Seat Number

‚ã©ã‡ãŠ - 027

*3674*

Metrology & Quality Control

(Also Old Sem.- VI Equivalence)
(126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_______________________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for writing
paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory & attempt any two bits out of a, b, c.
5. Neat diagram must be drawn wherever necessary.
6. Assume suitable data if required. Use non-programmable calculator.

1. a) Define the following. 8

i) Accuracy ii) Sensitivity
iii) Magnification iv) Calibration

b) Difference between. 8
i) Systematic errors and random errors.
ii) Line standard and end standard.

c) Write a short note on. 8

i) Indian standards on slip gauges.
ii) Optical flat.

2. a) Design a plug gauge for checking hole 70 H8. Use i (micron) = 0.453 D + 0.001D. 8
IT8 = 25 i. Diameter steps considered 50-80 mm.

b) What is comparator? State its various uses and explain Johansson Mikrokator with 8
neat sketch.

c) Explain Tomlinson surface meter with neat sketch. 8

3. a) Explain with a sketch, two-wire method of measuring the effective diameter of a 8

screw thread.

b) i) State the various sources of errors in manufacturing gears. 4

ii) Explain "Constant chord'' method for measuring the gear tooth. 4

c) Explain with neat sketch tool makers microscope? Give its application. 8

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4. a) Explain seven quality controls tools. 8

b) Write a short note on. 8

i) KANBAN system. ii) Juran's trilogy.

c) Explain in short TQM and ISO 9000. 8

5. a) Explain the importance of statistical quality control (SQC). also state a procedure to 8
set up SQC department in an industry.

b) i) Differentiate between variable chart and attribute chart. 4

ii) Explain the concept of six-sigma in brief. 4

c) Draw O.C. curve and with the help of it explain the terms producers risk, consumer 8
risk and AQL.

**************

‚ã©ã‡ãŠ - 027 2
Seat Number
‚ãâãä‡ãŠ¦ã - 047

*3206*

Metrology & Quality Control

(Also Old Sem-VI Equivalence) (126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_______________________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for writing
paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory attempt any two bits out of a, b, c of questions.
5. Neat diagrams must be drawn wherever necessary.
6. Assume suitable data if required. Use non-programmable calculator.

UNIT - I

1. Solve any two.

a) Define 8
i) Least count ii) Sensitivity
iii) Accuracy iv) Precision

b) Write short notes on 8

i) Surface plate ii) (Wringing) effect of slip gauges

c) Explain Flatness testing by optical flat with neat sketch. 8

UNIT - II

2. Solve any two.

a) Explain construction & working of Solex gauge as a Pneumatic comparator. 8

b) Design and make drawing of general purpose 'Go' and 'No Go' plug gauge for 8
inspecting a hole of 25D8.
Data with usual notations.
i) i microns = 0.45 3 D + 0.001D (D is in mm)
ii) The fundamental deviation for hole D = 16D0.44 .
iii) The value of tolerance for IT8 = 25i
iv) 25mm falls in diameter step of 18 and 30mm.

c) Write short notes on 8

i) Constant Deviation prism ii) Tomlinson surface tester

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UNIT - III

3. Solve any two.

a) Describe errors & their effect in screw threads. 8

b) Calculate the 'constant chord length' and it's distance below the (tooth-tip) for a 8
gear of module 5mm and pressure angle 20º.

c) Write short notes on 8

i) Isometric viewing of surface defects
ii) Probes

UNIT - IV

4. Solve any two.

a) Explain Juran triology approach in detail. 8

b) Write short notes on 8

i) Zero defect
ii) Poka yoke

c) Explain total productive maintenance (T.P.M.) term with it's development stages. 8

UNIT - V

5. Solve any two.

a) Explain concept of six sigma. 8

b) A drilling machine bores holes with a mean diameter of 5.23mm and a standard 8
deviation of 0.032mm. Calculate 2 sigma and 3 sigma upper and lower control
limits for means of 4 samples prepare control chart.

