2778 2777 Mobile Service Manual PDF

Mobile Stim & Combo Therapy Systems
SERVICE MANUAL
Model- 2778
Mobile Combo
Therapy System
Applies to Serial numbers 1000 and above
Model- 2777
Mobile Stim
Therapy System
Applies to Serial numbers 1000 and above
© 2005 Encore Medical, L.P.

TABLE OF CONTENTS Intelect® Mobile Stim and Combo Therapy Systems
FOREWORD . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 6 REMOVAL & REPLACEMENT .. .. .. .. .. .. .. .. .. .. .. 32

1 SAFETY PRECAUTIONS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2 6.1 SEPARATING TOP & BOTTOM .. .. .. .. .. .. .. .. 32
1.1 PRECAUTIONARY SYMBOL DEFINITIONS . .. 2 6.2 THERAPY SYSTEM FAN .. .. .. .. .. .. .. .. .. .. .. .. 33
1.2 SAFETY PRECAUTIONS.. .. .. .. .. .. .. .. .. .. .. .. .. 2 6.3 POWER SUPPLY .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 34
2 THEORY OF OPERATION .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 6.4 CHANNEL 1 STIM BOARD .. .. .. .. .. .. .. .. .. .. . 36
2.1 OVERVIEW . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 6.5 CHANNEL 2 STIM BOARD .. .. .. .. .. .. .. .. .. .. .. 37
2.2 POWER SUPPLY CIRCUIT.. .. .. .. .. .. .. .. .. .. .. .. 5 6.6 ULTRASOUND BOARD
2.3 CONTROL BOARD .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 COMBO SYSTEMS ONLY . .. .. .. .. .. .. .. .. .. .. .. 38
2.4 STIM BOARDS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 6.7 CONTROL BOARD ASSEMBLY .. .. .. .. .. .. .. .. 39
2.5 ULTRASOUND BOARD AND APPLICATOR 6.8 KEYMAT ASSEMBLY AND ON/OFF
COMBINATION SYSTEMS ONLY . .. .. .. .. .. .. 5 BUTTON KEYMAT .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 40
2.6 USER INTERFACE AND ACCESSORIES .. .. .. .. 5 7 GENERAL MAINTENANCE .. .. .. .. .. .. .. .. .. .. .. .. 41
2.7 NIMH BATTERY . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 5 7.1 CLEANING THE SYSTEM .. .. .. .. .. .. .. .. .. .. .. 41
3 NOMENCLATURE . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 6 7.2 CALIBRATION REQUIREMENTS .. .. .. .. .. .. .. 41
3.1 COMPONENT AND CONTROLS .. .. .. .. .. .. .. .. 6 7.3 FIELD SERVICE .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41
3.2 HARDWARE AND SOFTWARE 7.4 FACTORY SERVICE.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 41
SYMBOL DEFINITIONS .. .. .. .. .. .. .. .. .. .. .. .. .. 8 8 ULTRASOUND APPLICATOR CALIBRATION . .. 42
4 SPECIFICATIONS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9 8.1 GENERAL PROCEDURES .. .. .. .. .. .. .. .. .. .. .. 42
4.1 INTELECT MOBILE COMBO SYSTEM.. .. .. .. .. 9 9 PARTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 43
4.2 INTELECT MOBILE STIM SYSTEM . .. .. .. .. .. 10 10 SCHEMATICS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 51
4.3 INTELECT ELECTROTHERAPY 11 WARRANTY. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 68
WAVEFORM SPECIFICATIONS . .. .. .. .. .. .. .. 11
4.4 INTELECT MOBILE COMBO
ULTRASOUND SPECIFICATIONS .. .. .. .. .. .. 17
5 TROUBLESHOOTING . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 18
5.1 INTELECT MOBILE STIM AND
COMBO ERROR MESSAGES . .. .. .. .. .. .. .. .. 18
5.2 INTELECT MOBILE STIM AND
COMBO SYSTEM TESTING .. .. .. .. .. .. .. .. .. 21
5.3 VISUAL INSPECTION . .. .. .. .. .. .. .. .. .. .. .. .. 22
5.4 LEAKAGE TESTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 22
5.5 UNIT STARTUP AND FAN TESTING .. .. .. .. 22
5.6 ELECTRICAL STIMULATOR TEST
SYSTEM SETUP .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23
5.7 VMS™ MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. .. .. 23
5.8 INTERFERENTIAL MODE TEST.. .. .. .. .. .. .. 24
5.9 PREMODULATED MODE TEST.. .. .. .. .. .. .. 24
5.10 RUSSIAN MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. 25
5.11 MICROCURRENT MODE TEST .. .. .. .. .. .. .. 26
5.12 HIGH VOLTAGE PULSED CURRENT
HVPC MODE TEST .. .. .. .. .. .. .. .. .. .. .. .. .. 27
5.13 ULTRASOUND TESTS. .. .. .. .. .. .. .. .. .. .. .. .. 28
5.14 ULTRASOUND APPLICATOR
IDENTIFICATION TEST . .. .. .. .. .. .. .. .. .. .. .. 28
OUTPUT TEST.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 29
5.16 ULTRASOUND DUTY CYCLE TEST . .. .. .. .. 30
5.17 COMBO OPERATION TEST .. .. .. .. .. .. .. .. .. 31
FOREWORD Intelect® Mobile Stim and Combo Therapy Systems
Read, understand, and follow the Safety Precautions and all other information contained in this
manual.
This manual contains the necessary safety and field service information for those field service
technicians, certified by Chattanooga Group, to perform field service on the Intelect Mobile Stim or
Combo Therapy Systems.
At the time of publication, the information contained herein was current and up-to-date. However,
due to continual technological improvements and increased clinical knowledge in the field of
electrotherapy, as well as Chattanooga Group’s policy of continual improvement, Chattanooga
Group reserves the right to make periodic changes and improvements to their equipment and
documentation without any obligation on the part of Chattanooga Group.
©2005 Encore Medical Corporation or its affiliates, Austin, Texas, USA. Any use of editorial, pictorial or layout composition of this publication without express written consent from the Chattanooga Group of Encore
Medical, L.P. is strictly prohibited. This publication was written, illustrated and prepared for print by the Chattanooga Group of Encore Medical, L.P.
1
1 SAFETY PRECAUTIONS Intelect® Mobile Stim and Combo Therapy Systems
1.1 PRECAUTIONARY SYMBOL DEFINITIONS 1.2 SAFETY PRECAUTIONS

The precautionary instructions found in this manual are indicated by specific Read, understand, and follow all safety precautions found in this manual.
symbols. Understand these symbols and their definitions before operating or Below are general safety precautions that must be read and understood before
servicing this equipment. The definitions of these symbols are as follows: attempting any service techniques on these systems.
A. CAUTION
Text with a “CAUTION” indicator will explain possible safety infractions
that have the potential to cause minor to moderate injury or damage
to equipment. • Read, understand, and practice the precautionary and operating instructions.
Know the limitations and hazards associated with using any electrical
stimulation or ultrasound device. Observe the precautionary and operational
decals placed on the unit.
• DO NOT operate the Intelect Stim or Combo System when connected to any
B. WARNING unit other than Chattanooga Group devices. Do not operate the unit in an
Text with a “WARNING” indicator will explain possible safety environment of short-waveform diathermy use.
infractions that will potentially cause serious injury and equipment • The Ultrasound modality should be routinely checked before each use to
damage. determine that all controls function normally; especially that the intensity
control properly adjusts the intensity of the ultrasonic power output in a
stable manner. Also, determine that the treatment time control actually
terminates ultrasonic power output when the timer reaches zero.
• Use of controls or adjustments or performance of procedures other than
C. DANGER
those specified herein may result in hazardous exposure to ultrasonic energy.
Text with a “DANGER” indicator will explain possible safety infractions
• DO NOT use sharp objects such as a pencil point or ballpoint pen to operate
that are imminently hazardous situations that would result in death
the buttons on the control panel as damage may result.
or serious injury.
• Operate, transport, and store this unit in temperatures between 59 °F and
104 °F (15 °C and 40 °C), with Relative Humidity ranging from 30%-60%.
• Inappropriate handling of, and subjecting the ultrasound applicator to
physical abuse, may adversely affect its characteristics.
D. DANGEROUS VOLTAGE • Inspect Sound Head and Applicator handle for cracks, which may allow the
Text with a “Dangerous Voltage” indicator serves to inform the user ingress of conductive fluid before each use.
of possible hazards resulting in the electrical charge delivered to the • Inspect all cables, leads, and associated connectors before each use.
patient in certain treatment configurations of TENS waveforms.
• Never disconnect Applicator Cable, Lead Wires, Patient Switches, and Mains
Power Cord from the system by pulling the cable or wire. Pulling cable or
wire may cause system or accessory damage and result in injury to patient
and personnel.
E. CORROSIVE HAZARD NIMH BATTERY

Text with a “Corrosive Hazard” indicator will explain possible safety
infractions if the chemical components of this product are exposed to
air, skin, or other materials.
F. NOTE:
Throughout this manual “NOTE” may be found. These Notes
are helpful information to aid in the particular area or function being
described.
2
1.2 SAFETY PRECAUTIONS (continued)
• These devices are restricted to sale by, or on the order of, a • Stimulation should not be applied transthoracically in that
physician or licensed practitioner. This device should be used the introduction of electrical current into the heart may cause
only under the continued supervision of a physician or licensed cardiac arrhythmia.
practitioner. • Stimulation should not be applied over swollen, infected,
• For continued protection against fire hazard, replace fuses and inflamed areas or skin eruptions, (e.g., phlebitis,
only with ones of the same type and rating.
thrombophlebitis, varicose veins, etc.).
• Make certain the unit is electrically grounded by connecting • Stimulation should not be applied over, or in proximity to,
only to a grounded electrical service receptacle conforming to
the applicable national and local electrical codes. cancerous lesions.
• Care must be taken when operating this equipment around • Output current density is related to electrode size. Improper
other equipment. Potential electromagnetic or other application may result in patient injury. If any question arises
interference could occur to this or to the other equipment. Try as to the proper electrode size, consult a licensed practitioner
to minimize this interference by not using other equipment in prior to therapy.
conjunction with it. • Unplug the unit from the power source before attempting
• The safety of TENS waveforms for use during pregnancy or removal or replacement procedures to prevent electrical
birth has not been established. shock.
• TENS is not effective for pain of central origin. This includes • Use only Degassed Water in Power Meter for testing Ultrasound
headache. Applicators. Use of other types of water will cause false test
• TENS should be used only under the continued supervision of results. Refer to page 21 for Degassed Water Recipes.
a physician or licensed practitioner. • Do not aerate water when filling Power Meter.
• TENS waveforms have no curative value. • Unit failing Dielectric Withstand Test or Leakage Test could
• TENS is a symptomatic treatment, and as such, suppresses the indicate serious internal problems! Do not place unit back into
sensation of pain which would otherwise serve as a protective service! Send unit to factory for repair! Do not attempt to repair.
mechanism.
• The user must keep the device out of the reach of children.
• Electronic monitoring equipment (such as ECG monitors and
ECG alarms) may not operate properly when TENS stimulation
is in use.
• Powered muscle stimulators should be used only with
the leads and electrodes recommended for use by the
manufacturer.
• In the event that an Error message or Warning appears
beginning with a 2 or 3, immediately stop all use of the
system and contact the dealer or Chattanooga Group for
service. Errors and Warnings in these categories indicate an
internal problem with the system that must be tested by
Chattanooga Group or a Field Service Technician certified by
Chattanooga Group before any further operation or use of the
system. Use of a system that indicates an Error or Warning in
these categories may pose a risk of injury to the patient, user
or cause extensive internal damage to the system.
• Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
exposure to ultrasonic energy.
• Before administering any treatment to a patient you should
become acquainted with the operating procedures for
each mode of treatment available, as well as the indications,
contraindications, warnings, and precautions. Consult other
resources for additional information regarding the application
of Electrotherapy and Ultrasound.
• To prevent electrical shock, disconnect the unit from
the power source before attempting any maintenance
procedures.
• Keep electrodes separated during treatment. Electrodes in
contact with each other could result in improper stimulation
or skin burns.
• Long term effects of chronic electrical stimulation are
unknown.
• Stimulation should not be applied over the anterior neck
or mouth. Severe spasm of the laryngeal and pharyngeal
muscles may occur and the contractions may be strong
enough to close the airway or cause difficulty in breathing.
3
1.2 SAFETY PRECAUTIONS (continued)
Stimulus delivered by the TENS waveforms of this

