KENMAC Pressure Reg

www.swagelok.
com
Pre s sure Re gulators
■ Pressure-reducing models
■ Back-pressure models
■ Gas cylinder changeover model
■ Vaporizing models
Pressure Regulators
Swagelok® Pressure Regulator Features
Stem
Fine-pitch threads
enable precise spring
adjustment with low torque.
Stop Plate
This disc provides positive Range Spring
backup to the diaphragm in case Turning the handle compresses
of diaphragm overpressure. the spring, pushing the poppet
away from the seat and
increasing outlet pressure.
Convoluted Diaphragm
The all-metal diaphragm acts
as the sensing mechanism
between the inlet pressure Two-Piece Cap
and the range spring. The The two-piece design provides
convoluted, nonperforated linear load on the diaphragm
design ensures greater seal when the cap ring is
sensitivity and longer life. tightened, eliminating torque
A piston sensing mechanism damage to the diaphragm
(shown below) can during assembly.
accommodate higher
pressures.
Inlet Outlet
Gauze Inlet Filter Poppet Damper

Regulators are susceptible to The poppet damper keeps the
damage from system particles. poppet aligned and reduces
Swagelok pressure-reducing vibration and resonance.
regulators include a 25 µm
filter held in the inlet port by a
retaining ring. It can be removed
easily for cleaning or to use the Venting Options
regulator in liquid service. The self-vent option allows excess outlet pressure to vent through the body
cap. This can occur when downstream flow is suddenly reduced or when the
handle is adjusted to a lower pressure with little or no flow downstream.
Retaining Ring The captured-vent option includes a 1/8 in. female NPT connection and
stem seal in the body cap➀ to allow monitoring of the diaphragm or piston
sensing mechanism. It also allows containment of hazardous gas or liquid
media should a diaphragm or piston rupture.
Self-vent and captured-vent options can be ordered together so that
Filter hazardous gas or liquid media can be contained if vented.
Filter Ring ➀ The captured-vent port is in the bottom of the KHR series body.
Piston Sensing Mechanism

Piston sensing mechanisms
typically are used to regulate
Fully-Contained Piston
higher pressures than a diaphragm
can withstand. They are also more The piston is contained
resistant to damage caused by by a shoulder in the
pressure spikes and have a short regulator body cap to
stroke to maximize cycle life. prevent piston blowout
if the regulator outlet is
overpressurized.
Pressure Regulators
Pressure Regulator Operation

Regulators reduce the pressure of a gas or liquid from a source, such as a cylinder or compressor, to a lower value
needed by a device, such as an analyzer. A pressure regulator provides better resolution and control when its inlet
and control range pressures closely match the pressure requirements of the fluid handling system. Resolution is the
number of handle turns needed to adjust a regulator from its lowest to highest outlet pressure setting. Control is the
ability of the regulator to hold a given outlet pressure set point.
Pressure-Reducing Regulators Specialty Pressure-Reducing Regulators

Pressure-reducing regulators control outlet pressure by Gas Cylinder Changeover
balancing an adjustable spring force against the forces
A two-stage gas cylinder changeover model automatically
caused by inlet and outlet pressures. The spring force
switches between two sources.
is adjusted by turning the stem/handle, which sets the
desired outlet pressure. Vaporizing
As inlet pressure decreases, the force balance changes. Vaporization regulators are available with electric and
To compensate, outlet pressure will increase. This steam heat to vaporize liquid samples or to preheat gas
supply-pressure effect (SPE) is a function of the design samples.
and type of regulator. If a regulator is subjected to
fluctuating inlet pressure, and outlet pressure variations
are not desirable, a two-stage regulator is available.
Pressure Regulator Selection
Maximum Inlet
MPC Platform Pressure C
Gas Cylinder
Changeover
Diaphragm
Vaporizing
Vaporizing
Compact,
Electrical
Pressure
psig (bar)
Sensing
Sensing
2 Stage
0 to ....
Steam
Piston
2 10 25 50 100 250 375 500 750

Series (0.13) (0.68) (1.7) (3.4) (6.8) (17.2) (25.8) (34.4) (51.6)
Pressure
KPR ✓ ✓ ✓ ✓ ✓ ✓ ✓
6000
(413)
KCY ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
KLF ✓ ✓ ✓ ✓ ✓ ✓ ✓
3600
KHF ✓ ✓ ✓ ✓ ✓ ✓
(248)
KCP ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
KPP ✓ 6000
(413)
KPF ✓
KHP ✓ ✓ ✓
10 000
(689)
KHR ✓ ✓ ✓
Speci
KCM ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
3600
KSV ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
(248)
KEV ✓➀ ✓➀ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Back-P
KBP ✓ ✓ ✓ ✓ ✓ ✓ ✓
KFB ✓ ✓ ✓ ✓ ✓ ✓
Equal to
pressure
KCB ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
control
range
KPB ✓
KHB ✓ ✓ ✓
➀ Outlet pressures up to 500 psig (34.4 bar) require diaphragm sensing mechanism; outlet pressures above 500 psig
(34.4 bar) require piston sensing mechanism.
Pressure Regulators
Cleaning and Packaging

Back-Pressure Regulators Every Swagelok regulator is cleaned and packaged in
Back-pressure regulators control inlet pressure by balancing accordance with Swagelok Standard Cleaning and Packaging
an adjustable spring force against the force of the inlet (SC-10), MS-06-62.
pressure. The spring force is adjusted by turning the stem/ Cleaning and packaging to ensure compliance with product
handle, which sets the desired inlet pressure. cleanliness requirements stated in ASTM G93 Level E is
When the force caused by the inlet pressure rises above the available for brass and stainless steel Swagelok regulators.
force of the spring, the regulator opens until the spring force Cleaning and packaging in accordance with Swagelok
and inlet pressure are balanced again. Special Cleaning and Packaging (SC-11), MS‑06‑63, to
ensure compliance with product cleanliness requirements
 Swagelok pressure regulators are not “Safety stated in ASTM G93 Level C is available for select KPR, KCY,
Accessories” as defined in the Pressure Equipment KCP, KBP, and KCB series regulators.
Directive 97/23/EC.
 Do not use the regulator as a shutoff device. Oxygen Service Hazards
For more information about hazards and risks of oxygen-
Testing enriched systems, see the Swagelok Oxygen System Safety
technical report, MS-06-13.
Every Swagelok regulator is pressure tested with nitrogen.
Control Ranges, psig (bar)
10 to 15 to 25 to 50 to 100 to
1500 2500 3600 6000 10 000
1000 1500 2000 3000 3600 4000 (0.68 to (1.0 to (1.7 to (3.5 to (6.8 to
Flow Coefficient (Cv)
(68.9) (103) (137) (206) (248) (275) 103) 172) 248) 413) 689) 0.02 0.06 0.10 0.20 0.25 0.50 1.0 Page
e-Reducing Models
✓ ✓ ✓ ✓ 6
✓ ✓ ✓ 8
✓ ✓ ✓ ✓ 10
✓ 12
✓ ✓ ✓ ✓ ✓ ✓ 14
✓ ✓ ✓ ✓ ✓ ✓ ✓ 16
✓ ✓ ✓ ✓ ✓ 18
✓ ✓ ✓ ✓ ✓ ✓ ✓ 20
✓ ✓ ✓ ✓ ✓ ✓ ✓ 22
ialty Regulators
✓ 34
✓ ✓ 36
✓ ✓ ✓ ✓ ✓ ✓ ✓ 38
Pressure Models
✓ 24
✓ 26
✓ ✓ 28
✓ ✓ ✓ ✓ ✓ ✓ 30
✓ ✓ ✓ ✓ ✓ ✓ ✓ 32
Pressure Regulators
Contents
High-Flow High-Pressure
Features, 2
(KPF Series), 18 (KHB Series), 32
Operation, 3
Selection, 3
Testing, 4
Cleaning and Packaging, 4

High-Pressure
Pressure-Reducing (KHP Series), 20 Specialty Pressure-Reducing
Gas Cylinder
General-Purpose Changeover
(KPR Series), 6 (KCM Series), 34
High-Pressure
Hydraulic
Two-Stage (KHR Series), 22
(KCY Series), 8
Steam-Heated
Vaporizing
(KSV Series), 36
Back-Pressure
High-Sensitivity
(KLF Series), 10 General-Purpose
(KBP Series), 24 Electrically Heated
Vaporizing
(KEV Series), 38
High-Flow,
High-Sensitivity
High-Flow,
(KHF Series), 12
High-Sensitivity
(KFB Series), 26
Compact
(KCP Series), 14
Compact
(KCB Series), 28
Flow Data
Pressure-Reducing Regulators, 41
Back-Pressure Regulators, 49
Medium- to Medium- to
High-Pressure High-Pressure Port Configurations, 52
(KPP Series), 16 (KPB Series), 30
Options and Accessories, 53
Maintenance Kits, 57
Pressure Regulators
General-Purpose Diaphragm-Sensing,
Pressure-Reducing Regulators (KPR Series)
The KPR series is a compact regulator with excellent accuracy, sensitivity, and set-
point pressure stability.
Features Flow Coefficient (Cv )
■ Convoluted, nonperforated diaphragm ■ 0.06 and 0.20
■ Metal-to-metal diaphragm seal See page 41 for flow graphs.
■ Low internal volume ■ 0.02 and 0.50 also available
■ Two-piece cap design provides linear Maximum Operating Temperature
load on the diaphragm seal ■ 176°F (80°C) with PCTFE seat
■ High-flow, dual-gauze type filter ■ 392°F (200°C) with PEEK seat
positively retained in inlet port ■ 212°F (100°C) with PEEK seat and
maximum inlet pressure greater than
Technical Data
3600 psig (248 bar)
Maximum Inlet Pressure
Weight
■ 3600 psig (248 bar)
■ 2.4 lb (1.1 kg)
■ 6000 psig (413 bar) with PEEK seat
Ports
Pressure Control Ranges
■ 1/4 in. female NPT inlet, outlet, and
■ 0 to 10 psig (0.68 bar) through gauge ports (all body materials)
0 to 500 psig (34.4 bar)
■ 1/4 in. tube stub inlet, outlet, and gauge
ports (316 SS body material only)
■ 1/4 in. VCR® inlet, outlet, and gauge
Materials of Construction Brass Alloy

Cover 316 SS CW721R Alloy 400 C‑276
Stem nut Component Material
Knob handle, cover Nylon with 316 SS insert
Stem Knob handle Spring button Zinc-plated steel
Spring stabilizer➀ 301 SS
Spring 316 SS or zinc-plated steel,
stabilizer Spring button Range spring
depending on configuration
Stem, stem nut, cap ring,
Stop plate stop plate, body cap, 316 SS
Range spring panel nuts➁
Cap ring VCR nuts➁ 316 SS —
Body cap
Nonwetted lubricant Hydrocarbon-based
Diaphragm Seat retainer Seat retainer 316 SS Alloy 400
Alloy
C‑276
Seat Poppet Seat PCTFE or PEEK
Filter, retaining ring 316 SS Alloy C-22
Poppet spring Diaphragm➂ Alloy X-750 or alloy C-276
Alloy
Poppet S17400 SS Alloy 400
Inlet Outlet C‑276
Alloy
Poppet spring Alloy X-750
Filter ring, Poppet C‑276
filter, damper Poppet damper, filter ring PTFE
retaining ring Self-vent seal➁ Fluorocarbon FKM —
Body Brass Alloy
Body 316 SS Alloy 400
CW721R C‑276
Tube stub ports,➁
316L SS —
VCR gland ports➁
Wetted lubricant PTFE-based
Wetted components listed in italics.
➀ Not required in all configurations.
➁ Not shown.
➂ Regulators with control ranges higher than 0 to 100 psig (0 to 6.8 bar) are
assembled with two diaphragms.
Pressure Regulators
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change. Tube Stub
Ports
Female NPT Panel 0.39 (10.0) thick maximum with 2 lock nuts
Ports Panel 0.63 (16.0) thick maximum with 1 lock nut 0.84
Panel cutout 1.38 (35.0) dia (21.3)
3.00
(76.2)
2.13 2.16 0.75 VCR Ports
(54.0) (55.0)
(19.0)
dia dia
0.84
0.75 (21.3)
(19.0)
4.61 Mounting holes 5.00 3.70
(117) 10-32, 0.33 deep (127) (94.0)
(M5 3 0.8, 8.5 deep)
Ordering Information
Build a KPR series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KPR 1 F R F 4 1 2 A 2 0 0 0 0
4 Body Material
7 Port Configuration 12 Handle, Mounting
1 = 316 SS
2 = Brass CW721R A, B, C, E, F, H, K, L, M, N 2 = Knob
4 = Alloy 400 See Port Configurations, page 52. 3 = 316 SS antitamper nut
5 = Alloy C-276 6 = Knob, panel mount
8 Ports 7 = 316 SS antitamper nut, panel mount
A = 316 SS, ASTM G93 Level E-cleaned
B = Brass, ASTM G93 Level E-cleaned 4 = 1/4 in. female NPT For knob handle color options, see
C = 316 SS, SC-11–cleaned T = 1/4 in.  0.035 in. tube stub➀ page 56.
D = Brass, SC-11–cleaned V = 1/4 in. VCR gland, no nuts➀➁
X = 1/4 in. rotatable female VCR fitting➀ 13 Isolation and Relief Valves
5 Pressure Control Range Y = 1/4 in. rotatable male VCR fitting➀ 0 = No valves
C = 0 to 10 psig (0 to 0.68 bar)➀ ➀ Available only with 316 SS body material in A For isolation and relief valve options,
D = 0 to 25 psig (0 to 1.7 bar)➀ and F port configurations; does not contain
E = 0 to 50 psig (0 to 3.4 bar) a filter. Not available with maximum inlet see page 54.
pressure greater than 3600 psig (248 bar). Not
F = 0 to 100 psig (0 to 6.8 bar) available ASTM G93 Level E-cleaned. 14 Cylinder Connections
G = 0 to 250 psig (0 to 17.2 bar) ➁ For use with VCR split-nuts, which can be
J = 0 to 500 psig (0 to 34.4 bar) 0 = No connections
ordered separately. See the Swagelok VCR
➀ Not available with maximum inlet pressure Metal Gasket Face Seal Fittings catalog, For CGA cylinder connection options,
greater than 3600 psig (248 bar). Not available MS‑01-24. see page 53.
with flow coefficient greater than 0.06.
9 Seat Material 15 Gauges
6 Maximum Inlet Pressure➀ 1 = PCTFE 0 = No gauges
F = 100 psig (6.8 bar) 2 = PEEK
J = 500 psig (34.4 bar) For inlet and outlet gauge options, see
L = 1000 psig (68.9 bar) 10 Flow Coefficient (Cv) page 54.
P = 3000 psig (206 bar)➁ 1 = 0.02 5 = 0.20
R = 3600 psig (248 bar)➂ 16 Options
2 = 0.06 7 = 0.50
T = 4531 psig (300 bar)➂➃ 0 = No options
W = 6000 psig (413 bar)➂➃➄ 11 Sensing Mechanism, Vent H =Inboard helium leak test to a
➀ For better resolution and control, select a A = Alloy X-750 diaphragm, no vent maximum leak rate of
pressure that closely matches system pressure.
C = Alloy X-750 diaphragm, self vent➀ 1 3 10–5 std cm3/s
➁ Available for regulators assembled with CGA
E =Alloy X-750 diaphragm, captured 3 =3 ft, 1/4 in. FM series metal flexible
cylinder connection or inlet hose only.
vent, no self vent hose, 1/4 in. female NPT inlet➀
➂ Not available for regulators assembled with
CGA cylinder connection or inlet hose. F =Alloy X-750 diaphragm, self and 4 =3 ft, 1/4 in. TH series PTFE-lined,
➃ Available only with 316 SS body material and captured vent➀ stainless steel braided hose, 1/4 in.
PEEK seat material. Not available with SC‑11
H = Alloy C-276 diaphragm, no vent female NPT inlet➀
cleaning.
➄ Not available for regulators assembled with ➀ Available only with 316 SS and brass body For more information about hoses, see
isolation valves. materials and 0.06 and 0.20 Cv. page 56.
➀ Hoses are not available for ASTM G93 Level E-
cleaned and SC-11 cleaned regulators.
Select KPR series regulators are available that meet the testing requirements of
ASTM G175, “Standard Test Method for Evaluating the Ignition Sensitivity and Fault
Tolerance of Oxygen Regulators Used for Medical and Emergency Applications.”
Contact your authorized Swagelok sales and service representative.
Pressure Regulators
Two-Stage Diaphragm-Sensing,
Pressure-Reducing Regulators (KCY Series)
The KCY series is designed for use in applications requiring constant outlet pressure
even with wide variations in inlet pressure. This two-stage regulator is comparable to two
single-stage regulators connected in series. The first stage is factory set to reduce the
inlet pressure to 500 psig (34.4 bar). The second stage can be adjusted with the handle to
achieve the required outlet pressure.
This two-stage arrangement minimizes the supply-pressure effect caused by fluctuating inlet
pressure, such as with a depleting gas cylinder. As inlet pressure drops below the setting of the
first stage, the regulator then functions as a single-stage regulator. The first-stage pressure setting
can be reduced while monitoring the pressure at the interstage port, but lower flow may result.

