mounted on workbend 1 Pc
4 Tong Plate 400 mm 1 Pc
5 Wire brush Steel 1 Pc
6 Files Plate 12 1 Pc
7 Hammer 2 kg 1 Pc
8 Square 200 x 250 mm, flat 1 Pc
9 Steel ruler 300 mm 1 Pc
10 Chiping hammer Standard 1 Pc
11 Hand Grinder machine - 1 Unit
12 Chisel Plate 1 Pc
 Note: Fixed position

± 450

Material : Carbon steel pipe

Size : ∅ 6” x 100 mm x 10 mm. Qty : 2 pcs
Electrode : (AWS) E 6010/6011 ∅ 3.2 mm and
E.6013, ∅ 3.2 mm or
(AWS) E. 7016/7018, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

6G POSITION Checked
Unit: mm Agreed
WELDER SKILL
TEST – 2007 MANUAL METAL ARC WELDING
 Note: Fixed position

Material : Carbon steel pipe

Size : ∅ 6” x 100 mm x 10 mm. Qty : 2 pcs
Electrode : (AWS) E 6010/6011 ∅ 3.2 mm and
E.6013, ∅ 3.2 mm or
(AWS) E. 7016/7018, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

6G POSITION Checked
Unit: mm Agreed
WELDER SKILL
TEST - 2007 MANUAL METAL ARC WELDING
 Material : Mild steel plate
Size : 200 x 100 x 10 mm. Qty : 2 pcs
Electrode : (AWS) E 6010/6011, ∅ 3.2 mm and
E.6013, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

4G/PE POSITION Checked
Unit: mm Agreed
WELDER SKILL MANUAL METAL ARC WELDING
TEST - 2007 AND
GAS METAL ARC WELDING
 Material : Mild steel plate
Size : 200 x 100 x 10 mm. Qty : 2 pcs
Electrode: (AWS) E 6010/6011, ∅ 3.2 mm and
E.6013, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

3G/PF POSITION Checked
Unit: mm Agreed

WELDER SKILL MANUAL METAL ARC WELDING

TEST - 2007 AND
GAS METAL ARC WELDING
 Material : Mild steel plate
Size : 200 x 100 x 10 mm. Qty : 2 pcs
Electrode : (AWS) E 6010/6011, ∅ 3.2 mm and
E.6013, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

2G/PC POSITION Checked
Unit: mm Agreed

MANUAL METAL ARC WELDING

WELDER SKILL AND
TEST - 2007 GAS METAL ARC WELDING
 Material : Mild steel plate
Size : 200 x 100 x 10 mm. Qty : 2 pcs
Electrode : (AWS) E 6010/6011, ∅ 3.2 mm and
E.6013, ∅ 3.2 mm

V – BUTT JOINT Scale Drawn

1G/PA POSITION Checked
Unit: mm Agreed

MANUAL METAL ARC WELDING

WELDER SKILL AND
TEST - 2007 GAS METAL ARC WELDING