device, in certain configurations, will deliver a charge of
25 microcoulombs (μC) or greater per pulse and may
be sufficient to cause electrocution. Electrical current
of this magnitude must not flow through the thorax
because it may cause a cardiac arrhythmia.
Patients with an implanted neurostimulation device
must not be treated with or be in close proximity to
any shortwave diathermy, microwave diathermy,
therapeutic ultrasound diathermy, or laser diathermy
anywhere on their body. Energy from diathermy
(shortwave, microwave, ultrasound, and laser) can be
transferred through the implanted neurostimulation
system, can cause tissue damage, and can result in
severe injury or death. Injury, damage, or death can
occur during diathermy therapy even if the implanted
neurostimulation system is turned “off.”
4
2 THEORY OF OPERATION Intelect® Mobile Stim and Combo Therapy Systems
2.1 OVERVIEW
The Intelect Mobile Therapy Systems are comprised of several PC board assemblies housed within a common
enclosure. These assemblies each support a distinct function in the product. The basic elements are User
Interface, Control Board, Stim Boards, Ultrasound Board (Combo only), Ultrasound Applicator (Combo only),
and Power Supply Circuits.
2.2 POWER SUPPLY CIRCUIT
A universal 75 Watt input power supply provides each system with the required 24 volts DC. The supply is
connected to the mains at all times when the Mains Power Cord is attached and plugged into an outlet
supplying 100 - 240 VAC. The 24 V supply is regulated locally at each PC board as required.
2.3 CONTROL BOARD
The Control Board serves just as its name implies. It controls the operation of the Stim Boards, Ultrasound
Board, User Interface, and Accessories. The Control Board communicates to the Stim Boards and Ultrasound
Board through a proprietary bus. The Control Board drives the display. The Control Board reads the menu
buttons. The Control Board also reads the amplitude and the Contrast Control on the systems. Sound output
is generated by the Control Board and routed to an internal speaker.
2.4 STIM BOARDS
The Stim Boards create all muscle stimulation output. Communication to the Stim Boards is via a
proprietary bus. A Processor on each Stim Board acts on messages passed to it by the Control Board
to set up waveforms and adjust output amplitude. Information can likewise be passed from each
Stim Board back to the Control Board for monitoring current, etc. If a Stim Board does not respond as
expected to a command from the Control Board, output is stopped and an Error Message is generated.
2.5 ULTRASOUND BOARD AND APPLICATOR COMBINATION SYSTEMS ONLY
The Ultrasound Board generates the 1 or 3.3 MHz output to drive the Sound Head of the Applicator. The
Ultrasound Board is accessed through the proprietary bus by the Control Board. It can provide current
and voltage information about the ultrasound output of the board. The calibration data for the Sound Head
is passed through the Ultrasound Board from the Applicator to the Control Board. By storing the calibration
data in the Applicator, there is no calibration necessary for the Ultrasound Board and any
calibrated Chattanooga Group Intelect Advanced or Intelect Mobile Ultrasound Applicator can be connected
and operated to provide accurate coupling and output.
2.6 USER INTERFACE AND ACCESSORIES
The LCD display panel provides the operator visible feedback in the way of menu choices. Pressing the
User Interface buttons makes selections from the menus. The Control Board interprets these user inputs and
responds accordingly. Audible feedback is given for such events as key presses and end of treatment.
2.7 NIMH BATTERY
The NiMH Battery Module incorporates a Nickel Metal Hydride (NiMH) Battery Pack and a PC Board. The
PC Board monitors the Battery Charge Level. The Battery Pack supplies the required 24 VDC to the system
which is then distributed to the respective PCB’s through the Universal Power Supply. The Battery
Pack is interfaced with the system via a Wire Harness that facilitates communication with the Control
Board and delivery of power to an Electrotherapy or Combination Therapy System. When the Therapy
System is connected to a Mains Power Supply via the Mains Power Cord, the NiMH Battery Pack will charge.
Once the Battery Pack is fully charged, the software will stop the charging process, eliminating the possibility
of overcharging. Battery power is used only when the Therapy System is not connected to a Mains Power
Supply.
5
3 NOMENCLATURE Intelect® Mobile Stim and Combo Therapy Systems
3.1 COMPONENT AND CONTROLS

A. Intelect Mobile Combo System
The nomenclature graphics below, Figure 3.1, indicate the general Know the components and their functions before performing any
locations of the exterior components of the Two Channel Intelect operation of or service to the Intelect Mobile Combo System.
Mobile Combo System.
CONTRAST
CONTROL
FAN VENT
ON/OFF
POWER
SWITCH
LCD
USER INTERFACE
ULTRASOUND
APPLICATOR
PLYNTH
ELECTROTHERAPY
LEAD WIRE
RECEPTACLES
ULTRASOUND
RECEPTACLE
FIGURE 3.1
6
3.1 COMPONENT AND CONTROLS LOCATION (continued)

B. Intelect Mobile Stim System
The nomenclature graphics below, Figure 3.2, indicate the general Know the components and their functions before performing any
locations of the exterior components of the Two Channel Intelect operation of or service to the Intelect Mobile Stim system.
Mobile Electrotherapy System.
CONTRAST
CONTROL
FAN VENT
ON/OFF LCD
POWER
SWITCH
USER INTERFACE
PLYNTH
ELECTROTHERAPY
LEAD WIRE
RECEPTACLES
FIGURE 3.2
7
3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS

The symbols below are found on the system as well as within the Know the symbols and their definitions before performing
software. These symbols are defined for the purpose of recognition and any operation of or service to the Intelect Mobile Combo or Stim
functionality when operating or performing service on the Intelect Systems.
Mobile Combo or Stim Systems.
A. Intelect Mobile Combo and Stim Therapy System Hardware Symbols
CONTRAST CONTROL TREATMENT TIME
ON/OFF PARAMETER DISPLAY/ENTER

SWITCH
DATA INTENSITY
PORT
STOP UP ARROW
TREATMENT
DOWN ARROW
PAUSE
TREATMENT
START
TREATMENT
INCREASE
DECREASE
CLINICAL
RESOURCES
BACK
CHANNEL 1
LEAD WIRES
CHANNEL 2
LEAD WIRES
ULTRASOUND
APPLICATOR
CHARGE LEVEL
BATTERY
CHARGING
8
4 SPECIFICATIONS Intelect® Mobile Stim and Combo Therapy Systems
4.1 INTELECT MOBILE COMBO SYSTEM

Figure 4.1 below provides physical details of the Intelect Mobile Combo. Refer to this section when performing troubleshooting,
This section also provides waveform specifications to aid in replacement, and repair of the Intelect Mobile Combo System.
troubleshooting.
A. Intelect Mobile Combination Therapy System Physical Specifications
DEPTH
HEIGHT
WIDTH
FIGURE 4.1
Dimensions Operating Environment

Width.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..25.7 cm (10.125 in) Temperature .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Between 15° C and 40° C
Height . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 18.4 cm (7.250 in) (59° F and 104° F)
Depth.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 29.2 cm (11.5 in) Relative Humidity .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 30%-60%
Atmospheric Pressure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 950-1,050 h Pa
Weight
Complies with:
Standard Weight (with base) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2.3 kg (5.07 lb)
UL/IEC/EN 60601-1
Battery Pack. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 0.85 kg (1.87 lb) IEC/EN 60601-1-2
Power IEC 60601-2-10
Input. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 100 - 240 VAC, 1.0 A, 50/60 Hz 100 W Max IEC 60601-2-5
Output. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. +24 V, 3.125 A
Fuses .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3.15 A Time Lag (not user serviceable) 0413
Electrical Class .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. CLASS I
Electrical Type
Ultrasound TYPE B.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
Electrotherapy TYPE BF. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
Battery Type . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Nickel Metal Hydride (NiMH)
(1.2 V x 20 size AA)
9
4.2 INTELECT MOBILE STIM SYSTEM

Figure 4.2 below provides the physical details of the Intelect Refer to this section when performing troubleshooting,
Mobile Stim. This section also provides waveform specifications to aid in replacement, and repair of the Intelect Mobile Stim .
troubleshooting.
A. Intelect Mobile Stim Therapy System Physical Specifications
DEPTH
HEIGHT
WIDTH
FIGURE 4.2
Dimensions Operating Environment

Width.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..25.7 cm (10.125 in) Temperature .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Between 15° C and 40° C
Height . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 16.8 cm (6.625 in) (59° F and 104° F)
Depth.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 29.2 cm (11.5 in) Relative Humidity .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 30%-60%
Atmospheric Pressure .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 950-1,050 h Pa
Weight
Complies with:
Standard Weight (with base) .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 2.3 kg (5.07 lb)
UL/IEC/EN 60601-1
Battery Pack. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 0.85 kg (1.87 lb) IEC/EN 60601-1-2
Power IEC 60601-2-10
Input. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 100 - 240 VAC, 1.0 A, 50/60 Hz 100 W Max IEC 60601-2-5
Output. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. +24 V, 3.125 A
Fuses .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3.15 A Time Lag (not user serviceable) 0413
Electrical Class .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. CLASS I
Electrical Type
Electrotherapy TYPE BF. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .
Battery Type . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. Nickel Metal Hydride (NiMH)
(1.2 V x 20 size AA)
10
4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS
The specifications found in this section provide the necessary waveform NOTE:
specifications to aid in troubleshooting. A waveform graphic from an All waveforms except High Voltage Pulsed Current (HVPC) of the Intelect
oscilloscope is also provided for clarification. Mobile Therapy System have been designed with a 200 mA current limit.
Refer to this section when performing troubleshooting, replacement, and VMS™, and all TENS waveform output intensities are measured, specified, and
repair of the Intelect Mobile Stim and Combo Systems. listed to peak, not peak to peak.
All Waveforms are available on all channels.
A. IFC (Interferential) Traditional (4 Pole)- Figure 4.3
Interferential Current is a medium frequency waveform. Current is
distributed from two channels (four electrodes). The currents cross
in the body within the area being treated. The two currents interfere
with each other at this crossing point, resulting in a modulation
of the intensity (the current intensity increases and decreases at a
regular frequency).
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-100 mA
Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000-10,000 Hz
Beat Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz
Sweep Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 seconds
Sweep Low Beat Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz
Sweep High Beat Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz
Scan Percentage . . . . . . . . . . . . . . . . . . . . . . . . .Static, 40%, and 100%
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Minutes FIGURE 4.3
B. TENS- Asymmetrical Biphasic- Figure 4.4

The Asymmetrical Biphasic waveform has a short pulse duration. It
is capable of strong stimulation of the nerve fibers in the skin as well
as of muscle tissue. This waveform is often used in TENS devices.
Because of its short pulse, the patient typically tolerates the current
well, even at relatively high intensities.
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1,000 μsec
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-250 Hz
Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CC or CV*
Burst Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-25 bps
Frequency Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-250 Hz
Amplitude Modulation. . . . . . . . . . . Off, 40%, 60%, 80%, and 100%
FIGURE 4.4
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Minutes
Stimulus delivered by the TENS waveforms of this device, in

certain configurations, will deliver a charge of 25 microcoulombs
(μC) or greater per pulse and may be sufficient to cause *CC= Constant Current
electrocution. Electrical current of this magnitude must not flow CV= Constant Voltage
through the thorax because it may cause a cardiac arrhythmia.
11
4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

