非标工具

Non-standard Tools

耐磨耐腐零件
Wear-resistant & Corrosion-resistant Parts

应用和解决
Applications & Solutions 硬质合金
Cemented Carbide

铣刀
Milling Cutter

长条薄片
Stripes & Bars

棒材
Cemented Carbide Rods

耐磨耐腐件
Wear-resistant & Corrosion-resistant Parts

异型部件
Customized Parts

地矿工具
Mining Tools

成型模
Moulds

钢结合金
Steel Bonded Alloy
 怎样可提升工具、零部件使用寿命
How to prolong the working life of tools and spare parts

令工具、机械零件运作更佳，提高效率、提升生产力，为阁下在现今激烈
的竞争环境中具备优势。
累计20余年制造硬质合金的经验，使用通达合金、零部件和技术，可令
贵公司与众不同。
我们专注于为客户提供最高效率的解决方案，因此成为专业且多元化的
硬质合金制造商。希望帮助更多的产业了解硬质合金的优点，不仅提供标准
化的产品，更能与客户一同合作发展各种定制化的解决方案，解决客户的需
求这些就是我们优胜的原因，希望有机会与阁下成为合作伙伴，为您创造更
多的价值。

We can make your tools and machinery parts operate better, improve
efficiency and increase productivity, which will win greater advantages
for you in the fierce market competition.
With 20 years experience of manufacturing tungsten carbide
products,Zhuzhou Tongda Cemented Carbide co.,ltd provides high
quality tools, spare parts and technology, which will make you more
distinctive.
We are always focusing on providing solutions with highest efficiency
for customers, thus becoming professional and diversified tungsten
carbide manufacturer. We hope to help more industries understand
advantages of tungsten carbide, and we not only provide standardized
products, but also cooperate with customers to develop varieties of
solutions to meet their requirements.
The above information are reasons why we are superior. We hope to
have an opportunity to become a cooperative partner with you, and
creative more value for you.
 Catalogue

Tungsten Carbide

Brief Introduction
Properties Applications

Cutting Tools

Cutting Tools for Metal

Cutting Tools for Wood

Rods & Blocks

Rods
Square Blocks

Wear Parts

Mining Tools

Moulds

Punching Dies

Drawing Dies

Steel-bonded Alloy

www.tdcarbide.com
硬质合金 Tungsten carbide
硬质合金是有史以来最成功的合成工程材料之一。
它在强度、硬度和韧性方面的独特结合能很好地满足绝大部分的应用需求。
Tungsten carbide , one of the most successful synthesis of engineering materials ever.
can well meet most application requirements with its unique combination of strength, hardness and toughness.

简介及生产工艺
Brief Introduction & Production Process
把各种常用材料按硬度和韧性进行排列。如图所示，复合晶体金
刚 石 （ PCD） 硬 度 最 高 ， 其 次 是 立 方 氮 化 硼 （ CBN） 和 金 属 陶 瓷
（Al 2 O 3，SiC，Si 3 N 4等 ） 。 超 硬 材 料 的 断 裂 韧 性 都 较 小 。 在 很 大 范 围
内，硬质合金兼具良好的硬度和韧性，因此其成为适用性最广的硬质
材料，广泛应用于工程和工具产品。

Arrange various of commonly used materials according to the hardness

and toughness.As shown in the figure, toughness of poly crystal diamond
(PCD) is the highest, secondly is cubic boron nitride (CBN) and metal
ceramic (A1 2 O 3 ,SiC,Si 3 N.) . The fracture toughness of super hard materials
is small.
Tungsten carbide possesses good hardness and toughness in a wide
range, thus become the most widely applicable hard materials, and widely
used in engineering and tools products.

首先是根据产品要求将各种所需的粉料按一定的比例混合。
粉料被压制成型。在高温烧结炉中，坯料的碳化物结构在
严格的时间控制下以精确的温度塑型。
通过后续的研磨、抛光等工序，制成硬质合金部件的最终
成品。

Firstly, mix the powder in certain proportion according

to the requirements of products.Then, the powder is pressed
to mould. In the high-temperature sintering furnace, the
carbide structure of blank is shaped in strict temporal
control with accurate temperature.
And through subsequent grinding, polishing and other
processes, the finished products of tungsten carbide are
made.