■ Convoluted, nonperforated diaphragm ■ 0.06 and 0.20
■ Metal-to-metal diaphragm seal See page 42 for flow graphs.
■ Excellent set-point stability ■ 0.50 also available
■ Supply-pressure effect of Maximum Operating Temperature
approximately 0.01 % ■ 176°F (80°C) with PCTFE seat
■ High-flow, dual-gauze type filter ■ 392°F (200°C) with PEEK seat
positively retained in inlet port ■ 212°F (100°C) with PEEK seat and
maximum inlet pressure greater than
Technical Data 3600 psig (248 bar)
Maximum Inlet Pressure
Weight
■ 3600 psig (248 bar)
■ 4.2 lb (1.9 kg)
■ 6000 psig (413 bar) with PEEK seat
Ports
Pressure Control Ranges ■ 1/4 in. female NPT inlet, outlet, and
■ 0 to 10 psig (0.68 bar) through gauge ports
0 to 500 psig (34.4 bar)
Materials of Construction 316 SS Brass CW721R

Cover Component Material
Stem nut Knob handle, cover Nylon with 316 SS insert
316 SS (1st stage)
Stem Spring buttons
Knob handle Zinc-plated steel (2nd stage)
Spring Spring stabilizer➀ 301 SS
stabilizer Spring button 316 SS
(0 to 10 through 0 to 100 psig control ranges)➁
Range springs
Stop plate 2nd stage Zinc-plated steel
range spring (0 to 250 and 0 to 500 psig control ranges)
Cap ring Stems, stem nut, cap
Body cap rings, stop plates,
316 SS
Diaphragm body caps, panel
Seat retainer nuts,➂ antitamper nut
Seat Nonwetted lubricant Hydrocarbon-based
Poppet Seat retainers, filter,
316 SS
Interstage retaining ring
port plug Poppet spring Seats PCTFE or PEEK
Diaphragms,➃
Poppet damper Alloy X-750
poppet springs
Poppets S17400 SS
Inlet Outlet
Poppet dampers,
PTFE
filter ring
Filter ring,
filter, Body Interstage port plug 316 SS with PTFE tape
retaining ring Self-vent seal➂ Fluorocarbon FKM
Body 316 SS Brass CW721R
1st stage Wetted components listed in italics.
range spring ➀ Not required in all configurations.
Antitamper ➁ Regulators with control range 0 to 100 psig (0 to 6.8 bar) and 0.20 Cv have
nut zinc-plated steel range spring.
➂ Not shown.
➃ Regulators with control ranges higher than 0 to 100 psig (0 to 6.8 bar) are
Pressure Regulators
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Second-stage First-stage
panel mounting panel mounting
3.41
(86.5)
2.13 2.16
(54.0) (55.0)
dia dia
8.35 (212)
8.74 (222) for panel-mount option
Panel cutout 1.38 (35.0)
Build a KCY series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCY 1 F R F 4 1 2 A 2 0 0 0 0
4 Body Material 8 Ports 13 Isolation and Relief Valves
1 = 316 SS 4 = 1/4 in. female NPT 0 = No valves
2 = Brass CW721R For isolation and relief valve options,
A = 316 SS, ASTM G93 Level E-cleaned 9 Seat Material see page 54.
B = Brass, ASTM G93 Level E-cleaned 1 = PCTFE
C = 316 SS, SC-11–cleaned 2 = PEEK
14 Cylinder Connections
D = Brass, SC-11–cleaned 0 = No connections
10 Flow Coefficient (Cv)
5 Pressure Control Range 2 = 0.06 For CGA cylinder connection options,
C = 0 to 10 psig (0 to 0.68 bar)➀ 5 = 0.20 see page 53.
D = 0 to 25 psig (0 to 1.7 bar)➀ 7 = 0.50
E = 0 to 50 psig (0 to 3.4 bar) 15 Gauges
F = 0 to 100 psig (0 to 6.8 bar) 11 Sensing Mechanism, Vent 0 = No gauges
G = 0 to 250 psig (0 to 17.2 bar) A = Alloy X-750 diaphragm, no vent For inlet and outlet gauge options, see
J = 0 to 500 psig (0 to 34.4 bar) C = Alloy X-750 diaphragm, self vent➀ page 54.
➀ Not available with maximum inlet pressure E =Alloy X-750 diaphragm, captured
greater than 3600 psig (248 bar). Not available vent, no self vent 16 Options
with flow coefficient greater than 0.06.
F =Alloy X-750 diaphragm, self and 0 = No options
6 Maximum Inlet Pressure captured vent➀ 3 =3 ft, 1/4 in. FM series metal flexible
P = 3000 psig (206 bar)➀ ➀ Available with 0.06 and 0.2 Cv only. Self vent hose, 1/4 in. female NPT inlet➀
through second stage only.
R = 3600 psig (248 bar)➁ 4 =3 ft, 1/4 in. TH series PTFE-lined,
T = 4531 psig (300 bar)➁➂ stainless steel braided hose, 1/4 in.
12 Handle, Mounting➀
W = 6000 psig (413 bar)➁➂➃ female NPT inlet➀
2 = Knob
➀ Available for regulators assembled with CGA For more information about hoses, see
3 = Antitamper nut
➁ Not available for regulators assembled with 6 = Knob, second-stage panel mount page 56.
CGA cylinder connection or inlet hose. 7 =Antitamper nut, second-stage ➀ Hoses are not available for ASTM G93 Level E-
➂ Available only with 316 SS body material and panel mount cleaned and SC-11 cleaned regulators.
PEEK seat material. Not available with SC‑11
cleaning.
9 = Knob, first-stage panel mount
➃ Not available for regulators assembled with For knob handle color options, see
isolation valves. page 56.
7 Port Configuration ➀ First stage assembled with antitamper nut.
A, B, C, E, F, H, K, L, M, N
See Port Configurations, page 52.
Select KCY series regulators are available that meet the testing requirements of
ASTM G175, “Standard Test Method for Evaluating the Ignition Sensitivity and Fault
Tolerance of Oxygen Regulators Used for Medical and Emergency Applications.”
Contact your authorized Swagelok representative.
10 Pressure Regulators
High-Sensitivity Diaphragm-Sensing,
Pressure-Reducing Regulators (KLF Series)
The KLF series provides high-sensitivity pressure control of gases or liquids with
minimum droop in both low-flow and low-pressure applications.
Features Technical Data

■ Large-diameter convoluted, Maximum Inlet Pressure
nonperforated diaphragm for ■ 3600 psig (248 bar)
increased pressure sensitivity
■ Metal-to-metal diaphragm seal
■ 0 to 2.0 psig (0.13 bar) through
■ High-flow, dual-gauze type filter 0 to 250 psig (17.2 bar)
positively retained in inlet port
Flow Coefficient (Cv )
■ 0.02 and 0.06
See page 43 for flow graphs.
■ 0.20 and 0.50 also available
Maximum Operating Temperature
■ 176°F (80°C) with PCTFE seat
■ 392°F (200°C) with PEEK seat
Weight
■ 4.0 lb (1.8 kg)
Ports
gauge ports
Materials of Construction Component Material

Cover Knob handle, cover Nylon with 316 SS insert
Stem nut
Spring button Zinc-plated steel
Stem Spring stabilizer➀ 301 SS
316 SS or zinc-plated steel,
Knob handle Range spring
Spring
stabilizer Stem, stem nut, cap ring,
Spring button stop plate, body 316 SS
cap, panel nuts➁
Stop plate Range spring
Body, seat retainer,
Cap ring Body cap filter, retaining ring
316 SS
Seat PCTFE or PEEK

Diaphragm
Diaphragm,➂
Alloy X-750
poppet spring
Seat retainer Poppet
Poppet S17400 SS
Poppet spring Poppet damper,
Seat PTFE
filter ring
Inlet Outlet
Filter ring, ➀ Not required in all configurations.
filter, Poppet ➁ Not shown.
retaining ring damper ➂ Regulators with control range 0 to 250 psig (0 to 17.2 bar) are
Body
Pressure Regulators 11
Dimensions
Panel 0.39 (10.0) thick maximum with 2 lock nuts

Panel 0.63 (16.0) thick maximum with 1 lock nut
Panel cutout 1.38 (35.0) dia
2.13 3.15 0.75

(54.0) (80.0) (19.0)
dia dia
0.75 Mounting holes

(19.0) 10-32, 0.33 deep
4.76 (M5 3 0.8, 8.5 deep) 5.08
(121) (129)
Build a KLF series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KLF 1 B C F 4 1 2 A 2 0 0 0 0
4 Body Material 7 Port Configuration 13 Isolation and Relief Valves

1 = 316 SS A, B, C, E, F, H, K, L, M, N 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. For isolation and relief valve options,
see page 54.
5 Pressure Control Range 8 Ports
B = 0 to 2.0 psig (0 to 0.13 bar)➀ 4 = 1/4 in. female NPT 14 Cylinder Connections
C = 0 to 10 psig (0 to 0.68 bar) 0 = No connection
D = 0 to 25 psig (0 to 1.7 bar) 9 Seat Material For CGA cylinder connection options,
E = 0 to 50 psig (0 to 3.4 bar) 1 = PCTFE see page 53.
F = 0 to 100 psig (0 to 6.8 bar) 2 = PEEK
G = 0 to 250 psig (0 to 17.2 bar)
15 Gauges
➀ Available with 15 psig (1.0 bar) maximum inlet
10 Flow Coefficient (Cv) 0 = No gauges
pressure only.
1 = 0.02 For inlet and outlet gauge options, see
2 = 0.06 page 54.
6 Maximum Inlet Pressure➀
5 = 0.20
C = 15 psig (1.0 bar)➁
7 = 0.50 16 Options
F = 100 psig (6.8 bar)
J = 500 psig (34.4 bar) 0 = No options
11 Sensing Mechanism, Vent 3 =3 ft, 1/4 in. FM series metal flexible
L = 1000 psig (68.9 bar)
A = Alloy X-750 diaphragm, no vent hose, 1/4 in. female NPT inlet➀
P = 3000 psig (206 bar)➂
E =Alloy X-750 diaphragm, captured 4 =3 ft, 1/4 in. TH series PTFE-lined,
R = 3600 psig (248 bar)➃
vent, no self vent stainless steel braided hose, 1/4 in.
➀ For better resolution and control, select a
pressure that closely matches system pressure. female NPT inlet➀
➁ Available with 0 to 2.0 psig (0 to 0.13 bar) 12 Handle, Mounting For more information about hoses, see
pressure control range only. 2 = Knob
➂ Available for regulators assembled with CGA
page 56.
3 = 316 SS antitamper nut ➀ Hoses are not available for ASTM G93 Level E-
➃ Not available for regulators assembled with 6 = Knob, panel mount cleaned regulators.
CGA cylinder connection or inlet hose. 7 = 316 SS antitamper nut, panel mount
For knob handle color options, see
page 56.
High-Flow, High-Sensitivity Diaphragm-Sensing,

Pressure-Reducing Regulators (KHF Series)
The KHF series combines the high-flow capabilities—1.0 Cv —of a bulk distribution
regulator with the high sensitivity and accuracy of a point-of-use regulator.

nonperforated diaphragm for ■ 3600 psig (248 bar)
■ 0 to 10 psig (0.68 bar) through
■ Balanced poppet for supply-pressure 0 to 250 psig (17.2 bar)
effect of approximately 0.2 %
■ High-flow dual-gauze type filter
■ 1.0
positively retained in inlet port
Weight
■ 4.4 lb (2.0 kg)
Ports
■ 1/2 in. female NPT inlet and outlet;
1/4 in. female NPT gauge port

