Type : Finish good

PT. CAHAYA SURYA

TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : 44D-F171E-00
Rev : 00
Nama Part COVER SIDE Tgl : 20-06-2014
Customer PT. SHINTO KOGYO INDONESIA
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
Mat'l Spec = 1. Quantity Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC 1. Hold Material

1 Incoming Mat'l ABS Toray 2. Kesesuaian SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait

MPM 100 B1 3. Kemasan utuh 3. CR 3. Buat Claim Report

1. Rapi 1. Quantity Hand pallet Penataan Opr. gudang 100% 1. Srt. Jalan 1. Hold Material

2 Penyimpanan 2. Sesuai layout 2. Penempatan Part 2. Kartu Stock 2. Hubungi Suplier

3.CR 3. Buat Claim Report

1. Hold material & Produksi
1. Setting parameter 1. Suhu 80° - 90° C Temp Control Visual Opr. Material 3x/hari 1. Std Mat'rl
3 Hopper Drying 2. Waktu Drying 2. Waktu Drying 2-3 jam Jam 2. Lapor Leader / Supervisor

1. Setting parameter 1. Appearance MC Injection 330 Visual Opr. Produksi 100% Jig 1. Visual QC Line Per Jam Check sheet 1. Hold part, Produksi
ton ( B9 )
4 Proses Injection
2. Sample approval 2. Dimensi & fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

No Burry - Cutter Visual Opr. Produksi 100% - Cutter Finishing QC Line Per Jam Daily Report 1. Hold Part
5 Process Finishing Sample Approval Appearance - Pencil marking
- Eye Visual 2.Hubungi Leader, QC

1. Appearance ( no silver, scratch, Aql Check sheet 1. Hold part, Produksi

Sample Approval - Cutter Visual Opr. Produksi 100% Jig 1. Visual QC Line
sinkmark ) Sampling

6 Inspection
Drawing 2. Fungsi, Jig inspection, Dimensi - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

- Jig part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

1. Quantity - Plastik Operator 1. Hold part

7 Packing Rapi & Sesuai layout Di Packing 100% SOP
2. label - dus Packing 2. Hitung ulang
1. Hold part, beri label
1. Penempatan part pada layout 1. Pallet, Operator Aql Lap. QC, 2. Jika NG dominan maka part tdk
8 Penyimpanan Rapi & Sesuai layout 2. 2. kartu FIFO FIFO Gudang /Assy 100% Caliper Visual QC Outgoing Sampling Check sheet, boleh kirim, Buat PCR
Sistem FIFO SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transportation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : 1YD-F7481-00
Rev : 00
Nama Part Board Footrest Tgl : 20 Juni 2014
Customer PT. Shinto Kogyo Indonesia

PRODUCTION / WARE HOUSE QUALITY CONTROL

No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
Mat'l Spec = 1. Quantity Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC 1. Hold Material

1 Incoming Mat'l PP-N4 ( PP ) 2. Kesesuaian SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
AW864 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report
1. Hold material & Produksi
1. Setting Parameter 1. Suhu 60° - 70° C Temp Control Visual Opr.Material 100% 1. Std Mat'rl

3 Hopper Drying 2. Waktu Drying 2. Waktu Drying 1-2 jam Jam 2. Lapor Leader / Supervisor

1.Setting parameter 1.Appearance MC Injection, Visual Operator 100% Jig 1. Visual QC line per jam Check sheet 1. Hold part, Produksi
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

- Appearance - Cutter Visual Opr. Produksi 100% Cutter Finishing QC line per jam Daily Report 1. Hold part

5 Process Finishing Sample Approval - Burry - Pencil Marking Tulis Eye Visual 2. Hubungi leader, SPV, QC

1. Appearance
( No Scracth,Flash,Silver,sink mark, Operator 1. Visual Aql 1. Hold part, Produksi
Sample Approval BD, Flow,EM,Short, dll ) - Cutter Visual produksi 100% Jig QC Line Sampling Check sheet