c) Write short notes on. 8

i) Sampling Inspection
ii) O.C. Curve

***********

‚ãâãä‡ãŠ¦ã - 047 2
Seat Number
ÔãâãäÞã¦ã - 028

*1399*

Metrology & Quality Control

(Also Old Sem.- VI Equivalence) (126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_______________________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for writing
paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. Assume suitable data, if necessary.
5. Draw neat sketches wherever necessary.
6. Use of electronic non-programmable pocket calculator is allowed.
7. All questions are compulsory. Solve any two bits out of a, b, c in each question.

UNIT - I
1. a) i) Explain in brief and give examples of following methods of measurement: 4
a) Deflection method b) Contact method

ii) Define precision & explain any one precision measuring instrument used in 4
metrology lab.

b) Define: 8
i) Straightness ii) Squareness
iii) Flatness iv) Roundness

c) By using optical flat & monochromatic light explain the procedure to determine whether 8
the given surface is flat, convex, concave or turf.

UNIT - II
2. a) A 25mm H8  f7 fit is to be checked. The limits of size for the H8 hole are 25.030mm 8
& low limit equal to basic size. The limits of size for the f7 shaft are:
High limit = 24.970mm & low limit = 24.950mm.
Taking gauge maker's tolerance to be 10% of the work tolerance, design plug gauge
& gap gauge to check the fit.

b) Explain Solex pneumatic gauge. Give it's applications. 8

c) i) An angle of 33º 9  15 is to be measured with the help of following standard 4
angle gauges:
1º , 3º , 9º , 27º , 41º, 1, 3, 9, 27, 3, 6, 18, 30
show the arrangement of angle gauges with a neat sketch by selecting minimum
number of gauges.
ii) Explain with a neat sketch Tomlinson surface roughness tester. 4

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UNIT - III

3. a) i) Derive an expression for "Best wire size" for measurement of effective diameter 4
of threads of plug screw gauge.

ii) Calculate best wire size & constant 'P' value for the M24  3mm external threads. 4

b) i) Write short note on: Profile Projector. 4

ii) Explain: Isometric viewing of surface defects. 4

c) What is CMM? Explain with a neat sketch CMM. What are possible causes of errors 8
in CMM.

UNIT - IV

4. a) What is the meaning of quality of conformance? Explain the factors which influence 8
the quality of conformance.

b) i) What is Juran's Triology? Explain it's components in brief. 4

ii) What is Kaizen? Explain the approach to implement Kaizen. 4

c) What is QFD? Explain it's various stages in brief. 8

UNIT - V

5. a) A manufacturer uses injection moulding machine to produce a plastic insulation barrier. 8

He inspects 100 barriers daily, picked up randomly from the production and determines
the number of rejects by visual inspection. The results of daily inspection of 100
barriers for 10 days are given below.
Lot Number 1 2 3 4 5 6 7 8 9 10
Number of rejects 6 14 16 10 2 18 5 12 7 8
Determine the control limits to construct a suitable chart to analyse the quality of
production and state whether the process is in control.

b) i) Write short note on: Six-sigma. 4

ii) State the advantages & limitations of acceptance sampling over 100% inspection. 4

c) Draw OC curve and with the help of it explain the terms: 8

i) Producer's risk ii) Consumer's risk
iii) AQL iv) LTPD

**************

ÔãâãäÞã¦ã - 028 2
Seat Number
ãä‡ãŠ¦ããºã - 047

*2093*

Metrology & Quality Control (Also Old Sem-VI Equivalence)

(126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_______________________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for writing
paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory and attempt any two bits out of a,b,c of questions.
5. Neat diagrams, must be drawn wherever necessary. Assume suitable additional
data, if required. Use non-programmable calculator.

