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used a short distance away from the part that is being heated. A typical distance would be
2. For MMA (SMA) welding use basic coated electrodes, e.g. AWS E7016 or E7018, dried at the
temperature and time recommended by the electrode manufacturer to give a weld metal
hydrogen content below 5ml/100g. It should be noted however, that depending upon the
parent material heat treatment condition, these electrodes may not match the tensile
strength of the carbon steel. Alternatively use an alloyed basic coated electrode giving welds
with yield strengths matching the carbon steel. MIG/MAG (GMA) welding or flux cored arc
welding can also be used with consumables giving weld metal of appropriate strength.
4. Heat to 620 - 650°C at a maximum heating rate of 100°C/hr or 6000/thickness (mm) °C/hr,
whichever is the smaller. Temper for 2 hours. Cool to 200°C at controlled cooling rate of
100°C/hr maximum. Cool to room temperature in still air. In very highly restrained conditions, it
pending heating for tempering, the following alternative procedures (below) could be applied.
However, if restraint is very high this alternative procedure may not prevent the occurrence of
Alternative procedure:
o Boost the preheat to 250°C and hold for 4 hours minimum.
4. Repair any defects. The precise procedure necessary for repair of defects will depend
on their position and extent. For example, if they can be repaired without causing a hardened
stainless steel or nickel based electrodes are used. Nickel based consumables have the
advantage that their coefficient of thermal expansion more closely matches that of the ferritic
Suitable electrodes are: AWS E309 (23.12.L to EN 1600: 1997); AWS E312 (29.9 to EN 1600:
When stainless steel or nickel based electrodes are used, the intermediate heat treatments
recommended in clauses 3 and 5 are not necessary unless restraint is very high. Cooling to room
temperature after welding can be carried out but tempering will be required if a brittle heat
6. It is important to note that these procedures, a) may NOT give the mechanical
properties required by design considerations and b) will result in weld metal and HAZs which do