INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
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E-C61

VIEW ALL CALLOUTS

EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR2633-02
August 2014

CP54B, CS54B and CS64B

Vibratory Soil Compactor
Hydraulic System
CP54B: CS54B: CS64B:
5461-UP 5441-UP DH61-UP
P5F1-UP M5B1-UP
PFM1-UP MFC1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

 UENR2633-02
August 2014

CP54B, CS54B and CS64B

Vibratory Soil Compactor
Hydraulic System
CP54B: CS54B: CS64B:
5461-UP 5441-UP DH61-UP
P5F1-UP M5B1-UP
PFM1-UP MFC1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Machine Schematic
Description
Number Location Location
Cooler GP - Radiator 381-7228 1 D-8
Cylinder GP - Steering 356-2015 2 F-2
Filter GP - Oil (Charge) 346-5575 3 D-2
Manifold GP - Propel Test and Loop Balance 398-8500 4 F-3
Motor GP - Axle Propel 353-5927 5 F-6
Motor GP - Drum Propel 376-6405 6 F-3
Motor GP - Fan (Hydraulic) 395-0521 7 D-8
Motor GP - Vibratory 353-5932 8 B-1
Pump GP - Propel 376-9403 9 C-5
Pump GP - Fan/Steering 385-5566 10 C-8
Pump GP - Vibratory (Fixed Frequency) 353-5928 11 B-3
Pump GP - Vibratory (Variable Frequency) 353-5929 12 D-3
Sensor GP - Speed (Axle Motor) 319-6491 13 F-7
Strainer - Suction 363-3445 14 B-5
Tank AS - Hydraulic 374-9833 15 B-5
Valve GP - Shift Pressure 276-2609 16 F-5
Valve GP - Solenoid (Fan Speed Control) 211-2092 17 D-7
Valve GP-Bypass 358-9497 18 B-6
Unit - Hand Metering 361-6048 19 E-1
TAP TABLE

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
TP1 Axle Propel Forward E-2
TP2 Drum Propel Forward E-2
TP3 Axle Propel Reverse F-2
TP4 Drum Propel Reverse E-2
Vibratory High Amplitude (Variable Frequency) D-3
TP5
Vibratory High Amplitude (Fixed Frequency) C-3
Vibratory Low Amplitude (Variable Frequency) D-3
TP6
Vibratory Low Amplitude (Fixed Frequency) C-3
TP7 Charge C-2
TP8 SOS C-2
TP9 Steering Pump Outlet C-8
 8 7 6 5 4 3 2 1

(2) CYLINDER GP
STEERING
X X 356-2015
(13) SENSOR GP
SPEED (AXLE MOTOR) (5) MOTOR GP (6) MOTOR GP
319-6491 AXLE PROPEL DRUM PROPEL
353-5927 376-9405
F F
U L B L B
(4) MANIFOLD GP
AXLE PROPEL TEST AND LOOP BALANCE
(16) VALVE GP
BRAKES 398-8500
SHIFT PRESSURE
(IF EQUIPPED)
276-2609

MB AR
TP3

MD DR
TP4
C P

T MC DF
TP2

L1 A A
L1 MA AF (19) UNIT
TP1
HAND METERING
361-6048

E E
L R

(7) MOTOR GP
FAN (HYDRAULIC)
395-0521
(17) VALVE GP
(1) COOLER GP SOLENOID (FAN SPEED CONTROL)
RADIATOR 211-2092 NEUTRAL START SWITCH
381-7228
(12) PUMP GP
HW CONTROL HW CONTROL VIBRATORY (VARIABLE FREQUENCY) TP5 TP6
353-5929

T P

D R T1 MB B G B MB YBR T3 R A B D
R T2 PS MA A B MB

(3) FILTER GP
OIL (CHARGE)
346-5575

ENGINE
FLYWHEEL
(Dimensions: 39 inches x 28 inches)
UENR2633-02

TP7 TP8

SOS
T1 X1 X2 G S
C C
TP9
X1 X3 X4 X2 MG MA A A MA X2 X4 X3 X1

(9) PUMP GP
TP5 TP6
PROPEL
376-9403
B A
R T2 PS MA A B MB

L B
30 Page,

(10) PUMP GP
FAN/STEERING R
385-5566 (8) MOTOR GP
(18) VALVE GP VIBRATORY
BYPASS 353-5932
B B
358-9497

FAN SPEED CONTROL

TC TEMPERATURE SENSOR L1
T°
AND GAUGE READOUT
A

T1 X1 X2 G S

(11) PUMP GP
(14) STRAINER (15) TANK AS
VIBRATORY (FIXED FREQUENCY) Tap Location
SUCTION HYDRAULIC
353-5928 Pressure and Sampling
363-3445 374-9833
Tap Schematic
Number Description Location
TP1 Axle Propel Forward E-2
TP2 Drum Propel Forward E-2
TP3 Axle Propel Reverse F-2
LINE PATTERNS TP4 Drum Propel Reverse E-2
Vibratory High Amplitude (Variable Frequency) D-3
Pressure Line
A TP5
Vibratory High Amplitude (Fixed Frequency) C-3 A
Pilot / Load Sensing Pressure TP6
Vibratory Low Amplitude (Variable Frequency) D-3
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Vibratory Low Amplitude (Fixed Frequency) C-3
Drain / Return Lines TP7 Charge C-2
CHARGE CIRCUIT
DRUM PROPEL PUMP CIRCUIT TP8 SOS C-2
Component Group
STEERING HMU CIRCUIT TP9 Steering Pump Outlet C-8
SUPPLY LINE
CALLOUTS BRAKE CONTROL CIRCUIT
VIBRATORY CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) AXLE PROPEL PUMP CIRCUIT THIS SCHEMATIC IS FOR THE CP54B, CS54B AND CS64B VIBRATORY SOIL COMPACTOR HYDRAULIC SYSTEM
DRAIN / RETURN LINE
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name HYDRAULIC FAN CIRCUIT MEDIA NUMBER: UENR2633-02
SHIFT CONTROL CIRCUIT
Component LocationsTable)
138-1234 Part Number
VIBRATORY PUMP CONTROL CIRCUIT
SCHEMATIC PART NUMBER: 377-0669, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, and propel handle in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MOTORS AND PUMPS
VIEW ALL CALLOUTS

11
12
9 16 TP6

TP5

13
COMPONENT
NOT
SHOWN

18

5
LEFT REAR OF MACHINE
VIEW ALL CALLOUTS

10

TP9

17
DRUM
VIEW ALL CALLOUTS

6
UNDER PLATFORM
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TP3 TP4 TP2 TP1 19

TP7
TP8
14 15 2 3