Wind Details PDF

REBCO
ALUMINUM WINDOWS
When you are looking for the perfect windows to enhance your
building's facade, you can count on REBCO's experienced
staff to assist you with product selection and design as well as
helping you with any other information you may need. Since
1952, REBCO has been providing that kind of expertise and
dependable service that glaziers, storefront contractors,
and architects have come to rely on.
Rebco Windows offer a pleasing sightline and can be fab-

ricated in unlimited configurations and combinations of
fixed, casement, hopper and vent styles. When your project
requires commercial windows with special color appeal,
energy savings and style, REBCO is the perfect choice. Our
windows feature heavy duty corner keys with mitred corners,
superior white bronze hardware and double weather-strip-
ping in thermal and non-thermal configurations.
Our ability to fabricate to your custom specifications is

unparalleled. When it comes to selection . . .
REBCO's in Front !
SERIES 2000 SERIES 25000

2" Therma-Barrier 2-1/2" Therma-Barrier
Projected & Casement Windows Projected & Casement Windows
REBCO's 2000 Series Window has been specifically designed with For the ultimate in a high strength, operable window, choose the
economy, convenience of instal-lation and the REBCO trademark of 25000 Series. Both REBCO's 25000 Series and 2000 Series Windows
quality in mind. Both Series 2000 & Series 25000 Windows combine feature a special thermal insulation in extruded aluminum perim-
superior construction for durability and ease of operation with the eters and mullions which creates a defensive barrier against heat
energy economy and all-weather comfort of the Therma-Barrier loss and condensation. When combined with insulating glass, there
thermal barrier system. is a marked reduction in condensation on both glazing frames.
REBCO THERMA-BARRIER Windows feature: THERMA-BARRIER windows are available in Duranodic, clear anod-
• Exclusive use of 4-Bar Hinges. ized and white or brown baked acrylic finishes to give you an ideal
• Polyurethane thermal barrier. combination of styling, energy savings and maximum comfort.
• 3/8" Heavy Duty Corner keys.
• Double Weather-stripping between sash and frame.
• Snap on glazing beads for 1/4", 5/8" or 1" Glazing. SERIES 25000 SPECIFICATIONS
• White Bronze Hardware. Test Reports available upon request
• Mitred Corners on sashes.
GENERAL — Furnish and install REBCO Series 25000 insulated alumi-
num windows as manufactured by REBCO Incorporated, Paterson,
SERIES 2000 SPECIFICATIONS NJ. The windows shall include the necessary hardware and related
Test Reports available upon request items as described in this section and as detailed on the plans.
GENERAL — Furnish and install REBCO Series 2000 insulated alumi- SHOP DRAWINGS — REBCO shop drawing services are available.
num windows as manufactured by REBCO Incorporated, Paterson, Please call for details.
NJ. The windows shall include the necessary hardware and related
items as described in this section and as detailed on the plans. MATERIALS — The windows shall be fabricated from extruded
aluminum alloy 6063-T5. All members shall be a minimum 2-1/2"
SHOP DRAWINGS — REBCO shop drawing services are available. in depth. All frame and vent sections shall be tubular extrusions
Please call for details. with a minimum 3/16" in combined wall sections. Glazing beads
shall have a thickness of not less than .045". Window sections shall
MATERIALS — The windows shall be fabricated from extruded have a minimum glazing leg of 3/4" and they shall be provided
aluminum alloy 6063-T5. All members shall be a minimum with snap-on aluminum glazing beads.
2" in depth. All sash sections shall be tubular extrusions with
a minimum 1/8" in combined wall sections. Glazing beads CONSTRUCTION — Frame corners shall be machine cut for
shall have a thickness of not less than .045". Window sections precision fit and butt jointed and mechanically fastened using
shall have a minimum glazing leg of .70" and they shall be stainless steel fasteners. (cont. on reverse side)
provided with snap-on aluminum glazing beads. (cont. on
reverse side)
1171 - 1225 Madison Avenue, P.O. Box 2248, Paterson, NJ 07509 - 2248
Outside NY/NJ 800 - 777 - 0787 • NJ 973 - 684 - 0200 • NY 212 - 736 - 6435 • FAX 973 - 684 - 0118
© 8/2007, Rebco, Inc.
SPECIFICATIONS
SERIES 2000 (cont.) SERIES 25000 (cont.)
CONSTRUCTION — Frame corners shall be machine cut for Sash corners shall be mitred and mechanically crimped and
precision fit and butt jointed and mechanically fastened us- epoxy glued under several tons of pneumatic force. Muntin
ing stainless steel fasteners. Sash corners shall be mitred and bars shall be coped to create a mortised joint which shall be
mechanically crimped and epoxy glued under several tons argon-electric welded to insure maximum strength.
of pneumatic force. Muntin bars shall be coped to create a
mortised joint which shall be argon-electric welded to insure WEATHER-STRIP — The operating vent shall be double weather-
maximum strength. stripped with an extruded vinyl. The weather-strip shall be uninter-
rupted and secured within extruded raceways at the interior and
WEATHER-STRIP — The operating vent shall be double exterior points of contact with the surrounding frame in a manner
weather-stripped with an extruded vinyl. The weather-strip that shall provide for easy weather-strip replacement.
shall be uninterrupted and secured within extruded race-
