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Group of Catalytic Kinetics & Theoretical Modeling, State Key Laboratory of Coal Conversion,
Institute of Coal Chemistry, Chinese Academy of Sciences, Taiyuan 030001, People’s Republic of China, and
Department of Chemistry, Jinan University, Guangzhou 510632, People’s Republic of China
The detailed kinetics of the Fischer-Tropsch synthesis over an industrial Fe-Mn catalyst was
studied in a continuous integral fixed-bed reactor under the conditions relevant to industrial
operations [temperature, 540-600 K; pressure, 1.0-3.0 MPa; H2/CO feed ratio, 1.0-3.0; space
velocity, (1.6-4.2) × 10-3 Nm3 kg of catalyst-1 s-1]. Reaction rate equations were derived on the
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objective functions with a genetic algorithm approach and second optimization with the
conventional Levenberg-Marquardt method. It was found that an alkylidene mechanism based
model could produce a good fit of the experimental data. This model shows that the desorption
of the products and the insertion of methylene into the metal-alkylidene bond are the rate-
determining steps. The activation energy for olefins formation is 97.37 kJ mol-1 and smaller
than that for the paraffin formation (111.48 kJ mol-1). In this model, the readsorption and
secondary reactions of olefins are taken into account, and deviations of hydrocarbon distribution
from the conventional ASF distribution can therefore be quantitatively described. However, the
deeper information for the olefin-to-paraffin ratio has not intrinsically been described in the
present stage, leaving for the further improvements in models to consider the transportation-
enhanced readsorption and secondary reaction of olefins more practically in the reactor modeling
stage.
distribution with different chain growth probabilities. the carbide mechanism for the FTS and the formate
However, this explanation cannot interpret the increase intermediate scheme for the WGS reaction. The rates
of the paraffin/olefin ratio with the chain length. On the of CO or H2 consumption and product formation were
basis of the experiments with cofed olefins, it was noted unified in these models. Experimental data were re-
that the readsorption and secondary reaction of olefins gressed with large-scale nonlinear optimization ap-
had a great influence on the products distribution of proaches for determining the “best” kinetic parameters,
FTS.27 Some researchers28-30 proposed a more plausible and statistical analysis was applied to validate the
explanation for these deviations and suggested that the feasibility of both models and parameters in them. The
occurrence of secondary reactions of the olefins caused final model could describe the distribution of linear
the deviations from the ASF distribution. Iglesia et al.30 paraffins and olefins of FTS obeying the ideal ASF
developed a model describing the olefin readsorption distribution at the level of surface reaction. However,
effect enhanced by intraparticle and interparticle trans- the deviations, observed in many experiments, from the
port processes. They suggested that the diffusion limita- ideal ASF distribution were totally neglected in their
tion within liquid-filled pores slowed the removal of model. Very recently, we have proposed a systematic
1-olefins, which caused an increase of their residence approach for considering more complicated olefin read-
time within the catalyst pores. In their model, the CO sorption phenomena in kinetic modeling on the basis
hydrogenation model and the olefin readsorption model of ideas similar to those of Froment.13 Although pri-
were treated separately. In 1992, Zimmerman and mary, namely, a limited number of mechanism sets,
Bukur31 developed a model for both the formation of from which only about 10 kinetic models were scanned,
linear hydrocarbons and the water-gas-shift (WGS) were considered, our optimal model for an industrial
reaction over iron catalysts. In their model, the read- iron catalyst showed a better description for the non-
sorption and secondary reaction of olefins were taken ideal ASF distribution than that from Lox and Froment.
into account and the increase of the paraffin/olefin ratio However, the models based on the detailed mechanism
with the carbon number can be predicted. However, the scan for FTS processes need to first describe the most
results displayed significant deviations between model intrinsic factors involved, namely, those defined at the
predicted and experimental mole fractions, especially surface mechanism level, and the solubility/diffusivity-
for methane and ethene. Kuipers et al.32 proposed a enhanced paraffin/olefin ratio dependence on the carbon
chain-length-dependent olefin readsorption mechanism number should be described through modification of the
to explain the fact that the paraffin/olefin ratio increases models with intrinsic significances. This modification
with the carbon number. On the basis of the olefin needs to be carefully arranged at both the surface
cofeeding kinetic experiments over cobalt catalyst in a mechanism and the reactor simulation levels because
continuously operated and well-mixed slurry reactor, the transportation-enhanced phenomena may not fun-
Schulz and Claeys33 developed a kinetic model for the damentally be reflected solely either in an “intrinsic”
Fischer-Tropsch reaction system. kinetic model or in reactor models using the intrinsic
It is well accepted that the FTS reaction is a surface kinetics correctly. This is because reactor models can
polymerization reaction, but its detailed mechanism is fundamentally account for transportation phenomena,
still not fully understood. Recent mechanistic studies and at the same time long-chain olefins staying in the
show new evidence in favor of a mechanism start with catalyst pores filled with wax are difficult to remove
CO dissociation. It is generally agreed that the FTS instantly as “defined” even in the case of kinetic
proceeds via the dissociation of CO, further forming experimental conditions. In fact, this is a dilemma for
carbide on the surface in sequence of the hydrogenation the kinetics modeling of FTS. The difficulties arise,
of this carbide.10,34,35 Despite considerable research making kinetic modeling impossible, if one wants to
efforts, uncertainties still remain about the mechanism fundamentally take the transportation phenomena into
of chain growth in the FTS reaction. Brady and Pettit36 account for the modeling of a kinetic reactor. On the
proposed an alkyl mechanism and suggested that the basis of this understanding, we first make an attempt
chain growth is initiated by the insertion of methylene to grasp the most significant intrinsic information at
into the adsorbed alkyl. Martinez et al.37 proposed a the mechanism kinetic level, and later efforts will be
chain growth mechanism, in which the chain growth is devoted to solving the modification problem for consid-
initiated by an R-vinyl and the polymerization process ering the transportation-enhanced phenomena with the
proceeds through the reaction between methylene and combination of kinetics and reactor simulations.
an alkenyl. Joyner38 developed an alkylidene mecha- The goal of this paper is, therefore, to establish and
nism and assumed the chain growth process propagated test detailed mechanistic kinetic models for the Fis-
via the successive insertion of methylene into the cher-Tropsch system over an industrial Mn-Fe cata-
metal-alkylidene bond. With this model, one can easily lyst while considering many more possibilities in mech-
explain the formation of R-olefins as the primary anism combinations than before. The new mechanistic
products in FTS. These proposed models have provided model, in which the olefin readsorption and secondary
a basis for a workable kinetic model derived from reactions are taken into account, combines all of the FTS
experimental data. However, models are still far from reactions with WGS reaction in a self-consistent way,
meeting the demands for both better mechanism un- leaving the transportation-enhanced olefin readsorption
derstanding and applications in engineering scale-up, factor for further work in the combination of kinetics
leaving a great deal of work under the expectation for and reactor simulations.