C. TENS- Symmetrical Biphasic- Figure 4.5
The Symmetrical Biphasic waveform has a short pulse duration and
is capable of strong stimulation of nerve fibers in the skin and in
muscle. This waveform is often used in portable muscle stimulation
units and some TENS devices. Because of its short pulse duration,
the patient typically tolerates the current well, even at relatively high
intensities.
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1,000 μsec
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-250 Hz
Burst Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-25 bps
Frequency Modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-250 Hz
Amplitude Modulation. . . . . . . . . . . Off, 40%, 60%, 80%, and 100% FIGURE 4.5
D. High Voltage Pulsed Current (HVPC)- Figure 4.6
The High Voltage Pulsed Current (HVPC) has a very brief pulse
duration characterized by 2 distinct peaks delivered at high voltage.
The waveform is monophasic (current flows in one direction only).
The high voltage causes a decreased skin resistance, making the
current comfortable and easy to tolerate.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes or Probe
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-500 V
Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Positive or Negative
Ramp . . . . . . . . . . . . . . . .0.5 seconds, 1 seconds, 2 seconds, 5 seconds
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Peak Current or Volts
Sweep . . . . . . . . . . . . . . Continuous, 80/120 pps, 1/120 pps, 1/10 pps
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-120 Hz
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . 5/5, 4/12, 10/10, 10/20, 10/30,
10/50, and Continuous FIGURE 4.6
Treatment Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99 Minutes
E. VMS™- Figure 4.7
VMS is a symmetrical biphasic waveform with a 100 μsec interphase
interval. Because the pulse is relatively short, the waveform has
a low skin load, making it suitable for applications requiring high
intensities such as in muscle strengthening protocols.
Channel Mode . . . . . . . . . . . . . . . . . . . . Single, Reciprocal, Co-Contract
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1000 μsec
Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Off or On
Set Intensity . . .Individual Channel Intensity Setting in Reciprocal and
Co-Contract modes
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . Continuous, 5/5, 4/12, 10/10,
10/20, 10/30, 10/50 FIGURE 4.7
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-200 pps
Ramp . . . . . . . . . . . . . . .0.5 seconds, 1 seconds, 2 seconds, 5 seconds *CC= Constant Current
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Minutes CV= Constant Voltage
12

F. Diadynamic Waveforms- Figures 4.8 - 4.12
The Diadynamic waveforms are rectified alternating currents. The
alternating current is modified (rectified) to allow the current to flow
in one direction only.
Output Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-80 mA
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Minutes
MF: (Monophasé Fixe)- Figure 4.8
Frequency of 50 Hz: phase duration of 10 ms followed by a pause of
10 ms.
DF: (Diphasé Fixe)- Figure 4.9
Frequency of 100 Hz: phase duration of 10 ms followed immediately FIGURE 4.9
by another identical phase of 10 ms.
CP: Modulé en Courtes Périodes- Figure 4.10
1 second of MF followed abruptly by 1 second of DF.
LP: (Modulé en Longues Périodes)- Figure 4.11
Rhythmical fluctuation between 2 MF currents.
CP-iso: (Courtes Periodes Isodynamic)- Figure 4.12
A combination of MF and DF waveforms.
FIGURE 4.10
FIGURE 4.8
FIGURE 4.11
*CC= Constant Current

CV= Constant Voltage FIGURE 4.12
13

G. IFC (Interferential) Premodulated (2p)-
Figure 4.13
Premodulated Current is a medium frequency waveform. Current is
distributed from one channel (two electrodes). The current intensity
is modulated: it increases and decreases at a regular frequency (the
Amplitude Modulation Frequency).
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-100 mA
Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,000-10,000 Hz
Beat Fixed (Sweep Off) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-200 Hz
Sweep Low Beat Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-199 Hz
Sweep High Beat Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . .2-200 Hz
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . Continuous, 5/5, 4/12, 10/10,
10/20, 10/30, and 10/50 FIGURE 4.13
H. Russian- Figure 4.14
Russian Current is a sinusoidal waveform delivered in bursts or series
of pulses. This method was claimed by its author (Kots) to produce
maximal muscle strengthening effects without significant discomfort
to the patient.
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-100 mA
Channel Mode . . . . . . . . . . . . . . . . . . . . Single, Reciprocal, Co-Contract
Duty Cycle . . . . . . . . . . . . . . . . . . . . . .10%, 20%, 30%, 40%, and 50%
Anti-Fatigue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Off or On
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5/5, 4/12, 10/10, 10/20,
10/30, 10/50, and Continuous
Burst Frequency (Anti-Fatigue Off) . . . . . . . . . . . . . . . . . . . .20-100 pps FIGURE 4.14
Ramp . . . . . . . . . . . . . . . .0.5 seconds, 1 seconds, 2 seconds, 5 seconds
I. Microcurrent- Figure 4.15
Microcurrent is a monophasic waveform of very low intensity. The
literature reports beneficial effects of this waveform in the treatment
of wounds. The physiological working mechanism of this effect is as
yet not clearly understood. It is thought to promote tissue healing by
stimulating the "current of injury": a current which naturally occurs
in healing tissue.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes or Probe
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-1,000.0 μA
Polarity . . . . . . . . . . . . . . . . . . . . . . . . .Positive, Negative, or Alternating

CV= Constant Voltage FIGURE 4.15
14

J. MONOPHASIC: Monophasic Rectangular Pulsed
Figure 4.16
The Monophasic Rectangular Pulsed waveform is an interrupted
unidirectional current with a rectangular pulse shape.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-80 mA
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1-500.0 ms
Phase Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5,000 ms
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 Minutes
FIGURE 4.16
K. MONOPHASIC: Monophasic Triangular Pulsed

Figure 4.17
The Monophasic Triangular Pulsed waveform is an interrupted
unidirectional current with a triangular pulse shape.
Output Intensity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-80 mA
Phase Duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1-500.0 ms
Phase Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5,000 ms
FIGURE 4.17
L. GALVANIC: Continuous- Figure 4.18

Continuous Galvanic Current is a direct current flowing in one
direction only.
Output Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-80 mA
Polarity Reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .On or Off
With Polarity Reversal On, Polarity will change after
50% of treatment time.
Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . Continuous, 5/60, and 10/60
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-60 Minutes
FIGURE 4.18

CV= Constant Voltage
15

M. GALVANIC: Interrupted- Figure 4.19
Interrupted Galvanic Current is a direct current flowing in one
direction only. The current is delivered in pulses.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-80 mA
Polarity Reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .On or Off
50% of treatment time
Cycle Time. . . . . . . . . . . . . . . . . . . . . . . . . Continuous, 5/60, and 10/60
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8,000 Hz
Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95%
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-60 Minutes
FIGURE 4.19
N. Träbert (Ultrareiz)- Figure 4.20

Träbert is a monophasic waveform with a phase duration of 2 ms
and a pause of 5 ms resulting in a frequency of approximately 143
Hz.
Output Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrodes
Output Intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-80 mA
Polarity Reversal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .On or Off
50% of treatment time.
Treatment Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-60 Minutes
FIGURE 4.20
16
4.4 INTELECT MOBILE COMBO ULTRASOUND SPECIFICATIONS

This section provides the necessary Ultrasound
Specifications to aid in troubleshooting.
Refer to these specifications as necessary when
troubleshooting the Ultrasound PC Board and Applicators.
A. Ultrasound
Frequency. . . . . . . . . . . . . . . . . . . . . . . . 1 MHz, ± 5%; 3.3 MHz, ±5%
Duty Cycles . . . . . . . . . . . . . . . . . . . . 10%, 20%, 50%, and Continuous
Pulse Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Hz, 48 Hz, 100 Hz
Pulse Duration . . . . . . . . . . . . . . . . . . . 1 mSec, ±20%; 2 mSec, ±20%
5 mSec, ±20%
Output Power
10 cm2 Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0-20 Watts at 1 MHz,
0-10 Watts at 3.3 MHz
2
5 cm Crystal . . . . . . . . . . . . . . . . . . . . . . . . 0-10 Watts, 1 and 3.3 MHz
2 cm2 Crystal . . . . . . . . . . . . . . . . . . . . . . . . . .0-4 Watts, 1 and 3.3 MHz
1 cm2 Crystal . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2 Watts 3.3 MHz Only
Amplitude . . . . . . . . . . . . . . . . . . . 0 - 2.5 w/cm2 in Continuous mode,
0-3 w/cm2 in Pulsed modes
Output accuracy . . . . . . . . . . . . . . . . ± 20% above 10% of maximum
Temporal Peak to Average Ratios:
2:1, ± 20%, at 50% Duty Cycle
5:1, ± 20%, at 20% Duty Cycle
9:1, ± 20%, at 10% Duty Cycle
Beam Nonuniformity Ratio. . . . . . . . . . 5.0 : 1 maximum
Beam Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Collimating
Effective Radiating Areas . . . . . . . . . . .10 cm2 Crystal - 8.5 cm2, ±1.5
5 cm2 Crystal - 4.0 cm2, ±1.0
2 cm2 Crystal - 1.8 cm2, +0.2/-0.4
1 cm2 Crystal - 0.8 cm2, +0.2/-0.4
B. Head Warming Feature Specifications
The Head Warming feature of an Intelect Combination Therapy
System utilizes Ultrasound output resulting in warming of the Sound
Head to increase patient comfort.
With Head Warming enabled, ultrasound is emitted without pressing
the START button. The Applicator LED will not illuminate during the
Head Warming period. US Channel will indicate "Warming".
Output .. .. .. .. .. .. .. .. .. .. .. .. .. ..0 - 50% Cycling of maximum power
Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Mhz
Do not apply the Ultrasound Applicator to the patient during the Head
Warming period. Applicator must remain in Applicator Hook during the
Head Warming period.
17
5 TROUBLESHOOTING Intelect® Mobile Stim and Combo Therapy Systems
5.1 INTELECT MOBILE STIM AND COMBO ERROR MESSAGES

A. The following information is provided as an aid in defining the All Troubleshooting and tests will be to validate a “Bad Board”
Software Error Messages of the Intelect Mobile Therapy System. Once only. No component level troubleshooting information is or will be
a particular Error Message is defined, the information will also list provided by Chattanooga Group for field troubleshooting of board
probable causes and possible remedies. Once the problem area is components.
determined, subsequent tests for verification will be necessary to B. Once a particular PC Board has been determined as bad, refer to the
determine a “Bad Board”. appropriate Removal and Replacement Section for the board affected
and follow the instructions for replacement of the board.
ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

CODE TYPE
USER CORRECTABLE WARNING MESSAGES
100 WARNING Ultrasound Applicator became unplugged. Ultrasound Applicator was unplugged while an Ultrasound Plug Ultrasound Applicator into proper receptacle on unit
treatment was running. making certain it is completely seated.
101 WARNING Ultrasound Applicator unplugged. User attempted to start an Ultrasound treatment, but no Plug Ultrasound Applicator into proper receptacle on unit
Ultrasound Applicator was plugged into unit. making certain it is completely seated.
102 WARNING Ultrasound Applicator not calibrated. The Ultrasound Applicator plugged into the unit needs to Contact dealer or Chattanooga Group for service.
be calibrated.
103 WARNING Ultrasound Channel not available. User attempted to select Combo treatment, but the Wait until Ultrasound treatment is completed or stop
Ultrasound Channel was already in use. Ultrasound treatment and try again.
104 WARNING Stim Channel not available. User attempted to select an Electrotherapy or Combo Wait until Electrotherapy treatment is completed or stop
treatment, but all Stim Channels are in use. Electrotherapy treatment and try again.
105 WARNING Stim Channels not available. User attempted to select a two channel Electrotherapy Wait until Electrotherapy treatment is completed or stop
treatment, but at least one of the two stim channels were Electrotherapy treatment and try again.
already in use.
106 WARNING Overcurrent Stim channel has exceeded allowed current level and the Reset treatement parameters and attempt session again.
treatment has been stopped.
107 WARNING Bad Contact Quality. Electrode contact is poor. Apply new electrodes to the treatment area.
108 WARNING Shorted Lead Wires Lead Wires are bad. Replace with new lead wires.
109 WARNING Power Supply current limit. User attempted to start two channels of Electrotherapy Wait until Ultrasound treatment is completed or stop
while running an Ultrasound treatment with a 10 cm2 Ultrasound treatment and try again or decrease ultrasound
Ultrasound Applicator and Ultrasound Output is currently output to less than 15 Watts.
set to greater than 15 Watts..
18
5.1
5.1 INTELECT
INTELECT MOBILE
MOBILE STIM AND
SYSTEM COMBO ERROR
SOFTWARE ERRORMESSAGES
MESSAGES(continued)
(continued)
In the event that an Error message or Warning appears beginning with a 2 or 3, immediately stop all use of the unit and contact the dealer or Chattanooga
Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field
Service Technician certified by Chattanooga Group before any further operation or use of the unit. Use of a unit that indicates an Error or Warning in these
categories may pose a risk of injury to the patient, user, or may cause extensive internal damage to the unit.