Stem nut 316 SS (0 to 250 psig range)
Spring button
Zinc-plated steel (all other ranges)
Knob 316 SS (0 to 10 and
Spring handle 0 to 25 psig control ranges)
stabilizer Range spring
Zinc-plated steel (0 to 50 through
Spring button 0 to 250 psig control ranges)
Stop plate Stem, stem nut, cap
Range spring ring, stop plate, body 316 SS
Cap ring cap, panel nuts➁
Body cap Nonwetted lubricant Hydrocarbon-based
Diaphragm Body, spring retainer,
Seat retainer seat retainer, filter,
316 SS
Poppet retaining ring,
Seat poppet seal retainer
Poppet spring Seat PCTFE or PEEK
Spring retainer Diaphragm➂ Alloy X-750
Poppet S17400 SS
Inlet Outlet
Poppet spring 302 SS
Poppet seal, filter ring PTFE
Poppet seal Poppet seal spring Elgiloy ®
Filter ring, retainer Wetted lubricant PTFE-based
filter, Poppet seal Wetted components listed in italics.
retaining ring and spring ➀ Not included in regulators with 0 to250 psig (0 to 17.2 bar)
Body control range.
➁ Not shown.
➂ Regulators with control range 0 to 250 psig (0 to 17.2 bar) are
Dimensions

2.13 3.15 0.75

(54.0) (80.0)
(19.0)
dia dia
0.96 Mounting holes

(24.5) 10-32, 0.33 deep
5.00 (M5 3 0.8, 8.5 deep) 5.39
(127) (137)
Build a KHF series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KHF 1 F R F 8 1 8 A 2 0 0 0 0
4 Body Material 8 Ports 13 Isolation and Relief Valves

1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge port For isolation and relief valve options,
see page 54.
5 Pressure Control Range 9 Seat Material
C = 0 to 10 psig (0 to 0.68 bar) 1 = PCTFE 14 Cylinder Connections
D = 0 to 25 psig (0 to 1.7 bar) 2 = PEEK 0 = No connections
E = 0 to 50 psig (0 to 3.4 bar)
F = 0 to 100 psig (0 to 6.8 bar) 10 Flow Coefficient (Cv) 15 Gauges
G = 0 to 250 psig (0 to 17.2 bar) 8 = 1.0 0 = No gauges
For inlet and outlet gauge options, see
6 Maximum Inlet Pressure➀ 11 Sensing Mechanism, Vent page 54.
F = 100 psig (6.8 bar) A = Alloy X-750 diaphragm, no vent
J = 500 psig (34.4 bar) E =Alloy X-750 diaphragm, captured 16 Options
L = 1000 psig (68.9 bar) vent, no self vent 0 = No options
R = 3600 psig (248 bar)
➀ For better resolution and control, select a 12 Handle, Mounting
2 = Knob
3 = 316 SS antitamper nut
7 Port Configuration 6 = Knob, panel mount
A, B, C, E, F, H, K, L, M, N 7 = 316 SS antitamper nut, panel mount
See Port Configurations, page 52. For knob handle color options, see
page 56.
Compact, Piston-Sensing,
Pressure-Reducing Regulators (KCP Series)
The KCP series is a compact, piston-sensing pressure regulator with a short stroke
to minimize wear in high-cycling applications.

■ Low internal volume Maximum Inlet Pressure
■ Fully contained piston ■ 3600 psig (248 bar)
■ High-flow, dual-gauze type filter Pressure Control Ranges
positively retained in inlet port ■ 0 to 10 psig (0.68 bar) through
■ ANSI/ISA 76.00.02-compliant 0 to 1500 psig (103 bar)
modular platform component (MPC) Flow Coefficient (Cv)
configuration available; MPC platform
■ 0.06 and 0.20
regulator does not contain a filter
■ 0.02 and 0.50 also available
Weight
■ 1.0 lb (0.45 kg)
Ports
gauge ports
■ MPC platform

Thumbwheel handle Anodized aluminum
Thumbwheel
Knob handle,➀ cover➀ Nylon with 316 SS insert
Stem nut handle
Stem Spring button Spring stabilizer 301 SS
316 SS or zinc-plated steel,
Range spring
Spring Range spring depending on configuration
stabilizer Stem, stem nut,
316 SS
Body cap body cap, panel nuts➀
Piston seal Body, seat retainer,
316 SS
piston, filter,➁ retaining ring➁
Seat retainer Piston seal Fluorocarbon FKM or Kalrez®

Piston Seat PCTFE or PEEK
Seat Poppet Poppet S17400 SS

Filter ring➁ PTFE
Inlet Outlet
Poppet spring
➀ Not shown.
Filter ring, filter, ➁ MPC platform regulator does not contain a filter.
retaining ring Body
Dimensions
Panel 0.50 (12.7) thick

maximum between two nuts
1.81 1.49 1.26

(46.0) (37.8) (32.0)
dia dia dia
1.24
(31.4)
0.28
(7.0)
3.64
(92.5) Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep) 3.31
(84.0)
Build a KCP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCP 1 F R A 2 A 2 P 1 0 0 0 0
4 Body Material 7 Port Configuration 12 Handle, Mounting

1 = 316 SS A, B, C, E, F, H, K, L, M, N, 5, 6 1 = Thumbwheel
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 2 = Knob
C = 316 SS, SC-11–cleaned 3 = 316 SS antitamper nut
8 Ports 5 = Thumbwheel, panel mount
5 Pressure Control Range 2 = 1/8 in. female NPT 6 = Knob, panel mount
C = 0 to 10 psig (0 to 0.68 bar) M = MPC platform 7 = 316 SS antitamper nut, panel mount
D = 0 to 25 psig (0 to 1.7 bar) For knob handle color options, see
E = 0 to 50 psig (0 to 3.4 bar) 9 Seat, Seal Material page 56.
F = 0 to 100 psig (0 to 6.8 bar) A = PCTFE, fluorocarbon FKM
G = 0 to 250 psig (0 to 17.2 bar) B = PCTFE, Kalrez 13 Isolation Valves
J = 0 to 500 psig (0 to 34.4 bar) C = PEEK, fluorocarbon FKM 0 = No valves
L = 0 to 1000 psig (0 to 68.9 bar) D = PEEK, Kalrez For isolation valve options, see page 54.
M = 0 to 1500 psig (0 to 103 bar)➀
➀ Not available with MPC platform port
10 Flow Coefficient (Cv) 14 Cylinder Connections
configuration.
1 = 0.02 0 = No connections
2 = 0.06
5 = 0.20➀ 15 Gauges
F = 100 psig (6.8 bar)
7 = 0.50➀ 0 = No gauges
J = 500 psig (34.4 bar)
➀ Not available with MPC platform port For inlet and outlet gauge options, see
L = 1000 psig (68.9 bar) configuration.
R = 3600 psig (248 bar)➁ page 54.
➀ For better resolution and control, select a 11 Sensing Mechanism
pressure that closely matches system pressure. 16 Options
➁ Not available with MPC platform port
P = 316 SS piston
0 = No options
configuration.
Medium- to High-Pressure Piston-Sensing,

Pressure-Reducing Regulators (KPP Series)
The KPP series meets the demands of a wide range of gas or liquid applications in
a lightweight, compact installation footprint. These features make the KPP pressure
regulator an ideal pressure control solution within high-density OEM equipment.

■ Lightweight, compact design Maximum Inlet Pressure
■ Live-loaded body seals ■ 6000 psig (413 bar)
■ Low internal volume Pressure Control Ranges
■ High-flow, dual-gauze type filter ■ 0 to 1000 psig (68.9 bar) through
positively retained in inlet port 0 to 3600 psig (248 bar)
■ 0.02 and 0.06
■ 392°F (200°C) with 2000 psig
(137 bar) maximum inlet pressure
■ 212°F (100°C) with maximum inlet
pressure greater than 2000 psig
(137 bar)
Weight
■ 2.5 lb (1.2 kg)
Ports
gauge ports

316 SS (0 to 3000 and
Stem nut 0 to 3600 psig range)
Spring button
Zinc-plated steel
Knob handle (all other ranges)➀
Stem
Spring button Spring stabilizer➁ 301 SS
Spring Range spring Zinc-plated steel
stabilizer Stem, stem nut, cap ring,
316 SS
Piston seal body cap, panel nuts➂
Range spring
and spring Nonwetted lubricant Hydrocarbon-based
Body cap Piston seal Body, seat retainer,
retainer filter, retaining ring, 316 SS
Piston piston, piston guide
Cap ring Seat, piston seal retainer PEEK
Seat retainer
Piston guide Poppet S17400 SS
Poppet Poppet spring Alloy X-750
Body seal
and spring Piston seal spring,
Elgiloy
Poppet spring body seal spring
Seat Poppet damper,
Inlet filter ring, PTFE
Outlet piston seal, body seal
Filter, ring Wetted lubricant PTFE-based
filter, Poppet
retaining ring damper
➀ 316 SS in regulators with 0 to 2000 psig (0 to 137 bar) control range with
6000 psig (413 bar) inlet pressure and regulators with 0 to 2000 psig (0 to
Body 137 bar) control range, 4000 psig (275 bar) inlet pressure, and 0.06 Cv .
➁ Not included in regulators with 316 SS spring button.
➂ Not shown.
Dimensions
2.13 2.16 0.75

(54.0) (55.0)
(19.0)
dia dia
0.75
(19.0)
5.00 Mounting holes 5.00
(127) 10-32, 0.33 deep (127)
(M5 3 0.8, 8.5 deep)
Build a KPP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KPP 1 L W A 4 2 2 P 2 0 0 0 0

1 = 316 SS A, B, C, E, F, H, K, L, M, N 2 = Knob
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 3 = 316 SS antitamper nut
6 = Knob, panel mount
5 Pressure Control Range 8 Ports 7 = 316 SS antitamper nut, panel mount
L = 0 to 1000 psig (0 to 68.9 bar) 4 = 1/4 in. female NPT For knob handle color options, see
M = 0 to 1500 psig (0 to 103 bar) page 56.
N = 0 to 2000 psig (0 to 137 bar) 9 Seat, Seal Material
P = 0 to 3000 psig (0 to 206 bar)➀ 2 = PEEK, PTFE 13 Isolation Valves
R = 0 to 3600 psig (0 to 248 bar)➀ 0 = No valves
➀ Not available with 2000 psig (137 bar) For isolation valve options, see page 54.
10 Flow Coefficient (Cv)
maximum inlet pressure.
1 = 0.02
2 = 0.06 14 Cylinder Connections
0 = No connections
N = 2000 psig (137 bar)
11 Sensing Mechanism, Vent
S = 4000 psig (275 bar)
P = 316 SS piston, no vent 15 Gauges
W = 6000 psig (413 bar)
V =316 SS piston, captured vent, no 0 = No gauges
pressure that closely matches system pressure. self vent For inlet and outlet gauge options, see
page 54.
16 Options
0 = No options
High-Flow Piston-Sensing,
Pressure-Reducing Regulators (KPF Series)
The KPF series provides minimum droop across the flow range with high accuracy
of outlet pressure.

■ High flow coefficient (Cv = 1.0) Maximum Inlet Pressure
■ Balanced poppet for minimal supply- ■ 6000 psig (413 bar)
pressure effect Pressure Control Ranges
positively retained in inlet port 0 to 4000 psig (275 bar)
■ 1.0
Weight
■ 4.5 lb (2.1 kg)
Ports
1/4 in. female NPT gauge ports

316 SS (0 to 3000 and
Stem nut 0 to 4000 psig range)
Spring button
Knob handle Zinc-plated steel
Stem (all other ranges)
Spring button Spring stabilizer➀ 301 SS
Spring
stabilizer Range spring Zinc-plated steel
Piston seal
and spring Stem, stem nut,
Range spring cap ring, body cap, 316 SS
Piston panel nuts➁
Piston seal retainer Nonwetted lubricant Hydrocarbon-based
Body, spring retainer,
Piston guide Body cap seat retainer, filter,
retaining ring, piston, 316 SS
Body seal Cap ring piston guide,
poppet seal retainer
Spring retainer
Seat retainer Seat,
PCTFE or PEEK
piston seal retainer
Poppet
Seat Poppet S17400 SS
Inlet Outlet Filter ring, piston seal,
PTFE
poppet seal
Poppet spring Piston seal spring,
Filter ring, Elgiloy
poppet seal spring
filter, Poppet seal
retaining ring retainer Body seal Fluorocarbon FKM
Body Poppet seal Wetted components listed in italics.
and spring ➀ Not included in regulators with 316 SS spring button.
➁ Not shown.
Dimensions

2.13 3.15
(54.0) (80.0)
0.75
(19.0)
dia dia
0.96 Mounting holes

5.39 (24.5) 5.39
(137) 10-32, 0.33 deep (137)
(M5 3 0.8, 8.5 deep)
Build a KPF series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KPF 1 L W A 8 A 8 P 2 0 0 0 0
4 Body Material 8 Ports 13 Isolation Valves

1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge ports For isolation valve options, see page 54.
5 Pressure Control Range 9 Seat, Body Seal Material 14 Cylinder Connections

L = 0 to 1000 psig (0 to 68.9 bar) A = PCTFE, fluorocarbon FKM 0 = No connections
N = 0 to 2000 psig (0 to 137 bar) C = PEEK, fluorocarbon FKM
P = 0 to 3000 psig (0 to 206 bar) 15 Gauges
S = 0 to 4000 psig (0 to 275 bar) 10 Flow Coefficient (Cv) 0 = No gauges
8 = 1.0 For inlet and outlet gauge options, see
6 Maximum Inlet Pressure
page 54.
W = 6000 psig (413 bar) 11 Sensing Mechanism, Vent
P = 316 SS piston, no vent 16 Options
7 Port Configuration V =316 SS piston, captured vent, no 0 = No options
A, B, C, E, F, H, K, L, M, N self vent
12 Handle, Mounting
2 = Knob
7 = 316 SS antitamper nut, panel mount
page 56.
High-Pressure Piston-Sensing,
Pressure-Reducing Regulators (KHP Series)
The KHP series provides control of supply pressures up to 10 000 psig (689 bar). The
self-venting capability enables downstream pressure reduction in closed-loop systems.