a better treatment in considering both the fundamental
mechanism and self-consistency in rate expressions.10,13 2. Experimental Section
Lox and Froment11,12 studied the FTS kinetics over
an iron catalyst. On the basis of the LHHW scheme, The experimental setup used in this study is shown
they developed several sets of “elementary steps”, from in Figure 1. A micro-fixed-bed reactor (a 1.0 m long
which detailed kinetic models were derived by assuming stainless steel tube of 0.012 m in internal diameter with
5068 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
Active sites for the above reactions in FTS are still Fischer-Tropsch catalysis cycling. The precise defini-
not clear especially in the cases of iron catalysts. This tion of the catalysis cycle during FTS on iron catalysts
is because of the fact that the iron-based catalysts is, therefore, impossible with the current understanding
starting from their oxide precursors have experimen- of the FTS catalysis. Nevertheless, some conventional
tally proved to have complex phase transfer during the ideas/treatments may serve for the development of
reduction as well as synthesis operation.40,41-45 The kinetic models. We here take advantage of the conven-
controversy in the active sites (or phases) in the FTS tional idea that the building block “CH2” is formed by
system appeals the need for much attention to be paid the reaction of a surface carbon with dissociated
to the understanding of the FTS mechanism at a deep hydrogen4,10-13,50,54,56 to build the kinetic models. It is
level; for example, the work for Co or Ru catalysts, for thus assumed that surface carbon species undergoes a
which metal phases are believed to be active phases for reaction with surface hydrogen:
FTS, has been considered at even a molecular level with
many interesting results achieved, casting an encourag- Cs1 + Hs1 ) CHs1 (7)
ing light on the detailed mechanism understanding.46
For iron catalysts, however, we expect many more CHs1 + Hs1 ) CH2s1 (8)
challenges in this direction.41-49 Here, we will not go
into these controversies and instead will use experi- or with molecular hydrogen according to an Eley-Rideal
mental data to fit many possible mechanism-derived (ER) mechanism:
kinetic models, which are anyhow expected to reflect
the most important points of FTS catalysis and chem- Cs1 + H2 ) CH2s1 (9)
istry. Beyond the complexities in the FTS catalysis with
iron catalysts, it is generally accepted that reactions in Another possible pathway of the formation of “CH2”
eqs 1-3 can be assumed to take place on two kinds of starts with molecularly adsorbed carbon monoxide and
active sites. The active sites for the hydrocarbon forma- successive hydrogen-assisted dissociation,4,18,55
tion and the WGS reaction are iron carbides and
magnetite (Fe3O4), respectively.4,11-13,47-49 COs1 + Hs1 ) HCOs1 + s1 (10)
3.2. Kinetic Models for the Formation of Linear
Hydrocarbons. 3.2.1. Elementary Reactions of the
FTS. The FTS is a complex network of parallel and HCOs1 + Hs1 ) Cs1 + H2Os1 (11)
series reactions involving different extents and deter-
mining altogether the overall catalyst performance. The Cs1 + Hs1 ) CHs1 (12)
whole synthesis reaction can be simplified as the
combination of FTS reactions and the WGS reaction. CHs1 + Hs1 ) CH2s1 (13)
The FTS reactions considered here consist of surface
steps in five categories:50 (1) adsorption of reactants (H2
and CO); (2) chain initiation; (3) chain propagation; (4) or assisted by molecular hydrogen via the ER mecha-
chain termination and desorption of products; (5) read- nism:
sorption and secondary reaction of olefins.
The CO adsorbed on the catalyst surface either in the COs1 + H2 ) H2COs1 (14)
molecule state or in the dissociated state18,51-53
H2COs1 + H2 ) CH2s1 + H2O (15)
CO + s1 ) COs1 (4)
There is still a controversy about the mechanism of
COs1 + s1 ) Cs1 + Os1 (5) chain growth in the FTS. The alkyl mechanism proposes
that the reaction is initiated by the formation of a
where s1 is an empty catalytic site, on which hydro- methyl species and that chain growth takes place by
carbon can be formed. The dissociative adsorption of the successive insertion of methylene into the metal-
hydrogen takes place on two adjacent free active alkyl bond:36
sites.51-53
CH2s1 + CnH2n+1s1 ) Cn+1H2n+3s1 + s1 (16)
H2 + 2s1 ) 2Hs1 (6)
The alkylidene mechanism proposes that the forma-
For the further formation of hydrogenated carbon tion of the adsorbed ethylidene initiates the chain
species, mechanism studies for FTS often assumed the formation and that chain growth is facilitated by meth-
formation of CH2 and CH3 species,4,10-13,55 while recent ylene insertion into the metal-alkylidene bond:38
characterization and theoretical studies in energetics
debate for the increased possible formation of CH CH2s1 + CnH2ns1 ) Cn+1H2n+2s1 + s1 (17)
species on several transition-metal surfaces.46,57 For iron
catalysts, the situation considered in theoretical models Another mechanism assumes that chain growth is
(or the model catalysts and operation conditions in initiated by the adsorption of CO on the active sites
characterization) describing the catalyst surfaces is already containing a hydrocarbon intermediate and then
definitely too far from a real working catalyst, which by a sequence of hydrogenation:56,58
continuously changes in both the bulk phase and
surfaces due to the carbonization of the iron and the CO + CnH2n+1s1 ) CnH2n+1s1CO (18)
hydrogenation of carbon species on the surface during
reduction and reactions.40-45,47,52 The carbides on the CnH2n+1s1CO + H2 ) CnH2n+1s1C + H2O (19)
catalyst surface may exchange carbon and hydrogen
sources with reactants and surface intermediates during CnH2n+1s1C + H2 ) CnH2n+1s1CH2 (20)
5070 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
Termination of the chain growth can occur via and a dual-site reaction with an adsorbed hydrogen
several routes. For the desorption of an olefin, a atom
single-site mechanism was assumed that R-olefins (1-
alkenes) may be formed by a β-hydride elimination CnH2n+1s1 + Hs1 ) CnH2n+2 + 2s1 (24)
reaction
were considered.
CnH2n+1s1 ) CnH2n + Hs1 (21) It is generally agreed that the R-olefins desorbed from
the catalyst surface can readsorb on the active sites and
or by the desorption of adsorbed alkylidene take place as secondary reactions, which have signifi-
cant influences on the product distribution of the
FTS.29,59
CnH2ns1 ) CnH2n + s1 (22)
On the basis of the above five categories of elementary
reactions, we can define 10 possible mechanisms for
For the desorption of a paraffin, both a single-site FTS, as shown in Table 1.
reaction with molecular hydrogen 3.2.2. Rate Expressions of the Hydrocarbon
Formation. On the basis of the detailed elementary
CnH2n+1s1 + H2 ) CnH2n+2 + Hs1 (23) reaction steps of FTS listed in Table 1, the formation
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5071
rates of the linear paraffins and olefins were derived. atoms. Here we introduce a readsorption factor βn,
For each model, the possible rate-determining steps which is defined as follows:
(RDSs) were identified, while all other steps were
assumed to be at quasi-equilibrium. k8- PCnH2n[s1]
βn ) (n g 2) (30)
Before we derive the rate expression of hydrocarbon k8+ [CnH2ns1]
formation, first, it is assumed that the steady-state
conditions are reached for both the surface composition The chain growth probability for the carbon chain
of catalyst and the concentration of all of the intermedi- with n carbon atoms is
ates involved. Second, it is assumed that the rate
constant of the elementary steps for the formation of k5[CH2s1]
hydrocarbons is independent of the carbon number of Rn )
the intermediates involved in the elementary reactions k5[CH2s1] + k7K6[Hs1]2/[s1] + k8+(1 - βn)
except for methane. Third, there are two types of (n g 2) (31)
uniformly distributed active sites respectively for FTS
and WGS reactions on the catalyst surface.4 The concentration of surface intermediates can be
For the derivation of the rate expressions, FT III expressed as a function of the partial pressure of CO,
H2, and H2O by applying the pseudo-equilibrium rela-
in Table 1 will be demonstrated. It is assumed
tion
that the RDSs are steps 5, 7, and 8 (model FT III).