CODE TYPE
ERROR MESSAGES (200-213) REQUIRING TECHNICAL ASSISTANCE
200 ERROR Error while attempting to save Ultrasound Could not save the Calibration Data to the Ultrasound 1. Replace the Ultrasound Applicator with a known good
Applicator Calibration Data. Applicator. Ultrasound Applicator.
2. Replace Ultrasound Board.
3. Replace Control Board.
201 ERROR Error Applicator not calibrated OK. Could not calibrate Ultrasound Applicator. 1. Refer to 8.1 and attempt to calibrate again.
2. Replace the Ultrasound Applicator with a known good
Ultrasound Applicator.
202 ERROR Timed out while saving the Ultrasound Could not save the Calibration Data to the Ultrasound 1. Replace the Ultrasound Applicator with a known good
Applicator Calibration Data. Applicator. Ultrasound Applicator.
203 ERROR Error reading Protocol. Error reading a Protocol from the EEPROM. Restore Factory Settings, restore Factory Protocols and
rebuild all User Protocols.
204 ERROR Main Software Flash Erase Error. Stim Main Software upgrade Error. 1. Replace appropriate Stim Board.
205 ERROR Main Software Flash Echo. Stim Main Software upgrade Error. 1. Replace appropriate Stim Board.
206 ERROR Main Software CRC Error. Stim Main Software upgrade Error. 1. Replace appropriate Stim Board.
2. Replace Control Board..
207 ERROR Main Software Program Flash Error. Stim Main Software upgrade Error. 1. Replace appropriate Stim Board.
208 ERROR Main Software Acknowledge Error. Stim Main Software upgrade Error. 1. Replace appropriate Stim Board.
209 ERROR Software CRC Acknowledge Error. Software upgrade Error Replace Control Board..
210 ERROR Channel Software Flash Erase Error. Stim Channel Software upgrade Error. 1. Replace appropriate Stim Board.
211 ERROR Channel Software CRC Error. Stim Channel Software upgrade Error. 1. Replace appropriate Stim Board.
212 ERROR Channel Software Program Flash Error. Stim Channel Software upgrade Error. 1. Replace appropriate Stim Board.
213 ERROR Channel Software Acknowledge Error. Stim Channel Software upgrade Error. 1. Replace appropriate Stim Board.
214 ERROR Channel Software CRC Acknowledge Error. Stim Channel Software upgrade Error. 1. Replace appropriate Stim Board.
19
5.1 INTELECT MOBILE STIM AND COMBO ERROR MESSAGES (continued)
In the event that an Error message or Warning appears beginning with a 2 or 3, immediately stop all use of the unit and contact the dealer or Chattanooga
Group for service. Errors and Warnings in these categories indicate an internal problem with the unit that must be tested by Chattanooga Group or a Field
Service Technician certified by Chattanooga Group before any further operation or use of the unit. Use of a unit that indicates an Error or Warning in these
categories may pose a risk of injury to the patient, user, or may cause extensive internal damage to the unit.

CODE TYPE
CRITICAL ERRORS (300-314) DEMANDING TECHNICAL SERVICE
300 CRITICAL Unit CFG Critical Error. Error communicating with Stim Board on Powerup. 1. Replace appropriate Stim Board.
ERROR 2. Replace Control Board.
301 CRITICAL No Stim Board Critical Error. Error detecting Stim Board on Powerup. 1. Replace appropriate Stim Board.
302 CRITICAL No Ultrasound Board Critical Error. Error detecting Ultrasound Board on Powerup. 1. Replace Ultrasound Board.
303 CRITICAL EEPROM Critical Error. Error reading EEPROM on Powerup. Replace Control Board.
ERROR
304 CRITICAL Ultrasound Board Critical Error. Error communicating with the Ultrasound Board. 1. Replace Ultrasound Board.
305 CRITICAL Ultrasound Board Write Critical Error. Error communicating with the Ultrasound Board. 1. Replace Ultrasound Board.
306 CRITICAL Ultrasound Board Read_Write Critical Error. Error communicating with the Ultrasound Board. 1. Replace Ultrasound Board.
307 CRITICAL Ultrasound Board Reset Critical Error. Ultrasound Board Reset Error. 1. Replace Ultrasound Board.
308 CRITICAL Ultrasound Board Read Critical Error. Error communicating with the Ultrasound Board. 1. Replace Ultrasound Board.
309 CRITICAL Ultrasound Board Calibration Critical Error. Error calibrating Ultrasound Board. 1. Replace Ultrasound Board.
310 CRITICAL Stim Board Write Critical Error. Error communicating with Stim Board. 1. Replace appropriate Stim Board.
311 CRITICAL Stim Board Bad Data Read Critical Error. Error communicating with Stim Board. 1. Replace appropriate Stim Board.
312 CRITICAL Stim Board Main UP Reset Critical Error. Error communicating with Stim Board. 1. Replace appropriate Stim Board.
313 CRITICAL Stim Board Channel 1 UP Reset Critical Error. Error communicating with Stim Board. 1. Replace appropriate Stim Board.
314 CRITICAL Stim Board Channel 2 UP Reset Critical Error. Error communicating with Stim Board. 1. Replace appropriate Stim Board.
315 CRITICAL Stim Board Reset Critical Error. Stim Board Reset Error. 1. Replace appropriate Stim Board.
316 CRITICAL Stim Powerup Test Failed Critical Error. Stim Board failed its Self Test on Powerup. 1. Replace appropriate Stim Board.
20
5.2 INTELECT MOBILE STIM AND COMBO SYSTEM TESTING
A. General 11. Degassed Water (<5 ppm) for Ultrasound Power Meter.
1. The following information is intended to aid in troubleshooting Recipe(s) for Degassed Water
the major components of the Intelect Stim and Combo Therapy 1) Boil Distilled Water for 30 Minutes. Place water in a
Systems to “Board Level” only. These tests are FACTORY standard non-porous container and immediately cover
testing procedures and methods used at the factory before with cellophane. Allow to cool to room temperature of
shipment of any Intelect Therapy System. approximately 70 °F (21 °C). May be refrigerated to aid
2. Due to the complex nature of the technology utilized by cooling time.
Chattanooga Group, the recommended troubleshooting techniques or
are to determine “Bad Board” and board replacement only. No
board component level troubleshooting is recommended, nor will 2) Bring Distilled Water to a boil. Place the container under
information or parts be supplied by Chattanooga Group. Any board vacuum for 5 to 10 Minutes.
component level troubleshooting performed will be at sole risk and NOTE:
liability of the Service Technician performing such troubleshooting Two liter soft drink bottles are ideal storage and transport containers for
techniques. degassed water as they are designed to keep oxygen out. Do not allow aeration
3. Once a particular PC Board has been determined as bad, refer to the of degassed water during transport or filling of the power meter.
appropriate Removal and Replacement Section of this Manual for Do not use Tap Water or Distilled water in the Ultrasound Power Meter. Use
proper replacement. only Degassed Water in order to obtain correct test results. The chart below
illustrates the oxygen content of Degassed, Tap, and Distilled Water.
B. Special Tools, Fixtures, & Materials Required
1. Certain tests require the use of special tools and fixtures. These will WATER TYPE ppm of OXYGEN
be listed at the particular test where they are required. Testing with Degassed Less than 5 ppm
any other special tool or fixture other than those stated could give (per Recipe 1 or 2)
erroneous readings or test results. Always perform the tests exactly
as stated to ensure accurate results. Tap Water Up to 35 ppm
2. Any special tools or fixtures required can be obtained through the Distilled Water Up to 20 ppm
Chattanooga Group Service Department.
3. Scope and other standard test equipment settings will be listed D. Full Functional Tests
for each test performed to aid in performing the test to FACTORY Perform the tests found in this section to verify Full Functionality of
standards and ensure proper readings. new Therapy System and accessories.
4. The troubleshooting and repair of the Intelect Therapy Systems and E. Required Handtools
Accessories should be performed only by authorized technicians
trained and certified by Chattanooga Group. 1. # 1 Phillips Screwdriver
C. Equipment Required 2. Insulated Needle Nose Pliers
1. Oscilloscope and Probes 3. 1/4 in. Wrench
2. ESTI-2 Load Test Fixture
3. Digital Multimeter
4. Microcurrent Probe (Accessory)
5. Intelect Mobile or Advanced Ultrasound Applicators (Accessories)
6. Dielectric Withstand (Hi-Pot) and ground resistance
tester
NOTE:
Adjust Dielectric Withstand tester to indicate fault with 120 k Ohm
Load across the output when at specified test voltage.
7. Carbon Electrodes
8. Milliohm Meter
9. Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
Power Meter
10. Dissolved Oxygen Test Kit used to test oxygen level
of degassed water.
21
5.3 VISUAL INSPECTION

General
Visually inspect the Intelect Mobile Therapy System. A visual
inspection can, to an experienced technician, indicate possible abuse of
the unit and internal problems.
5.4 LEAKAGE TESTS
Conduct all necessary leakage tests as required per “Chapter 7 Electrical
Equipment” of the 1999, or later, edition of the NFPA (National Fire
Protection Association) “Health Care Facility” standards. See Figure 5.1.
Unit failing Dielectric Withstand Test or Leakage Test could indicate

serious internal problems!
Do not place unit back into service! Send unit to factory for repair!
Do not attempt to repair.
5.5 UNIT STARTUP AND FAN TESTING

A. Test
1. Place unit face up on work surface.
2. Connect power cord to unit and plug into proper FIGURE 5.1
power receptacle.
3. Turn system on. Press the Enter button. IFC-2p should be
highlighted. Press the Enter button.
4. Place hand at the back of system, at Contrast Control, to
verify fan is blowing out. See Figure 5.2.
B. Test Results
1. Unit will not start, unit failed test.
a) Possible bad Main Power Switch.
b) Possible bad Power Supply.
c) Possible bad power outlet or Mains Power Cord.
2. Screen does not display, unit failed test.
a) Contrast Control needs adjusting.
b) Possible bad display.
c) Possible bad Control Board.
d) Possible bad Power Supply.
e) Visually check power LED. LED should illuminate Blue. Turn
system off with Power button. Power LED should flash Blue. FIGURE 5.2
If Power LED illuminates Blue with system On and flashes
Blue with system Off, the Power Supply is good. Replace
Control Board.
3. Fan not blowing outward= Unit Failed Test
a) Fan blowing inward.
Fan wired wrong. Rewire or replace Fan.
b) Fan not blowing.
1) Possible bad Fan.
2) Possible bad Power Supply.
3) Possible bad Control Board.
22
5.6 ELECTRICAL STIMULATOR TEST SYSTEM SETUP

The following tests for Stimulator Outputs will be performed on
Channels 1 and 2.
A. Equipment Required
1. ESTI-2 Load Test Fixture
2. Calibrated Oscilloscope and Probes
B. System Set Up
1. Install known good Lead Wires to Channels 1 and 2 on the
system. See Figure 5.3.
2. Connect Lead Wires from the system to the ESTI-2 Load Test
Fixture. Channel 1 to Channel 1 IN and Channel 2 to Channel 2
IN. See Figure 5.4.
3. Connect Scope Probes to the Channel 1 To SCOPE and Channel 2 FIGURE 5.3
To SCOPE Tabs on the ESTI 2 Load Test Fixture respectively. See
Figure 5.4. SCOPE TO
ESTI2
4. Place ESTI-2 Load Switch in the 1 K position. See Figure 5.4.
5. Install Power Cord into system and plug into proper Power
Supply. Turn system On.
5.7 VMS™ MODE TEST LOAD SWITCH TO 1 K
A. VMS™ Mode Test Procedures
1. Set Scope; Time- 100 μS, Channel- 50 V, and Trigger- DC.
2. Press Enter button.
3. Highlight and select VMS, then press Enter button.
4. Highlight Channel Mode and press the Enter button until
Co-Contract is displayed to the right of Channel Mode.
5. Highlight Cycle Time and press the Enter button.
6. Highlight Continuous and press the Enter button. THERAPY SYSTEM TO
ESTI2
7. Highlight Phase Duration and press the Enter Button.
8. Press the Up or Down Arrow button until 300 is displayed.
FIGURE 5.4
9. Press the Enter button.
10. Increase unit Intensity until 200 is displayed.
11. Press START.
12. Compare waveform on scope to Figure 5.5.
13. Press STOP button.
14. Highlight Channel 2.
15. Repeat steps 2 through 13.
B. VMS™ Mode Test Results
1. Waveform is the same between scope and Figure 5.5.
Unit passed test.
2. No waveform or considerably different waveform.
Unit failed test. Replace appropriate Stim PC Board.
FIGURE 5.5
23
5.8 INTERFERENTIAL MODE TEST

