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To cite this article: Charalampos T. Moisidis & Eleftherios G. Kastrinakis (2010) Pressure
behaviour in riser tube of a short airlift pump, Journal of Hydraulic Research, 48:1, 65-73, DOI:
10.1080/00221680903568642
Research paper
ABSTRACT
The pressure behaviour in riser tubes of a short airlift pump was investigated for various submergence ratios, air discharges and riser tube lengths. Two
high-frequency response pressure transducers were placed at various positions along the riser tube. The analysis of the recorded pressure signals gave
the mean local pressure at specified vertical positions for various submergence ratios, air discharges and riser tube lengths. The experimental data show a
non-linear pressure behaviour near the exit of the air ejector due to the increased friction losses in this region. The pressure behaviour for increasing air
discharge at a position along the riser tube is related to the corresponding two-phase flow pattern in the riser tube. The pressure distributions along the
riser tube for various submergence ratios were compared with the predictions of the Stenning–Martin model.
Keywords: Airlift pump, multiphase flow, pressure distribution, riser tube, two-phase flow
1 Introduction structure. Lin and Hanratty (1987) detected the two-phase slug
flow pattern from the recorded pressure signals in horizontal
An airlift pump corresponds to a vertical tube, i.e. the riser tube or pipes of diameters 2.54 and 9.53 cm. Matsui (1986) observed
upriser, partly submerged in the liquid to be pumped, near the base pressure fluctuations in a vertical two-phase flow using differen-
of which air is injected. The average density of the two-phase tial pressure transducers. His results demonstrated that it is
mixture in the upriser is less than the density of the liquid itself possible to identify the flow pattern from various statistical
thereby causing a pumping action of the liquid. For the two- quantities, including the frequency distribution, the order of
phase flow of a bubble plume (Bombardelli et al. 2007), the variance and the average values of differential pressures and
same principle is valid, although the flow is then not confined pressure spectra, since these statistical properties depend on the
by a pipe as for an airlift flow. Airlift pumps were extensively two-phase flow regimes. Hewitt et al. (1963) measured gas
used in the past to pump deep underground petroleum or water. hold-up and pressure drop in a two-phase annular flow of a
They have been also used for handling hazardous fluids (e.g. vertical pipe. Their data were compared with the Lockhart and
radioactive fluids) because of their simple construction. During Martinelli (1949) relationships. Akagava et al. (1971) calculated
their operation, the pumped liquid or slurry is in direct contact the mean and fluctuating pressure drops along a slug two-phase
with the injected gas. This fact combined with the low shear flow in a vertical tube. To calculate its fluctuating component a
level encountered in the riser tube makes them attractive for Monte-Carlo method was used. They proposed an equation for
applications in various types of reactors or bioreactors (Garnier the fluctuation of the pressure drop and their theoretical results
et al. 1990 or Isaacs and Thomas 1992). To reduce CO2 emissions were verified experimentally. Francois et al. (1996) presented
in the atmosphere, airlift installations have been recently proposed two equations predicting the friction loss per unit length of the
for the injection of the exhaust gas from power plants into deep upriser as a function of void fraction. In both relations, the
sea-water (Saito et al. 2000). frictional pressure drop increases with the void fraction. Nemet
Pressure measurements were used in the past in two-phase (1961) proposed a similar relation, indicating also that the
flow systems to identify the flow characteristics and the flow frictional pressure drop increases with void fraction. Parker
two different z-positions, resulting in two simultaneous pressure operational conditions, bubbly flow as a fifth flow pattern was
signals. These two transducers were moved to the remaining never observed in the present study.
z-positions along the riser tube. The sampling rate during the The transitions between the various flow patterns were differ-
data acquisition was 2000 Hz per channel and the sampling ent from these for a typical upward two-phase flow, since they
time was 20 s, such that for each measurement 40,000 points depend on the submergence ratio and the riser tube length. For
per channel were acquired. To digitize the analog signal, a 16 example, for submergence ratios of as ¼ 0.2 and 0.3, the slug
bit DATA TRANSLATION “sample and hold” A/D-converter flow pattern was not observed. Another characteristic of the
was used. airlift flow is that a minimum air discharge is necessary to
The maximum error in the static pressure measurement taking have a non-zero water discharge from the riser tube outlet (e.g.