■ Thrust roller bearing eases operation Maximum Inlet Pressure
■ Panel-mounting configuration ■ 10 000 psig (689 bar)
available Pressure Control Ranges
positively retained in inlet port 100 to 10 000 psig (6.8 to 689 bar)
■ 0.06 and 0.25
See page 46 and 47 for flow graphs.
■ 212°F (100°C)
Weight
■ 5.7 lb (2.6 kg)
Ports
gauge ports

Knob handle retainer Vent screw Spring buttons, upper spring
Thrust roller button set screw,
Knob handle knob handle retainer, 316 SS
bearing vent screw, stem nuts,
Vent screw body cap
Upper spring
spring
button Vent screw spring 302 SS
Upper spring Vent rod 431 SS
Stem
button set screw Stem CZ114 bronze
Stem nuts
Range spring Thrust roller bearing Hardened carbon steel
Vent rod Range spring Chrome vanadium steel
Body cap
Piston Piston seal backup ring PTFE
Piston seal Nonwetted lubricant Hydrocarbon-based
Piston seal
Lower spring backup ring Body, seat retainer, filter,
button retaining ring, piston,
Self-vent poppet 316 SS
piston guide,
Piston guide self-vent seat retainer
Self-vent
poppet spring Seat, self-vent seat PEEK
Self-vent seat
Poppet, self-vent poppet S17400 SS
Self-vent seat
Body seal retainer Poppet spring Alloy X-750
Poppet damper, filter ring PTFE
Poppet Seat retainer
Self-vent poppet spring 302 SS
Poppet spring Seat Body seal, piston seal Fluorocarbon FKM
Inlet Outlet Wetted lubricant PTFE-based

Poppet damper
Filter ring, filter,
retaining ring
Body
Dimensions
Clearance hole dia 0.31 (8.0)
Panel-mount
assembly shown
Panel cutout minimum dia 2.25 (57.2)
2.20 2.83
0.75 3.19 (56.0) (72.0)
(19.0) (81.0)
dia dia
0.96
(24.5)
Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep) 3.94 to 5.20
(100 to 132)
allowable
7.36
(187)
Build a KHP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KHP 1 T X A 4 C 2 S 2 0 0 0 0
1 = 316 SS A, B, C, E, F, H, K, L, M, N 2 = Knob
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 6 = Knob, panel mount
5 Pressure Control Range 8 Ports page 56.
J = 0 to 500 psig (0 to 34.4 bar) 4 = 1/4 in. female NPT
K = 0 to 750 psig (0 to 51.6 bar) 13 Isolation Valves
T = 10 to 1500 psig (0.68 to 103 bar) 9 Seat, Seal Material 0 = No valves
U = 15 to 2500 psig (1.0 to 172 bar) C = PEEK, fluorocarbon FKM For isolation valve options, see page 54.
V = 25 to 3600 psig (1.7 to 248 bar)
W = 50 to 6000 psig (3.4 to 413 bar)➀
10 Flow Coefficient (Cv) 14 Cylinder Connections
X = 100 to 10 000 psig (6.8 to 689 bar)➀
2 = 0.06 0 = No connections
➀ Not available for regulators assembled with
isolation valves.
6 = 0.25
15 Gauges
11 Sensing Mechanism, Vent 0 = No gauges
P = 316 SS piston, no vent For inlet and outlet gauge options, see
X = 10 000 psig (689 bar)
S = 316 SS piston, self vent page 54.
16 Options
0 = No options
High-Pressure Piston-Sensing, Hydraulic

Pressure-Reducing Regulators (KHR Series)
The KHR series provides control of pressures up to 10 000 psig (689 bar) for both
liquid and gas applications. Metal or polymer seats are available.

■ Self-venting Maximum Inlet Pressure
■ Captured vent port in bottom of body ■ 10 000 psig (689 bar)
■ Panel-mounting configuration available Pressure Control Ranges
■ Thrust roller bearing eases operation ■ 0 to 500 psig (34.4 bar) through
■ High-flow, dual-gauze type filter 100 to 10 000 psig (6.8 to 689 bar)
positively retained in inlet port Flow Coefficient (Cv)
■ 0.06
■ 0.25 also available
■ 212°F (100°C)
Weight
■ 6.1 lb (2.75 kg)
Ports
■ 1/4 in. female NPT inlet, outlet, vent,
and gauge ports

Knob handle retainer Vent screw
Spring buttons, upper spring
Knob handle Thrust roller button set screw,
bearing knob handle retainer, 316 SS
Vent screw vent screw, stem nuts,
spring Upper spring vent rod nut, body cap
button Vent screw spring 302 SS
Upper spring
button set screw Stem Vent rod 431 SS
Stem CZ114 bronze
Range spring Stem nuts
Thrust roller bearing Hardened carbon steel
Body cap Vent rod
Range spring Chrome vanadium steel
Lower spring Piston Piston seal backup ring PEEK
button Nonwetted lubricant Hydrocarbon-based
Piston seal
Vent rod nut backup ring Body, seat retainer, filter,
retaining ring, piston,
Piston seals Self-vent poppet 316 SS
piston guide,
self-vent seat retainer
Piston guide Self-vent
poppet spring Self-vent seat PEEK
Self-vent seat Seat PEEK or 316 SS
Self-vent seat
Body seals retainer Poppet, self-vent poppet S17400 SS
Poppet Seat retainer
Poppet damper, filter ring PTFE
Poppet spring Seat
Self-vent poppet spring 302 SS
Body seals, piston seals Fluorocarbon FKM
Inlet Outlet
Poppet damper
Filter ring, filter,
retaining ring
Body Captured vent port
(shown off center for clarity)
Dimensions
Panel-mount
assembly shown
VENT
2.20 2.83
0.75 3.19 (56.0) (72.0)
(19.0) (81.0)
dia dia
0.96
(24.5)
Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep) 4.41 to 5.67
(112 to 144)
allowable
7.83
(199)
Build a KHR series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KHR 1 T X A 4 J 2 U 2 0 0 0 0
1 = 316 SS A, B, C, F, M 2 = Knob
A = 316 SS, ASTM G93 Level E-cleaned See Port Configurations, page 52. 6 = Knob, panel mount
5 Pressure Control Range 8 Ports page 56.
J = 0 to 500 psig (0 to 34.4 bar) 4 = 1/4 in. female NPT
K = 0 to 750 psig (0 to 51.6 bar) 13 Isolation Valves
T = 10 to 1500 psig (0.68 to 103 bar) 9 Seat, Seal Material 0 = No valves
U = 15 to 2500 psig (1.0 to 172 bar) C = PEEK, fluorocarbon FKM For isolation valve options, see page 54.
V = 25 to 3600 psig (1.7 to 248 bar) J = 316 SS, fluorocarbon FKM➀
W = 50 to 6000 psig (3.4 to 413 bar)➀ ➀ Not suitable for gas service. 14 Cylinder Connections
X = 100 to 10 000 psig (6.8 to 689 bar)➀
0 = No connections
➀ Not available for regulators assembled with
isolation valves. 10 Flow Coefficient (Cv)
2 = 0.06 15 Gauges
6 = 0.25 0 = No gauges
X = 10 000 psig (689 bar) For inlet and outlet gauge options, see
11 Sensing Mechanism, Vent page 54.
U =316 SS piston, self and captured
vent 16 Options
0 = No options
General-Purpose Diaphragm-Sensing
Back-Pressure Regulators (KBP Series)
The KBP series is a high-sensitivity, general-purpose regulator designed to control
back-pressure levels in analytical or process systems upstream of the regulator.
The convoluted diaphragm provides excellent sensitivity and set-point repeatability.
The metal-to-metal diaphragm seal minimizes the potential for leakage.

■ Convoluted, nonperforated ■ 0.20
diaphragm See page 49 for flow graphs.
■ Metal-to-metal diaphragm seal Maximum Operating Temperature
■ Low internal volume ■ 176°F (80°C) with PCTFE retainer seal
■ Two-piece cap design provides linear ■ 392°F (200°C) with PEEK retainer seal
load on the seal
Weight
Technical Data ■ 2.4 lb (1.1 kg)
Maximum Inlet Pressure Ports

■ Equal to pressure control range ■ 1/4 in. female NPT inlet, outlet, and
gauge ports (all body materials)
■ 1/4 in. tube stub inlet, outlet, and gauge
0 to 500 psig (34.4 bar)
■ 1/4 in. VCR inlet, outlet, and gauge
Materials of Construction 316 SS Brass CW721R

Cover Component Material
Stem nut Knob handle, cover Nylon with 316 SS insert
316 SS (0 to 500 psig range)
Spring button
Stem Zinc-plated steel (all other ranges)
Knob handle
Spring stabilizer➀ 301 SS
Spring 316 SS (0 to 10 through
stabilizer Spring button 0 to 50 psig control ranges)
Range spring
Stop plate 0 to 500 psig control ranges)
Range spring
Stem, stem nut,
Cap ring cap ring, stop plate, 316 SS
Body cap body cap, panel nuts➁
VCR nuts➁ 316 SS —
Diaphragm Seat
Seat retainer Seat retainer 316 SS
Retainer seal Retainer seal PCTFE or PEEK
Seat Fluorocarbon FKM or Kalrez
Diaphragm➂ Alloy X-750
Inlet Outlet
Body 316 SS Brass CW721R
Tube stub ports,➁
316L SS —
Body VCR gland ports➁
➀ Not included in regulators with 0 to 500 psig (0 to34.4 bar) control range.
➁ Not shown.
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change. Tube Stub
Ports
Panel 0.63 (16.0) thick maximum with 1 lock nut 0.84
Panel cutout 1.38 (35.0) dia (21.3)
3.00
(76.2)
2.13 2.16
(54.0) (55.0)
0.75 VCR Ports
dia (19.0)
dia
0.84
0.75 (21.3)
(19.0)
4.61 Mounting holes 5.00 3.70
(117) 10-32, 0.33 deep (127) (94.0)
(M5 3 0.8, 8.5 deep)
Build a KBP series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KBP 1 F 0 D 4 A 5 A 2 0 0 0 0
4 Body Material 8 Ports 12 Handle, Mounting
1 = 316 SS 4 = 1/4 in. female NPT 2 = Knob
2 = Brass CW721R T = 1/4 in.  0.035 in. tube stub➀ 3 = 316 SS antitamper nut
A = 316 SS, ASTM G93 Level E-cleaned V = 1/4 in. VCR gland, no nuts➀➁ 6 = Knob, panel mount
B = Brass, ASTM G93 Level E-cleaned X = 1/4 in. rotatable female VCR fitting➀ 7 = 316 SS antitamper nut, panel mount
C = 316 SS, SC-11–cleaned Y = 1/4 in. rotatable male VCR fitting➀ For knob handle color options, see
D = Brass, SC-11–cleaned ➀ Available only with 316 SS body material in A page 56.
port configuration. Not available ASTM G93
Level E-cleaned.
5 Pressure Control Range 13 Valves
➁ For use with VCR split-nuts, which can be
C = 0 to 10 psig (0 to 0.68 bar) ordered separately. See the Swagelok VCR 0 = No valves
D = 0 to 25 psig (0 to 1.7 bar) Metal Gasket Face Seal Fittings catalog,
MS‑01-24.
E = 0 to 50 psig (0 to 3.4 bar)
14 Cylinder Connections
F = 0 to 100 psig (0 to 6.8 bar)
9 Seat, Seal Material 0 = No connections
G = 0 to 250 psig (0 to 17.2 bar)
J = 0 to 500 psig (0 to 34.4 bar) A = Fluorocarbon FKM, PCTFE
B = Kalrez, PCTFE 15 Gauges
C = Fluorocarbon FKM, PEEK 0 = No gauges
D = Kalrez, PEEK For inlet gauge options, see page 54.
0 =Not applicable (equal to pressure
control range)
10 Flow Coefficient (Cv) 16 Options
5 = 0.20 0 = No options
7 Port Configuration
A, D, G, V
A = Alloy X-750 diaphragm, no vent
E =Alloy X-750 diaphragm, captured
vent, no self vent
High-Flow, High-Sensitivity Diaphragm-Sensing

Back-Pressure Regulators (KFB Series)
The KFB series regulator is designed to maintain back-pressure control in high-flow
applications with a Cv of 1.0.

nonperforated diaphragm for ■ Equal to pressure control range
0 to 250 psig (17.2 bar)
■ 1.0
■ 176°F (80°C) with PCTFE retainer seal
■ 392°F (200°C) with PEEK retainer seal
Weight
■ 4.4 lb (2.0 kg)
Ports
1/4 in. female NPT gauge port

Cover 316 SS (0 to 250 psig range)
Stem nut Spring button
Zinc-plated steel (all other ranges)
316 SS (0 to 10 and
Knob
Spring 0 to 25 psig control ranges)
handle Range spring
stabilizer
0 to 250 psig control ranges)
Spring button
Stop plate Stem, stem nut, cap
ring, stop plate, body 316 SS
Range spring cap, panel nuts➁
Cap ring
Body cap Nonwetted lubricant Hydrocarbon-based
Diaphragm Body, seat retainer 316 SS
Seat Retainer seal PCTFE or PEEK
Seat Fluorocarbon FKM
Seat retainer
Diaphragm➂ Alloy X-750
Retainer seal Wetted lubricant PTFE-based
➀ Not included in regulators with 0 to250 psig (0 to 17.2 bar)
Inlet Outlet control range.
➁ Not shown.
➂ Regulators with control range 0 to 250 psig (0 to 17.2 bar) are
Body
Dimensions

2.13 3.15
(54.0) (80.0) 0.75
dia dia (19.0)
0.96 Mounting holes

(24.5) 10-32, 0.33 deep
5.00 (M5 3 0.8, 8.5 deep) 5.39
(127) (137)
Build a KFB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KFB 1 F 0 D 8 A 8 A 1 0 0 0 0

1 = 316 SS 8 =1/2 in. female NPT inlet and outlet; 2 = Knob
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT gauge port 3 = 316 SS antitamper nut
5 Pressure Control Range 9 Seat, Seal Material 7 = 316 SS antitamper nut, panel mount
C = 0 to 10 psig (0 to 0.68 bar) A = Fluorocarbon FKM, PCTFE For knob handle color options, see
D = 0 to 25 psig (0 to 1.7 bar) C = Fluorocarbon FKM, PEEK page 56.
E = 0 to 50 psig (0 to 3.4 bar)
F = 0 to 100 psig (0 to 6.8 bar) 10 Flow Coefficient (Cv) 13 Valves
G = 0 to 250 psig (0 to 17.2 bar) 8 = 1.0 0 = No valves
6 Maximum Inlet Pressure 11 Sensing Mechanism, Vent 14 Cylinder Connections

0 =Not applicable (equal to pressure A = Alloy X-750 diaphragm, no vent 0 = No connections
control range) E =Alloy X-750 diaphragm, captured
vent, no self vent 15 Gauges
7 Port Configuration 0 = No gauges
A, D, G, V For inlet gauge options, see page 54.
16 Options
0 = No options
Compact Piston-Sensing
Back-Pressure Regulators (KCB Series)
The KCB series provides high sensitivity back-pressure control of sampling
conditioning systems. It is ideally suited for use in portable or laboratory analytical
systems as well as being embedded in the instrument bays of OEM equipment or
sampling cabinets.