It is assumed that the unit is ready for tests as described in 5.6 parts A
and B. If not, set up unit per 5.6 parts A and B prior to performing tests.
A. Interferential Mode Test Procedures
2. Highlight Stim Channel 1. Press the Enter button.
3. Highlight IFC-4p. Press the Enter button.
4. Increase Intensity until 50 is displayed.
5. Press START button.
7. Press PAUSE button.
8. Verify that the amplitude displayed below timer drops
to zero (0).
9. Verify that Paused is displayed below the displayed amplitude.
FIGURE 5.6
10. Press STOP button
B. Interferential Mode Test Results
1. Waveform is the same between scope and Figure 5.6, amplitude
dropped to zero when paused and “Paused” displayed below
timer.
Unit passed test.
Unit failed test. Replace appropriate Stim Board.
3. Amplitude failed to “zero” when paused.
4. “Paused” did not display when unit paused.
5.9 PREMODULATED MODE TEST

Set up System per 5.6 parts A and B prior to performing test.
A. Premodulated Mode Test Procedures
1. Set Scope; Time- 2.50 mS, Channel- 20 V, and Trigger- DC
3. Highlight IFC-2p. Press the Enter button.
8. Highlight Channel 2 and repeat steps 3 through 7.
B. Premodulated Mode Test Results
1. Waveform is the same between scope and Figure 5.7.
Unit passed test. FIGURE 5.7
24
5.10 RUSSIAN MODE TEST

Set up System per 5.6 parts A and B prior to performing test.
A. Russian Mode Test Procedures
1. Set Scope; Time- 5 mS, Channel- 50 V, and Trigger- DC
3. Highlight Stim Channel 1. Press Enter button.
4. Highlight Russian. Press Enter button.
5. Highlight Channel Mode. Press the Enter button until
Co-Contract is displayed.
6. Highlight Cycle Time. Press the Enter button.
7. Highlight Continuous. Press the Enter button.
11. Verify that both Channels reach 100.
12. Press STOP button. SPEC: 200V PEAK TO PEAK ±10%
13. Highlight Channel 2 and repeat steps 4 through 12. FIGURE 5.8
B. Russian Mode Test Results
1. Waveform is the same between scope and Figure 5.9 and
amplitude reached 100.
Unit passed test.
3. Amplitude failed to reach 100 on both Channels.
25
5.11 MICROCURRENT MODE TEST

1. Set up System per 5.6 parts A and B prior to performing test.
2. Place ESTI-2 Load Switch in the 10 K Micro position only for the
Microcurrent Mode Tests. See Figure 5.9.
A. Microcurrent Mode Test Procedures. LOAD SWITCH
TO 10K MICRO
1. Set Scope; Time- 250 μS, Channel- 5.0 V, and Trigger- DC
3. Highlight Microcurrent. Press the Enter button.
4. Highlight Frequency.
5. Press the Up or Down Arrow button until 1000.0 Hz is displayed.
7. Highlight Polarity. Press the Enter button until Alternating is
displayed beside Polarity.
NOTE:
The Frequency value will continue to Ramp and rotate due to Alternating FIGURE 5.9
Polarity being selected. This is normal.
PROPER POSITIVE + “MICROCURRENT” WAVEFORM
8. Increase Intensity until 1000 uA is displayed.
10. Compare waveform on scope to Figure 5.10 and Figure 5.10A.
NOTE:
The output will alternate between positive and negative on the scope.

12. Highlight Stim Channel 2. Press the Enter button and repeat
steps 3 through 11.
B. MicroCurrent Mode Test Results
1. Waveform is the same between scope and Figure 5.10 and
Figure 5.10A.
SPEC: 10V PEAK TO PEAK ±10%
Unit passed test.
2. No waveform or considerably different waveform. FIGURE 5.10
PROPER NEGATIVE  “MICROCURRENT” WAVEFORM
SPEC: 10V PEAK TO PEAK ±10%
FIGURE 5.10A
26
5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST

Set up unit per 5.6 parts A and B prior to performing tests.
A. High Voltage Pulsed Current (HVPC) Mode PROPER NEGATIVE HIGH VOLT WAVEFORM
Test Procedures
1. Set Scope; Time- 25 μS, Channel- 50 V, and Trigger- DC
3. Highlight High Volt. Press the Enter button.
4. Increase Intensity until 250 V is displayed.
5. Highlight Display and press the Enter button until Peak Current is
displayed. Press the Enter button.
8. Highlight Polarity. Press the Enter button until Positive is
displayed.
9. Compare waveform form on scope to Figure 5.12.
10. The numbers displayed for amplitude must not FIGURE 5.11
exceed 1.5 Amps. See Figure 5.13.
PROPER POSITIVE HIGH VOLT WAVEFORM
12. Highlight Channel 2.
13. Press the Enter button and repeat steps 3 through 12.
B. High Voltage Pulsed Current (HVPC) Mode
Test Results
1. Waveforms on scope the same as Figures 5.11 and 5.12. Amps
do not exceed 1.5.
Unit passed test.
2. No waveform or considerably different waveforms.
3. Amps exceed 1.5.
FIGURE 5.12
AMPS MUST NOT

EXCEED 1.5
FIGURE 5.13
27
5.13 ULTRASOUND TESTS

A. Equipment Required
1. Degassed Water. Refer to page 21 for Degassed Water Recipes.
2. Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
Power Meter.
3. Dissolved Oxygen Test Kit. Used to test oxygen level of
degassed water.
4. Intelect Mobile or Advanced Ultrasound Applicator.
IDENTIFICATION TEST
NOTE:
Use any Intelect Mobile or Advanced Ultrasound Applicator for this test. FIGURE 5.14
A. Ultrasound Applicator Identification
Test Procedures
1. Without Ultrasound Applicator installed, turn unit on.
2. View the Ultrasound channel in the lower right corner of screen.
It should read “Unplugged”. See Figure 5.14.
3. Connect Intelect Mobile or Advanced Applicator into Applicator
receptacle. See Figure 5.15. Watch Applicator LED while
connecting to system. The LED should flash Green five times.
4. Look at the Ultrasound channel. It should read Available. See
Figure 5.15.
5. Highlight Ultrasound. Press the Enter button.
6. Highlight Warming. Press the Enter button until On is displayed
beside Warming.
7. Press the Back button. Turn System Off and back On with Main
Power Switch. After System boots, view the Ultrasound channel,
Warming should be visible. See Figure 5.16.
B. Ultrasound Applicator Identification Test
Results
1. Unit operates as described in steps 2, 4, and 7.
Unit passed test.
2. No Cal. displays in Ultrasound channel.
FIGURE 5.15
a) Applicator not calibrated or needs recalibration.
b) Possible bad Applicator. Retest with known good Applicator.
3. Unplugged displays after ten seconds of Applicator being
connected to System.
a) Possible bad applicator. Retest with known good Applicator.
b) Possible bad internal connection at Ultrasound Board.
c) Possible bad Ultrasound Board.
d) Possible bad Control Board.
FIGURE 5.16
28
5.15 ULTRASOUND APPLICATOR OUTPUT TEST

Perform this test using all available Intelect Mobile or Advanced
Ultrasound Applicators used with the System being tested.
A. Ultrasound Applicator Output Test Procedures
1. Set up Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
Power Meter per Operator's Instructions and fill test reservoir
with Degassed Water.
Use only Degassed Water in Power Meter for testing Ultrasound

Applicators. Use of other types of water will cause false test results. Refer
to page 21 for Degassed Water Recipes.
Do not aerate water when filling Power Meter.
2. Place an Applicator into the Power Meter retainer. Make

certain the Sound Head is completely submerged in the
degassed water and centered directly over the Stainless Steel
Cone. See Figure 5.17.
3. Zero or Tare meter. FIGURE 5.17
4. Highlight Ultrasound. Press the Enter button.
5. Highlight Duty Cycle. Press the Enter button. Highlight
Continuous and press the Enter button. APPLICATOR OUTPUT SPECIFICATIONS
6. Highlight Display. Press the Enter button until Watts displays.
APPLICATOR SIZE POWER SETTING WATTS OUTPUT RANGE
1* 0.8 - 1.2
8. Increase Intensity until the appropriate Watts is displayed per 1 cm2
2* 1.6 - 2.4
Figure 5.18.
1 0.8 - 1.2
9. Compare Power Meter readings to Figure 5.18 to all settings 2 cm2 2 1.6 - 2.4
for the respective Applicator being tested as shown in
4 3.2 - 4.8
Figure 5.18.
1 0.8 - 1.2
10. Press Frequency button until 3.3 MHz is displayed within the 2 1.6 - 2.4
Frequency icon. Repeat test and compare readings to 5 cm2
5 4.0 - 6.0
Figure 5.18.
10 8.0 - 12.0
NOTE:
1 0.8 - 1.2
The Applicator LED should constantly illuminate green during the Applicator
5 4.0 - 6.0
Output tests.
10 cm2 10 8.0 - 12.0
B. Ultrasound Applicator Output Test Results
15** 12.0 - 18.0
1. Output ranges fall within the specified ranges as listed in 20** 16.0 - 24.0
Figure 5.18.
* 3.3 MHz Only
Unit passed test.
**1 MHz Only
2. Readings fall outside specified ranges of Figure 5.18.
FIGURE 5.18
a) Possible bad Degassed Water in Power Meter.
b) Possible use of Power Meter other than Ohmic Instruments
UPM DT 10 or DT 100 Ultrasound Power Meter.
c) Possible bad or out of calibration Applicator.
d) Use known good Applicator.
e) Check Ultrasound Board internal connections.
f) Replace Ultrasound Board.
g) Replace Control Board
29
5.16 ULTRASOUND DUTY CYCLE TEST

This test is performed using only the 5 cm2 Intelect Mobile or
Advanced Ultrasound Applicator.
A. Ultrasound Duty Cycle Test Procedures
1. Set up Ohmic Instruments UPM DT 10 or DT 100 Ultrasound
Power Meter per Operator’s Instructions and fill test reservoir
with Degassed Water.
Use only Degassed Water in Power Meter for testing Ultrasound

Applicators. Use of other types of water will cause false test results. Refer
to page 21 for Degassed Water Recipes.
Do not aerate water when filling Power Meter.
2. Place the 5 cm2 Applicator into the Power Meter retainer.

Make certain the Sound Head is completely submerged in the
degassed water and centered directly over the Stainless Steel
Cone. See Figure 5.19.
3. Zero or Tare meter. FIGURE 5.19
4. Highlight Ultrasound on system. Press the Enter button.
5. Highlight Duty Cycle. Highlight Continuous and press the
Enter button.
6. Highlight Display. Press the Enter button until Watts appears
DUTY CYCLE SPECIFICATIONS
beside Display.
7. Press START button. APPLICATOR SIZE DUTY CYCLE OUTPUT RANGE
8. Increase Intensity until the appropriate Watts is displayed. See 10% 0.8 - 1.2
Figure 5.20. 20% 1.6 - 2.4
5 cm2
9. Compare Power Meter reading to Figure 5.20. 50% 4.0 - 6.0
10. Press the STOP button. 100% (Continuous) 8.0 - 12.0
11. Highlight Duty Cycle and press the Enter button. Highlight the FIGURE 5.20
next level of Duty Cycle and repeat steps 6 through 10. Repeat
for remaining Duty Cycle levels.
12. Highlight Frequency. Press the Enter button until 3.3 MHz is
displayed beside Frequency. Repeat steps 4 through 11.
B. Ultrasound Duty Cycle Test Results
1. Duty Cycles fall within the specified ranges as listed in
Figure 5.20.
Unit passed test.
2. Readings fall outside specified ranges of Figure 5.20.
a) Possible bad degassed water in Power Meter.
b) Possible use of Power Meter other than Ohmic Instruments
UPM DT 10 or DT 100 Ultrasound Power Meter.
c) Possible bad or out of calibration Applicator. Retest with
known good Intelect Mobile or Advanced Applicator.
d) Possible bad internal connection at Ultrasound Board.
e) Replace possible bad Ultrasound Board.
f) Replace possible bad Control Board.
30
5.17 COMBO OPERATION TEST