超细 ， 亚微晶粒牌号 纳米，超细晶粒和亚微细晶粒牌号
Grade of Ultra-fine and Submicron grain 此类牌号粘合剂含量为3-10%，晶粒粒度不超过1 um，拥有
极高的硬度和耐压强度，且具有绝佳的耐磨性和可靠性。因其硬
度高，耐磨和削切刀刃锋利这些特点，广泛适用于制造耐磨部
件、金属切割工具。

Grade of Nano, Ultra-fine and Submicron grain

The adhesive proportion of this grade is 3% -- 10% , grain size is
smaller than 1 um, with high hardness and compressivestrength, and
possess perfect wear resistance and reliability.As the high hardness,
wear resistance and sharpness of this grade, it is widely used in
 细晶粒和中细晶粒牌号
Grade of fine grain and Medium-fine grain

此类牌号粘合剂含量为6-30%，晶粒粒度为1-3um，适用于对硬度和耐
震强度有要求的耐磨部件和削切工具。

The adhesive proportion of this grade is 6% -- 30% , grain size is 1 -- 3 um,

suitable for wear parts and cutting tools with the requirements for hardness and
shock resistance.

中粗晶粒、粗晶粒和特粗晶粒牌号
Grade of Medium-coarse, coarse and Ultra-coarse grain

此类牌号粘合剂含量在6-15%之间，晶粒粒度在3 um以上，具有较高的
抗冲击力和耐磨性，适用于石油和天然气及矿业应用。

The adhesive proportion of this grade is 6% -- 15% , grain size is bigger than
3 um, with high impact resistance and good wear resistance, suitable for the
application for oil, natural gas and mining industry.

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 耐腐蚀硬质合金
Corrosion-resistant tungsten carbide parts
敏感性硬质合金粘结相在湿蚀环境中会产生磨损问题。在磨损过程中，
很容易产生腐蚀机理引起的粘结相表面耗尽和碳化物颗粒分离。对此我们开
发出了一系列高耐腐蚀性牌号。如图所示，
在侵蚀条件下，钨钴类硬质合金牌号的耐腐蚀性可承受度为PH值7，含
Ч相（如Tic、TaC和NbC）的WC-Co牌号同样如此，耐腐蚀性最高的是TiC-
Ni牌号，可低至PH值1。不过，相较于钨钴类硬质合金牌号，此牌号强度与导
热系数低，不易研磨和钎焊，所以只适用于不需要高机械强度和抗热震性
能，但对耐腐蚀性有较高要求的情况下。在绝大多数会产生腐蚀性磨损的情
况下，WC-Ni牌号是最佳的选择，其耐腐蚀性能可承受至PH值2-3。这类牌
号 保 留 碳 化 钨 作 为 硬 化 相 ， 以 镍 代 替 钴 ， 因 此 机 械 性 能 和 导 热 性 能 与WC-
Co牌号相近。
在判定环境腐蚀度时，PH值是最重要的参数，但是其它如温度和导电率
等因素也会对腐蚀度产生一定影响。后者取绝于离子浓度，即溶液中的溶盐数量。因此，环境腐蚀性的等级是不能确定
的，由此可见，一般规则并不适用于所有情况。
我们始终建议：在实际工作条件下检测后再作最终选择。
The susceptibility of the binder phase of Cemented carbides to wet corrosion can result in wear problems. Corrosion
mechanisms give rise to surface depletion of the binder phase, permitting the carbide grains to become detached relatively
easily by the wear process. Awareness of this situation is important to the selection of the correct Cemented Carbide for a
particular application.
As illustrated, straight WC-Co grades are corrosion resistant down to pH 7. This is also valid for WC-Co grades containing
y-pase (i.e. TiC, TaC and NbC). The highest corrosion resistance is obtained for the TiC-Ni grades, which are resistant down to
pH1. However, compared with the straight Wc-Co grades, they have low strength and inferior thermal conductivity. In ddition,
they are difficult to grind and have poor brazeability, and thus they are used only when corrosion resistancerequirements are
high, combined with low demands in terms of mechanical strength and thermal shock resistance. In most corrosion-wear
situations, an optimum choice are the WC-Ni grades, which are resistant down to pH 2-3. These grades retain WC as the hard
phase, and substitute Co for Ni; thus they exhibit mechanical and thermal properties similar to the WC-Co grades.
PH value is the most important parameter when determining the corrosivity of the environment. However, other factors have
an influence, such as the temperature and electrical conductivity of the medium. The latter is dependent on the ion
concentration, meaning the amount of dissolved salts in the solution. Thus, the ranking of the corrosivity of an environment is
never certain and, accordingly, general rules are not valid for all situations.
 硬质合金牌号、性能及用途
Tungsten carbide material properties chart