■ Low internal volume Maximum Inlet Pressure
■ Fully contained piston ■ Equal to pressure control range
■ Excellent flow characteristics with Pressure Control Ranges
a Cv of 0.20 ■ 0 to 10 psig (0.68 bar) through
■ ANSI/ISA 76.00.02-compliant 0 to 375 psig (25.8 bar)
modular platform component Flow Coefficient (Cv )
(MPC) configuration available
■ 0.20
■ 0.10 also available with MPC platform
■ 176°F (80°C) with PCTFE retainer
seal
■ 392°F (200°C) with PEEK retainer seal
Weight
■ 1.0 lb (0.5 kg)
Ports
■ 1/8 in. female NPT inlet and outlet(s)
■ MPC platform

Thumbwheel handle Anodized aluminum
Thumbwheel
Stem nut Knob handle,➀ cover➀ Nylon with 316 SS insert
handle
Stem Spring button Spring stabilizer 301 SS
316 SS (0 to 10 through 0 to 50 and
Spring Range spring 0 to 375 psig control ranges)
Range spring
stabilizer Zinc-plated steel
(all other control ranges)
Body cap
Stem, stem nut,
316 SS
Seat body cap, panel nuts➀
Piston seal
Body, seat retainer, piston 316 SS
Piston Seat retainer Seat, piston seal Fluorocarbon FKM or Kalrez
Retainer seal Retainer seal PCTFE or PEEK
Inlet Outlet ➀ Not shown.
Body
Dimensions
Panel 0.50 (12.7) thick

maximum between two nuts
1.81 1.49 1.26

(46.0) (37.8) (32.0)
dia dia dia
1.24
(31.4)
0.28
(7.0)
3.64
(92.5) Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep) 3.31
(84.0)
Build a KCB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCB 1 F 0 D 2 A 5 P 1 0 0 0 0
4 Body Material 8 Ports 13 Valves

A = 316 SS, ASTM G93 Level E-cleaned M = MPC platform
C = 316 SS, SC-11–cleaned 14 Cylinder Connections
9 Seat, Retainer Seal Material 0 = No connections
5 Pressure Control Range A = Fluorocarbon FKM, PCTFE
C = 0 to 10 psig (0 to 0.68 bar) B = Kalrez, PCTFE 15 Gauges
D = 0 to 25 psig (0 to 1.7 bar) C = Fluorocarbon FKM, PEEK 0 = No gauges
E = 0 to 50 psig (0 to 3.4 bar) D = Kalrez, PEEK For inlet gauge options, see page 54.
F = 0 to 100 psig (0 to 6.8 bar)
G = 0 to 250 psig (0 to 17.2 bar) 10 Flow Coefficient (Cv) 16 Options
H = 0 to 375 psig (0 to 25.8 bar) 4 = 0.10 (MPC platform only) 0 = No options
5 = 0.20 (1/8 in. female NPT ports only)
0 =Not applicable (equal to pressure 11 Sensing Mechanism
control range) P = 316 SS piston

A, D, G, V, 7, 8 1 = Thumbwheel➀
See Port Configurations, page 52. 2 = Knob
5 = Thumbwheel, panel mount➀
page 56.
➀ Not available with 0 to 375 psig (0 to 25.8 bar)
pressure control range.
Medium- to High-Pressure Piston-Sensing

Back-Pressure Regulators (KPB Series)
The KPB series provides back-pressure control in gas or liquid applications. This
compact and lightweight regulator provides an ideal pressure-control solution
within high-density compact OEM equipment, as well as other applications.

■ Integral high-pressure overrange Maximum Inlet Pressure
protection ■ Equal to pressure control range
■ Lightweight, compact design Pressure Control Ranges
0 to 4000 psig (275 bar)
■ 0.06 and 0.2
Weight
■ 2.5 lb (1.2 kg)
Ports
gauge ports

Stem nut
316 SS (0 to 500 psig range)
Spring button
Stem Zinc-plated steel (all other ranges)
Knob handle Spring stabilizer➀ 301 SS
Spring
316 SS
stabilizer Spring button Range spring (0 to 3000 and 0 to 4000 psig range)
Range spring Poppet Zinc-plated steel (all other ranges)
retainer Stem, stem nut,
Body cap cap ring, body cap, 316 SS
Piston seal panel nuts➁
Poppet spring and spring
Piston seal Body, seat retainer,
Piston
retainer seat support,
316 SS
Piston guide Cap ring
poppet retainer,
piston, piston guide
Poppet
Body seal Seat,
PCTFE or PEEK
Seat retainer and spring seat retainer seal
Seat Piston seal retainer PEEK
Seat retainer Poppet S17400 SS
seal Seat support
Inlet Outlet Piston seal, body seal PTFE
Piston seal spring,
Elgiloy
body seal spring
Body Wetted components listed in italics.
➀ Not included in regulators with 0 to 3000 psig (0 to 206 bar) and 0 to
4000 psig (0 to 275 bar) control ranges.
➁ Not shown.
Dimensions
2.13 2.16 0.75

(54.0) (55.0) (19.0)
dia dia
0.75
(19.0)
5.00 Mounting holes 5.00
(127) 10-32, 0.33 deep (127)
(M5 3 0.8, 8.5 deep)
Build a KPB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KPB 1 L 0 A 4 2 2 P 2 0 0 0 0

9 Seat, Seal Material 14 Cylinder Connections
5 Pressure Control Range 1 = PCTFE 0 = No connections
L = 0 to 1000 psig (0 to 68.9 bar) 2 = PEEK
N = 0 to 2000 psig (0 to 137 bar) 15 Gauges
P = 0 to 3000 psig (0 to 206 bar) 10 Flow Coefficient (Cv) 0 = No gauges
S = 0 to 4000 psig (0 to 275 bar) 2 = 0.06 For inlet gauge options, see page 54.
5 = 0.20
6 Maximum Inlet Pressure 16 Options
0 =Not applicable (equal to pressure 11 Sensing Mechanism 0 = No options
control range) P = 316 SS piston

A, D, G, V 2 = Knob
See Port Configurations, page 52. 3 = 316 SS antitamper nut
page 56.
High-Pressure Piston-Sensing
Back-Pressure Regulators (KHB Series)
The KHB series provides control of back pressures up to 10 000 psig (689 bar) with
high sensitivity across the control range.

■ Thrust roller bearing eases operation Maximum Inlet Pressure
■ Panel-mounting configuration ■ Equal to pressure control range
available Pressure Control Ranges
100 to 10 000 psig (6.8 to 689 bar)
■ 0.06 and 0.25
■ 212°F (100°C)
Weight
■ 5.7 lb (2.6 kg)
Ports
gauge ports

Knob handle retainer Cover Spring buttons,
upper spring button
Knob handle set screw, 316 SS
Thrust roller knob handle retainer,
bearing stem nuts, body cap
Upper spring Stem CZ114 bronze
Upper spring button Thrust roller bearing Hardened carbon steel
button set screw
Range spring Chrome vanadium steel
Stem
Range spring Piston seal backup ring PEEK
Stem nuts Nonwetted lubricant Hydrocarbon-based
Body cap
Piston Body, poppet retainer,
Piston seal seat retainer, seat support, 316 SS
Piston seal piston, piston guide
Lower spring
button backup ring Seat PEEK or 316 SS
Poppet retainer seal PEEK
Piston guide Poppet retainer
seal Poppet S17400 SS
Poppet spring Poppet spring 302 SS
Poppet retainer
Body seal Piston seal, body seal,
Fluorocarbon FKM
Seat retainer seat support seal
Poppet Wetted lubricant PTFE-based
Seat
Seat support
seal Seat support
Inlet Outlet
Body
Dimensions
Panel-mount
assembly shown
2.20 2.83
0.75 3.19 (56.0) (72.0)
(19.0) (81.0)
dia dia
0.96
(24.5)
Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep) 3.94 to 5.20
(100 to 132)
allowable
7.36
(187)
Build a KHB series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KHB 1 T 0 D 4 C 2 P 2 0 0 0 0

9 Seat, Piston/Body/Seat Support 14 Cylinder Connections
5 Pressure Control Range Seal Material 0 = No connections
J = 0 to 500 psig (0 to 34.4. bar) C = PEEK, fluorocarbon FKM
K = 0 to 750 psig (0 to 51.6 bar) J = 316 SS, fluorocarbon FKM➀ 15 Gauges
T = 10 to 1500 psig (0.68 to 103 bar) ➀ Not suitable for gas service. 0 = No gauges
U = 15 to 2500 psig (1.0 to 172 bar) For inlet gauge options, see page 54.
V = 25 to 3600 psig (1.7 to 248 bar) 10 Flow Coefficient (Cv)
W = 50 to 6000 psig (3.4 to 413 bar) 2 = 0.06 16 Options
X = 100 to 10 000 psig (6.8 to 689 bar) 6 = 0.25 0 = No options
6 Maximum Inlet Pressure 11 Sensing Mechanism

0 =Not applicable (equal to pressure P = 316 SS piston
control range)
12 Handle, Mounting
7 Port Configuration 2 = Knob
A, D, G, V 6 = Knob, panel mount
See Port Configurations, page 52. For knob handle color options, see
page 56.
Gas Cylinder Changeover Regulator (KCM Series)

The KCM series is a two-stage gas delivery system that ensures continuous flow of
gases in critical applications. When one supply drops below the changeover pressure,
the selector regulator automatically switches the gas feed from the depleted supply to
an alternate supply. The automatic operation of the KCM series eliminates costly system
downtime and maintenance expense of continuously monitoring the gas supply.
Features Pressure Control Ranges

■ Convoluted, nonperforated ■ 0 to 10 psig (0.68 bar) through
diaphragm for strength and improved 0 to 500 psig (34.4 bar)
pressure response Nominal Changeover Pressures
■ Metal-to-metal diaphragm seals on ■ 100, 250, and 500 psig
all stages (6.8, 17.2, and 34.4 bar)
■ Supply-pressure effect of Flow Coefficient (Cv )
approximately 0.01 % ■ 0.06
■ Bracket mount
Technical Data ■ 176°F (80°C) with PCTFE seat
Maximum Inlet Pressure ■ 392°F (200°C) with PEEK seat
■ 3600 psig (248 bar) Weight

■ 3000 psig (206 bar) with hose and ■ 7.25 lb (3.3 kg)
cylinder connection option Ports
gauge ports Shown with Swagelok tube fittings,
not included.
Operation Line regulator To system Materials of Construction

The KCM series can The KCM series gas changeover uses Swagelok KPR
be ordered to switch series pressure-reducing regulators. For more information,
from one supply to see General-Purpose Diaphragm Sensing, Pressure-
another at one of Reducing Regulators (KPR Series), page 6.
three different inlet The table below lists additional components not shown in the
pressures—100, 250, KPR series section.
Selector
and 500 psig (6.8,
regulator
17.2, and 34.4 bar)— Component Material
called changeover 316 SS
Supply 1 Supply 2 Interstage fitting
pressures. with PTFE tape
The selector regulator Line-regulator
Aluminum
mounting block
(first stage) is factory-set to reduce the supply pressure to
the nominal changeover pressure ordered. The line regulator Line-regulators
mounting screws, 316 SS
(second stage) can be adjusted with the handle to achieve mounting bracket
the required system pressure. This two-stage arrangement
minimizes the supply-pressure effect caused by depleting
gas supplies (cylinders, tank farm, etc.).
Approximate Supply Depletion Pressures
When one supply drops below the changeover pressure,
the selector regulator automatically switches the gas feed Nominal Supply 1 Supply 2
from the depleted supply to an alternate supply. If both Changeover Depletion Depletion
supplies drop below the changeover pressure, the assembly Pressure Pressure Pressure
functions as a single-stage regulator, depleting both supplies psig (bar) psig (bar) psig (bar)
at the same time. See the Approximate Supply Depletion 100 (6.8) 150 (10.3) 90 (6.2)
Pressures table at right for pressures at which this occurs. 250 (17.2) 300 (20.6) 230 (15.8)
500 (34.4) 500 (34.4) 450 (31.0)
The Swagelok KCA series continuous gas delivery system Supply 2 can deplete below some of the available pressure control range
limits. Setting the line regulator near the nominal changeover pressure will
is a panel-mounted gas changeover assembly that can be cause flow to the system to decrease or stop as the supply nears depletion.
configured for many applications. For more information,
see the Swagelok KCA Series Continuous Gas Delivery
System catalog, MS-18-01.
Dimensions
2 mounting holes,
0.50 (12.7) dia
Outlet Outlet
9.65
(245)
6.30 5.00
(160) (127)
4 mounting holes,
Inlet 2.99 Inlet 0.25 (6.4) dia
1.57 2.48 (76.0)
(40.0) (63.0)
8.46 7.68
(215) (195)
Build a KCM series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KCM 1 F F B 4 1 2 A D 0 0 1 0
4 Body Material 8 Ports 14 Cylinder Connections
1 = 316 SS 4 = 1/4 in. female NPT 0 = No connections
A = 316 SS, ASTM G93 Level E-cleaned Cylinder connections available only
9 Seat Material with hose option. For CGA cylinder
5 Pressure Control Range 1 = PCTFE connection options, see page 53.
C = 0 to 10 psig (0 to 0.68 bar) 2 = PEEK
D = 0 to 25 psig (0 to 1.7 bar) 15 Gauge Scale
E = 0 to 50 psig (0 to 3.4 bar) 10 Flow Coefficient (Cv)
2 = 0.06 1 = psig (bar) (North America only)
F = 0 to 100 psig (0 to 6.8 bar) 2 = bar (psig)
G = 0 to 250 psig (0 to 17.2 bar)➀ 3 = psig (bar)
J = 0 to 500 psig (0 to 34.4 bar)➁ 4 = MPa
A = Alloy X-750 diaphragm, no vent
➀ Not available with 100 psig (6.8 bar) 5 = psig (kPa)
changeover pressure. C = Alloy X-750 diaphragm, self vent➀
➁ Only available with 500 psig (34.4 bar) ➀ Self vent through line regulator only. For more information, see page 54.
changeover pressure.
12 Line Regulator Handle 16 Options
6 Nominal Changeover Pressure➀ D = Knob 0 = No options
F = 100 psig (6.8 bar) E = 316 SS antitamper nut 3 =3 ft, 1/4 in. FM series metal flexible
G = 250 psig (17.2 bar) Selector regulator has knob handle. For hose, 1/4 in. female NPT inlet➀
J = 500 psig (34.4 bar) knob handle color options, see page 56. 4 =3 ft, 1/4 in. TH series PTFE-lined,
➀ Inlet pressure must exceed changeover stainless steel braided hose, 1/4 in.
pressure for automatic switching to occur.
13 Isolation and Relief Valves female NPT inlet➀
0 = No valves For more information about hoses, see
7 Port Configuration
B, C, L
For isolation and relief valve options, page 56.
see page 54. ➀ Hoses are not available for ASTM G93 Level E-
See Port Configurations, below. cleaned regulators.
Port Configurations
Configuration Designator Configuration Designator Configuration Designator
Go/R Go/R Go/R Go Go/R Go/R Go/R Go Go

I I I R II I R I I R I Go = Outlet gauge.
B C L o/R = Outlet gauge
G
Inlet from Inlet from Inlet from or relief valve.
selector selector selector R = Relief valve.
regulator regulator regulator
I = Isolation valve.
Steam-Heated Vaporizing, Diaphragm-Sensing

Pressure-Reducing Regulator (KSV Series)
The KSV series is a steam-heated vaporizing regulator with a low internal volume. It
can be used to vaporize liquid samples or to preheat gas samples to prevent them
from condensing.