This test is performed using the 5 cm2 Applicator.
Highlight Channel 1 and set up system per 5.6 parts A and B prior to
performing tests.
Connect the Intelect Mobile or Advanced 5 cm2 Applicator to the
System. See Figure 5.21. Applicator LED will flash green five times.
A. Combo Operation Test Procedures
2. Highlight Combo. Press the Enter button.
3. Highlight Display. Press the Enter button until Watts is displayed
beside Display.
4. Highlight Waveform. Press the Enter button.
5. Press the Up or Down Arrow button until IFC-4p is highlighted.
Press the Enter button.
6. Highlight Edit Stim. Press the Enter button. Increase Intensity
until Channel 2 reads 50 mA.
FIGURE 5.21
8. Touch the Ultrasound Applicator to the Combo Contact on the
ESTI-2 Load Test Fixture. The Combo Indicator on the ESTI-2
should illuminate. See Figure 5.22.
B. Combo Operation Test Results
1. Waveform on scope the same as Figure 5.23 and the Combo
Indicator illuminates.
Unit passed test.
2. No waveform or considerably different waveform. COMBO INDICATOR
ILLUMINATED
Unit failed test. Replace Channel 1 Stim Board.
FIGURE 5.22
FIGURE 5.23
31
6 REMOVAL & REPLACEMENT Intelect® Mobile Stim and Combo Therapy Systems
6.1 SEPARATING TOP & BOTTOM
Unplug the unit from the power source before

attempting removal or replacement procedures to
prevent electrical shock.
FIGURE 6.1
A. Tools and Equipment Required
1. #1 Phillips Screwdriver
REMOVE 4 SCREWS
2. Flat Blade Screwdriver
B. Removing Top from Bottom
1. Place system face down on a soft work surface.
2. Remove Lower Front Feet and Rear Fan Grill. See Figure 6.1.
3. Remove the four mounting screws securing the top and bottom
together. See Figure 6.2.
4. Turn system over on its feet and carefully separate the System Top
from the Bottom Housing.
5. Raise the system top and disconnect the Fan, Power Supply, and
Battery Harnesses from the Control Board. See Figure 6.3.
C. Replacing Top to Bottom
Replace System Top by reversing the above steps.
NOTE:
Do not over tighten the screws. Over tightening will damage the threads of
the brass inserts.
FIGURE 6.2
POWER SUPPLY
FAN
BATTERY
FIGURE 6.3
32
6.2 THERAPY SYSTEM FAN

REMOVE
SCREWS


#1 Phillips Screwdriver
B. System Fan Removal
1. Separate Top from Bottom. Refer to 6.1, part B.
2. Using a #1 Phillips Screwdriver, remove the two Fan Retaining
Screws securing the Fan to the system Bottom. See Figure 6.4.
FIGURE 6.4
3. Remove the Fan Baffle from the Fan Housing. See Figure 6.5. REMOVE
BAFFLE
C. Replacing System Fan

1. Replace new Fan, part number 27158, by reversing the
steps above.
NOTE:
the brass standoffs.
2. Reassemble Top and Bottom of system. Refer to 6.1, part C.
FIGURE 6.5
33
33
6.3 POWER SUPPLY REMOVE

SCREWS

2. Insulated Needle Nose Pliers
3. Digital Multimeter
B. Power Supply Removal
2. Using the # 1 Phillips Screwdriver, remove the two screws
securing the Power Supply to the system Bottom. See Figure 6.6. FIGURE 6.6
POWER SUPPLIES RETAIN HIGH VOLTAGE!

WHEN REMOVING FROM SYSTEM, HANDLE POWER SUPPLIES
BY MOUNTING BRACKETS ONLY.
3. Lift Power Supply Assembly up to remove from mounting

tabs. See Figure 6.7.
4. Using the Digital Multimeter, discharge Capacitor C4.
See Figure 6.8.
MOUNTING TABS
FIGURE 6.7
CAPACITOR C4
FIGURE 6.8
34
6.3 POWER SUPPLY (continued)
Unplug the unit from the power source before REMOVE

attempting removal or replacement procedures to HARNESSES
5. Using Insulated Needle Nose Pliers, disconnect the Power Supply
Harnesses from the Mains Connector. See Figure 6.9.
6. Remove Power Supply from system.
PLIERS NOT
C. Replacing Power Supply
SHOWN
1. Replace new Power Supply in reverse order of preceding steps. FOR CLARITY
2. Reassamble system Top to Bottom. Refer to 6.1, part C.
NOTE: FIGURE 6.9
the brass inserts.
35
6.4 CHANNEL 1 STIM BOARD REMOVE

SCREWS

#1 Phillips Screwdriver
B. Channel 1 Stim Board Removal
2. Using the # 1 Phillips Screwdriver, remove the four screws
securing Channel 1 Stim Board to the Stand Offs. See Figure 6.10.
3. Carefully lift the Channel 1 Stim Board from the unit. Make
certain not to bend any of the Header Connector Pins on the FIGURE 6.10
board below during removal. See Figure 6.11.
C. Replacing Channel 1 Stim Board
HEADER CONNECTOR PINS
1. Replace new Channel 1 Stim Board in reverse order of preceding
steps. Make certain all Header Connector Pins are properly
engaged. See Figure 6.11.
2. Re-assamble system Top to Bottom. Refer to 6.1, part C.
NOTE:
the brass inserts and Stand Offs.
FIGURE 6.11
36
6.5 CHANNEL 2 STIM BOARD

REMOVE STANDOFFS

2. 1/4 in Wrench
B. Channel 2 Stim Board Removal
2. Remove Channel 1 Stim Board. Refer to 6.4, part B.
3. Using the 1/4 in Wrench, remove the four Stand Offs securing
Channel 2 Stim Board in place. See Figure 6.12. FIGURE 6.12
4. COMBO SYSTEM ONLY- Remove the 40 Pin Header from the
back of the Channel 2 Stim Board. See Figure 6.13.
C. Replacing Channel 2 Stim Board
1. COMBO SYSTEM ONLY- Install 40 Pin Header to back of new
Channel 2 Stim Board. Make certain it is completely seated
against board. See Figure 6.13. REMOVE 40 PIN
HEADER
2. Position the Channel 2 Stim Board over the Ultrasound Board
(Combo Systems) or Control Board (2 Channel Stim Systems)
aligning the 40 Pin Header with the 40 Pin Connector. See
Figure 6.14.
3. Press the Channel 2 Stim Board into position until the board rests
against the Ultrasound Board (Combo System) or Control Board (2
Channel Stim System) Stand Offs.
4. Secure the Channel 2 Stim Board using the Stand Offs removed
in part B, step 3 above.
5. Install the Channel 1 Stim Board. Refer to 6.4, part C.
FIGURE 6.13
6. Re-assemble Top to Bottom. Refer to 6.1, part C.
NOTE: ALIGN HEADER TO

Do not over tighten the Stand Offs or screws. Over tightening will damage the CONNECTOR
threads of the brass inserts and Stand Offs.
FIGURE 6.14
37
6.6 ULTRASOUND BOARD  COMBO SYSTEMS ONLY

REMOVE STANDOFFS
A. Tools and
Equipment Required
2. 1/4 in Wrench
B. Ultrasound Board Removal
3. Remove Channel 2 Stim Board. Refer to 6.5, part B. FIGURE 6.15
4. Using the 1/4 in Wrench, remove the four Stand Offs securing
Ultrasound Board in place. See Figure 6.15.
5. Carefully remove the Ultrasound Board from the 40 Pin Control CONTROL BOARD HEADER
Board Header. See Figure 6.16.
6. Remove the 40 Pin Header from the Ultrasound Board. See
Figure 6.17.
C. Replacing Ultrasound Board
1. Install 40 Pin Header to back of new Ultrasound Board. Make
certain it is completely seated against board. See Figure 6.17.
2. Position the Ultrasound Board over the Control Board aligning the
40 Pin Header with the 40 Pin Connector on Control Board. See
Figure 6.16.
3. Press the Ultrasound Board into position until the board rests
against the Control Board Stand Offs.
4. Secure the Ultrasound Board using the Stand Offs removed
in part B, step 4 above.
FIGURE 6.16
NOTE:
Do not over tighten the Stand Offs or screws. Over tightening will damage the
INSTALL HEADER TO BACK OF

ULTRASOUND BOARD
FIGURE 6.17
38
6.7 CONTROL BOARD ASSEMBLY REMOVE

CONTRAST KNOB
A. Tools and
Equipment Required
2. 1/4 in Wrench
FIGURE 6.18
B. Control Board Assembly Removal
REMOVE SCREWS
4. Remove Ultrasound Board (Combo Systems Only). Refer to 6.6,
part B.
5. Remove the Contrast Control Knob. See Figure 6.18.
6. Remove the seven screws securing the Control Board Assembly in
position. See Figure 6.19.
7. Remove the four LCD Bracket Mounting Screws. See Figure 6.19.
8. While lifting on the lower area of the Control Board Assembly
with one hand, release the Alignment Tabs with the other to
remove the Control Board from the system Top. See Figure 6.20.
C. Replacing Control Board Assembly
1. Position the new Control Board Assembly over the Alignment Tabs
of the system Top. Press the Control Board Assembly until the
Alignment Tabs lock the Control Board into position. See
Figure 6.20.
3. Install the four LCD Bracket Mounting Screws. See Figure 6.19.
4. Install the seven Control Board Mounting Screws. See Figure 6.19. REMOVE SCREWS
5. Install the Ultrasound Board (Combo Systems only). Refer to 6.6, FIGURE 6.19
part C.
6. Install the Channel 2 Stim Board. Refer to 6.5, part C. RELEASE TABS
LIFT
8. Re-assemble Top to Bottom. Refer to 6.1, part C. HERE
NOTE:
FIGURE 6.20
39
6.8 KEYMAT ASSEMBLY AND ON/OFF BUTTON KEYMAT
KEYMAT
ON/OFF BUTTON
2. 1/4 in Wrench
B. Keymat Assembly Removal
FIGURE 6.21
4. Remove Ultrasound Board (Combo Systems only). Refer to 6.6,
part B.
5. Remove Control Board Assembly. Refer to 6.7, part B.
6. Lift out Keymat Assembly and On/Off Button Keymat. See
Figure 6.21.
C. Replacing Keymat Assembly

1. Place the new Keymat Assembly and On/Off Button Keymat into
position. See Figure 6.21.
2. Install the Control Board Assembly. Refer to 6.7, part C.
3. Install the Ultrasound Board (Combo Systems only). Refer to 6.6,
part C.
NOTE:
40
7 GENERAL MAINTENANCE Intelect® Mobile Stim and Combo Therapy Systems
7.1 CLEANING THE SYSTEM

A. Cleaning the Therapy System
With the system disconnected from the power source, clean
the system with a clean, lint free cloth moistened with water and
mild antibacterial soap. If a more sterile cleaning is needed, use a
cloth moistened with an antimicrobial cleaner.
Do not submerse the system in liquids. Should the unit accidentally
become submersed, contact the dealer or Chattanooga Group Service
Department immediately. Do not attempt to use a system that has
been wet inside until inspected and tested by a Service Technician
Certified by Chattanooga Group.
Do not allow liquids to enter the ventilation holes in the optional
modules. This could permanently damage the modules.
B. Cleaning Therapy System Lens
Clean the Therapy System Lens with the NOVUS® Plastic Polishing
System. NOVUS can be purchased by going to www.novuspolish.com
on the internet. Follow the instructions as given by NOVUS on
their product.
Do Not Use alcohol or chlorine based solvents as this may damage
the lens.
7.2 CALIBRATION REQUIREMENTS
Ultrasound Applicators:
Annual calibration is required for all Ultrasound Applicators. Only the
Applicators should be sent to the factory or a Field Technician certified
by Chattanooga Group for this procedure.
7.3 FIELD SERVICE
A. All field service procedures as described in this Service Manual must
be performed by a Service Technician certified by Chattanooga Group.
B. Any attempted outside the scope of this Service Manual is the sole
responsibility and liability of the Field Technician performing such
procedures.
C. After the performance of any Field Service, perform the tests as
described in 5.3 through 5.17 to verify the system operates properly
and within specifications prior to placing the unit back into operation.
7.4 FACTORY SERVICE
When the Intelect Combo or Stim Therapy System requires factory
service, contact the dealer or Chattanooga Group Service Department.
41
8 ULTRASOUND APPLICATOR CALIBRATION Intelect® Mobile Stim and Combo Therapy Systems
8.1 GENERAL PROCEDURES

1. All Ultrasound Applicators for the unit being serviced.
2. Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power
Meter, set to "Watts".
3. Degassed Water. Refer to page 21 for Degassed Water Recipes.
FIGURE 8.1
Use only Degassed Water in Power Meter for calibrating Ultrasound
Applicators.
Use of other types of water will cause false readings and bad test results.
See page 21 for Degassed Water Recipes.
Use of other brands or types of tools, equipment, fixtures, materials, and
supplies other than those specifically listed on page 21 will give bad test
and calibration results.
If proper equipment is not available or cannot be obtained, send the
Ultrasound Applicators to the factory for calibration.
B. Ultrasound Applicator Calibration Procedures