密度 硬度 抗弯强度
牌号 ISO 性能及牌号推荐
g/cm3 HRA(hv) (M Pa)
Grade Performances &applications recommended
Density Hardness Bending strength

适合铸铁，有色金属，合金与非合金材料
的精加工，亦用于钢，有色金属线材的拉伸，
地质用电钻，钢钻钻头等。
Qualified for finish machining and semi-
YG6 K20 14.9 89.5 2150
finished machining for the cast iron,non-ferrous
metal,alloy and unalloyed materials.also qualified for
wire drawing for the steel and non-ferrous
metal.electric drill for geology use and steel drill etc.

适合冷硬只贴、合金铸铁、耐热钢、合金
YG6X K10 14.9 91 1560 钢的加工，亦适用于普通铸铁的加工。
Qualified for machining of chilled cast iron,
alloy cast iron, refractory steel and alloy steel.
YG6A K10 14.8 91 1580 Also qualified for the machining of common cast
iron.

适合铸铁、有色金属、非金属材料的粗加工，
钢及有色金属、管材的拉伸，地质用各种钻头、机
K20
YG8 - 14.6 89 2320 Qualified for rough machining of cast iron, non-
K30 ferrous metal, nonmetal materials, drawing of steel,
non-ferrous metal and pipes, various drills for geology
use, tools for machine manufacture and wearing parts.

适用于镶镶制造重型凿岩机用的钻头：如
深孔钻进、凿岩台车等用的钎头。
YG11C K40 14.4 87.5 2260 Qualified for molding the drills for heavy-
duty rock drill: detachable bits used for deep hole

适用于坚硬岩层凿岩，压缩率大的钢棒、管材
拉伸、冲压工具，粉末冶金自动压机模具的柜芯等。
Qualified for hard rock drilling, steel bars with
YG15 K40 14.1 86.5 2400
high compression ratios, pipe drawing, punching tools,
core cabinet of powder metallurgy automatic molders

K30 试用低速粗加工，铣削钛合金及耐热合
YS2T - 14.45 92.5 2800 金，做切断刀及丝锥尤佳。
M30
Qualified for low speed rough machining,
K30 milling titanium alloy and refractory alloy,
YL10.2 - 14.5 92.5 3400
M30 especially for cut-off tool and silk prick.

试用制作冲击力不大的模具：如冲压手表
零件、电池壳、小螺帽等。
YG20 14.6 83.5 2480 Qualified for making dies with low impact
such as punching watch parts, battery shells,
small screw caps etc.

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锯切工具 Cutting tool

金属切削
cutting tool for Metal

我们能够为木工刀具和金属切削应用提供全面的牌号，满足客户多变的制造要求和 生 产 力 需 求 。 金属切削应用
的产品覆盖面很广。我们提供以下坯料：

We can provide full-scale grades for applications of wood cutter and metal cutting tools, which can be meet various
requests both for manufacturing and producing.As the wide coverage of tools used for metal cutting,We provide blank materials

木工锯片刀片 Wood cutter 金属切削立铣刀及滚刀 End mills & Hobbing Cutters

长短条片 Strips 成型刀片坯料 Molding blade

带锯用球齿，圆柱齿 Buttons 其它应用类锯齿 Cylinder button and other cutting tools

 木工刀具
Woodworking tool

我们经过大量严谨的研究，针对圆锯片切削特性需求，开发出了木工刀具牌号。
可提供具有最佳性能的木工刀具材料。
we made large amount of rigorous research on the requirement of cutting characteristics
on saw blade ,which develop a type of woodworking tool grade.