■ Convoluted, nonperforated Maximum Inlet Pressure
diaphragm ■ 3600 psig (248 bar)
■ Metal-to-metal diaphragm seal Outlet Pressure Ranges
■ Low internal volume ■ 0 to 10 psig (0.68 bar) through
0 to 500 psig (34.4 bar)
■ 0.06 or 0.20
Maximum Steam Pressure
and Temperature
■ 650 psig (44.7 bar) and 500°F (260°C)
Maximum Regulator
Operating Temperature
■ 392°F (200°C)
Weight
■ 3.3 lb (1.5 kg)
Ports
■ 1/8 in. female NPT inlet; 1/4 in.
female NPT outlet(s)
■ Steam tube 1/2 in. outside diameter,
0.049 in. wall

Antitamper nut, stem,
cap ring, stop plate, 316 SS
body cap, panel nuts➀
Antitamper nut Body cap
Stem Spring stabilizer➁ 301 SS
Spring button
Spring 316 SS or zinc-plated steel,
Range spring
stabilizer Range spring depending on configuration
Stop plate Seat retainer Body, seat retainer,
316 SS
steam tube
Cap ring
Poppet Seat PEEK
Diaphragm Diaphragm,➂
poppet spring
Seat
Poppet S17400 SS
Outlet Wetted lubricant PTFE-based
Body ➀ Not shown.
➁ Not required in all configurations.
Steam tube
Inlet
Dimensions
1.00 1.75
(25.4) (44.5)
0.75 Panel 0.39 (10.0) thick maximum with 2 lock nuts

(19.0)
2.17
9.02 (55.0)
(229)
dia
0.75
(19.0)
5.20
(132) Mounting holes
10-32, 0.33 deep
(M5 3 0.8, 8.5 deep)
0.50
(12.7)
dia
Build a KSV series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KSV 1 F R 1 3 2 2 A 3 0 0 0 0
1 = 316 SS 3 =1/8 in. female NPT inlet; 3 = Antitamper nut
A = 316 SS, ASTM G93 Level E-cleaned 1/4 in. female NPT outlet(s) 7 = Antitamper nut, panel mount
5 Pressure Control Range 9 Seat Material 13 Valves

C = 0 to 10 psig (0 to 0.68 bar) 2 = PEEK 0 = No valves
D = 0 to 25 psig (0 to 1.7 bar)
E = 0 to 50 psig (0 to 3.4 bar) 10 Flow Coefficient (Cv) 14 Cylinder Connections
F = 0 to 100 psig (0 to 6.8 bar) 2 = 0.06 0 = No connections
G = 0 to 250 psig (0 to 17.2 bar) 5 = 0.20
J = 0 to 500 psig (0 to 34.4 bar) 15 Gauges
11 Sensing Mechanism, Vent 0 = No gauges
6 Maximum Inlet Pressure➀ A = Alloy X-750 diaphragm, no vent
F = 100 psig (6.8 bar) E =Alloy X-750 diaphragm, captured 16 Options
J = 500 psig (34.4 bar) vent, no self vent 0 = No options
L = 1000 psig (68.9 bar)
R = 3600 psig (248 bar)
7 Port Configuration Port Configurations

1, 4
Configuration Designator Configuration Designator
See Port Configurations, right.
Inlet in Inlet in
bottom bottom
of body of body
1 4
Steam tubes Steam tubes

Electrically Heated Vaporizing

Pressure-Reducing Regulator (KEV Series)
The KEV series is an electrically heated vaporizing regulator

with a low internal volume. It can be used to vaporize liquid
samples or to preheat gas samples to prevent them from
condensing. It features a heating element that is in direct
contact with the process fluid for maximum thermal efficiency
and is removable for easy cleaning. The KEV regulator has
an integral temperature controller and is rated for use in
hazardous areas, as identified below.

■ Convoluted, nonperforated Maximum Inlet Pressure Electrical
diaphragm for control ranges up to ■ 3600 psig (248 bar) ■ Supply—120 and 240 V (ac) (± 10 %),
500 psig (34.4 bar) 50/60 Hz
■ Stainless steel piston for control ■ Heater ratings—50, 100, 150,
ranges from 1000 to 3600 psig (68.9 and 200 W
0 to 3600 psig (248 bar)
to 248 bar)
Flow Coefficient (Cv) ■ Control temperature range—
■ ATEX, IECEx, and CSA certified for 75 to 380°F (23 to 193°C)
critical/hazardous environments ■ 0.02 or 0.06
■ Explosive atmosphere/hazardous
■ T3 temperature classification for all Weight
location certification:
heater ranges ■ Side mounted—8.8 lb (4.0 kg)
■ A
TEX (Europe) and IECEx
■ CE conformity: 89/336/EEC (EMC) ■ Base mounted—7.7 lb (3.5 kg) (international)—Group II, Category
■ Horizontally or vertically mounted Ports 2G, Exd IIB+H2; T3
■ One-piece body eliminates potential ■ 1/8 in. female NPT inlet; 1/4 in. Ambient temperatures: –4 to
leak paths female NPT outlet 140°F (–20 to 60°C)
■ Low-volume vapor chamber for fast ■ C
SA (Canada and U.S.A.)—
response Class I, Div 1, Groups B, C, and D;
T3; CSA Encl Type 4
■ Heater in direct contact with process
Ambient temperatures: –58 to
media for maximum thermal efficiency
122°F (–50 to 50°C)
■ Removable heater simplifies cleaning
■ Side and base inlet options
 Do not use process fluids that are

above their lower explosive limit.

Antitamper nut, stem,
cap ring, stop plate,➀
Antitamper nut Body cap body cap, retainer nut, flange, 316 SS
flange bolts, lock nut,
Stem Spring button connector tube, panel nuts➁
Spring Range spring Spring button Zinc-plated steel
stabilizer Spring stabilizer➂ 301 SS
Seat retainer 316 SS or zinc-plated steel,
Stop plate Range spring
Poppet
Cap ring Connector tube seal Nitrile
Poppet spring Nonwetted lubricant Hydrocarbon-based
Diaphragm
Body Body, seat retainer,
316 SS
Seat heater sheath
Heater sheath Heater sheath seal Alloy 718
Seat PEEK
Diaphragm➀➃ Alloy X-750
Inlet Outlet Poppet S17400 SS
Heater Poppet spring 302 SS
Retainer nut
sheath seal Wetted lubricant PTFE-based
Connector Flange Piston Sensing Components
tube seal (bolts not shown) Piston seal, body seal PTFE
Piston, piston guide 316 SS
Lock nut Piston seal retainer PEEK
Piston seal spring,
Connector Elgiloy
body seal spring
tube
➀ Not included in regulators with piston sensing mechanism.
➁ Not shown.
➂ Not required in all configurations.
➃ Regulators with control ranges 0 to 250 psig (0 to 17.2 bar) and
Piston Sensing Mechanism 0 to 500 psig (0 to 34.4 bar) are assembled with two diaphragms.
Piston seal Piston

and spring
Piston guide
Piston seal Body seal

retainer and spring
Dimensions
Dimensions, in inches (millimeters), are for reference only and Base-Mounted
are subject to change.
5.71
Side-Mounted 5.71 (145)
(145)
9.76
(248)
5.12
(130) 12.6
5.35 (320)
5.79 (136)
3.74 3.07 (147)
(95.0) (78.0)
3.07
(78.0)
5.55
(141)
0.87
3.60 (22.0)
(91.5)
Build a KEV series regulator ordering number by combining the designators in the sequence shown below.
4 5 6 7 8 9 10 11 12 13 14 15 16
KEV 1 F R A 3 2 2 A X 0 0 0 G
4 Body Material 7 Port Configuration 13 Valves
1 = 316 SS Side Mount—A, X, 1, 2 0 = No valves
A = 316 SS, ASTM G93 Level E-cleaned Base Mount—A, B, X, Y, Z
See Port Configurations, below. 14 Cylinder Connections
5 Pressure Control Range 0 = No connections
Diaphragm Sensing 8 Ports
C = 0 to 10 psig (0 to 0.68 bar) 3 =1/8 in. female NPT inlet; 15 Gauges
D = 0 to 25 psig (0 to 1.7 bar) 1/4 in. female NPT outlet(s) 0 = No gauges
E = 0 to 50 psig (0 to 3.4 bar)
F = 0 to 100 psig (0 to 6.8 bar) 9 Seat Material 16 Heater, Controller
G = 0 to 250 psig (0 to 17.2 bar) 2 = PEEK 75 to 380°F 75 to 380°F
J = 0 to 500 psig (0 to 34.4 bar) (23 to 193°C), 120 V (23 to 193°C), 240 V
Piston Sensing 10 Flow Coefficient (Cv) G = 50 W 6 = 50 W
L = 0 to 1000 psig (0 to 68.9 bar) 1 = 0.02 H = 100 W 7 = 100 W
M = 0 to 1500 psig (0 to 103 bar) 2 = 0.06 J = 150 W 8 = 150 W
N = 0 to 2000 psig (0 to 137 bar) K = 200 W 9 = 200 W
P = 0 to 3000 psig (0 to 206 bar) 11 Sensing Mechanism
R = 0 to 3600 psig (0 to 248 bar) A =Alloy X-750 diaphragm (outlet
pressures up to 500 psig
6 Maximum Inlet Pressure➀ [34.4 bar])
F = 100 psig (6.8 bar)➁ P =316 SS piston (outlet pressures
J = 500 psig (34.4 bar)➁ above 500 psig [34.4 bar])
L = 1000 psig (68.9 bar)➁
R = 3600 psig (248 bar) 12 Handle, Mounting
➀ For better resolution and control, select a W = Antitamper nut, side mount
➁ Available with diaphragm sensing mechanism
X = Antitamper nut, base mount
only.
Port Configurations➀
Outlet and auxiliary ports on the same face.
Side-Mount Side Mount Base- Base Mount

View Mount View
Designator Configuration Designator Configuration
Base inlet
1 Y
Base inlet
Z
2
A
A
X
➀ Regulator is rotatable B
360° in relation to
terminal box. Aux
Pressure-Reducing Regulator Flow Data

The graphs illustrate the change or “droop” in outlet pressures as the flow rate increases.
KPR Series
Flow Coefficient 0.06; Flow Coefficient 0.20;
Maximum Inlet Pressure 3600 psig (248 bar) Maximum Inlet Pressure 3600 psig (248 bar)
Pressure Control Ranges Pressure Control Range
0 to 10 psig 0 to 25 psig 0 to 25 psig
(0 to 0.68 bar) (0 to 1.7 bar) (0 to 1.7 bar)
Nitrogen Flow, std L/min Nitrogen Flow, std L/min
0 40 80 120 160 200 240 280
25
1.5
Inlet Pressure
Outlet Pressure, psig

20
Outlet Pressure, bar

500 psig (34.4 bar)
Inlet Pressure
15
500 psig (34.4 bar) 1.0 USA -
100 psig
(6.8 bar)
10
0.5
500 psig
(34.4 bar) 5.0
100 psig 100 psig
(6.8 bar) (6.8 bar)
0
0 2.0 4.0 6.0 8.0 10
Nitrogen Flow, std ft3/min Nitrogen Flow, std ft3/min
Pressure Control Ranges 0 2,0

Pressure
4,0
Control
6,0
Range 8,0 10
0 to 50 psig 0 to 100 psig 0 to 100 psig 25
1,5
Nitrogen Flow, std L/min Nitrogen Flow, std L/min 20
0 200 400 600 800 1000 0 200 400 600 800
80 80
1,0 15 EURO
5.0 Inlet Pressure 5.0
Inlet Pressure
2200 psig (151 bar)
2200 psig (151 bar)


60 60 10
100 psig 4.0 4.0
(6.8 bar) 0,5
500 psig 3.0 USA - KPR — 0.06 Cv 5,0
3.0 USA
40 (34.4 bar) 40
2.0 02.0
0 40 80 120 160 200 240 280
20 20 500 psig
2200 psig 1.0 100 psig (34.4 bar) 1.0
100 psig (151 bar)
(6.8 bar) 500 psig (6.8 bar)
(34.4 bar)
0 0
0 5.0 10 15 20 25 30 35 40 0 5.0 10 15 20 25 30 35
0.15
Pressure Control Ranges 0 5,0 Pressure

10 15 Control
20 Range
25 30 35
0 5,0 010to 25015psig 20 25 0 to 30 35
500 psig 40 0 to 500 psig
0.10 80 JAPA
(0 to 17.2 bar) (0 to 34.4 bar) 80 (0 to 34.4 bar)
5,0
5,0
0 400 800 1200 1600 4,0 60
4,0 60 0.05
400
Inlet Pressure 25 3,0 EUR
3,0 2200 psig (151 bar) EURO - KPR — 0.06 Cv 40
40
300 Inlet Pressure

20 2,0
2,0 0 40 80 120 1602200200
psig (151
240bar) 280
500 psig
(34.4 bar) 1000 psig 20
(68.9 bar) 20
15 USA -1,0
KPR — 0.06 Cv
200
1,0
10 0
0 0 0 200 400 600 800
1000 500 psig 2.0 4.0 6.0 8.0 10
200 400 600 800 1000
(34.4 bar) 1000 psig 2200 psig 5.0 1000 psig
(68.9 bar) 500 psig
(151 bar) (34.4 bar) (68.9 bar)
1.5 0.15
0
0 10 20 30 40 50 60 70
1.0
0.5 0.10 CHIN
0.5
0.4
0.4 0 10 20 30 40 50 60 70
0.5 0.05
400
0.3
JAPAN - KPR — 0.06 Cv JAPA
25
0.3
300 0.2
20
0.2 0
0 40 80 120 160 200 240 280

KCY Series


Inlet Pressure Inlet Pressure
2200 psig 2200 psig
(151 bar) (151 bar)
600, 1000 psig 600 psig

(41.3, 68.9 bar) (41.3 bar)
1000 psig
2200 psig (68.9 bar)
(151 bar)

2200 psig
(151 bar)