1. Perform the following on all Ultrasound Applicators for the unit
being serviced at least annually.
2. With the system on, press the Clinical Resources button once. See
Figure 8.1.
3. Simultaneously press and hold the Treatment Time and Intensity
Decrease buttons for approximately 2 seconds. See Figure 8.2. The FIGURE 8.2
calibration procedures screen should display.
4. Press the Down Arrow button until US Applicator Calibration
is highlighted.
6. Place the Ultrasound Applicator being calibrated into the Ohmic
Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter
and set meter to "Watts”. See Figure 8.3.
7. Follow the instructions on the LCD Display.
8. When calibration is complete, place another applicator on the
Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power
Meter and repeat steps 1 through 7 above.
SET METER
TO WATTS
FIGURE 8.3
42
Intelect® Mobile Stim and Combo Therapy Systems
9 PARTS
Combo Assembly
COMBO TOP
ASSEMBLY
See Pages 45
10
1
COMBO BASE
ASSEMBLY
See Page 46
2
2
ITEM PART NO. DESCRIPTION QTY

1 27263 Rear Vent 1
2 27140 Screw, M3 x 8 mm 4
3 27365 Right Foot 1
4 27267 Battery Pack (Optional) 1
5 27410 Battery Compartment Cover 1
6 27253 Plynth 1
7 27150 Plynth Feet 2
8 27363 Left Foot 1
9 27969 Battery Harness 1
10 28018 Baffle 1
43
9 PARTS Intelect® Mobile Stim and Combo Therapy Systems
Combo Ultrasound and Stim Boards
COMBO TOP
ASSEMBLY
See Page 45

1 28019 Header (Ultrasound Board to Control Board) 1
2 27269 Ultrasound Board 1
3 28020 Header (Channel 2 Stim Board to Ultrasound Board) 1
4 28017 Stand Off (Ultrasound Board to Channel 2 Stim Board) M3 x 19 mm 4
5 27498 Channel 2 Stim Board 1
6 27770 Stand Off (Channl 2 Stim Board to Channel 1 Stim Board) M3 x 16 mm 4
8 27142 Screw, M3 x 6 mm SS- Pozi Pan Head 4
44
Combo Top Assembly

1 27553 Top Assembly 1
2 27561 Keymat Assembly 1
3 28125 Control Board 1
4 27142 Screw, M3 x 6 mm 11
45
Combo Base Assembly
10
9
8
2
7
5

1 27265 Power Supply 1
2 27142 Screw, M3 x 6 mm 2
3 27592 Power Supply Shield 1
4 27983 Combo Base 1
5 27152 Universal IEC Socket 1
6 27256 Ultrasound Applicator Hanger 1
7 27984 Combo Infill Panel 1
8 27158 Fan 1
9 27136 Screw, M4 x 35 mm 2
10 27367 Fan Baffle 1
46
Stim Assembly
STIM TOP
ASSEMBLY
See Pages 49
1
9
STIM BASE
ASSEMBLY
See Page 50
2 2

1 27263 Rear Vent 1
2 27142 Screw, M3 x 6 mm 4
3 27365 Right Foot 1
4 27267 Battery Pack (Optional) 1
5 27410 Battery Compartment Cover 1
6 27253 Plynth 1
7 27150 Plynth Feet 2
8 27363 Left Foot 1
9 27575 Baffle 1
47
Stim Boards
STIM TOP
ASSEMBLY
See Page 49

1 27580 Header (Stim Board to Control Board) 1
3 27770 Stand Off (Channel 2 Stim Board to Channel 1 Stim Board) M3 x 16 mm 4
5 27142 Screw, M3 x 6 mm SS- Pozi Pan Head 4
48
Stim Top Assembly

1 27553 Top Assembly 1
2 27561 Keymat Assembly 1
3 28125 Control Board 1
4 27142 Screw, M3 x 6 mm 11
49
Stim Base Assembly
10
9
7
5

1 27265 Power Supply 1
2 27142 Screw, M3 x 6 mm 2
3 27592 Power Supply Shield 1
4 27412 Stim Base 1
5 27152 Universal IEC Socket 1
6 27258 Applicator Infill 1
7 27415 Stim Infill Panel 1
8 27158 Fan 1
9 27136 Screw, M4 x 35 mm 2
10 27367 Fan Baffle 1
50
10- Schematics Intelect® Mobile Stim and Combo Therapy Systems
SCL_APPL
SDA_APPL
MCLR
1
1
1
C2 C1 R2
R6 R1 10nF 10nF 1K
10K 1K R4
42.2K 1%
F1
2
U1
2
VCC_APPL 1 8
1 2
VDD VSS
1
2 7
1
GP5/T1CKI/OSC1/CLKIN GP0/AN0/CIN+/ICSP
DAT
3 6
GP4/AN3/T1G/OSC2/CL
KOUT GP1/AN1/CIN-/VREF/ICSPCLK
4 5 C5
C3 C6 GP3/MCLR/VPP GP2/AN2/T0CKI/INT/
COUT RT1 Next to Pin 1
0.1uF Thermal connect
0.1uF 1.0uF/16V 100K
PIC12F675-I/SN L2
2
2
2
DGND_APPL
2
NOT Case
Connected 220uH
3
LED1
R5 R7
2
1 2 2 1 1 2 1
Q4
220 10K
1
MMBT3904
R3
2
C4 10K
10nF
1
D1
BAS16_NL
1 2
1- N/C K1
3
2,4- US+ 8
3- MCLR 1
5- +5V 5 1 50PAD
6,8- US-
1
6 PAD4
7- IC2 DATA 7 1 50PAD
1
9- IC2 CLOCK PAD3
10- Applicator Body 4 1 50PAD
C8 1
3 PAD2
2 1 50PAD
1
C7 PAD1
10nF JP1
T1 G6K-2F-Y5VDC
US+ 1 8
1 2
10nF
3 4 PIN1
C9
5 6
330pF/200V 2 7 1
7 8 1
9 10
3 6
US- 4 5
1
EFD15 100PAD 100PAD
PIN2 PIN3
1
Case Connected
Transducer
5 cm2 Ultrasound Applicator

51
VCC
VCC
R74
C6
100K
RP1 .1uf
/CS 1 16
RS 2 15 CN2
R/W 3 14 R47 33
1
NMI 4 13 RxD2
2
/ST BY 5 12 TxD2
3
MD0 6 11
4
E 7 10
VCC
/RST 8 9 CON4
10K
VCC
+24V
U1 DSP1
R12
2 VCC
V CC
59 52 /CS 15 A 18K
VCC1 P43 /CS Anode
4 53 RS 4
VCC1 P44 RS
VCC 37 54 R/W 5 Panasonic: EVUF3AF25B14
AVCC P45 R/W
36 55 E 6 3 R35 D20 R59
AVref P46 E VO
56 /RST 16 10K 1N6263 22K
R27 P47 /RST
NMI 7
NMI
/ST BY 8 79 7 LCD 240 * 128
10K /STBY P10 DB0
MD0 6 78 8 17 R13 24V_MON
MD0 P11 DB1 VEE
C2 U4 77 9
P12 DB2 1K
.01uf
2 76 10
Vdd P13 DB3 VEE
1 1 75 11 C22 R60
RST /RES P14 DB4 R52 100
3 100 74 12 .01uf 3.01K
GND RES0 P15 DB5
73 13
P16 DB6 R53
DS1233-10(3) Y1 72 14 K 100
P17 DB7 Cathode
3 1
EXTAL VSS
67 C_INH Q6
P20 C39 C40 C41 C42 C43 C44 C45 C46
C4 20M Hz C5 66 DQ LCD Displ ay 2N7002
P21
22pf 22pf 65 AC_IN 22pf 22pf 22pf 22pf 22pf 22pf 22pf 22pf Connector: Sa mtec HLE-122-02- S-DV-BE-A BACKLIGHT
P22
64 SD_REQ
P23
63 SHUTDOWN
P24
2 62 24V_EN VCC R4
XTAL P25
MD1 5 61 Vee_EN 100K
MD1 P26
TxD1 97 60 BEEPER +24V
TxD1 P27
RxD1 98 VCC
RxD1
99 82 BATT_IN J3
SCK1 P30
83 BACKLIGHT BP1
P31 R14 R15 R16 R17 R18 R19 R20 R21 1
BUS_DI R38 100 RxD0 13 84 FAN
RxD0 P32 1K 1K 1K 1K 1K 1K 1K 1K 2
BUS_DO R39 100 TxD0 14 85 /EEPROM_CS
TxD0 P33
BUS_CLK R40 100 SCK0 12 86 /BATT_EN DIP1 FAN
SCK0 P34 SW DI P-4
87 BEEPER
P35
VCC 88 1 8
P36
89 2 7
P37 Q7
3 6 LED1 LED2 LED3 LED4 FAN
ZVN4306GV Q5
26 4 5 BEEPER
P60 2N7002
R31 27
P61
10K /CS_STIM R41 100 91 28 IND_1 IND_2 IND_3 IND_4 R54
PB0 P62
/CS_US R42 100 90 29 100K R7
PB1 P63
/CS_ AUX R43 100 81 32 100K
PB2 P64
/BUS_RST 80 33
PB3 P65
69 34
PB4 P66
Q4 68 35
PB5 P67
2N7002 58
PB6
57
PB7 49 R66 1K TxD2
TxD2
50 R67 1K RxD2
48 RxD2
PA0 51
R6 47 SCK2
PA1
100K 31
PA2
30 38 24V_MON VCC
PA3 P70
21 39
PA4 P71
20 40
PA5 P72
11 41
PA6 P73
10 42
PA7 P74
43
P75
96 44 R49 R50 R51
P83 P76
95 45 10K 10K 10K
P82 P77
94
P81 VCC
93
P80
46 25 R56 10K
AVSS P90
24
P91 J1
15 23
VSS P92 VSS MCLR
70 22 1 2 V CC
VSS P93 RxD1
71 19 3 4
VSS P94 TxD1 B6
92 18 SW2 SW3 SW4 SW5 5 6
VSS P95 MD1
17 7 8
P96 VCC B7
9 16 9 10
VCC2 P97
PUB BUS
D14 R75 R76 R77
C16 H8S2144AF 10K 10K 10K
.1uf SW6 SW7 SW8
1N6263
JP1
VSS BUS_DI
D15 1 2
VSS BUS_DO
3 4
VSS BUS_CLK
SW10 SW11 5 6
VSS /CS_US
1N6263 7 8
VSS /CS_STIM
9 10
CC
11 12
VCC VCC
D16 13 14 C47 C48
VSS
15 16
+24V VSS
SW12 SW13 SW14 17 18 22pf 22pf
VSS +24V
1N6263 19 20
+24V VSS
21 22
VSS +24V
23 24
VSS
D17 25 26
VCC
27 28
CC
29 30
VSS
1N6263 31 32
VSS VSS
33 34
VSS
35 36
VSS /CS_ AUX
37 38
VSS /BUS_RST
VCC 39 40
R22 R23 R24 R25
HEADER 20X2 C49
R57
1K 1K 1K 1K
Connector: Sa mtec TLE-120-01 -G-DV-A
22pf
10K
U8
8 1 /EEPROM_CS
Control Board
Vcc /CS
C19 7 6 SCK0
.1uF /HOLD SCLK
3 5 TxD0
/WP SI
4 2 RxD0
Vss SO
1 of 2
25AA080
52
VCC
V CC
+ +
C1 C12 C13 C14 C17 C18
.01uf .01uf .01uf .01uf 100uf 100uf
D1
1N6263
VCC
VCC
SD_REQ
R1 V CC
100K
+24V R73 C34
VCC .1uF
1K
BATT_IN D2
1N4148
U6 R72
/BATT_EN Q3
1 4 R46 R2
IN FB FMM T551 24V_DC 24V_B ATT Q1
2 1K 10K
OUT 680 2N7002
5 R8
ON/OFF L1
3
GND 330mH 5V_B ATT
D10 SW1 1M
C37 C8 LED6 R9
LM2575T5.0(5) C9
.01uf 330uf / 35V D7 5V OK R11
330uF
15K
1N5819 1N4148 ON/OFF
10M
+
D11
C20 R26 D12
C15
100uf 10K 1N4148
.1uF
1N4148
VSS_B ATT
U2
3 5 24V_B ATT
DG
SHUTDOWN R36 2
IN
4.7K
D19 1 4
COM
1N6263 R58 D13 D18
VCC
10K R28 1N4148 5.1V IPS521
10K
Q2
2N7002
+24V
VEE
Vee-
R3
C10 D8 TP1 C21 1M
C36 C7 L2 R33
1uf D3
4.7uF .1uF
10uH 10K
.22uF 1N5819
VCC
D9
U7 B560C-13
1N5819 R48 VCC
5 1 C27 LED7 24V_DC
Vin SW 270K +
100pf C11 Vee- OK
Vee_EN 4 10uf / 35V
/SHDN
R30
D5
2 3 10K
GND NFB 1N6263
R34 VR1 R44 VCC
10K LT1617 Vee Cal 18K
D6
8
AC_IN R5
50K U5A
3 100K
R10 R29
1 B560C-13
2
15K 1K
24V_DC
LM358D
C31
4
R70 R37
.1uF
10K 2.7K
C28 C3 LED5
.01uf .01uf CN1
R45
1
7.5K 2
24V OK
75W
R79 15
C38
R78 15
.001uf
L3
24V_DC CC
10uH L4
D21
10uH
U9 B560C-13 R61
D4 8 6 560K C23 C32 C30 C33 C26 J2
Vcc DR Q8
.1uF 10uF / 35V .1uF 10uF / 35V 100uF / 35V
C_INH 7 24V_B ATT
FA/SD IRFR4105 1
CC
2
1N6263 2 1 VSS_B ATT
COMP ISEN 3
5V_B ATT
C25 R68 4
5 C_INH 100
.022uf PGND 5
4 3 DQ R69 100
Vss FB 6
LM3478 VCC CON6
R62 R63 R80