into account errors due to the calibration procedure, to the accu- Lawniczak et al. 1999), depending on the submergence ratio
racy of the pressure transducer itself and to the electronics used, for a certain airlift system.
was estimated to +5 Pa. The various flow patterns observed herein are shortly
described below together with the air discharges, for which the
transitions occur. The slug flow (Fig. 2a) is characterized by
large bullet-shaped bubbles, i.e. the Taylor bubbles, which are
3 Results and discussion
periodically formed. These occupy symmetrically more than
90% of the central pipe part and during their upward movement,
3.1 Visual observations
a liquid film flows downward along the pipe wall. Taylor bubbles
The two-phase flow in the riser tube was observed using a high- are separated by slugs of liquid, which bridge the pipe and are
speed video camera (NACw Model HSV-400, International IMC dispersed with small gas bubbles. The liquid slugs are pushed
Limited, Thame, Oxfordshire, England) with 400 frames/s, in by the Taylor bubbles upward and during this upward motion a
conjunction with a usual video camera Panasonicw S-VHS liquid film flows downward, providing the oncoming slug with
Camera NV-MS5 with 50 frames/s. The high-speed video liquid. For submergence ratios larger than 0.4 and at an air
camera has a field of view around 10 10 cm2 and gives discharge between 4 and 10 m3/h, depending mainly on the
information concerning local flow characteristics. This camera submergence ratio, the flow loses its periodicity, the liquid slug
covered a length of about 1 m and rendered mainly macroscopic becomes more frothy, shorter and disordered and it does not
flow characteristics. The analysis of the video records gave bridge the riser tube. This flow pattern is characterized as
a qualitative picture of the flow under various operational churn flow (Fig. 2b).
conditions. Visual observations in short riser tubes have been Increasing the air discharge above some 20 m3/h, correspond-
carried out by Tramba et al. (1995). ing to a superficial gas velocity of around 7 m/s, the churn flow
Four two-phase flow patterns were identified, namely (a) slug character reduces gradually and the gas phase occupies almost
flow (b) churn flow (c) wispy annular flow and (d) annular flow entirely the central riser tube portion in which relatively large
(Fig. 2). These flow patterns are similar to those observed in a liquid lumps or wisps move upward (Fig. 2c). This is wispy
typical upward two-phase flow in a vertical tube, as described, annular flow. For air discharges larger than around 30 m3/h,
e.g. in Hewitt (1977). Here, the term “typical upward two- i.e. superficial gas velocities .12 m/s, annular flow is generated
phase flow” relates to a flow where both the liquid and the of which the central part of the riser tube is constantly occupied
gas discharges are controlled. Note that independently of the by the gas phase dispersed with small drops while a thin wavy
liquid film at the tube wall moves upward (Fig. 2d).
The airlift flow patterns including the transitions were also
investigated using the signals from a point conductivity probe
placed appropriately in the riser tube. These probes have been
extensively used in turbulent mixing and two-phase flow
studies (e.g. Alonso 1971, Chua et al. 1986, Ncube et al. 1991).
Simultaneous point conductivity measurements in two-phase
flows allow the various flow characteristics to be evaluated as
gas void fraction or liquid slug length.
1 DP
1¼1þ (1)
rw g Dz
Figure 7 Mean pressure versus submergence ratio for low air dis-
charges Qa 10 m3/h and L ¼ 3.1 m for z ¼ 0.35 m
Figure 9 Pressure distribution along riser tube for Qa , 10 m3/h, as
¼ 0.5, L ¼ 3.1 m
for as ¼ 0.5. The reference line is again drawn. For all air
discharges, the corresponding curves are seen to lie below this
line. For increasing air discharges there is a slight displacement
of the curves downward. The deviation of the measured curves
from the reference curve is a measure of non-uniformity of
the two-phase mixture above the considered z-position and
of friction losses from the entrance of the riser tube to the
considered z-position.