UNTI – I

1. a) Define the following terms. 8

i) Least count.
ii) Calibration.
iii) Range
iv) Accuracy

b) Write short notes on. 8

i) Surface plate.
ii) Machine tool metrology

c) Explain comparison between line standards and end standards. 8

UNIT – II

2. a) Explain classification and applications of comparators. 8

b) Explain construction and working of sine bar with it's limitations. 8

c) Explain Tomlinson surface Recorder with neat sketch. 8

UNIT – III

3. a) Derive expression for the best size wire in screen thread metrology. 8

b) Explain construction and working of profile projector. 8

c) Write short notes on. 8

i) Machine vision.
ii) Errors in cmm.

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UNIT – IV

4. a) Explain '5S' concept in quality control. 8

b) Define quality of Design of Explain factors which will affect Quality conformance. 8

c) Write short notes on. 8

i) Brainstorming
ii) Kanban system.

UNIT – V

5. a) Explain the concept of variation in details. 8

b) Explain uses of X and R charts. 8

c) The following table shows number of defects observed in 10 similar big castings. 8
Casting No. Number of defects
1 7
2 14
3 14
4 18
5 8
6 14
7 8
8 11
9 20
10 12

Draw the appropriate control chart and state if the process is in control or not.

**************

ãä‡ãŠ¦ããºã - 047 2
Seat Number
¹ã¡ãè¦ã - 024

*1686*

Metrology & Quality Control

(126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat N o.
2. Graph or diagram should be drawn with the black ink pen being
used for writing paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory & attempt any two bits out of
a, b, c.
5. Neat diagrams must be drawn wherever necessary.
6. Assume suitable data, if required. Use non – programmable
calculator.

1. Solve any two.

a) Differentiate between line Standard and End Standard. 8

b) Explain in brief Terminology, grades, and uses of slip gauges. 8

c) Explain Measurements Methods for, 8

i) Circularity
ii) Straightness.

2. Solve any two.

a) Design the general type Go and No -Go gauge for components 8

having 20 H 7 f 8 fit, Given;
1) (i) (micron) = 0.45 3 D + 0.001 D (D is in mm)
2) Upper deviation of "f" shaft = -5.5D 0.41
3) 20 mm falls in the diameter step of 18 mm to 30 mm.
4) IT 7 = 16 i
5) IT 8 = 25 i
6) Wear allowance 10% of gauge allowance.

¹ã¡ãè¦ã - 024 1 P.T.O

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b) Explain the construction & working of sigma comparator. 8

c) Explain with sketch Tomlinson surface recorder. 8

3. Solve any two.

a) What is best size wire? Derive an expression for the best size 8
wire.

b) Explain with sketch Tool makers microscope? Give it's application. 8

c) Describe with neat sketch laser telemetric system. 8

4. Solve any two.

a) Explain 7 Quality controls tools. 8

b) Write a short notes on; 8

i) TQM
ii) Zero defect concept.

c) "Quality function deployment" (QFD) is a useful l tool for a 8

designer. Comment with an example.

5. Solve any two.

a) Write a short note on six – sigma. 8

b) The following are the inspection results of 20 lots of magnets each 8

lot having 750 magnets. Number of defective magnets in each lot
are 48, 83, 70, 85, 45, 56, 48, 67, 37, 52, 4 7, 57, 71, 53, 34, 29,
30, 50, 47.
Calculate the average fraction defective and three sigma
control limits for p chart.

c) Explain.
i) Characteristics of a good sampling plan. 4

ii) Methods of Random sampling. 4

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¹ã¡ãè¦ã - 024 2 215 / 40

Seat Number
¹ããè¾ãìÓã - 028

*3665*

Metrology & Quality Control

(Also Old Sem-VI Equivalence)
(126114/216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
_______________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for writing
paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory & attempt any two bits out a, b, c of questions.
5. Neat diagrams must be drawn, wherever necessary.
6. Assume suitable additional data, if required. Use non-programmable calculator.