The remaining steps can be considered to be rapid
and at equilibrium. The rates of formation of paraffins
PH22PCO PH22PCO
[CH2s1] ) K1K2K3 [s1] ) K′3 [s1] (32)
and olefins with n carbon atoms can thus be written PH2O PH2O
as
[Hs1] ) xK4PH2[s1] (33)
RCH4 ) k7M[CH3s1][Hs1] )
k7MK6[CH2s1][Hs1]2/[s1] (25) Substitution of eqs 32 and 33 in eq 31 yields
[CnH2ns1]
RCnH2n+2 ) k7[CnH2n+1s1][Hs1] ) Rn ) )
[Cn-1H2n-2s1]
k7K6[CnH2ns1][Hs1]2/[s1] (n g 2) (26) PH22PCO
k5K′3 [s1]
PH2O
RCnH2n ) k8+[CnH2ns1] - k8-PCnH2n[s1] (n g 2) (27)
PH22PCO
k5K′3 [s1] + k7K6K4PH2[s1] + k8+(1 - βn)
The pseudo-steady-state conditions are applied to the PH2O
concentration of surface intermediates [CnH2ns1]: (n g 2) (34)
( )
) (n g 2) (37)
k8-PCnH2n[s1]
k5[CH2s1] + k7K6[Hs1]2/[s1] + k8+ 1 - k5[CH2s1]
k8+[CnH2ns1] RA ) )
k5[CH2s1]
k5[CH2s1] + k7K6K4PH2[s1] + k8+
(n g 2) (29)
k5[CH2s1] + k7K6[Hs1]2/[s1] + k8+(1 - βn) PH22PCO
k5K′3 [s1]
PH2O
where k5[CH2s1] is related to the chain growth of (38)
hydrocarbon and k8+(1 - k8-PCnH2n[s1]/k8+[CnH2ns1]) is PH22PCO
the rate of olefin formation, which is the net effect of k5K′3 [s1] + k7K6K4PH2[s1] + k8+
desorption and readsorption of olefins with n carbon PH2O
5072 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
where X1 and Yn-i+2 are defined as follows: Normalization of the concentration of the sites on the
catalyst surface leads to
X1 ) [CH2s1] ) K3′PH22PCO/PH2O[s1] (45)
1 ) [s1] + [Hs1] + [COs1] + [CH2s1] + [H2COs1] +
n n
Yn-i+2 ) PC(n-i+2)H2(n-i+2)[s1] (n g 2) (46)
[CH3s1] + ∑
i)2
[CnH2ns1] + ∑[CnH2n+1s1]
i)2
(54)
Thus, the concentration of [CnH2ns1] can be rewritten
as Combining eqs 32, 33, and 49-53 with eq 54 gives
[CnH2ns1] )
n
1 ) [s1] + xK P
4 H2 + K1PCO[s1] +
RA n-1
[CH2s1] + B[s1] ∑ RA i-2
PC(n-i+2)H2(n-i+2) ) 2
PH2 PCO
i)2
K′3 [s1] + K1K2PCOPH2[s1] +
n
PH2O
RAn-1K′3PH22PCO/PH2O[s1] + B[s1] ∑
i)2
RAi-2PC (n-i+2)H2(n-i+2)
PH22.5PCO PH22PCO n i
(47) K6K40.5K′3
PH2O
[s1] + K′3
PH2O i)2
∑∏
j)2
(Rj)[s1] +
Substituting eqs 32 and 47 into eq 30 yields
{ [
PH22.5PCO n i
K6K4 K′30.5
∑ ∏(Rj)[s1] (55)
βn ) (k8-/k8+) PCnH2n/ RAn-1K′3PCOPH22/PH2O + PH2O i)2 j)2
[
×
k5K′3PCOPH22/PH2O[s1] + k7K6K4PH2[s1] + k8+
]} xK P
n [s1] ) 1/ 1 + 4 H2 + K1PCO +
∑ (RAi-2PC(n-i+2)H2(n-i+2)) (n g 2) (48)
i)2
PH22PCO
According to the definition of chain growth probability K′3 + K1K2PCOPH2 +
Rn in eq 34, we have PH2O
n
PH22.5PCO PH22PCO n i
[CnH2ns1] ) [CH2s1] ∏ Ri )
0.5
K6K4 K′3
PH2O
+ K′3
PH2O
∑ ∏(Rj) +
]
i)2 j)2
i)2
PH22PCO n PH22.5PCO n i
K′3
PH2O
[s1] Ri
i)2
∏ (n g 2) (49) K6K4 K′30.5
PH2O
∑ ∏(Rj)
i)2 j)2
(56)
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5073
[
[CnH2ns1] ) j)2
[
PH22PCO
xK P
2
PH2 PCO n 1+ + K1PCO + K′3 +
∏
4 H2
K′3 Ri/ 1 + xK4PH 2
+ K1PCO + PH2O
PH2O i)2
PH22.5PCO
PH22PCO PH22.5PCO K1K2PCOPH2 + K6K40.5K′3 +
PH2O
]
0.5
K′3 + K1K2PCOPH2 + K6K4 K′3 +
PH2O PH2O PH22PCO n i
]
PH22PCO PH22.5PCO
K′3
P H 2O x
(1 + K6 K4PH2)
i)2
∑∏
j)2
(Rj) (61)
n i n i
K′3
PH2O
∑ ∏
i)2 j)2
(Rj) + K6K40.5K′3
PH2O
∑ ∏(Rj)
i)2 j)2 3.3. Kinetic Models for the WGS Reaction. The
kinetics of the WGS reaction has been intensively
(n g 2) (57) studied by many researchers, and several mechanisms
were proposed.60-64 It is generally accepted that the
[CnH2n+1s1] ) WGS reaction over supported iron catalysts proceeds via
[
a mechanism of formate species due to a limited change
PH22.5PCO n of oxidation states of the iron cations.4,60-64 Rethwisch
0.5
K6K4 K′3
PH2O
∏
i)2
Ri/ 1 + xK4PH 2
+ K1PCO + and Dumesic61 suggested that the WGS reaction pro-
ceeds on active sites different from those for FTS, and
for supported iron catalysts, the magnetite is the most
PH22PCO PH22.5PCO active phase for the WGS. On the basis of the formate
0.5 intermediate mechanism, the elementary steps of the
K′3 + K1K2PCOPH2 + K6K4 K′3 + WGS, and corresponding expressions of rates, equilib-
PH2O PH2O
rium constants are summarized in Table 2.
]
If we assumed that the slowest step in the WGS is
PH22PCO n i PH22.5PCO n i step IV (WGS 3), the rate of CO2 formation can be
K′3
PH2O
∑ ∏
i)2 j)2
(Rj) + K6K4 K′3 0.5
PΗ2Ο
∑ ∏(Rj)
i)2 j)2
written as follows:
RCO2 ) r4 ) kWGS4[COOH-s2] -
(n g 2) (58)
k-WGS4PCO2[H-s2] (62)
Substituting eqs 57 and 58 into eqs 25-27, we have
From the elementary step listed in Table 3, we have
RCH4 ) [CO-s2] ) KWGS1PCO[s2] (63)
[
3
PH2 PCO
KWGS2PH2O[s2]2 ) [OH-s2][H-s2] (64)
k7MK4K6K′3
PH2O
/ 1+ x K4PH2 + K1PCO +
KWGS3[OH-s2][CO-s2] ) [COOH-s2][s2] (65)
2 2.5
PH2 PCO PH2 PCO
K′3 + K1K2PCOPH2 + K6K40.5K′3 + [H-s2] ) xKWGS5PH2[s2] (66)
PH2O PH2O
]
On the basis of eqs 63-66, the concentrations of the
PH22PCO n i
2 surface intermediates [CO-s2], [OH-s2], and [COOH-
K′3
PH2O
(1 + K6 K4PH2)
i)2
x ∑∏
j)2
(Rj) (59) s2] can be derived as follows:
k7K4K6K′3
PH23PCO
PH2O
∏
n
j)2
Rj /
[
1+ xK P
4 H2 + K1PCO + [COOH-s2] )
KWGS1KWGS2KWGS3KWGS5-0.5PH2OPCOPH2-0.5[s2] (69)
PH22PCO PH22.5PCO
0.5 If Kp is used to represent the equilibrium constant of
K′3 + K1K2PCOPH2 + K6K4 K′3 + the WGS reaction, it can be expressed by the equilib-
PH2O PH2O rium partial pressures of CO, CO2, H2, and H2O.