Inlet Pressure
600 psig Inlet Pressure
(41.3 bar) 1000 psig 2200 psig
(68.9 bar) (151 bar)
600 psig
(41.3 bar)
2200 psig
600 psig (151 bar)
(41.3 bar)
1000 psig 1000 psig
(68.9 bar) (68.9 bar)

0 400 800 1200 1600
400
25

300
2200 psig 20
Inlet Pressure (151 bar)
600 psig
(41.3 bar) 15 USA -
200
(68.9 bar) 2200 psig 10
600 psig
(41.3 bar) (151 bar)
600 psig 2200 psig 100
(41.3 bar) 1000 psig (151 bar) 5.0
1000 psig
(68.9 bar) (68.9 bar)
0
0 10 20 30 40 50 60
0 10 20 30 40 50 60
400
25
300
20

KLF Series
Pressure Control Range Pressure Control Ranges


Inlet Pressure
Inlet Pressure 2200 psig (151 bar)
500 psig (34.4 bar) 100 psig
100 psig
(6.8 bar) (6.8 bar)
500 psig
(34.4 bar)
2200 psig
100 psig (151 bar) 500 psig
(6.8 bar) (34.4 bar)



Inlet Pressure (6.8 bar) 2200 psig (151 bar)
2200 psig (151 bar)
500 psig
100 psig 500 psig (34.4 bar)
(6.8 bar) (34.4 bar)
2200 psig
100 psig (151 bar)
(6.8 bar) 500 psig
(34.4 bar)
Pressure Control Range Pressure Control Range

0 to 250 psig 0 to 250 psig
(0 to 17.2 bar) (0 to 17.2 bar)


(34.4 bar) 2200 psig
(151 bar)
500 psig 1000 psig
Inlet Pressure (68.9 bar)
(34.4 bar) 2200 psig
1000 psig
(68.9 bar) (151 bar)


KHF Series KPF Series

Pressure Control Ranges Pressure Control Ranges
0 to 10 psig 0 to 25 psig 0 to 1000 psig 0 to 2000 psig
(0 to 0.68 bar) (0 to 1.7 bar) (0 to 68.9 bar) (0 to 137 bar)
Inlet Pressure
3000 psig (206 bar)


Inlet Pressure
2200 psig 5000 psig 2000 psig
(151 bar) (344 bar) (137 bar)
100 psig 500 psig 3000 psig (206 bar)

100 psig (34.4 bar)
(6.8 bar) (6.8 bar)
1000 psig (68.9 bar)
500 psig
(34.4 bar)

(0 to 3.4 bar) (0 to 6.8 bar) (0 to 206 bar) (0 to 275 bar)
Inlet Pressure

2200 psig
(151 bar) 3500 psig

(241 bar)
2200 psig
(151 bar) 500 psig 1000 psig
(34.4 bar) (68.9 bar)
5000 psig
(344 bar)
500 psig
100 psig (34.4 bar)
3000 psig
(6.8 bar) (206 bar)
Pressure Control Range

0 to 250 psig
(0 to 17.2 bar)
Nitrogen Flow, std L/min
Inlet Pressure
2200 psig
(151 bar)
500 psig
(34.4 bar) 1000 psig
(68.9 bar)
Nitrogen Flow, std ft3/min


KCP Series
Flow Coefficient 0.06; Maximum Inlet Pressure 3600 psig (248 bar)

(0 to 0.68 bar) (0 to 1.7 bar) (0 to 3.4 bar) (0 to 6.8 bar)


Inlet Pressure
2200 psig
(151 bar) 100 psig Inlet Pressure
(6.8 bar) 500 psig 2200 psig
(34.4 bar) (151 bar)
100 psig
(6.8 bar)
500 psig 100 psig
100 psig (34.4 bar) (6.8 bar)
(6.8 bar) 500 psig 2200 psig 500 psig 2200 psig
(34.4 bar) (151 bar) (34.4 bar) (151 bar)


2200 psig

2200 psig
(151 bar) (151 bar)
500 psig
(34.4 bar)
1000 psig 1500 psig
(68.9 bar) (103 bar)
500 psig
(34.4 bar)
1000 psig 2200 psig 1000 psig 2200 psig
(68.9 bar) (151 bar) (68.9 bar) (151 bar)
Flow Coefficient 0.20; Maximum Inlet Pressure 3600 psig (248 bar)
Inlet Pressure
2200 psig
Inlet Pressure
2200 psig (151 bar)

(151 bar)
100 psig 500 psig
(6.8 bar) (34.4 bar) 1500 psig
100 psig (103 bar)
(6.8 bar)
500 psig
(34.4 bar)
2200 psig 2200 psig
500 psig (151 bar)
(151 bar) (34.4 bar)


KHP Series
Flow Coefficient 0.06; Maximum Inlet Pressure 10 000 psig (689 bar)
(0 to 34.4 bar) (0 to 51.6 bar) (0.68 to 103 bar)
Inlet Pressure


8000 psig (551 bar) 5000 psig (344 bar)
5000 psig (344 bar)
1000 psig
(68.9 bar)
1500 psig
8000 psig (103 bar)
(551 bar)
1000 psig 5000 psig
(68.9 bar) (344 bar)

15 to 2500 psig 25 to 3600 psig 50 to 6000 psig 100 to 10 000 psig
(1.0 to 172 bar) (1.7 to 248 bar) (3.4 to 413 bar) (6.8 to 689 bar)
Inlet Pressure
8000 psig (551 bar)
Inlet Pressure


9000 psig (620 bar)
3500 psig 5000 psig
(241 bar) (344 bar)
8000 psig
(551 bar) 5000 psig
(344 bar)
8000 psig (551 bar)
3000 psig
(206 bar) 5500 psig (378 bar)


KHP Series KHR Series

Maximum Inlet Pressure 10 000 psig (689 bar) Maximum Inlet Pressure 10 000 psig (689 bar)
(0 to 34.4 bar) (0.68 to 103 bar) (0 to 34.4 bar) (0 to 51.6 bar)
Nitrogen Flow, std L/min Water Flow, L/min

8000 psig (551 bar) 8000 psig (551 bar)

5000 psig (344 bar)

1500 psig (103 bar) 1000 psig 5000 psig
(68.9 bar) (344 bar)
8000 psig (551 bar)

5000 psig (344 bar) 1000 psig 5000 psig
1000 psig (68.9 bar) (68.9 bar) (344 bar)
8000 psig
(551 bar)
Nitrogen Flow, std ft3/min Water Flow, U.S. gal/min

(1.7 to 248 bar) (0.68 to 103 bar) (1.0 to 172 bar)


Inlet Pressure 5000 psig 8000 psig
Inlet Pressure 3000 psig (344 bar) (551 bar)
5000 psig (344 bar) (206 bar)
3500 psig
(241 bar)
8000 psig
(551 bar) 1500 psig 5000 psig 8000 psig
(103 bar) (344 bar) (551 bar)

100 to 10 000 psig 25 to 3600 psig 50 to 6000 psig 100 to 10 000 psig
(6.8 to 689 bar) (1.7 to 248 bar) (3.4 to 413 bar) (6.8 to 689 bar)
Inlet Pressure
9000 psig

(620 bar)
Inlet Pressure
9000 psig (620 bar)
5500 psig 8000 psig

(378 bar) (551 bar)
8000 psig
3500 psig 5000 psig (551 bar)
(241 bar) (344 bar)


KPP Series
(0 to 68.9 bar) (0 to 68.9 bar) (0 to 103 bar) (0 to 137 bar)
Inlet Pressure
2000 psig


(137 bar)
Inlet Pressure
1000 psig 2000 psig
(68.9 bar) (137 bar)
1000 psig
(68.9 bar)

(0 to 137 bar) (0 to 206 bar) (0 to 248 bar)
Inlet Pressure
5000 psig (344 bar)


Inlet Pressure 3500 psig
3000 psig (241 bar)
(206 bar)
5000 psig
(344 bar)
2000 psig
(137 bar) 3000 psig
(206 bar)

Back-Pressure Regulator Flow Data

The graphs illustrate the change in inlet pressure as the flow rate increases.
KBP Series KFB Series

Flow Coefficient 0.20 Flow Coefficient 1.0

0 to 500 psig (0 to 34.4 bar)
Inlet Pressure, psig

Inlet Pressure, bar
Inlet Pressure, bar

0 to 100 psig (0 to 6.8 bar)
0 to 250 psig
(0 to 17.2 bar)
0 to 100 psig (0 to 6.8 bar) 0 to 50 psig

(0 to 3.4 bar)
KCB Series
Flow Coefficient 0.20
Inlet Pressure, bar

0 to 375 psig (0 to 25.8 bar)
0 to 250 psig
(0 to 17.2 bar)
0 to 100 psig (0 to 6.8 bar)
0 to 50 psig (0 to 3.4 bar)


KPB Series

Pressure Control Range 0 to 3000 psig

0 to 2000 psig
Inlet Pressure, bar
Inlet Pressure, bar

(0 to 206 bar)
(0 to 137 bar)
0 to 1000 psig
0 to 1000 psig (0 to 68.9 bar)
(0 to 68.9 bar)

Inlet Pressure, bar
0 to 3000 psig
(0 to 206 bar)

0 to 4000 psig (0 to 275 bar)
Inlet Pressure, bar


KHB Series


Inlet Pressure, bar
Inlet Pressure, bar

25 to 3600 psig
Pressure Control Range (1.7 to 248 bar)
10 to 1500 psig
(0.68 to 103 bar)
10 to 1500 psig
0 to 750 psig (0.68 to 103 bar)
(0 to 51.6 bar)
0 to 500 psig 0 to 500 psig

(0 to 34.4 bar) (0 to 34.4 bar)


Inlet Pressure, bar
Inlet Pressure, bar

Pressure Control Range Pressure Control Range
25 to 3600 psig 100 to 10 000 psig
(1.7 to 248 bar) (6.8 to 689 bar)
15 to 2500 psig
(1.0 to 172 bar)

Inlet Pressure, bar

100 to 10 000 psig
(6.8 to 689 bar)

Gi R
Port Configurations
Go Gi Go
Port configurations are available as shown in the regulator ordering information
Pressure Reducing — right-to-left Pressure Reducing — right-to
pages. The symbols indicate the port location of factory-assembled accessories.
For alternative accessoryRlocations, contact your authorized Swagelok
representative.
Go/R
Select regulators are available
Port Configuration Symbols on special order with additional
Inlet Gi Inlet gauge R Relief valve port configurations. Contact your
Go/R
GoPressure authorized Swagelok representative
Filtered inlet OutletPressure
gauge — G
Pressure o/R
— Outlet
Reducing
Reducing
Reducing —gauge
right-to-left
right-to-left or
right-to-left
relief valve for more information.
Outlet
Factory-assembled cylinder connections are placed on a filtered inlet port;

isolation valves are placed on an outlet port 180° from the cylinder connection. Go/R Go/R Go/R GoGoG/R
i Go Gi
Go/R G
Go/R Go/R GoG/R

i Gi R
Pressure-Reducing
ure Reducing — right-to-left Regulators
Pressure Reducing — right-to-left
Right-to-Left Flow Pressure
Pressure
Reducing
Pressure
Reducing
— left-to-right
Reducing
— left-to-right
— left-to-right
GoG/R
o/R Go/R i Go
Go/R Go Gi GoGoG/R GoGiGi Go Gi Go Gi Go Gi Go Go Gi
Configuration Go/R Go/R Go/R
Go/R Gi GoG/R
i Gi R R RR
Designator A C E F HGo/R Go/R GLo/R K

Pressure Reducing
Pressure — left-to-right
Reducing — left-to-right
Left-to-Right
G G
Flow GoGoGi GG GoGiGi Go Gi
Go/R o i Go/R i o GG
o
o GiG
o Go
GoG/R GoG
/Ri Gi Gi G o Gi Go Gi Go Gi Go Gi Go Gi Go
i
Back Pressure — right-to-left
Back Pressure — right-to-left
Gi Configuration Gi R R RR R
Go/R Go/R Go/R Go/R Go/R R R R

Gi Gi Gi Gi
Designator A B E M N
Go Gi Go Go Gi Go
G G G i G o Gi G o Gi Go Gi Go
Back-Pressure
Back Pressure Regulators
—i right-to-left
Back
Back Pressure —i right-to-left
Pressure R
— right-to-left R R MPC Port Configurations
R R
Right-to-Left Flow Pressure Reducing
Go/R Go/R Go Go Go R R
Gi Gi Gi Gi Gi Gi
Inlet Outlet Outlet Outlet
Configuration Configuration Inlet
R Pressure
Back Pressure
Back R left-to-right
— — left-to-right 2-Port 3-Port
Designator A D V Designator 5 6
Go
Left-to-Right Flow Go Back Pressure
Gi Gi
Outlet Inlet Inlet Inlet
Configuration Configuration Outlet
Back
Back Pressure Pressure — left-to-right
— left-to-right
Back Pressure — left-to-right
Gi Gi
2-Port 3-Port
Designator A G Designator 7 8
Gi Gi Gi
Gi Gi Gi
Options and Accessories

Regulator accessories are available
separately or mounted on Swagelok
regulators. Some accessories limit
regulator pressure or temperature
ratings. Additional materials, options,
and accessories are available.
Contact your authorized Swagelok
representative for more information.
Cylinder Connections
■ Available in a variety of CGA connections
■ Stainless steel construction
Insert a designator into the ordering number as shown in the
appropriate regulator ordering information pages.
Cylinder Gases and Connections

CGA Connection These cylinder connections are rated to
Gas Connection Designator 3000 psig (206 bar) maximum, so the
Air, industrial 590 H maximum inlet pressure designator P
must be used in the ordering number
Ammonia, anhydrous 660 J
when a regulator is assembled with a
Argon 580 G cylinder connection. See the ordering
Carbon dioxide 320 B information for each regulator for
Carbon monoxide 350 D details.
Chlorine 660 J
Ethane 350 D
Ethylene 350 D
Helium 580 G
Hydrogen 350 D
Hydrogen chloride 330 C
Hydrogen sulfide 330 C
Krypton 580 G
Methane, natural gas 350 D
Methyl chloride 660 J
Methyl mercaptan 330 C
Neon 580 G
Nitric oxide 660 J
Nitrogen 580 G
Nitrogen dioxide 660 J
Oxygen 540 F➀
Phosgene 660 J
Refrigerant–14 580 G
Refrigerant–22 660 J
Sulfur dioxide 660 J
Sulfur hexafluoride 590 H
Xenon 580 G
➀ Available only on select KPR and KCY series regulators. Contact your
authorized Swagelok representative.
DIN, BS, and JIS cylinder connections are also available.

Contact your authorized Swagelok representative for more
information.