提供的牌号有以下优点:
· 简易的刀具生产性
· 绝佳的钎焊和研磨性
· 提高耐腐蚀性和抗氧化性
能同时满足韧性、硬度和刃口质量要求
Offering available best performance woodworking tool materials advantages as follows:
1.Simple tool productivity
2.Superior brazing and grinding
3.Improving corrosion resistance and oxidation resistance
4.Meeting the quality requirement on toughness, hardness, and cutting edge

以下为牌号选用指南的概要参考，如需进一步的协助请联络我们的销售工程师，
或者查阅我们的目录了解更多牌号信息。
Pls. kindly see the below grade for your ref.If you want to know more information ,pls.
feel free to contact with our sales manager , or consult our product catalogue to get more
grade information.

被加工材料 Processed materials 推荐牌号 Grade recommend

冻木 Frozen wood TD45

软木 Softwood TD40
牌号选用 硬木 Hardwood TD20
Grade choosing
层积材 Laminated timber TD10,TD03
中密度纤维板(MDF) Medium density fiberboard TD2T
高密度纤维板(MDF) High density fiberboard TD40T

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棒材型材 Cemented Carbide Rods & Bars

圆形棒料毛坯
Blanks of Rods

可向用户提供从细晶粒到超细晶粒的各种规格硬质合金棒材，用于制作铰刀、丝锥、立铣刀以及PCB微钻等产品。
广泛应用于汽车和摩托车制造业、电子工业、模具制造及其他机械制造业。

We can supply all kinds of dimensions cemented carbide rods with fine & sub-micron grain size, whickh applied to making
reamers, taps ,end mills & PCB tools .
The Carbide rods be widely used in the motorcycle manufacturing industry,electronic industry , other mold and mechanical

我们所具备的知识和经验确保了能为产品提供合适的棒料，您同时也可以从我们这获得其它技术指导来提高您的
生产力。

our professional knowledge and experience make sure the suitable rods be chosen . meanwhile, you can also obtain the
technical guidance from us in order to improve the productivity.
 方形板条毛坯
Blanks Of Blocks & Bars
可向用户提供各种标准或非标硬质合金板材毛坯和成品，广泛用于制造各种成
型刀、模具及其他耐磨件，我公司的板材产品在用户中享有很高的口碑。
We can supply various kinds of standard and customized cemented carbide blocks
& bars' blanks with good reputation which be widely used in making the cutting blades ,
moulds & other wear parts.

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www.tdcarbide.com
耐磨部件 Wear Parts
在株洲通达硬质合金厂，提高生产力是我们的主旨。几乎所有的客户都怀着同样的想法，但他们找不到合适的材
料来把生产力提升到更高水平。我们可以帮助客户做到。
我们的耐磨部件提高了众多产业领域的生产力，仅举几例，即有金属切削、采矿、矿物和土木工程、农业、食品
加工和纺织业。尽管这些行业各不相同，但都有一个共通点：对抗冲击、耐腐蚀和抗磨损性能的迫切需要。这就是他们
使用株洲通达硬质合金厂生产的硬质合金耐磨部件的原因。

"Increasing the productivity "is TDC's goal .Almost all the customers have the same willing , but it's difficult for them to
find the correct material to improve the productivity to a new level. TDC does help .
Our wear parts are improving the performance, increasing the productivity and lifetime of products in a very diverse range
of industrial and domestic sectors, (such as metal-cutting, mining, mineral and civil engineering, agricultural, food electronics,
weaving, textiles)with all one thing in common: the critical need for resistance to impact, corrosion and wear.That is why they
 耐磨零件的工作条件非常严苛。对此，我们开发了适应这些条件的硬质合金
牌号，保证了从粉末到成品的每道工序的全面掌控。利用我们在粉末冶金方面的
知识，无论产品应用还是设计，我们都可以为客户提供最佳的材料方案。

The conditions encountered during the manufacturing of wear parts can be

aggressive and demanding. TDC has developed carbide grades to suit these aggressive
conditions and ensure full control of the process from the manufacture of the tungsten
carbide powder through to the fully finished product. Utilizing our knowledge in powder
metallurgy, we can provide the optimum material solution for the application, regardless
of the design.