PH22PCO
]
2 /
n i PCO P/
x ∑∏
2 H2
K′3 (1 + K6 K4PH2) (Rj) (60) Kp ) (70)
PH2O i)2 j)2 P/COPH
/
2O
5074 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
Table 2. Elementary Steps and Corresponding Expressions of Rates and Equilibrium Constants for the WGS Reaction
step elementary reaction expressions of rates and equilibrium constants
I CO + s2 ) COs2 KWGS1 ) [COs2]/PCO[s2]
II H2O + 2s2 ) OHs2 + Hs2 KWGS2 ) [OHs2][Hs2]/PH2O[s2]2
III COs2 + OHs2 ) COOHs2 + s2 KWGS3 ) [COOHs2][s2]/[COs2][OHs2]
IV COOHs2 ) CO2 + Hs2 r4 ) kWGS4[COOHs2] - k-WGS4PCO2[Hs2]
KWGS4 ) kWGS4/k-WGS4
V 2Hs2 ) H2 + 2s2 1/KWGS5 ) PH2[s2]2/[Hs2]2
According to eqs 63, 64, and 66, the partial pressures Thus, the expressions of [H-s2] and [COOH-s2] can be
of CO, H2O, and H2 can be written as follows: obtained by substituting eq 80 into eqs 66 and 78.
/
[COOH-s2] )
PH ) [H-s2]2/(KWGS5[s2]2) (73)
2
KpKWGS4KWGS50.5PCOPH2O/PH20.5
(82)
If we assumed that step IV reached the equilibrium 1 + KpKWGS4KWGS50.5PCOPH2O/PH20.5
state, the expression of partial pressure of CO2 at the
/
equilibrium state (PCO 2
) can be obtained: Finally, the rate expression of CO2 formation can be
/ expressed as
PCO 2
) [COOH-s2]*/(KWGS4[H-s2]*) (74)
kv(PCOPH2O/PH20.5 - PCO2PH20.5/Kp)
Substituting eq 71-74 into eq 70 gives RCO2 ) (83)
1 + KvPCOPH2O/PH20.5
KWGS1KWGS2[COOH-s2]*[s2]*
Kp ) (75) where Kv ) KpKWGS4KWGS50.5 and kv ) kWGS4Kv.
KWGS4KWGS5[CO-s2]*[OH-s2]*
By different assumptions of the RDS in WGS, other
When eq 65 is substituted into eq 75, Kp can be rate expressions of CO2 of the WGS reaction can be
expressed as derived, and the results are tabulated in Table 3. The
equilibrium constant Kp of the WGS reaction can be
KWGS1KWGS2KWGS3 calculated by the following relation:11-13
Kp ) (76)
KWGS4KWGS5 5078.0045
Kp ) - 5.8972089 + 13.958689 ×
T
Equation 76 can rewritten as follows:
10-4T - 27.592844 × 10-8T 2 (84)
KWGS4KWGS5KP A total of 39 kinetic models of FTS can be obtained by
KWGS3 ) (77)
KWGS1KWGS2 the combination of 13 FTS models with 3 WGS models.
Figure 2. Catalyst stability with time on stream (H2/CO ) 2.0; P ) 23 bar; GHSV ) 5.1 × 10-4 Nm3 kg of catalyst-1 s-1).
Table 4. Catalyst Performance with Time on Stream during the Stability Test
time on stream (h)
34 83 180 273 404 516 641 845 960
temperature (K) 543 543 556 556 556 556 556 556 556
pressure (MPa) 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30
GHSV (10-4 Nm3 kg of catalyst-1 s-1) 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1 5.1
CO conversion % 94.8 94.6 96.1 96.9 95.9 96.4 96.0 96.1 96.0
H2 conversion % 43.7 40.1 44.3 47.6 41.7 44.6 47.4 45.8 44.8
H2/CO (in feed gas) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
H2/CO (in tail gas) 21.55 22.13 28.33 34.35 28.61 30.43 25.95 27.25 28.21
selectivity CO2 (%) 36.09 40.88 38.71 39.13 36.73 39.27 40.37 38.70 38.80
selectivity (wt %)
C1 7.51 9.39 13.35 14.44 15.62 16.80 16.76 16.84 16.90
C20 3.00 4.26 6.17 7.04 7.41 8.20 8.20 8.24 8.30
C2) 5.31 5.18 5.35 4.81 4.87 4.91 4.85 4.39 4.41
C30 1.76 2.18 2.77 2.94 3.32 3.55 3.63 3.59 3.63
C3) 7.63 8.15 8.82 8.91 8.61 9.08 9.28 8.47 8.50
C40 1.51 1.83 2.07 2.11 2.31 2.51 2.51 2.49 2.48
C4) 6.04 6.19 6.58 6.46 6.68 6.63 7.05 6.37 6.40
C2-4)/tol‚HC (wt %) 18.99 19.51 20.75 20.18 20.16 20.62 21.18 19.23 19.21
C2-4)/C2-40 2.89 2.19 1.70 1.48 1.38 1.28 1.30 1.18 1.17
C5+ 67.24 62.82 54.89 53.29 51.19 48.33 47.72 49.61 49.40
sampling arrangements. The reaction results during the table of L16(43)). The experimental results obtained in
stabilization stage are summarized in Table 4 and this investigation for different reaction temperatures,
Figure 2. From these results, it can be found that the total reaction pressures, space velocities, and H2/CO
catalyst reached a stable stage after about 500 h on ratios are given in Table 5. Five more points were added
stream under the conditions used. The selectivity to CO2 to consider more reaction conditions, among which one
was maintained at the level of 40 ( 2%, that to CH4 at point (no. 16 in Table 5) was the reference point (no. 12
16 ( 1%, that to C5+ at 50 ( 2%. For the activity, CO in Table 5). The order of kinetic experiments was from
conversion reached to a level of 95 ( 1%. This confirmed no. 1 to no. 21 listed in Table 5. From the results listed,
that kinetic data sampling may be based on a rather it can be found that the CO and H2 conversions at no.
stable stage of the catalyst in the following kinetic 16 well reproduced those at no. 12, indicating that the
experimental stage. catalytic phase reached a stable state.
Kinetic sampling conditions were arranged according 4.2. Estimation of the Kinetic Parameters. 4.2.1.
to orthogonal arrangement of sampling points, enabling Reactor Model of the Fixed Bed. The reactor model
efficient and optimal distribution of experimental points.13 for describing the kinetic experimental conditions is
The reaction condition variables that need to be con- assumed to be a plug-flow homogeneous state. At this
sidered are temperature, pressure, and H2/CO ratio. For stage, the transportation in catalyst pores and the
each variable, four values were planned, bringing about solubilities of different hydrocarbons are not considered
16 experimental points (corresponding to an orthogonal in order to avoid the unsolvable difficulties in the
5076 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
integration of the reactor model embedded in a param- (RCnH2n+2, RCnH2n, RCO2, ...). The partial pressure of the
eter optimization procedure. This simplification may ith component can be calculated by using the following
lose the transportation-enhanced readsorption phenom- formula:
ena, and further modification to the kinetic models
obtained is needed. This will be discussed elsewhere. mi
From the group of equations (1)-(3), the total number Pi ) PT (i ) 1, 2, 3, ..., Nc) (87)
Nc
of the components, Nc, and of the reactions, NR, are 2N
+ 3 and 2N, respectively, where N is the maximum ∑ mi
carbon number of hydrocarbons considered. The matrix i)1
of the stoichiometric coefficients between the products
and reactions according to the FTS and the WGS where PT is the total pressure in the reactor.
reaction is listed in Table 6.11-13 Numerical integration of the continuity equation (85)
The model of the fixed-bed reactor used in our kinetic is performed by using Gear’s method.65
study can be described as follows:11-13 4.2.2. Optimization Method. In the estimation of
parameters of the kinetic model, the Levenberg-Mar-
dmi NR quardt (LM) algorithm still plays an important role.