1. Solve any two.

a) i) Describe various characteristics of measuring instruments. 8

ii) Explain scope and importance of metrology.

b) Write short notes on, 8

i) Accuracy and precision.

ii) Classification and uses of slip gauges.

c) What are various linear measuring devices? Explain any one in brief. 8

2. Solve any two.

a) Describe in brief construction and working of a pneumatic comparator. 8

b) Design and make a drawing of general purpose 'Go' and 'No Go' plug gauges for 8
inspecting a hole of 25 D8. Data with notations
3
i) Microns  0.45 D  0.001 D (D is in mm)
ii) The fundamental deviation for hole D = 16 D0.44
iii) The value of tolerance for IT 8 = 25 i.

c) Write short note on, 8

i) Sine bars & sine centre
ii) Angle gauges.

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 ¹ããè¾ãìÓã - 028
3. Solve any two

a) Write short notes on, 8

i) Errors in threads.

ii) Best wire size.

b) For M24x3mm external threads, calculate the diameter of the best size wire and the 8
difference between the size under the wires and effective diameter.

c) What is CMM? Explain in brief computerized CMM. 8

4. Solve any two.

a) Explain the terms i) Kanban ii) JIT 8

b) "Quality function Deployment" (QFD) is a useful tool for a designer. Comment with an 8
example.

c) Write a short note on, 8

i) Zero defect concept

ii) Seven quality tools.

5. Solve any two.

a) Explain the concept of six-sigma. 8

b) In a manufacturing process, the number of defectives found in after inspecting 25 lots 8

of 10 samples is given below,

Lot No. 1 2 3 4 5 6 7 8 9 10 11 12
No. of defectives 10 12 10 16 12 8 9 6 11 12 8 10
Lot No. 13 14 15 16 17 18 19 20 21 22 23 24 25
No. of defectives 12 11 9 12 10 12 10 7 9 6 3 4 5

determine control limits if "P" chart is maintained and state whether process is in
control.

c) Write a short note on. 8

i) Sampling plan

ii) Operating characteristics (OC) carve

********

¹ããè¾ãìÓã - 028 2
Seat Number
•ã¨ãã - 049

*5785*

Metrology & Quality Control (126114 / 216114)

P. Pages : 2
Time : Three Hours Max. Marks : 80
_________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being
used for writing paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory & attempt any two bits out of a, b,
c of questions.
5. Neat diagrams must be drawn wherever necessary.
6. Assume suitable additional data, if required. Use non -
programmable calculator.
1. Solve any two. 8
a) Define :
i) Straightness ii) Flatness
iii) Squarness iv) Roundness

b) Difference between. 8
i) Accuracy and precision.
ii) Line standard and end standard.

c) What are various linear measuring devices? 8

Explain any one in brief.

2. Solve any two.

a) Describe in brief construction and working of a 8
mechanical comparator.

b) Design a workshop type of Go and No-go ring gauge for 8

inspection of 30F8 shaft. Use the following data with
notifications.
3
i) I (Microns) = 0.45 D  0.001 D ( D is in mm).

ii) The fundamental deviation of shaft F = -5.5D0.41.

iii) The value of tolerance for grade IT8 is 25i.
iv) 30 mm falls in the diam. Step of 18 and 30.

•ã¨ãã - 049 1 P.T.O

 •ã¨ãã - 049
c) Write short note on : 8
i) Angle dekkor. ii) Angle Gauges.

3. Solve any two. 8

a) What is best size wire? Derive an expression for the best
size wire.
b) Calculate the diam. of the base tangent length over 5 teeth, 8
when gear under inspection has following specifications,
Teeth No. = 30
Module = 4
Pressure Angle = 20º.
c) Explain with neat sketch computer controlled co -ordinate 8
measuring machine (CMM). Give it's advantages.

4. Solve any two.

a) Explain seven quality controls tools. 8
b) Write short notes on : 8
i) TQM ii) Zero defect concept.
c) "Quality function deployment" (QFD) is a useful for a designer. 8
Comment with an example.