ways at the interior and exterior points of contact with the HARDWARE — Projected windows shall be provided with two 4-
surrounding frame. bar concealed hinge assemblies securely fastened to the frame
and vent, and operating in a track provided with an adjustable
HARDWARE — Projected windows shall be provided with nylon friction feature. The cam handles shall be manufactured
two 4-bar hinge assemblies securely fastened to the frame from white bronze and secured with stainless steel fasteners. Case-
and vent, and operating in a track provided with an ad- ment windows shall be supported by butt hinges manufactured
justable nylon friction feature. The cam handles shall be from white bronze and secured with stainless fasteners. Casements
manufactured from white bronze and secured with stainless shall have white bronze locking handles with concealed strikes.
steel fasteners. Casement windows shall be supported by Locking handles and concealed strikes shall be securely fastened
butt hinges manufactured from white bronze and secured with stainless steel fasteners.
with stainless fasteners. Casements shall have white bronze
locking handles with concealed strikes. Locking handles and FINISH — The material for this series is available and stocked
concealed strikes shall be securely fastened with stainless in a white painted finish, clear anodized and dark bronze
steel fasteners. hardcoat. Custom colors available. Call for details.
FINISH — The material for this series is available and stocked THERMAL BARRIER — The thermal barrier shall consist of a two-
in a white painted finish, clear anodized and dark bronze part, chemically-curing, high strength, pure polyurethane casting
hardcoat. Custom colors available. Call for details. resin. This thermal barrier shall provide a continuous uninterrupted
break around the entire perimeter of the frame and vent and it
THERMAL BARRIER — The thermal barrier shall consist of a shall not be abridged by any metals, conductors or other similar
two-part, chemically-curing, high strength, pure polyurethane materials. The cavity size of the thermal break shall be .744" wide,
casting resin. This thermal barrier shall provide a continu- .350" high and shall have a throat opening of at least .312" wide.
ous uninterrupted break around the entire perimeter of the Residential size cavities will not be permitted.
frame and vent and it shall not be abridged by any metals,
conductors or other similar materials. The cavity size of the INSTALLATION — Windows shall be installed by experienced
thermal break shall be .437" wide, .350" high and shall have window erectors, in accordance with local building codes. All
a throat opening of at least .188" wide. Residential size cavi- members shall be set plumb and level with ventilators in true align-
ties will not be permitted. ment. All aluminum surfaces in contact with masonry or steel shall
be insulated therefrom by pressure sensitive tape, zinc chromate
INSTALLATION — Windows shall be installed by experienced primer, lacquer or bituminous paint.
window erectors, in accordance with local building codes. All
members shall be set plumb and level with ventilators in true PROTECTION AND CLEANING — Upon completion of erection,
alignment. All aluminum surfaces in contact with masonry or windows will be left in a clean condition. Protection against dam-
steel shall be insulated therefrom by pressure sensitive tape, age by others and finish cleaning shall be the responsibility of the
zinc chromate primer, lacquer or bituminous paint. general contractor.
REBCO reserves the right to change its specifications, without notice, It is the sole responsibility of the customer to confirm with their
if deemed necessary in the evolution of its products. own architect, engineer or other professional consultants that
the goods offered for sale by REBCO meet the requirements and
REBCO warrants that the goods to be supplied will conform to specifications of the particular project and use for which they
the catalog or price list description. This warranty is in lieu of are being purchased. Any advice received by a customer from
all other warranties or guarantees, express or implied, in- REBCO's representatives or employees is not guaranteed or war-
cluding the implied warranties as to merchantability or as ranteed since REBCO does not and cannot determine whether
to the fitness for any particular use or purpose and REBCO the goods comply with the requirementas nd specifications of
shall not be liable for any loss, damage or costs, directly the ultimate user nor does REBCO control or supervise the suse-
or indirectly, arising from the use of such goods, or for quent fabrication or installation of its goods or their use after sale.
consequential, incidential, special, exemplary or punitive REBCO expressly disclaims any warranties or guarantees
damages. that the goods will meet the needs and/or requirements
of the ultimate users of the goods.
© 8/2007, Rebco, Inc.
HARDWARE
25 -109
Vent Custodial Lock
used with security lock
handle (Note: Used
25 -103L or 25 -103R with strike 25 -101)
Cam Handle
for project out vents
25 -111
25 -101
Custodial
Strike
Lock Handle & Key
used with P.O. vent
used to open &
handles 25-103L, 25-103R
close custodial locks
and 25 -109
25 -106L or 25 -108R
Cam Handle
25 - 109H
for project-in hoppers
Hopper
Custodial Lock
25 -108
used with security
Concealed Keeper
lock handle
for use with P.I. hopper
(Note: Used with
handles 25 -108L, 25-108R
Concealed Keeper
and 25 -109H
25 -108)
25 -107CG – Channel Guide