6 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

1.Quantity - Plastik Operator 1. Hold part

7 Packing Rapi & Sesuai Lay out Di Packing 100%
2.Label - dus Packing 2. Hitung ulang

1. Hold part, beri label

Lap. QC, 2. Jika NG dominan maka part tdk
1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql
8 Penyimpanan Rapi & Sesuai Lay out 2. sitem FIFO 2. kartu FIFO FIFO Gudang /Assy 100% Visual QC Outgoing Sampling Check sheet, boleh kirim, Buat PCR
SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transportation Prepared Checked Approved

Delay / Menunda
Inspection / Pemeriksaan

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA TIMUR QUALITY CONTROL PROCESS CHART ( QCPC ) Part No : 5D9-F1556-00
Rev : 00
Nama Part Fender 2 Tgl : 20 Juni 2014
Customer PT. Shinto Kogyo Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l PP- N4 Cosmplene 2. Kesesuaian SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
AW864 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Setting Parameter Temp Control Visual Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi
1. Suhu 60° - 70° C
3 Hopper Drying 2. Waktu Drying 2. Waktu Drying 1-2 jam Jam 2. Lapor Leader / Supervisor

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

- Appearance - Cutter Visual Opr. Produksi 100% Cutter Finishing QC line per jam Daily Report 1. Hold part
5 Process Finishing Sample Approval - Burry - Pencil Marking Tulis Eye Visual 2. Hubungi leader, SPV, QC

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

6 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

1.Quantity - Plastik Operator 1. Hold part

7 Packing Rapi & Sesuai Lay out 2.Label - dus Di Packing Packing 100% 2. Hitung ulang

1. Hold part, beri label

Lap. QC, 2. Jika NG dominan maka part tdk
8 Penyimpanan Rapi & Sesuai Lay out 1.Penempatan part pd layout 1. Pallet, FIFO Operator 100% Caliper Visual QC Outgoing Aql Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling
SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transportation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : 5D9-E5377-01
Rev : 00
Nama Part Guide Tgl : 20 Juni 2014
Customer PT. Shinto Kogyo Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l PP-N2 Cosmoplene 2. Kesesuaian SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
AV161 Natural 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Setting Parameter Temp Control Visual Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi
1. Suhu 60° - 70° C

3 Hopper Drying 2. Waktu Drying 2. Waktu Drying 1-2 jam Jam 2. Lapor Leader / Supervisor

1.Setting parameter 1.Appearance MC Injection, Visual Operator 100% Jig 1. Visual QC line per jam Check sheet 1. Hold part, Produksi
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

- Appearance - Cutter Visual Opr. Produksi 100% Cutter Finishing QC line per jam Daily Report 1. Hold part

5 Process Finishing Sample Approval - Burry - Pencil Marking Tulis Eye Visual 2. Hubungi leader, SPV, QC

1. Appearance
( No Scracth,Flash,Silver,sink mark, Operator 1. Visual Aql 1. Hold part, Produksi
Sample Approval - Cutter Visual 100% Jig QC Line Check sheet
BD, Flow,EM,Short, dll ) produksi Sampling

6 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

1.Quantity - Plastik Operator 1. Hold part

7 Packing Rapi & Sesuai Lay out Di Packing 100%
2.Label - dus Packing 2. Hitung ulang

1. Hold part, beri label

Lap. QC, 2. Jika NG dominan maka part tdk
1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql
8 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transportation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : 5D9-E5377-01
Rev : 00
Nama Part COVER N50 Tgl : 20 Juni 2014
Customer PT. GS BATTERY
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC

1 Incoming Mat'l PP-N2 Cosmoplene 2. Kesesuaian SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait

AV161 Natural 3. Kemasan utuh, 3. CR 3. Buat Claim Report

1. Rapih 1. Quantity Hand pallet Penataan Opr. gudang 100% 1. Srt.Jalan 1. Hold material

2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier

3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor

2. Literan

1.Setting parameter 1.Appearance MC Injection, Visual Operator 100% Jig 1. Visual QC line per jam Check sheet 1. Hold part, Produksi
produksi