dW
) ∑
j)1
RijRj (i ) 1, 2, ..., Nc; j ) 1, 2, ..., NR) (85) However, in most cases, the objective function based
upon the nonlinear and experimental data frequently
contains more than one minimum.66 As a general
algorithm, LM-type continuum methods often fail in
with the initial condition
locating global minima. In our paper, to avoid getting
trapped in local minima, the parameters of the various
W ) 0; mi ) mi,0 (86) rival models in this paper were estimated in a first step
using the genetic algorithm (GA) approach that was
where W is the weight of the catalyst used, mi and mi,0 developed in this group67 and then using the LM
are the mole flow rates of component i along the reactor algorithm to make refined optimization, after which
axis and at the inlet of the reactor, NR is the number of the statistical tests and the physiochemical constraints
reactions involved, Nc is the total number of compo- are used to evaluate the significance of models and
nents, Rij is the stoichiometric coefficient for the ith parameters. The GA algorithm encoded in this group
component in reaction j, and Rj is the rate of reaction j using a real-number code chromosome representation to
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5077
ensure a wide searching space for optimal kinetic The relative residual (RR) between experimental and
parameters. The GA procedure consists mainly of four calculated values of responses will be used to show the
parts: randomly producing an initial population, ran- deviations between the model and experiment
domly selecting two individuals from the population
space to crossover (using certain operator), producing the mi,exp - mi,cal
next generation of population, nonuniform mutation, and RR ) × 100 (91)
mi,exp
repeating these steps to scan the whole searching space.
For estimation of the models, 20 model responses
in the regression procedure were the outlet concen- The dependence of the reaction rate parameters on
trations of 15 paraffins and olefins (such as CH4, C2H4, temperature can be described by the Arrhenius law.
C2H6, C3H6, C3H8, C4H8, C4H10, etc.) selected as the
most significant Fischer-Tropsch products, along with ki(T) ) ki,0 exp(-Ei/RT) (92)
the concentrations of CO2, the conversions of CO and
H2, and the overall concentrations of C5+ and C11+ 4.2.3. Parameter Estimation. For scanning the
hydrocarbons. The objective function is defined as models by parameter optimization, several basic physi-
follows: cal criteria are applied: the rate constants and equi-
librium constants should be positive, and the activation
(mi,exp - mi,cal
) energies for the paraffins and olefin formation and for
2
fi,obj ) (i ) 1, 2, ..., Nexp) (88) the WGS reaction should be in the range of values
mi,exp reported by other researchers. The optimization proce-
dure by the GA and LM methods has been set to find
where mi,exp and mi,cal are the experimental and calcu- the minimum, which provided (1) a reasonable fit to the
lated values of conversions of reactants or the selectivi- experimental data, (2) physically meaningful values of
ties of products, respectively, and Nexp is the total the model parameters, and (3) acceptable values of
number of experimental runs. Because of the com- statistical parameters, such as F values for the models
plexity of the models, a multiresponse objective function and t values for the parameters.
should be introduced, which is expressed in the follow- A total of 25 kinetic models are rejected because of
ing form: unreasonable values of the parameters. The discrimina-
( )
tion of the remaining 14 rival models is performed by
Nresp Nexp mij,exp - mij,cal 2 comparing first their MARR and second statistical tests
FTol,obj ) ∑ ∑ Wi
mij,exp
on models (F test) and parameters (t test). The result
i)1 j)1 shows that only two kinetic models’ MARR are within
(i ) 1, 2, ..., Nresp; j ) 1, 2, ..., Nexp) (89) the 20%. The two models are FT III WGS3 (MARR
18.6%) and FT VI WGS3 (MARR 19.2%).
4.3. Results and Discussion. The parameters of
where Wi represents the weighting factor of the ith the remained best model are listed in Table 7, and
objective function (it expresses the relative importance all of them are statistically significant. The estimated
of the ith response). Those responses with the most activation energy for chain growth, E5, is 75.52 kJ
accurate measurement and/or with special significance mol-1, indicating that the methylene insertion into
in the regression are provided with greater weights): the metal-alkylidene bond has a moderate height of
Nresp is the number of responses in the system, mij,exp is energy barrier that it needs to overcome. The activation
the experimental value of the ith response for the jth energy for methane formation, E7M, is 97.39 kJ mol-1,
kinetic experiment, and mij,cal is the calculated value of which is in good agreement with that reported by
the ith response for the jth kinetic experiment. Vannice58 (89 kJ mol-1) and smaller than that for other
The adjustable model parameters for the several paraffin formation, E7, with a value of 111.48 kJ mol-1,
kinetic models were calculated by minimizing FTol,obj which can explain the higher selectivity of methane than
with the GA and LM methods. those of other paraffins. The activation energy of olefin
The accuracy of the fitted model relative to the formation is 97.37 kJ mol-1, much smaller than that of
experimental data was obtained from the MARR (mean paraffins, which can interpret the general fact that the
absolute relative residuals) function: selectivity is much higher to alkenes on the Fe-Mn
( )
catalysts than on other iron-based catalysts.67 This is
Nresp Nexp mi,exp - mi,cal 1 different from Dictor and Bell69 (80-90 kJ mol-1 for
MARR ) ∑ ∑ mi,exp NrespNexp
× 100 (90) paraffins and 100-110 kJ mol-1 for olefins) as well as
j)1 i)1 Lox and Froment11,12 (94.5 kJ mol-1 for paraffins and
5078 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
5. Conclusions
Figure 9. Comparison of the calculated and experimental product
distribution (FT III WGS3 reaction conditions: T ) 601 K,
P ) 1.51 MPa, H2/CO ) 3.05, GHSV ) 4.2 × 10-3 Nm3 kg of Kinetic experiments of the Fischer-Tropsch reaction
catalyst-1 s-1). over an industrial Fe-Mn ultrafine particle catalyst are
carried out for a wide range of industrially relevant
conditions. Different reaction equation combinations
were evaluated by global parameter optimization, which
involved the minimization of the multiresponse objective
function by a GA approach and a LM method. It was
found that a kinetic model for the FTS based on the
alkylidene mechanism gives the best fit of the experi-
mental data. The best model shows that two elementary
steps, the insertion of methylene into the metal-
alkylidene bond and the desorption of hydrocarbon
products, are intrinsically slower than the others in FTS
and the RDS of the WGS reaction is the desorption of
CO2 via formate intermediate species. The activation
energy for alkene formation is 97.37 kJ mol-1 and is
much smaller than that for paraffins formation, 111.48
kJ mol-1, which can interpret the higher alkene selec-
Figure 10. Comparison of the calculated and experimental
product distribution (Lox and Froment’s model reaction condi-
tivity on Fe-Mn catalysts than on other iron-based
tions: T ) 601 K, P ) 1.51 MPa, H2/CO ) 3.05, GHSV ) catalysts.
4.2 × 10-3 Nm3 kg of catalyst-1 s-1).
Acknowledgment
heavy olefins. Figure 11 shows the dependence of the
olefin-to-paraffin ratio on the carbon number. It can be Financial support from the Chinese Academy of
seen that the kinetic model without considering the Sciences (Project No. KGCX1-SW-02), Committee of
transportation effect (diffusivities and solubilities) has Science and Technology of China via 863 plan (Project
not predicted the correct dependence compared with No. 2001AA523010), Shanxi Natural Science Founda-
experimental results. This again proved the understand- tion (20031032), and the National Natural Sciences
ing in FTS that pure olefin readsorption and secondary Foundation of China (Project No. 29673054) is gratefully
reaction have little consequence to the observed olefin/ acknowledged.