used with roto operator
25 -120
Duplex Lock
Top Assembly
used for one
step double 25 -107L or 25 -107R
locking system Casement Window Roto
for casement Operator & Handle
window (Handed)
25-102
Casement Window
Locking Handle 25-104
Concealed
Keeper
for 25-102
and 25-120
© 8/2007, Rebco, Inc.
HARDWARE
25 -15CG
Channel Guide (2 pieces required)
used with under screen roto operator
25 -115
Under Screen Roto
Operator & Handle
used on vent window with
25 -113
roto operator
Limit Arm
(30" min.
used to limit
window
opening of
width)
window
25 -117
Pole Tip
used to open & close
pole type cam handles
25-114C
Pull Ring
used to open & close hopper 4 -10, 4 -12, 4 -16,
window with pole handle in one 4 - 20, 4 - 24, 4 - 28
step (used in conjunction with 4 Bar Friction Hinge
Pole Type Cam Handles on used in vent &
windows 48" & over) hopper windows
25 -116
6' Window
Pole (Aluminum Shaft)
used to open & close 25 -114L or 25 -114R
pole type cam handles Hopper Pole Handle
used on hopper windows 25 -112
to open & close (Handed) Casement
Butt Hinge
used in
casement
window
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
1.5"
1.6875"
1"
1.5"
20 - 011 20 - 001
2.125"
.75"
2000 SERIES
1.6875"
1"
20 - 802
20 - 211
1.4375"
2"
1.3125"
1.4375"
20 - 216
20 - 801
1.5"
1.438"
1.5"
1.438"
20 - 809 20 - 009
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
2.1875" 2.1875"
.75" .75"
20 - 002 20 - 202
2"
1.5"
1.3125"
.75"
20 - 008 20 - 006
20 - 611 20 - 658 20 - 600

For 1/4" Glass For 5/8" Glass For 1" Glass
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
20 - STIF-O
1.75" 1.181"
.625"
20 - 208
1.525"
20 - 501 .5625"
2000 SERIES
2-PIECE MULLION
1.1875"
20 - 301
20 - 275 2-PIECE RECEPTOR