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地矿工具 Minling tools
根据钻凿的岩石硬度、凿岩机类型及功率，我公司提供不同牌号、规格的毛坯齿和精磨齿。
这些产品广泛用于采矿、石油钻探、城市建设、水电、交通行业，用户十多年的使用证明，我们
的产品质量稳定、性能优良。
According to the drilling rock hardness,the types and power of chisel grind machine,we can provide different grades,sizes
of unground and grinding teeth.These products are widely used in mining,oil drilling,urban construction,water,electricity,and
transportation industry.Customer's more than 10 years of use experience ,which proves our products are stable quality and
excellent performance.
 我们生产的各类牌号产品能有效提升钻进效率，提高钻头在不同的岩石地层中的
机械钻速。
多样化的产品必能满足您在软硬岩层、研磨性砂层、粘性页岩和易塌页岩、多孔
岩石等各式地层的实际作业要求。
Various kinds of grade we produced can improve drilling efficiency and also enhance
the drilling efficiency and improve the rate of penetration in different rock strata.
A variety of products will be able to meet you kinds of soft and hard rock, grinding sand,
clay shale and sloughing shale, porous rock and kinds of actual operational requirements

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成型模具 Moulds
我们的模具产品广泛用于制造标准件、线材、管材以及磁性材料，经过大量用户使用表明，我公司模具产品质量
已达到国内先进水平。

Our mould are widely used to make standard nuts,blots,wires,tubes,and magnetic materials.After a large of customer
used,the quality has come up to advanced domestic level.

六方螺母冷镦模 Hexagon Nut Cold Heading Dies 螺栓缩径模 Bolt Necking Dies 六方螺母拼块 Hexagon Nut Blocks
 我们的丰富经验和对研发的投入使我们能够提供各种硬质合金牌号来满足所
有产品的拉拔要求。不断开发新牌号与材料以向业界提供更高性能的产品。

Our experience and big investment on the research enable us provide various
carbide grades to meet the drawing dies requirements for all applications.we will
continuity develops new grades and materials in order to offer high-performance of
product to the market.

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钢结合金 Steel-bonded cemented carbide

粉末冶金模具 Powder Metallurgy Dies 冷冲模 Cold Punching Dies

耐磨件 Wear-resistant Parts

拉伸模 Stretch Drawing Dies 耐磨件 Wear-resistant Parts

钢结硬质合金简称钢结合金，是一种可机加工的硬质合金,它是一种新型工模具材料，在合金钢的基体上均匀分布30-
50％硬质颗粒，用粉末冶金的方法经过混料、压制、烧结、锻造而成，因而既具有像硬质合金的高硬度、高强度、高耐磨
性，又具有合金钢的韧性和可冷、热加工性能，如车、铣、刨、磨、锻、焊、热处理等。
Steel-bonded cemented carbide is short for steel-horniness alloy, it is a cemented carbide which can be machined ,and it is
also a new type of die materials, Uniformly distribute 30%-50% hard particles in the alloy steel,.It's made by the method of
powder metallurgy through mixing, pressing, sintering, forging, so it not only has high-intensitive, high wear resistance, but
also has good bend strength and can be cold ,thermal processing, such as turning, milling, planing, grinding, forging, welding,

钢结硬质合金的应用 The application of steel bonded carbide

钢结合金兼有钢与普通硬质合金的优点，它在工模具、耐磨零件、量卡具、刃具、矿山机械等方面有广泛的应
用。现根据我们实际应用情况作简单介绍：
Steel-bonded cemented carbide is a new engineering material with both advantages of cemented carbide and common
cemented carbide. it has a wide range of applications on tools and die, wear parts, the amount of fixtures, blades, and mining
machinery, According to our actual application we'd like to make a brief introduction.