5080 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
n n i
RCnH2n+2 ) k6K4PH2 ∏
j)1
Rj /(1 + x K4PH2 + K1PCO + K′3PH22PCO/PH2O + K1K2PH2PCO + x K4PH2 ∑ ∏
i)1 j)1
Rj))2
( (n g 2)
(A2)
n
RCnH2n ) k7+(1 - βn) K4PH2x ∏
j)1
Rj /[1 + xK4PH 2
+ K1PCO + K′3PH22PCO/PH2O + K1K2PH2PCO +
n i
xK P ∑(∏R )] (n g 2) (A3)
{[ ]}
4 H2 j
i)1 j)1
k7- n
- +
βn ) (k7 /k7 ) PCnH2n/ R1RA n-1
+
2
∑ (RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2) (A4)
PCOPH2 i)2
k5K′3
PH2O x
[s1] + k6 K4PH2[s1] + k7+
k5K′3PH22PCO/PH2O
Rn ) (n g 2) (A5)
k5K′3PH22PCO/PH2O + k6xK4PH2 + k7+(1 - βn)/[s1]
k5K′3PH21.5PCO/PH2O
R1 ) (A6)
k5K′3PH21.5PCO/PH2O + k6xK4
PH22PCO
k5K′3 [s1]
PH2O
RA ) (A7)
PH22PCO
k5K′3 [s1] + k6xK4PH2[s1] + k7+
PH2O
0.5
RCH4 ) k6MK4 PH2 R1/ 1 + 1.5
[ x K4PH2 + K1PCO + K′3
PH22PCO
PH2O
+ K1K2PH2PCO + x K4PH2 ∑
n
∏Rj)
i)1 j)1
(
i
] (A8)
RCnH2n+2 )
0.5
k6K4 PH2 1.5
∏
n
j)1 [
Rj / 1 + x K4PH2 + K1PCO + K′3
PH22PCO
PH2O
+ K1K2PH2PCO + x K4PH2 ∑
n
∏Rj)
(
i)1 j)1
i
] (n g 2) (A9)
RCnH2n )
+
x
k7 (1 - βn) K4PH2 ∏
j)1
n
[
Rj / 1 + x K4PH2 + K1PCO + K′3
PH22PCO
PH2O
+ K1K2PH2PCO + x K4PH2 ∑
n
∏Rj)
i)1 j)1
(
i
] (n g 2)
(A10)
PH22PCO
k5K′3 [s1]
PH2O
Rn ) (n g 2) (A11)
PH22PCO
k5K′3 [s1] + k6PH2 + k7+(1 - βn)
PH2O
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5081
PH22PCO
k5K′3 [s1]
PH2O
R1 ) (A12)
PH22PCO
k5K′3 [s1] + k6
PH2O
PH22PCO
k5K′3 [s1]
PH2O
RA ) (A13)
PH22PCO
k5K′3 [s1] + k6PH2 + k7+
{ [ ]}
PH2O
k7- n
- +
βn ) (k7 /k7 ) PCnH2n/ R1RA n-1
+
2
∑ (RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2) (A14)
PCOPH2 i)2
RCH4 ) k7MK4K6K′3
PH23PCO
PH2O
/ 1+
[ xK P 4 H2 + K1PCO + K′3
PH22PCO
PH2O
+ K1K2PCOPH2 + K6K40.5K′3
PH22.5PCO
PH2O
+
PH22PCO
]
2
n i
K′3
PH2O
(1 + K6 K4PH2) x
i)2
∑∏
j)2
(Rj) (A15)
RCnH2n+2 ) k7K4K6K′3
PH23PCO
PH2O
∏
n
Rj /
[ 1+ xK P 4 H2 + K1PCO + K′3
PH22PCO
PH2O
+ K1K2PCOPH2 + K6K40.5K′3
PH22.5PCO
PH2O
+
]
j)2
PH22PCO n i
2
K′3
PH2O
(1 + K6 K4PH2)xi)2
∑∏
j)2
(Rj) (n g 2) (A16)
+ 2
RCnH2n ) [k8 (1 - βn)K′3PH2 PCO/PH2O ∏
n
[
Rj]/ 1 + xK4PH 2
+ K1PCO + K′3
PH22PCO
PH2O
+ K1K2PCOPH2 +
]
j)2
PH22.5PCO PH22PCO n i
K6K4 K′3 0.5
PH2O
+ K′3
PH2O x
(1 + K6 K4PH2)
i)2
∑∏
j)2
(Rj) (n g 2) (A17)
PH22PCO
k5K′3
PH2O
Rn ) (n g 2) (A18)
PH22PCO
k5K′3 + k7K6K4PH2 + k8+(1 - βn)/[s1]
PH2O
- +
{ [
βn ) (k8 /k8 ) PCnH2n/ RA n-1
K′3PCOPH2 /PH2O + 2
k8-
∑
i)2
n
(RAi-2PC (n-i+2)H2(n-i+2)
)
]} (n g 2) (A19)
k5K′3PH22PCO/PH2O[s1]
RA ) (A20)
k5K′3PH22PCO/PH2O[s1] + k7K6K4PH2[s1] + k8+
5082 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
RCH4 ) k8MK0PH2R1/(1 + xK P 0 H2 x
+ K1PCO(1 + K2 K0PH2) + PH2O/K4 +
n i
K4K3K2K1K0PCOPH2/PH2O(1 + K5 K0PH2 + K6K5K0PH2) + x xK P ∑(∏R ))
0 H2
i)1 j)1
j
2
(A21)
n
RCnH2n+2 ) k8K0PH2 ∏
j)1
Rj /(1 + xK0PH 2 x
+ K1PCO(1 + K2 K0PH2) + PH2O/K4 +
n i
K4K3K2K1K0PCOPH2/PH2O(1 + K5 K0PH2 + K6K5K0PH2) + x x K0PH2 ∑ ∏(
i)1 j)1
Rj))2 (n g 2) (A22)
x
RCnH2n ) k9+(1 - βn) K0PH2 ∏
j)1
Rj /[1 + xK0PH 2 x
+ K1PCO(1 + K2 K0PH2) + PH2O/K4 +
n i
K4K3K2K1K0PCOPH2/PH2O(1 + K5 K0PH2 + K6K5K0PH2) + x x K0PH2 ∑ (∏Rj)]
i)1 j)1
(n g 2) (A23)
k7K′3PH22PCO/PH2O
Rn ) (n g 2) (A24)
k7K′3PH22PCO/PH2O + k8xK0PH2 + k9+(1 - βn)/[s1]
k7K′3PH22PCO/PH2O
R1 ) (n ) 1) (A25)
k7K′3PH22PCO/PH2O + k8xK1PH2
{ [ k9-
]}
n
- +
βn ) (k9 /k9 ) PCnH2n/ R1RA n-1
+ ∑(RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2)
2
k7K′3PH2 PCO/PH2O[s1] + k8 K0PH2[s1] + k9 x + i)2
(A26)
k7K′3PH22PCO/PH2O[s1]
RA ) (A27)
k7K′3PH22PCO/PH2O[s1] + k8xK0PH2[s1] + k9+
[ ( )x ]
1 PH2O 1 1 1 n i
x
RCH4 ) k5MPH2 K0PH2R1/ 1 + x K0PH2 + 1 +
K2K3K4 P 2
+
K3K4 PH2
+
K4
K0PH2 ∑ ∏Rj)
i)1 j)1
( (A28)
H2
[ ( )x ]
n
1 PH2O 1 1 1 n i
x
RCnH2n+2 ) k5PH2 K0PH2 ∏
j)1
Rj / 1 + x K0PH2 + 1 +
K2K3K4 P 2
+
K3K4 PH2
+
K4
K0PH2 ∑ ∏R ) (
i)1 j)1
j (n g 2) (A29)
H2
[ ( )x ]
n
1 PH2O 1 1 1 n i
x
RCnH2n ) k6+(1 - βn) K4PH2 ∏
j)1
Rj / 1 + xK0PH2 + 1 +
K2K3K4 P 2
+
K3K4 PH2
+
K4
K0PH2 ∑ ∏Rj)
i)1 j)1
( (n g 2)
H2
(A30)
k1PCO
Rn ) (n g 2) (A31)
k1PCO + k5PH2 + k6+(1 - βn)
k1PCO
R1 ) (n ) 1) (A32)
k1PCO + k5PH2
k1PCO
RA ) (A33)
k1PCO + k5PH2 + k6+
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5083
- +
{ [
βn ) (k6 /k6 ) PCnH2n / R1RA n-1
+
k6-
k1PCO + k5PH2 + k6 +
n
∑
i)2
(RAi-2PC (n-i+2)H2(n-i+2)
]}
) (n g 2) (A34)
[ ( )x
n i
1 1
x