4 Proses Injection 2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

3.
Timbangan 3. Ditimbang harian, PCR Identifikasi,Analisa,perbaikan

- Appearance - Cutter Visual Opr. Produksi 100% Cutter Finishing QC line per jam Daily Report 1. Hold part

5 - Pencil
Process Finishing Sample Approval - Burry Marking Tulis Eye Visual 2. Hubungi leader, SPV, QC

1. Appearance
Sample Approval ( No Scracth, Flash, Silver, sink - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Sampling Check sheet 1. Hold part, Produksi
mark, BD, Flow, EM, Short, dll ) produksi

6 Inspection
- Jig
Drawing 2. Fungsi, Jig inspection, inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

7 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% 1. Hold part
2.Label - dus Packing 2. Hitung ulang
1. Hold part, beri label
2. Jika NG dominan
1.Penempatan part pd layout 1. Pallet, Operator Caliper Lap. QC, maka part tdk boleh kirim,
8 Penyimpanan Rapi & Sesuai Lay out 2. sitem FIFO 2. kartu FIFO Gudang /Assy 100% Visual QC Outgoing Aql Sampling Check sheet, Buat PCR
FIFO SOP, PCR 3. Jika
NG ringan diperbaiki, shortir,
rework.

DEFINISI : Operation / Process Transportation Prepared Checked Approved

Delay / Menunda
Inspection / Pemeriksaan
Storage / Simpan Incoming Matrial
 Type : Assy
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : ER 30309967NG
Rev : 00
Nama Part Accessories Green Tgl : 02 Mei 2013
Customer PT. Panasonic Manufacturing Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l PPZ 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = Fresh Green 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor

2. Literan

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% 1. Hold part
2.Part card - dus Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Assy
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : ER 30309967NG
Rev : 00
Nama Part SWITCH PANEL Brown Tgl : 02 Mei 2013
Customer PT. Panasonic Manufacturing Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l PPZ 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = Brown 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor

2. Literan

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% 1. Hold part
2.Part card - dus Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Assy
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : ER 30309967NG
Rev : 00
Nama Part SWITCH PANEL Green Tgl : 02 Mei 2013
Customer PT. Panasonic Manufacturing Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l PPZ 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = Fresh Green 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor

2. Literan

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% 1. Hold part
2.Part card - dus Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : RGG 128 ZA-7
Rev : 00
Nama Part FRONT GRILLE Tgl : 30 MAY 2013
Customer PT. Panasonic Manufacturing Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
Mat'l Spec = 1. Quantity Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC 1. Hold Material

1 Incoming Mat'l HIPS STYRON 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = BLACK 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report
1. Hold material & Produksi
1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl
3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor
2. Literan
Operator 1. Visual 1. Hold part, Produksi
1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Stamping Visual Operator 100% 1.Visual QC Line 2x/Day Check sheet

Proses Hotstamp
2.Sample Approval 2.Tape Test Nichiban tape 2x/day 2.Test Tape 2x/Day SOP, Lap. 2. Hubungi leader, SPV, QC

harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
( No Scracth,Flash,Silver,sink mark, - Cutter Operator 1. Visual Aql 1. Hold part, Produksi
Sample Approval Visual 100% Jig QC Line Check sheet
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% SOP 1. Hold part
2.Part card - dus Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Finish Good
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : 30RUN1801KGY
Rev : 00
Nama Part Blade grey Tgl : 30 MEI 2013
Customer PT. Panasonic Manufacturing Indonesia
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC
1 Incoming Mat'l HIPS 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB BLACK 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor

2. Literan

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% SOP 1. Hold part
2.Part card - dus Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Assy
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No : JAA2541S
Rev : 00
Nama Part CONTROL PANEL Tgl : 25 Juni 2013
Customer PT. ADYAWINSA
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ
1. Quantity 1. Hold Material
Mat'l Spec = Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC

1 Incoming Mat'l PS 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = Neo Crystal 3. Kemasan utuh, 3. CR 3. Buat Claim Report
White
1. Rapih 1. Quantity Hand pallet Penataan Opr. gudang 100% 1. Srt.Jalan 1. Hold material

2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier

3. CR 3. Buat Claim Report

1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl 1. Hold material & Produksi