1、粉末冶金模具 Powder Die

适用于粉末冶金压型模、整形模，其模具寿命比一般工模具钢提高十倍甚至几十倍以上。
It is applied to powder metallurgy mold, plastic mold, the life is ten times even several times than other ordinary die steel.
2、冲压模具 Punching Dies
3、拉伸模具 Drawing Dies
4、耐磨零件 Wearable-parts
5、在冶金机械、矿山机械、粉体设备、医疗器械等领域中有广泛应用；
It’s widely used in industries of metallurgical machinery, mining machinery, powder equipment and medical devices.
6、量卡具、夹具 Measuring and clamping instruments
适合于量规、卡规、塞规、块规、精密测量仪器（如气动量仪），以及各种夹具等的制作；
It’s suitable for making gauge, calipers, block gauge, precision measuring instruments (such as steam-driven measuring
instrument), and all kinds of clamping tools.
7、热镦模、热锻模，如轴承各种件、手表件的模具；
Hot-forging mold, forging die, such as various bearing parts and the mold of watch parts
8、轧辊 Cemented carbide roller
9、刃具 Blades
适用于铣刀 铰刀 钻头 丝锥 滚刀 硅钢片剪刀等
 耐磨铸铁 Wear-resistant Cast Iron
Cr12 Cr12
高速钢/1个月 HSS/1 Month
Cr12/20天 Cr12/20 Days
高速钢 HSS
Cr12/0.3万 Cr12/3,000
Cr12Mov/0.12万 Cr12Mov/1,200
钢结硬质合金优异性能的具体应用实例
Cr12/1.5万 Cr12/15,000

Specific Application Instances of Excellent Performance of Steel-bonded Alloy

零件或工模具种类 原使用材料及寿命
序号 NO. Types of Spare Part or Tool & Die The Material & Lifetime Before 钢结合金材料及寿命 寿命提高倍数

粉末冶金压型模
1 Powder Metallurgy Mold Cr12/3-5万 Cr12/30,000-50,000 G W 5 0 / 3 0-5 0 万 10 倍以上

滤清器拉伸模
3 Stretching Die for Filter Cr12Mov/1万 Cr12Mov/10,000 G W 5 0 / 2 0万 20

插销磨轮
4 Latch Grinding Wheel 高速钢/半个月 HSS/Per Month G W 5 0 / 5个 月 10

口杯拉伸模
5 Stretching Die for Cups 耐磨铸铁 GW50 上百倍

前花盘成型模
6 Front Mold of Faceplate Cr12 GW50 十倍以上

缩放管
7 Converging-diverging Tube 高速钢/1 个月 G W 5 0 / 1 0个 月 10

旋转分离器动静环
8 Rotating Separator of Dynamic and Static Ring Cr12/20 天 GW50/410 天 22

灭火器管拉伸模
9 Stretching Die for Fire-extinguisher Tube C r 1 2 / 2 -3 万 G W 5 0 / 2 0万 1 0-1 5

500个齿的下压辊
10 Bottom Calender Roller of 500 Teeth 高速钢 G W 5 0 / 2年 几十倍

棉麻刀冲齿模
11 Blunt Teeth Mold for Cotton and Linen Sprint Knife Cr12/0.3 万 G W 5 0 / 1 . 5万 5

12 螺纹环规 Screw Ring Gage Cr12MoV/0.12万 G W 5 0 / 5万 41

13 缩径模 Reducing Die Cr12/1.5 万 G W 5 0 / 1 5万 10

钢结合金的特点一是可加工、高耐磨；二是可以得到各种规格的棒、方、圆等，弥补了硬质
合金难加工和成型的不足；三是根据不同的使用工况可以选用不同性能的合金基体。
价格低于硬质合金，物超所值，是模具材料一种新选择。

拉伸模 刀具 耐磨件

轧辊 冲压模具

15-16
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