RCH4 ) k5MPH2 K0PH2R1 / 1 + xK0PH2 + 1 +
K3K4PH2
+
K4
K0PH2 ∑ ∏Rj) +
(
]
i)1 j)1
n i
x
K1PCO K0PH2(1 + ∑ ∏Rj))
(
i)1 j)1
(A35)
[ ( )x
n n i
1 1
x
RCnH2n+2 ) k5PH2 K0PH2 ∏ Rj / 1 + x
K0PH2 + 1 +
K3K4PH2
+
K4
K0PH2 ∑ ∏Rj) +
(
]
j)1 i)1 j)1
n i
K1PCO K0PH2(1 + x ∑ ∏ Rj))
(
i)1 j)1
(n g 2) (A36)
[ ( )x
n n i
1 1
x
RCnH2n ) k6+(1 - βn) K0PH2 ∏ Rj / 1 + x K0PH2 + 1 +
K3K4PH2
+
K4
K0PH2 ∑ ∏Rj) +
(
]
j)1 i)1 j)1
n i
K1PCO K0PH2(1 + x ∑ ∏Rj))
(
i)1 j)1
(n g 2) (A37)
k2PCOPH2
Rn ) (n g 2) (A38)
k2PCOPH2 + k5PH2 + k6+(1 - βn)
k2PCO
R1 ) (n ) 1) (A39)
k2PCO + k5
k2PCOPH2
RA ) (A40)
k2PCOPH2 + k5PH2 + k6+
- +
{ [
βn ) (k6 /k6 ) PCnH2n/ R1RA n-1
+
k6-
k2PCOPH2 + k5PH2 + k6 +
∑
i)2
n
(RAi-2PC (n-i+2)H2(n-i+2)
)
]} (n g 2) (A41)
x
RCH4 ) k5MPH2 K0PH2R1/ 1 +
[ x K0PH2 + 1 +
( )x 1
K4
K0PH2
n
∑ (
i
∏Rj) +
( ) ]
i)1 j)1
K1K2PCOPH2 n i
x K0PH2 K1PCO +
PH2O
(1 + ∑ (∏Rj))
i)1 j)1
(A42)
x
RCnH2n+2 ) k5PH2 K0PH2 ∏
n
[
Rj / 1 + x
K0PH2 + 1 +
( )x 1
K4
K0PH2
n
∑ ∏Rj) +
(
i
( ) ]
j)1 i)1 j)1
K1K2PCOPH2 n i
x K0PH2 K1PCO +
PH2O
(1 + ∑ ∏Rj))
(
i)1 j)1
(n g 2) (A43)
+
x
RCnH2n ) k6 (1 - βn) K0PH2 ∏
n
Rj /
[
1+ xK P 0 H2
( )x
+ 1+
K4
1
K0PH2 ∑
n
(∏Rj) +
i
( ) ]
j)1 i)1 j)1
K1K2PCOPH2 n i
x K0PH2 K1PCO +
PH2O
(1 + ∑ (∏Rj))
i)1 j)1
(n g 2) (A44)
5084 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
k3PCOPH22/PH2O
Rn ) (n g 2) (A45)
k3PCOPH22/PH2O + k5PH2 + k6+(1 - βn)
k3PCOPH22/PH2O
R1 ) (n ) 1) (A46)
k3PCOPH22/PH2O + k5M
k3PCOPH22/PH2O
RA ) (A47)
k3PCOPH22/PH2O + k5PH2 + k6+
{ [
βn ) (k6-/k6+) PCnH2n/ R1RAn-1 +
2
k6-
RCH4 ) k7MK50.5PH21.5R1/ 1 +
[ xK P 5 H2 + K1PCO + K4-1
PH2O
PH2
+ K1K2K4
PH2PCO
PH2O
+ K′3
PH22PCO
PH2O
+
x K5PH2 ∑
n
(∏Rj)
i)1 j)1
i
] (A49)
0.5
RCnH2n+2 ) k7K5 PH2 1.5
∏
n
Rj /
[
1+ xK P 5 H2 + K1PCO + K4 -1
PH2O
PH2
+ K1K2K4
PH2PCO
PH2O
+ K′3
PH22PCO
PH2O
+
]
j)1
n i
x K5PH2 ∑ ∏Rj)
(
i)1 j)1
(n g 2) (A50)
+
x
RCnH2n ) k8 (1 - βn) K5PH2 ∏
n
[
Rj / 1 + xK5PH 2
+ K1PCO + K4 -1
PH2O
PH2
+ K1K2K4
PH2PCO
PH2O
+ K′3
PH22PCO
PH2O
+
]
j)1
n i
xK5PH2 ∑ ∏Rj)
(
i)1 j)1
(n g 2) (A51)
PH22PCO
k6K′3 [s1]
PH2O
Rn ) (n g 2) (A52)
PH22PCO
k6K′3 [s1] + k7PH2 + k8+(1 - βn)
PH2O
PH2PCO
k6K′3 [s ]
PH2O 1
R1 ) (n ) 1) (A53)
PH2PCO
k6K′3 [s ] + k7
PH2O 1
k6K′3PH22PCO/PH2O[s1]
RA ) (A54)
k6K′3PH22PCO/PH2O[s1] + k7PH2 + k8+
- +
{ [
βn ) (k8 /k8 ) PCnH2n/ R1RA n-1
+
2
k8-
(
PH2O
RCH4 ) k7MK0PH2R1/ 1 + x K0PH2 + +
K6 K0PH2x
( ) )
PH2O 1 1 1 n i 2
+ + + +1 xK P ∑(∏R )0 H2 j (A56)
x
K2K3K4K5K02PH22 K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
(
n PH 2 O
RCnH2n+2 ) k7K0PH2 ∏ Rj / 1 + xK0PH 2
+ +
j)1
x
K6 K0PH2
( ) )
PH2O 1 1 1 n i 2
+ + + +1 xK P ∑(∏R )
0 H2 j (n g 2) (A57)
x
K2K3K4K5K02PH22 K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
[
n PH 2 O
x
RCnH2n ) k8+(1 - βn) K0PH2 ∏ Rj / 1 + xK0PH2 + +
j)1
x
K6 K0PH2
( ) ]
PH2O 1 1 1 n i
+ + + +1 xK0PH2 ∑ (∏Rj) (n g 2) (A58)
x
K2K3K4K5K02PH22 K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
k1PCO
Rn ) (n g 2) (A59)
k1PCO + k7xK0PH2[s1] + k8+(1 - βn)
k1PCO
R1 ) (A60)
k1PCO + k7xK0PH2[s1]
k1PCO
RA ) (A61)
k1PCO + k7xK0PH2[s1] + k8+
{ [ k8-
]}
n
- +
βn ) (k8 /k8 ) PCnH2n/ R1RA n-1
+ ∑ (RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2) (A62)
x
k1PCO + k7 K0PH2[s1] + k8 + i)2
(
PH2O
RCH4 ) k7MK0PH2R1/ 1 + x K0PH2 + +
K6 K0PH2x
( )x )
n i 2
1 1 1
K1PCO + + + +1 K0PH2 ∑ (∏Rj) (A63)
x
K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
(
i PH 2 O
RCnH2n+2 ) k7K0PH2 ∏ Rj / 1 + x K0PH2 + +
j)1
x
K6 K0PH2
( )x )
n i 2
1 1 1
K1PCO + + + +1 K0PH2 ∑ (∏Rj) (n g 2) (A64)
x
K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
5086 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
[
i PH2O
x
RCnH2n ) k8+(1 - βn) K0PH2 ∏ Rj / 1 + x K0PH2 + +
j)1
x
]
K6 K0PH2
( )x
n i
1 1 1
K1PCO + + + +1 K0PH2 ∑ ∏Rj)
( (n g 2) (A65)
x
K3K4K5K0PH2 K5 i)1 j)1
K4K5 K0PH2
k2K1xK0PH2PCO[s1]
Rn ) (n g 2) (A66)
k2K1xK0PH2PCO[s1] + k7xK0PH2[s1] + k8+(1 - βn)
k2K1xK0PH2PCO
R1 ) (n ) 1) (A67)
k2K1xK0PH2PCO + k7xK0PH2
k2K1xK0PH2PCO[s1]
RA ) (A68)
k2K1xK0PH2PCO[s1] + k7xK0PH2[s1] + k8+
{ [ k8-
]}
n
- +
βn ) (k8 /k8 ) PCnH2n / R1RA n-1
+ ∑(RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2)
x
k2K1 K0PH2PCO[s1] + k7 K0PH2[s1] + k8 x + i)2
(A69)
(
Model FT VIII: RDS, steps 5, 9, and 10.