For a constant z , 1 m (Fig. 9), the measured Pz slightly
decreases if Qa increases from 1.8 to 4.04 m3/h. This behaviour
can be understood from the curve for as ¼ 0.5 in Fig. 4 and
for air discharges in this region. The void fraction slightly
increases with Qa and consequently rM ¼ rwas decreases,
possibly causing a corresponding decrease of Pz with Qa. The
other curves which correspond to higher air discharges almost
collapse.
In Fig. 10, the pressure distributions along the riser tube are
Figure 8 Mean pressure versus submergence ratio for high air dis-
charges at z ¼ 0.35 m shown, as in Fig. 9, this time though for Qa . 10 m3/h. As
shown in Fig. 4, for Qa . 10 m3/h, as ¼ 0.5 and for increasing
air discharge, void fraction decreases. Consequently, the mixture
explanation of this behaviour arises by taking into account density above the considered z-position increases with Qa so that
Fig. 4, where for a height of z ¼ 2.3 m (above the considered the measured static pressure increases. This is the reason for the
position z ¼ 0.35 m), the void fraction decreases with z for upward shifting of the measured curves Pz ¼ f (Qa) for increas-
as ¼ 0.2 and 0.3. Consequently, for these low submergence ing Qa approaching eventually the reference line.
ratios and z ¼ 0.35 m, the two-phase mixture density is Observing the curves in Figs 9 and 10, it can be seen that for
higher than the mean density rM ¼ rwas considered for the z-distances near the entrance of the riser tube, the deviation of the
reference curve Pzi ¼ f(z) in Fig. 8. The measured static experimental curves from the reference line is larger than for
pressure is thus higher than the static pressure corresponding larger z. This behaviour is expected since near the riser tube
to the reference line. entrance, where the air is injected, the friction losses are
Figure 9 shows the pressure distribution along the riser tube increased, causing a higher pressure drop as compared with the
of length L ¼ 3.1 m for low air discharges up to 10 m3/h and other parts of the riser tube.
Journal of Hydraulic Research Vol. 48, No. 1 (2010) Pressure behaviour in riser tube of a short airlift pump 71
Figure 10 Pressure distribution along riser tube for Qa . 10 m3/h, as Applying the energy balance between the entrance with pressure
¼ 0.5, L ¼ 3.1 m PE and the outlet with atmospheric pressure Pa of the riser tube
of diameter D gives the Stenning – Martin equation as
Figure 11 shows the pressure distribution along the three
considered riser tube lengths. The air discharge was held 4f L rw Vw2 Qa
PE Pa ¼ 1þ
constant at 1.8 m3/h (in the slug flow region) and as ¼ 0.5. D 2 Qw
The reference lines are also drawn. For as ¼ 0.5, the submerged L
þ rw g (2)
tube length increases with the riser tube length, so that the static ð1 þ ðQa =sQw ÞÞ
pressure at a z position increases also with the riser tube length.
This is the reason why the curve corresponding to 3.1 m riser The first term on the right-hand side expresses the friction losses
length in Fig. 11 lies above the other curves. Similarly, the along the riser tube, while the second term is an expression of the
curve for the 2.4 m riser length lies above the curve for 1.2 m static pressure of the two-phase mixture in the riser tube. The slip
length. The reference curves are seen to be close to the measured factor s is equal to the ratio of the air superficial velocity Va to the
water superficial velocity Vw, taking values between 1.5 and 2
(Stenning and Martin 1968). The friction factor f is calculated
by considering only the liquid phase of volumetric discharge
Qw þ Qa.
Considering a position z along the riser tube instead of the
entrance position E, the pressure distribution along the riser
tube is given by
4f ðL zÞ rw Vw2 Qa
Pz Pa ¼ 1þ
D 2 Qw
Lz
þ rw g (3)
ð1 þ ðQa =sQw ÞÞ
Figure 12 Comparison of pressure distribution along the riser tube for Figure 14 Comparison of pressure distribution along the riser tube for
as ¼ 0.4 with Stenning–Martin model as ¼ 0.7 with Stenning–Martin model
prediction only for s ¼ 2.5, while for the other s-values large Qa/Qw. It is well known for airlift pumps that for a certain Qa
deviations between the experimental curve and Eq. (3) are (herein 1.8 m3/h), Qw increases with as. Consequently, for increas-
observed. The reference line lies also near the experimental curve. ing the submergence ratio the slip factor decreases, since the water
Figures 13 and 14 show the pressure distributions along the discharge in the denominator increases. It is expected that in Fig.