5. Solve any two.

a) Explain the concept of six-sigma. 8
b) The following are the X and R values of 4 subgroups of 8
5 readings.
X  10.2, 12.1, 10.8, 10.5
R  1.1, 1.3, 0.9, 0.8
The specification limits for the components are 10.7  0.2 .
Establish the control limits for X and R chart. Will the products able to
meet it's specification given,
i) A2 (Factor for X chart) = 0.58
ii) D4 (Factor for R chart) = 2.11
iii) D3 (Factor for R chart) = 0.00.
c) Write a short notes on : 8
i) Sampling plan.
ii) Operating characteristic (OC) Curve.

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•ã¨ãã - 049 2 115 / 40

Seat Number
ãä¶ãØã½ã - 028

*6598*

Metrology & Quality Control

(126114 / 216114)
P. Pages : 2
Time : Three Hours Max. Marks : 80
________________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being used for
writing paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory. Solve any two bits out of a, b, c in each
question.
5. Draw neat sketches wherever necessary.
6. Use of electronic non-programmable pocket calculator is allowed.
7. Assume suitable data if missing.

UNIT – I
1. a) i) Differentiate between accuracy and precision with example. 4
ii) Explain primary standard, secondary standard and tertiary standard. 4

b) Discuss briefly how you proceed to check. 8

i) Flatness ii) Parallelism iii) Squareness.

c) Sketch and interpret the different patterns of interference bands observed 8

through optical flats for the following.
i) A perfectly flat surface ii) A convex surface
iii) A concave surface iv) A Turf surface.

UNIT – II
2. a) State the Taylor's principle for the design of "limit gauge". Also design 8
inspection type "Go" & "NOGO" plug gauge for inspecting a hole of
 35  0.004mm. Assume gauge maker's tolerance and wear allowance.
Show the dimensions of 'Go' & 'NOGO' gauge in tolerance deposition
diagram.

b) What is meant by the term "magnification" as applied to any comparator? 8

Explain the principle and operation of solex pneumatic gauge.

c) i) Explain the principle of an autocollimator with neat sketch also give its 4
applications.

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ii) Calculate the CLA. or Ra value of a surface for the following data: 4
The sampling length = 0.8 mm
Vertical magnification = 15,000
Horizontal magnification = 100
The areas above the datum line  160, 90, 180, 50 mm2.
The areas below the datum line  95, 65, 170, 150 mm2.

UNIT – III
3. a) i) What is the objective of measurement of thread elements? mention 4
some important thread elements of linear measurement.
ii) What is meant by a "best size" wire? compute the "best wire size" for 4
20mm ISO thread of 3mm pitch. For ISO, American and Unified
threads, the thread angle is 60º.

b) Write short notes on: 8

i) Profile projector. ii) Co-ordinate measuring machine.

c) i)Explain "Constant chord" method for measuring the gear tooth 4

thickness.
ii) Explain Laser telemetric system with a neat sketch. 4
UNIT – IV
4. a) What do you know by cost of quality and value of quality? How to balance 8
them?

b) Write short notes on: 8

i) Juran's trilogy. ii) Kaizen system.

c) i) What is Poka yoke? State the principles of Poka yoke. 4

ii) What is QFD? Explain it's various stages in brief. 4

UNIT – V
5. a) i) Differentiate between variable and attribute data, with suitable 4
examples.
ii) Explain the concept of six sigma in brief. 4

b) The number of defects found in each sample of cloth of 1sq.m area are noted 8
down as follows. Draw the appropriate control chart & check that the process
is in control or not.
Sample No. 1 2 3 4 5 6 7 8 9 10 11 12
No. of defects found 8 9 5 8 5 9 9 11 8 7 6 4

c) Draw O. C. curve and with the help of it explain the terms. Producers risk, 8
consumer risk and AQL.

********

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