(Head and Jamb)
2.1875"
11 - 300 .375" 11 - 275F

Cover
20 - 275G 1.0625"
.625"
3"
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
1 17 20 3
2 HOPPER 4 VENT
18 19
1 3
CASEMENT 21
W/FIXED LITE
11 a 12 a
11 12
6
DOUBLE HOPPER 2 DOUBLE VENT 4
1 3
15
5 13
9 16 10
2 14
2 STACK HOPPERS 4 STACK VENTS
CLASSROOM W/FIXED LITE
CASEMENT
6 6
20
5 7
2 21 8
CLASSROOM HOPPER 8
CLASSROOM VENT
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 1 SECTION 3
20 - 011 20 - 211
20 - 801 20 - 802
20 - 600 20 - 600
2000 SERIES
SECTION 2 SECTION 4
20 - 600 20 - 600
20 - 809 20 - 802
20 - 501
20 - 211
20 - 011
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 5
20 - 600
20 - 002
20 - 801
20 - 600
SECTION 6
20 - 011
20 - 600
10 Outside NY/NJ 800 - 777 - 0787 • NJ 973 - 684 - 0200 • NY 212 - 736 - 6435 • FAX 973 - 684 - 0118
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 7
20 - 600
20 - 009
2000 SERIES
20 - 802
20 - 600
SECTION 8
20 - 011 20 - 008
20 - 600
20 - 802
Outside NY/NJ 800 - 777 - 0787 • NJ 973 - 684 - 0200 • NY 212 - 736 - 6435 • FAX 973 - 684 - 0118 11
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 9
20 - 600
SECTION 10
20 - 801
20 - 501
20 - 600
20 - 002
20 - 802
20 - 801
20 - 008
20 - 600
20 - 009
20 - 802
20 - 600
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 11
20 - 801 20 - 801
20 - 600 20 - 600
2000 SERIES
20 - 002
SECTION 11a
20 - 801 20 - 801
20 - 600 20 - 600
20 - STIF
(if required)
20 - 011 20 - 006
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 12
20 - 202
20 - 600 20 - 600
20 - 802 20 - 802
SECTION 12a
20 - 211 20 - 216
20 - 600 20 - 600
20 - STIF
(if required)
20 - 802 20 - 802
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 13
20 - 600
2000 SERIES
20 - 002
20 - 600
SECTION 14
20 - 600
20 - 011
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 15
20 - 011 20 - 006
20 - 600 20 - 600
20 - STIF
(if required)
SECTION 16
20 - 600
20 - 600
20 - STIF
(if required)
20 - 801
20 - 011 20 - 006
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 18
20 - 011 20 - 006
20 - 600
20 - 600
2000 SERIES
20 - 802
SECTION 19
20 - 600
20 - 011
20 - 802
© 8/2007, Rebco, Inc.
2" WINDOW SECTIONS
SECTION 17
20 - 011
20 - 600
SECTION 20 SECTION 21
20 - 011
20 - 600
20 - 802 20 - 802
20 - 600
20 - 011
© 8/2007, Rebco, Inc.
2-1/2" WINDOW SECTIONS
2.5"
2.125"
1.5"
25 - 011S
.875"
2.125"
25 - 002S
1.5"
1.5"
25 - 801
1.5"
1.5"
25 - 809
25000 SERIES
1.5"
1.5"
25 - 009S
© 8/2007, Rebco, Inc.
2.125" .875" 2.125"
1.5"
25 - 211S 25 - 202S
1.25"
1.5" .250"
25 - 008
25 - 208
25 - 275 Receptor
2.75"
.375"
ZERO MULLION 11 - 275F 1.062"
25 - 275G
1.5"
25 - 240
25 - 011S
2.25"
© 8/2007, Rebco, Inc.
2.125" .875"
25 - 802
2-PIECE MULLION
25 - 301
11 - 300
25000 SERIES
Cover
3"
11 - 305
Cover
4 .250"
© 8/2007, Rebco, Inc.
11 - 501 25 - 600 25 - 658

For 1" Glass For 5/8" Glass
POLY-WEJ GLAZING SYSTEM
INSTALLATION SEQUENCE:
) Windows shall be inspected prior in installation of units into
1
prepared openings on the job site, making sure no damages
occurred in transportation, or in storage. All butt and miter
joints must be sealed prior to glazing. Sash and framing
members are to be checked prior to glazing to make sure
openings are square, plum and secure to maintain face and
edge clearance. All ventilators and operating sash must be
properly adjusted and glazed in the closed position.
Surfaces that the tape will contact should be wiped with a
suitable solvent to remove any oil deposits, dirt, dust, loose
mortar, or any other foreign matter.
) REBCO, Inc. recommends applying Tremco's Polyshim II Tape,
2
uniformly recessed 1/32" below the site line of the window.
Please follow the glazing tape/gasket installation
instructions found on Tremco's website:
www.TREMCOSEALANTS.COM
) Be sure to daub butted tape joints with sealant to ensure a
3
continuous exterior seal.
4) Apply corner bead of compatible sealant at each corner.
5) Place setting blocks per glass manufacturers requirements.
6) Set glass. Press firmly into tape.
For maximum weather-tightness, a continuous toe bead 7) Install removable stop.
or heel bead of sealant should be installed
8) Install Poly-Wej Gasket provided by REBCO, Inc.
Good glazing practices prevail. Refer to Tremco's website