riser tube as in Fig. 12, for as ¼ 0.5 and 0.7, respectively. The 12 for as ¼ 0.4, the predictions of the Stenning–Martin model for
air discharge is the same as in Fig. 12, whereas Qw ¼ 0.775 high values of s ¼ 2.5 should compare well with the test data. For
and 1.729 m3/h, respectively. In Fig. 13, for as ¼ 0.5 a higher submergence ratio as ¼ 0.5, and for the same air dis-
minimum deviations from the experimental curve occur for s charge, a higher water flow is related and consequently a lower
¼ 1.5, whereas for as ¼ 0.7 in Fig. 14 minimum deviations slip factor of s ¼ 1.5 is expected to verify the experimental data
occur for s ¼ 1. This behaviour is expected since the slip factor (Fig. 13). The same is true in Fig. 14, where s ¼ 1 compares
s ¼ Va/Vw , which in turn is equal to Qa/Qw, i.e. s ¼ Va/Vw ¼ well with the test data corresponding to as ¼ 0.7.
The calculated reference pressure distribution lies in all cases
(Figs 12– 14) close to the measured data. The reference line, as
mentioned in Section 3.2, gives the static pressure at a position
z due to the liquid column between z ¼ Hs and the considered
position z, without account for friction loses. The fact that the
measured pressure in all cases lies close to the reference line
indicates that the pressure drop due to friction losses under the
operational conditions and geometrical characteristics is only a
small portion of the local static pressure.
This study refers to airlift pumps of short length with three
lengths investigated. For these, the pressure along the riser
tube behaves in a similar way, as shown in Figs 6 and 11. The
results can be extrapolated to real airlift systems of short
length and their design. For long riser tube airlift systems,
where the injected gas is compressed, the flow phenomena can
be different and consequently the pressure behaviour too.
4 Conclusions
Figure 13 Comparison of pressure distribution along riser tube for as This study is a systematic presentation of the pressure behaviour
¼ 0.5 with Stenning–Martin model in riser tubes of an airlift pump for various submergence ratios,
Journal of Hydraulic Research Vol. 48, No. 1 (2010) Pressure behaviour in riser tube of a short airlift pump 73
air discharges, riser tube lengths and z-positions along the tube. Chua, S.K., Cleaver, J.W., Millward, J.M. (1986). The measure-
The pressure behaviour at a certain position involves the static ment of salt concentration in a plume using a conductivity
pressure due to the two-phase mixture above the considered pos- probe. J. Hydraulic Res. 25(3), 171–178.
ition. The pressure distribution along the riser tube is predicted Francois, O., Gilmore, T., Pinto, M., Gorelick, S. (1996). A
by the Stenning – Martin equation if the slip factor for low sub- physically-based model for air-lift pumping. Water Resour.
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Hewitt, G.F., King, I., Lovegrove, P.C. (1963). Holdup and
Notation pressure drop measurements in the two-phase annular flow
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f ¼ Fanning friction factor Isaacs, S.H., Thomas, M. (1992). The adaptive control of an
g ¼ gravitational acceleration (m/s2) airlift tower loop fermenter. Chem. Eng. Sci. 47(4), 943–958.
Hl ¼ riser tube length above water level (m) Lawniczak, F., Francois, P., Scrivener, O., Kastrinakis, E.G.,
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L ¼ riser tube length (m) ating at low submergence ratios. Can. J. Chem. Eng. 77(1), 3–10.
Pz ¼ pressure at position z (Pa) Lin, P.Y., Hanratty, T.J. (1987). Detection of slug flow from
Pa ¼ atmospheric pressure (Pa) pressure measurements. Int. J. Multiph. Flow 13(1), 13–21.
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DP ¼ pressure difference (Pa)
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DPT ¼ pressure drop between entrance and outlet of riser
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1 ¼ void fraction
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