)
K8 K6PH2
2
PH22PCO n i
K′4
PH2O
+ xK P ∑(∏R ) 6 H2
i)1 j)1
j (A70)
RCnH2n+2 ) k9K6PH2 ∏
i
(
Rj / 1 + xK6PH 2
+ K1PCO + K2 1
PH2PCO
PH2O
+
1
K6K7K8 PH2
PH2O
+
PH 2 O
x
+ K′3
PH21.5PCO
PH2O
+
)
j)1
K8 K6PH2
2 2
PH2 PCO n i
K′4
PH2O
+ xK P ∑(∏R )
6 H2
i)1 j)1
j (n g 2) (A71)
x
RCnH2n ) k10+(1 - βn) K6PH2 ∏
i
j)1 [
Rj / 1 + x K6PH2 + K1PCO + K21
PH2PCO
PH2O
+
1
K6K7K8 PH2
PH2O
+
PH 2 O
x
+
]
K8 K6PH2
1.5 2
PH2 PCO PH2 PCO n i
K′3
PH2O
+ K′4
PH2O
+ x K6PH2 ∑ ∏Rj)
i)1 j)1
( (n g 2) (A72)
k5K′4PH22PCO/PH2O
Rn ) (n g 2) (A73)
k5K′4PH22PCO/PH2O + k9xK6PH2 + k10+(1 - βn)/[s1]
k5K′4PH21.5PCO/PH2O
R1 ) (n ) 1) (A74)
k5K′4PH21.5PCO/PH2O + k9xK6
Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003 5087
k5K′4PH22PCO/PH2O[s1]
RA ) (A75)
k5K′4PH22PCO/PH2O[s1] + k9xK6PH2[s1] + k10+
{ [ k10-
]}
n
- +
βn ) (k10 /k10 ) PCnH2n/ R1RA n-1
+ ∑(RAi-2PC (n-i+2)H2(n-i+2)
) (n g 2)
2
k5K′4PH2 PCO/PH2O[s1] + k9 K6PH2[s1] + k10 x + i)2
(A76)
PH2O
/ 1+
( xK P 6 H2 + K1PCO + K2 1
PH2PCO
PH2O
+ K2 2
PH2O
PH2
+
x
PH 2 O
+ K′3
PH21.5PCO
PH2O
+
)
K8 K6PH2
2 2
PH2 PCO PH22PCO n i
K′4
PH2O x
+ (1 + K9 K6PH2)K′4
PH2O
∑ ∏ Rj
i)2 j)2
(A77)
RCnH2n+2 ) k10K9K6K′4PH23PCO/PH2O ∏
i)2
n
(
Ri / 1 + x K6PH2 + K1PCO + K21
PH2PCO
PH2O
+ K22
PH2O
P H2
+
x
PH 2 O
+
)
K8 K6PH2
1.5 2 2 2
PH2 PCO PH2 PCO PH2 PCO n i
K′3
PH2O
+ K′4
PH2O
+ (1 + K9 K6PH2)K′4x PH2O
∑ ∏ Rj
i)2 j)2
(n g 2) (A78)
+ 2
RCnH2n ) k11 (1 - βn)K′4PH2 PCO/PH2O ∏
n
i)2
Ri /
[ 1+ xK P 6 H2 + K1PCO + K2 1
PH2PCO
PH2O
+ K2 2
PH2O
PH2
+
x
PH 2 O
K8 K6PH2
+
]
1.5 2 2
PH2 PCO PH2 PCO PH2 PCO n i
K′3
PH2O
+ K′4
PH2O
+ (1 + K9 K6PH2)K′4x PH2O
∑ ∏ Rj
i)2 j)2
(n g 2) (A79)
βn )
- +
{ [ 2
(k11 /k11 ) PCnH2n/ K′4PH2 PCO/PH2ORA n-1
+
2
k11-
(n g 2) (A80)
]}
k5K′4PH22PCO/PH2O
Rn ) (n g 2) (A81)
k5K′4PH22PCO/PH2O + k10K9K6PH2 + k11+(1 - βn)/[s1]
k5K′4PH22PCO/PH2O[s1]
RA ) (A82)
k5K′4PH22PCO/PH2O[s1] + k10K9K6PH2[s1] + k11+
0.5 2.5
RCH4 ) k8MK7K5 K′3PH2 PCO/PH2O/ 1 +
[ xK P 5 H2 + K1PCO + K2 1
PH2PCO
PH2O
+ K2 2
PH2O
P H2
+ K7K′3K5 0.5
PH22.5PCO
PH2O
+
K′3
PH22PCO
PH2O x
+ (1 + K7 K5PH2)K′3PH22PCO/PH2O ∑
n
∏Rj
i)2 j)2
i
] (A83)
5088 Ind. Eng. Chem. Res., Vol. 42, No. 21, 2003
RCnH2n+2 ) k8K7K50.5K′3PH23.5PCO/PH2O ∏
n
[
Ri/ 1 + xK5PH2 + K1PCO + K21
PH2PCO
PH2O
+ K22
PH2O
PH2
+
]
i)2
PH22.5PCO PH22PCO n i
K7K′3K5 0.5
PH2O
+ K′3
PH2O x
+ (1 + K7 K5PH2)K′3PH22PCO/PH2O ∑ ∏ Rj
i)2 j)2
(n g 2) (A84)
∏ [
Ri/ 1 + xK5PH 2
+ K1PCO + K21
PH2PCO
PH2O
+ K22
PH2O
PH2
+
]
i)2
PH22.5PCO PH22PCO n i
K7K′3K50.5
PH2O
+ K′3
PH2O x
+ (1 + K7 K5PH2)K′3PH22PCO/PH2O ∑ ∏ Rj
i)2 j)2
(n g 2) (A85)
k4K′3PH22PCO/PH2O
Rn ) (n g 2) (A86)
k4K′3PH22PCO/PH2O + k8K7K5PH2 + k9+(1 - βn)/[s1]
PH22PCO
k4K′3 [s1]
PH2O
RA ) (A87)
PH22PCO
k4K′3 [s1] + k8K7K5PH2[s1] + k9+
PH2O
{[ ]}
βn ) (k9-/k9+) ×
PH22PCO k9- n
PCnH2n/ K′3
PH2O
RAn-1
[s1] + [s1] ∑ RAi-2PC (n-i+2)H2(n-i+2)
(n g 2)
PH22PCO i)2
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