for instruction for glazing windows with Polyshim II Tape.
© 8/2007, Rebco, Inc.
1 16 4
18 19
2 HOPPER 5 VENT
21
1 4
17 20
CASEMENT W/FIXED LITE
6
CLASSROOM W/FIXED LITE
3
7
8
13
2 5
STACK HOPPER STACK VENTS
9
10 11
4 7
12
22
16
25000 SERIES
5
DOUBLE VENT
14
15
2
2 17
CLASSROOM HOPPER
DOUBLE HOPPER CASEMENT
© 8/2007, Rebco, Inc.
SECTION 1
25 - 011S
25 - 801 SECTION 2
25 - 600
25 - 600
25 - 809
11 - 501
25 - 011S
© 8/2007, Rebco, Inc.
SECTION 3
25 - 600
25 - 809
11 - 501
25 - 002S
25 - 801
25000 SERIES
25 - 600
© 8/2007, Rebco, Inc.
SECTION 4
25 - 211S
SECTION 5
25 - 802
25 - 600
25 - 600
25 - 802
25 - 211S
© 8/2007, Rebco, Inc.
SECTION 6
25 - 600
25 - 802
25 - 008
25 - O09S
25 - 802
25 - 600 25000 SERIES
© 8/2007, Rebco, Inc.
SECTION 7
25 - 011S
25 - 600
SECTION 8
25 - 002S
25 - 600 25 - 600
© 8/2007, Rebco, Inc.
SECTION 9
25 - 008
25 - 802
25 - 011S 25 - 600
SECTION 10
25 - 600
25000 SERIES
25 - 009S
25 - 802
25 - 600
© 8/2007, Rebco, Inc.
SECTION 11
25-002S
25 - 600
25 - 008
25 - 802
25 - 600
SECTION 12
25 - 600
25 - 802
25 - 008
25 - 011S
© 8/2007, Rebco, Inc.
SECTION 13
SECTION 14
25 - 600
25 - 002S
25 - 600
25 - 600
25 - 002S
25 - 801
25 - 600
25000 SERIES
© 8/2007, Rebco, Inc.
SECTION 15
25 - 801
25 - 801
25 - 600 25 - 600
25 - 002S
SECTION 16
25 - 011S
25 - 802
25 - 600
© 8/2007, Rebco, Inc.
SECTION 17
25 - 600
25 - 802
25 - 011S
SECTION 18
25 - 002S
25 - 600
25000 SERIES
25 - 600
25 - 208
25 - 802
© 8/2007, Rebco, Inc.
SECTION 19
25 - 600
25 - 011S SECTION 20
25 - 208
25 - 600
25 - 208
SECTION 21 25 - 011S
25 - 600
25 - 011S
25 - 802
© 8/2007, Rebco, Inc.
SECTION 22
25 - 600 25 - 202S 25 - 600
25 - 802 25 - 802
25000 SERIES
© 8/2007, Rebco, Inc.
HOPPER SCREEN INSTALLATION
Male hanger
Stainless Steel
Retainer clips
1/8" x 1/2"
(4 supplied) Roll in vinyl
polyshim
tape, by others supplied by Rebco
Spring bolt
Glass setting
block, 42-252 Neoprene for
by others operating sash
42-252
Neoprene
for operating
sash
Wood blocking,
by others Erection screw
with anchor as
required by field
conditions,
by others
© 8/2007, Rebco, Inc.
CASEMENT SCREEN INSTALLATION
7/16" x 3/4" x .024" Thick Aluminum Frame

Rolled Section Aluminum
Aluminum
Machine Screw
Swivel Clip
18 x 16 Mesh
Alclad Aluminum
Aluminum
Spline
© 8/2007, Rebco, Inc.
VENT SCREEN INSTALLATION
10 X 24 Machined Screw
(4 Supplied)
Aluminum Spline 1-1/4"

#640 "C" clip Aluminum
(4 Supplied) Frame
© 8/2007, Rebco, Inc.

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REBCO

Rebco Windows offer a pleasing sightline and can be fab-

Our ability to fabricate to your custom specifications is

SERIES 2000 SERIES 25000

25 -107CG – Channel Guide

20 - 611 20 - 658 20 - 600

20 - 275 2-PIECE RECEPTOR

11 - 300 .375" 11 - 275F

2.125" .875" 2.125"

11 - 501 25 - 600 25 - 658

POLY-WEJ GLAZING SYSTEM

Good glazing practices prevail. Refer to Tremco's website

25 - 600 25000 SERIES

25 - 600 25 - 202S 25 - 600

7/16" x 3/4" x .024" Thick Aluminum Frame

Aluminum Spline 1-1/4"

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