3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor
2. Literan

Operator 1. Visual Check sheet 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual produksi 100% Jig QC line per jam

4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
Sample Approval ( No Scracth,Flash,Silver,sink mark, - Cutter Visual Operator 100% Jig 1. Visual QC Line Aql Check sheet 1. Hold part, Produksi
BD, Flow,EM,Short, dll ) produksi Sampling

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

1.Quantity - Plastik Operator 1. Hold part

6 Packing Rapi & Sesuai Lay out 2.Part card - dus Di Packing Packing 100% 2. Hitung ulang

1. Hold part, beri label

Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out 1.Penempatan part pd layout 1. Pallet, FIFO Operator 100% Caliper Visual QC Outgoing Aql Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial

 Type : Assy
PT. CAHAYA SURYA
TIMUR
QUALITY CONTROL PLAN CHART ( QCPC ) Part No :
Rev : 00
Nama Part DOOP HONDA Tgl : 25 Juni 2013
Customer
PRODUCTION / WARE HOUSE QUALITY CONTROL
No OPC PROCESS STANDARD ITEM CHECK FORM JIKA ADA KETIDAK SESUAIAN
TOOLS METHODE PIC FREQ TOOLS METHODE PIC FREQ

Mat'l Spec = 1. Quantity Timbangan Cek Qty Opr. gudang 100% Visual QC incoming Sampling 1. Lap.IQC 1. Hold Material

1 Incoming Mat'l ABS 2. Kesesuain SJ, PO, C.Sheet 2.C. sheet 2. Hubungi bagian yang terkait
MB = Olive Green 3. Kemasan utuh, 3. CR 3. Buat Claim Report
1. Quantity 1. Srt.Jalan 1. Hold material
1. Rapih Hand pallet Penataan Opr. gudang 100%
2 Penyimpanan 2. Sesuai Layout 2. Penempatan part 2.Kartu stok 2. Hubungi Supplier
3. CR 3. Buat Claim Report
1. Hold material & Produksi
1. Pencampuran 1. Akurasi perband material 1. Mixing MC Ditimbang/ Opr.Material 100% 1. Std Mat'rl
3 Proses Mixing 2. Waktu Mixing 2. Waktu Mixing ( 10 ') 2. Timbangan Ditakar preparation 2. Lapor Leader / Supervisor
2. Literan

Operator 1. Visual 1. Hold part, Produksi

1.Setting parameter 1.Appearance MC Injection, Visual 100% Jig QC line per jam Check sheet
produksi
4 Proses Injection
2. Sample Approval 2.Dimensi & Fungsi Jig / Insert Cek Jig Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Timbangan 3. Ditimbang harian, PCR 3. Identifikasi,Analisa,perbaikan

1. Appearance
( No Scracth,Flash,Silver,sink mark, Operator 1. Visual Aql 1. Hold part, Produksi
Sample Approval BD, Flow,EM,Short, dll ) - Cutter Visual produksi 100% Jig QC Line Sampling Check sheet

5 Inspection
Drawing 2. Fungsi, Jig inspection, - Jig inspection Caliper 2. Diukur SOP, Lap. 2. Hubungi leader, SPV, QC

Dimensi - Jig Part Timbangan 3. Ditimbang harian, PCR 3. Identifikasi, Analisa

6 Packing Rapi & Sesuai Lay out 1.Quantity - Plastik Di Packing Operator 100% 1. Hold part
2.Part card - Box Packing 2. Hitung ulang

1. Hold part, beri label

1.Penempatan part pd layout 1. Pallet, Operator Caliper Aql Lap. QC, 2. Jika NG dominan maka part tdk
7 Penyimpanan Rapi & Sesuai Lay out FIFO 100% Visual QC Outgoing Check sheet, boleh kirim, Buat PCR
2. sitem FIFO 2. kartu FIFO Gudang /Assy Sampling SOP, PCR 3. Jika NG
ringan diperbaiki, shortir, rework.

DEFINISI : Operation / Process Transfortation Prepared Checked Approved

Inspection / Pemeriksaan Delay / Menunda

Storage / Simpan Incoming Matrial