Isolation Valves
■ Allow isolation from
downstream equipment
■ Working pressures up to
5000 psig (344 bar)
■ 316 stainless steel construction
■ Swagelok integral-bonnet
needle valve (1 series)
■ Used in conjunction with an
adjustable regulator relief valve
See the Swagelok Integral-Bonnet Needle Valves catalog,
MS-01-164, for more information.
Pressure Gauges Isolation Valve and Relief Valve Ordering

■ Provides measure of inlet Information
pressure, outlet pressure, or both Isolation valves are available factory assembled on KCP,
■ 2 1/2 in. (63 mm) dial size with KPP, KPF, KHP, KHR, and KHB series regulators. Isolation
1/4 in. male NPT connection and adjustable regulator relief valves are available factory
assembled on KPR, KCY, KCM, KLF, and KHF series regulators.
■ 1 1/2 in. (40 mm) dial size with
1/8 in. male NPT connection To order a regulator factory assembled with an isolation valve
or isolation valve and adjustable regulator relief valve, insert a
■ Stainless steel cases and
designator from the table below into the ordering number as
wetted components shown in the appropriate regulator ordering information pages.
See the Swagelok Pressure Gauges, Industrial and
Process catalog, MS-02-170, for more information. Valve Designator
Isolation
Cleaning Relief Isolation and
Gauges assembled to ASTM G93 Level E or SC-11–cleaned Description Only Only➀ Relief
regulators are cleaned in accordance with ASME B40.1 level IV. Kenmac® KVV series adjustable
1 — —
regulator relief valve
Ordering Information 1/4 in. male NPT inlet
1/4 in. Swagelok tube fitting outlet A 2
To order a regulator assembled with gauges, insert a angle pattern isolation valve
designator from the table below into the ordering number 1/4 in. male NPT inlet
as shown in the appropriate regulator ordering information 6 mm Swagelok tube fitting outlet B 3
pages. The maximum gauge pressures are appropriate for angle pattern isolation valve
the maximum inlet pressure and/or control pressure ordered. 1/4 in. male NPT inlet
1/4 in. female NPT outlet C 4
angle pattern isolation valve
Gauge Scale Gauge Designator —
1/4 in. Swagelok tube fitting
primary unit Inlet and Inlet Outlet Gauge
inlet➁ and outlet E 6
(secondary unit) Outlet Only Only Model➀
straight pattern isolation valve
psig (bar)
1 A G C 6 mm Swagelok tube fitting
(North America only)➁
inlet➁ and outlet F 7
psig (bar) 3 C J B straight pattern isolation valve
psig (kPa) 5 E L C 3/8 in. Swagelok tube fitting inlet➁
bar (psig) 2 B H B 1/4 in. female NPT outlet G 8
straight pattern isolation valve
MPa 4 D K B
➀ Not available on KPR, KCY, KCM, KLF, and KHF series regulators, because a
➀ KCP and KCB series regulators are assembled with M model gauges. relief valve is needed to protect the diaphragm sensing mechanism.
➁ Not available for KCP and KCB series regulators. ➁ Includes male NPT to Swagelok tube adapter fitting (required for regulators
with 1/8 and 1/2 in. female NPT ports).

Kenmac Adjustable
Regulator Relief Valves
(KVV Series)
■ Provide nonsafety-related
pressure protection for
Swagelok regulators
Technical Data Flow Data

Relief Pressure Ranges The graph illustrates the discharge characteristics of the
Kenmac adjustable regulator relief valve.
■ Based on the regulator control range
Air Flow, std L/min
Regulator Relief
Control Range Pressure Range
psig (bar) psig (bar) Relief Pressure Range
150 to 500 psig
0 to 10 (0 to 0.68)
Inlet Pressure, bar

(10.3 to 34.4 bar)
0 to 25 (0 to 1.7) 0 to 100 (0 to 6.8)
0 to 50 (0 to 3.4)
0 to 100 (0 to 6.8) 50 to 200 (3.4 to 13.7)
0 to 250 (0 to 17.2) 50 to 200 psig
150 to 500 (10.3 to 34.4) (3.4 to 13.7 bar)
0 to 500 (0 to 34.4)
0 to 100 psig
Maximum Operating Temperature (0 to 6.8 bar)
■ 392°F (200°C)
Weight Air Flow, std ft3/min
■ 0.26 lb (0.12 kg)
Ports
■ 1/4 in. NPT male inlet and female outlet
Materials of Construction Ordering Information  For valves not actuated for

To order a KVV adjustable regulator a period of time, initial relief
Component Material
relief valve separately, select an pressure may be higher than the
Body, poppet,
spring button, 316 SS
ordering number from the table below. set pressure.
adjusting screw
Relief Pressure Range Ordering
 Kenmac adjustable regulator
Seal Fluorocarbon FKM relief valves are not “safety
psig (bar) Number
Range spring 302 SS
0 to 100 (0 to 6.8) KVV11DE1
accessories” as defined in the
Wetted components listed in italics. Pressure Equipment Directive
50 to 200 (3.4 to 13.7) KVV11DG1
97/23/EC.
150 to 500 (10.3 to 34.4) KVV11DI1
Testing  Some system applications
Every KVV series regulator relief require relief valves to meet
valve is factory tested at its maximum specific safety codes. The
rated pressure, then set to zero when system designer and user must
assembled to the regulator. determine when such codes
apply and whether these relief
 Reset relief pressure to valves conform to them.
the desired value before
pressurizing the system.

Hoses
Hoses are available assembled to the inlet of the regulator to
allow connection to remote gas cylinders.
Hose options, rated to 3000 psig (206 bar), include:
■ 3 ft long Swagelok 1/4 in. high-pressure, metal flexible hose
(FM series), 1/4 in. female NPT inlet, 1/4 in. male NPT outlet
connected to regulator: SS‑FM4PM4PF4-36
■ 3 ft long Swagelok 1/4 in. PTFE-lined, stainless steel braided
hose (TH series), 1/4 in. female NPT inlet, 1/4 in. male NPT
outlet connected to regulator: SS‑TH4PM4PF4-36
See the Swagelok, Hose—Hose Assemblies, Bulk Hose,
and End Connections catalog, MS-01-167, for more
information.
Cleaning
Hoses are not available assembled to ASTM G93 Level E or
SC‑11 specially-cleaned regulators.
Handles
Knob, thumbwheel, and antitamper handles are available.
The green plastic knob handle
is standard for most Swagelok
regulators. Other colors are available;
add a handle color designator to a
regulator ordering number. Knob
Antitamper
Color Designator
Black BK
Thumbwheel
Blue BL
Orange OR
Red RD
Yellow YW
Example: KPR1FRF412A20000BK
The metal thumbwheel handle is available for the compact
KCB and KCP series regulators.
The metal antitamper nut is available to prevent inadvertent
pressure adjustment.
Wall Mounting Brackets

Stainless steel wall mounting brackets are available for many Wall Mounting Bracket Kits
Swagelok regulators.
Regulator Series Ordering Number
KPR, KLF, KHF, KCP,
KPP, KPF, KHP, KBP, 9R0079
KFB, KCB, KPB, KHB
KCY 9R0149
KCY Series KPR, KLF, KHF, KCP, KPP,

Mounting Bracket KPF, KHP, KBP, KFB, KCB,
KPB, and KHB Series
Requires 1st stage panel-
Mounting Bracket
mount option. See page 9.
Maintenance Kits
Filter Replacement Kits
Filter replacement kits are available for KPR, KCM, KCP, KCY,
KPP, KHP, KLF, and KHR series regulators.
Filter replacement kits include:
■ five sets of filters, filter rings, and filter retaining rings
■ instructions.
Regulator Series Inlet Size Ordering Number

KCP 1/8 in. NPT REG-FILTER-2-KIT5
KPR, KCM, KCY, KPP,
1/4 in. NPT REG-FILTER-4-KIT5
KHP, KLF, KHR
KPR, KCP, AND KBP Series Maintenance Kits

Maintenance kits include: KCY series regulators can be rebuilt with
■ all wetted components, except for two KPR series maintenance kits.
the regulator body and piston, if ■ The second-stage kit should be
applicable configured for the desired pressure
■ wetted lubricant with MSDS control range.
■ instructions. ■ The first-stage kit should specify
designator J for the pressure control
range and designator 0 for the ports
(filter size). All other options should
match those of the second-stage kit.
Build a maintenance kit ordering number by combining the designators in the sequence shown below.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
K P R 1 D 0 0 4 1 2 A 0 - K I T
1 2 3 Regulator Series 6 Maximum Inlet Pressure 10 Flow Coefficient (Cv)
KPR = KPR 0 = Not applicable 1 = 0.02
KCP = KCP 2 = 0.06
KBP = KBP 7 Port Configuration 5 = 0.20➀➁
0 = Not applicable 7 = 0.50➀
4 Body Material, Cleaning ➀ Not available with MPC platform port
configuration.
1 = 316 SS and brass 8 Ports (Filter Size) ➁ Required for KBP series.
C = 316 SS and brass, SC‑11 cleaned KPR Series
4 = 1/4 in. female NPT 11 Sensing Mechanism, Vent
5 Pressure Control Range 0 = All other end connections
KPR Series
KPR and KBP Series KBP Series A =Alloy X-750 diaphragm, no vent
D =0 to 10 psig (0 to 0.68 bar) and 0 = Not applicable and captured vent
0 to 25 psig (0 to 1.7 bar)
KCP Series E =Alloy X-750 diaphragm, self vent
F =0 to 50 psig (0 to 3.4 bar) and
0 to 100 psig (0 to 6.8 bar) 2 = 1/8 in. female NPT KBP Series
J =0 to 250 psig (0 to 17.2 bar) and M = MPC platform A =Alloy X-750 diaphragm, no vent
0 to 500 psig (0 to 34.4 bar) and captured vent
KCP Series 9 Seat, Seal Material KCP Series
G =0 to 10 psig (0 to 0.68 bar), KPR Series P = 316 SS piston
0 to 25 psig (0 to 1.7 bar), 1 = PCTFE
0 to 50 psig (0 to 3.4 bar), 2 = PEEK 12 Handle, Mounting
0 to 100 psig (0 to 6.8 bar), and
KBP and KCP Series 0 = Not applicable
0 to 250 psig (0 to 17.2 bar)
A = Fluorocarbon FKM, PCTFE
M =0 to 500 psig (0 to 34.4 bar),
0 to 1000 psig (0 to 68.9 bar), and B = Kalrez, PCTFE
0 to 1500 psig (0 to 103 bar)➀ C = Fluorocarbon FKM, PEEK
D = Kalrez, PEEK
➀ Not available with MPC platform port
configuration.
Additional Products
Filters
Swagelok offers a variety of filters, filter elements,
and sizes.
■ 316 SS and brass materials
■ Sintered and strainer elements
■ Tee type, inline, and all-welded models
For more information about Swagelok filters,
see the Filters—FW, F, and TF Series catalog,
MS‑01‑92.
Transducers
Swagelok industrial pressure transducers
electronically monitor fluid system pressure in a
variety of analytical and process applications.
■ Accurate and repeatable readings
■ Swagelok tube adapter end connections
available for ease of installation and
maintenance
■ CE compliant
For more information
about Swagelok industrial
pressure transducers, see
the Industrial Pressure
Transducers catalog,
MS‑02‑225.
 Swagelok pressure regulators are not “Safety

Accessories” as defined in the Pressure Equipment
Directive 97/23/EC.
 Do not use the regulator as a shutoff device.
Safe Product Selection Warranty Information

When selecting a product, the total system design must Swagelok products are backed by The Swagelok Limited
be considered to ensure safe, trouble-free performance. Lifetime Warranty. For a copy, visit swagelok.com or contact
Function, material compatibility, adequate ratings, your authorized Swagelok representative.
proper installation, operation, and maintenance are the
responsibilities of the system designer and user. Swagelok, Kenmac, VCR—TM Swagelok Company
Elgiloy—TM Elgiloy Limited Partnership
Kalrez—TM DuPont
© 2005, 2006, 2008 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., MIG
other manufacturers. August 2008, R3
MS-02-230

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Pre s sure Re gulators

■ Gas cylinder changeover model

Swagelok® Pressure Regulator Features

Gauze Inlet Filter Poppet Damper

Piston Sensing Mechanism

Pressure Regulator Operation

Pressure-Reducing Regulators Specialty Pressure-Reducing Regulators

Pressure Regulator Selection

2 10 25 50 100 250 375 500 750

Cleaning and Packaging

Control Ranges, psig (bar)

Cleaning and Packaging, 4

Materials of Construction Brass Alloy

Features Flow Coefficient (Cv )

Materials of Construction 316 SS Brass CW721R

Features Technical Data

Materials of Construction Component Material

Seat PCTFE or PEEK

Panel 0.39 (10.0) thick maximum with 2 lock nuts

2.13 3.15 0.75

0.75 Mounting holes

4 Body Material 7 Port Configuration 13 Isolation and Relief Valves

High-Flow, High-Sensitivity Diaphragm-Sensing,

Features Technical Data

Materials of Construction Component Material

Panel 0.39 (10.0) thick maximum with 2 lock nuts

2.13 3.15 0.75

0.96 Mounting holes

4 Body Material 8 Ports 13 Isolation and Relief Valves

Features Technical Data

Materials of Construction Component Material

Seat retainer Piston seal Fluorocarbon FKM or Kalrez®

Seat Poppet Poppet S17400 SS

Panel 0.50 (12.7) thick

1.81 1.49 1.26

4 Body Material 7 Port Configuration 12 Handle, Mounting

Medium- to High-Pressure Piston-Sensing,

Features Technical Data

Materials of Construction Component Material

2.13 2.16 0.75

4 Body Material 7 Port Configuration 12 Handle, Mounting

Features Technical Data

Materials of Construction Component Material

Panel 0.39 (10.0) thick maximum with 2 lock nuts

0.96 Mounting holes

4 Body Material 8 Ports 13 Isolation Valves

5 Pressure Control Range 9 Seat, Body Seal Material 14 Cylinder Connections

Features Technical Data

Materials of Construction Component Material

Inlet Outlet Wetted lubricant PTFE-based

High-Pressure Piston-Sensing, Hydraulic

Features Technical Data

Materials of Construction Component Material

Cover Knob handle, cover Nylon with 316 SS insert

Panel cutout minimum dia 2.25 (57.2)

Features Flow Coefficient (Cv )

Maximum Inlet Pressure Ports

Materials of Construction 316 SS Brass CW721R

High-Flow, High-Sensitivity Diaphragm-Sensing

Features Technical Data

Materials of Construction Component Material

Panel 0.39 (10.0) thick maximum with 2 lock nuts