C35 C24 39K 4.7K R64 R65 100 U5B
10uF / 35V 1uf
8
26.1K .033 OHM C50 LM358D

100pf
5 VSS_B ATT
7
6
D22
1N6263
4
R32
C29 .033 OHM
.1uF
R55 R71 Control Board

2 of 2
150K 3.9K
53
SOUNDHEAD CONNE CTOR
FB1
HZ1206 L3
100uH
1
1 2 GND
V CC
6
J1
HEAD_C LOCK
C11 C12 KMDG-8 S-BS
4.7uF/25V 0.1uF
7
8
6
4
2
4 R156 R151
2
5 3
5 3 0 0
1
GND
R157 R152
1
2 1
S1
S2
S3
2 1
C1 GND
HEAD_ DATA
T1 0 0
1
100pF/100V US_GND
4 5 R7 R8
S1
S2
S3
R1 R160 K1 K2 100 100
47 +40 VADJ C5 22_NL L1 C9
21
21
0.1uF/50V TX2-24V 11.5uH/2A 3300pF/250V TX2-24V
1
1
1
3 6 3 2 1 1 2 3
DRAIN
1
2 7 4 4
2
C4 C98 5 5 C13 C14
R2 33uF/50V C6 C10 10nF 10nF
2
NL
47 0.1uF/50V 10 1000pF/250V 10
2
1
1 8 9 2 1 1 2 9
2
C2 8 8
2
100pF/100V GND 1 L2 1
VIN IRF
1
ENG00787 12 2.8uH/2A 12 GND
FB9
1
V CC L4
R5 100uH_NL
1
D3 0.56 TP1 1 2
1
1
2
HZ1206 C3 BAS16 3 TESTPOINT
US Ground
1
C15 4.7uF/25V FB10
1 2
U2 0.1uF C16 U3 V CC C20
R19
3
1 5 4.7uF/25V 5 1 0.1uF_NL
2
VDD V CC VCC VDD 1.5K_NL
C18 R112
2
2N7002
0.1uF HZ1206 0
2
Q8 R22
4
12
2 GND Q4 Q7 2 1 GND 1 2
GND GND 1_3MHZ HEAD_D ETE CT
2
IRLR110 IRLR110
2
1.5K_NL
1
GND R9 GND GND
2
3 4 1 2 1 1 1 2 4 3 GND US_GND R20
IN OUT OUT IN 300K_NL R23
1
1
R13 C19 C23
TPS2819D BV 2.2 R12 TPS2819D BV 10K 0_NL
0.1uF_NL
3
3
0.1uF C22
2.2
2 2
2
R10 R11 2 1
1
V CC
1.0M 1.0M
R17
U4
7
GND GND 0.1uF GND
2
2
14.0K
3
+
12
GND 6
VRF
2
-
R18
LMH6642 M A
1.00K C21
4
2 1
-5V
1
GND 0.1uF
GND 1 2
R21
1.00K
DU TY_C YCLE
CLK_REF U1A
C17
13
12 2 1 2
1
74HC27D
VCC R27 47pF GND
1
620
2
R25 R26
U1B
2.2K 2.2K U5 3
4 6
1 16 5
2
2
I2C_C LOCK SCL CLKN

2 15 2 1
I2C_ DATA SDA CLKP 74HC27D
3 13
ADDR0 FBK
7 12 R28
ADDR1 REF
1
5 10 620
XIN EXTLF
6 9
XOUT LOCK/IPRG
8 14 C28
VDD VDD
4 11
VSS VSS
GND 47pF
2
FS6131-01
1
GND GND GND VCC

C29
TP14
C25 C27 1 2
0.1uF 0.1uF TESTPOINT
14
0.1uF
2
GND GND GND

FB2 9
10 8
1
11
V CC
U1C
HZ1206 C26
74HC27D
4.7uF/25V
7
GND
2
GND
Ultrasound Board
1 of 3 (AMP)
54
FREQ.
D13 R115
LEDRD 270
1 12 2
1_3MHZ
V CC
TP13
I_S A MPLE
TESTPOINT
GND
V_S AMPLE
2
R158 R159
V_SUPP LY
R117
1.00K 1.00K
DU T Y_C YCLE 180
4.096V
1
V_REF
C76 3
U16 0.1uF
D14
2
C96 C97
LM4040DIM3-4.1
7 2 GND 470pF 470pF
HEAD_D ETE CT RA5/AN4/SS R A0/AN0
3
2
R A1/AN1
4
R A2/AN2/ Vref-/C Vref
8 5
Vss RA3/AN3/ V ref+ /CS_US
6 GND GND
R A4/ TOCKI/C1OUT
HEAD_ DATA
V CC GND 21
RB0/INT
FB11 22
RB1
HZ1206 23
RB2
24
RB3/PGM
1
1
20 25
Vdd RB4 HEAD_C LOCK
26
RB5 Precision PWMReference
C100 C81 27 V CC
RB6/PGC I2C_ DATA
1
3.3uF/16V 0.1uF 19 28
Vss RB7/PGD
1
2
2
11 C77 C86
RC0/T1OSO/T1CKI
3pole B esse l, -3dB @ 1K Hz, -51dB@10K Hz, -111dB @100K Hz
2
GND GND 12 3.3uF/16V C82 0.1uF
RC1/T1OSI/ CCP2
9 13 2 1
2
OSC1/CLKIN RC2/ CCP1 0.1uF
14 R125
2
RC3/SCK/SCL I2C_C LOCK TP15
Y1 R119 15 GND 33K GND
RC4/SDI/S DA
5
1 2 10 16 R123
CLK_REF OSC2/CL K OUT RC5/SDO C AL
5
17 33K R127 R128 R129 GND
RC6/ TX/CK
20MHz Clock Reference
1
20M Hz 47 1 18 2 1 3 12.1K 2.61K 20.5K U15
1
MCLR/ Vpp RC7/ R X/ DT +
1 1 2 1 2 1 2 1
+
PWM
1
C80 C79 4 4
BUS_CLK - PWR
1
18pF 18pF U18 3
-
1
PIC18F252-20/SO D17 R121 LMV7239M5 C85
2
BUS_DO
LEDRD 270 R124 R126 C83 .033uF/5% LMV321M
2
GND GND STATUS 1 1 2 2 1 33K 10K .01uF/5% R130
2
BUS_DI
20.5K
2
GND
1
1 2 2 1 GND GND
STATUS 2 2 1
2
D18 R122
LEDGN 270 GND C84
1
.068uF/5%
D16
R120 BAS16
3
10K
GND J3
2 1
2
/BUS_RST 2 1
RX
4 3
PGC TX
6 5
3
MD1 GND
8 7
PGD
10 9 VCC
D15
2 Header 2x5
V CC B ZX84C5V1 PUB
2
VIN
1
1
Ready
1
GND
VCC
R131 R134 D21
2
2.21K 4.7K V CC C89

1
LEDGN 0.1uF
11
1 2
2
R141
2 2
VIN R138 33K

14
1
R136 U17B 2.2K GND

3
D19 D20 270 R139 Du ty Cy cle J4 J5

1
BAS16 R133 Q17 U17A 2.2K Shu td own Ac tive High CON2_NL
2
R137
23
LEDY W 3 2N7002 3 4 1 2 2 21 1 2 1
220K DU TY_C YCLE /BUS_RST 40 39
1
2
47 38 37
74HC04 D22 GND Digital Ground
36 35 R162
11
11
1 BAS16 V CC
2
34 33 DR AIN
74HC04 Du ty Cy cle
7
32 31 0
C87 R135 U17C
2
30 29
R132 33uF/25V 330K 5 6 1 22 1
28 27
1.00K
GND_US 26 25
GND 74HC04 R142 D23
2
24V_US 24 23
270 LEDRD
2
22 21 24V_US
V CC
20 19
GND GND GND GND GND
GND_US 18 17
16 15 GND_US
14 13
12 11
GNDD_US
10 9
V CC GNDD_US
8 7
GNDD_US
6 5
U17F GNDD_US
4 3
U17D U17E GNDD_US
2 1
9 8 11 10 13 12
1
74HC04 74HC04 HEADER 20X2 GND Digital Ground
74HC04 R147 R148 R149 R150
47 47 47 47
VCC
2
BUS_DI
BUS_DO
BUS_CLK
Ultrasound Board
/CS_US
2 of 3 (Ports)
55
TP2
TESTPOINT
1
V_SAMPLE
R32
VOU T- FULL-WAVE RECTIFIER 499 TP3
1 2 TESTPOINT
1
FB3 VCC
VCC C31 U7D R36 R37 HZ1206
0.1uF 12 LMH6644 MA 499 301 U9B
+
1
1 2 14 1 2 1 2 5 LMV824M
+
1
13 7
-
4
R29 6 C42
-
499 U7A GND C34 C41 0.1uF
1 2 3 LMH6644 MA 2 1 33nF R38 R39 0.1uF
2
+
1 1 D4 2.00K 1.47K
2
2 BAT54S R34 1 2 1 2
-
2.00K GND
GND C32 2 1
0.1uF 2 1
11
1 2 C33 GND
2
18pF_NL C35
22nF -5V SUPP LY
2
-5V GND R33 R35 TP4
R30 C49 TESTPOINT
2.00K U8
1.00K 1.00K 3.3uF/16V
1
R31 1 6
IN NO
1 2 1 2
1
VRF
VCC 50mA max.
1
1.00K 2 5 FB4 -5V
V+ COM
HZ1206
C45
FC
OSC
CAP-
0.1uF 3 4 8 5
CAP+
GND NC V+ OUT
2
2
TP5 U12 C54
CAL
MAX4644EUT TESTPOINT C53 0.1uF
GND
GND MAX660M 0.1uF
LV
1
R52
1
IOU T- FULL-WAVE RECTIFIER 499 U7C R56 R57 U9C
1 2 10 LMH6644 MA 499 301 LMV824M C51
6
+
8 1 2 1 2 10 3.3uF/16V GND
+
1
9 8
-
9 GND GND
-
C44
1 2 33nF R58 R59
1.00K 4.02K
2
3
R54 1 2 1 2
R49 2.00K
499 U7B 2 1
1 2 5 LMH6644 MA 2 1
+
7 1 D7 C43 GND
6 BAT54S 18pF_NL C46
-
4.7nF
GND
TP6
2
40 VOLT ADJUS TABLE SUPP LY L8 TESTPOINT

2
47uH +40 VADJ
1
R53 R55 C47
1.00K 2.00K 1nF/100V
1
R50
1
1.00K R51 VIN GND
2
1 2 1 2 D8 D9 R62 C52
IRF
12
30BQ100 150 0.1uF/100V
T3
2
1.00K 2 1 1 2
2
R60 R61 4 5
MBRS1100
200 200 C50
C48 R63 1nF/100V TP7
0.1uF/50V 1 2 1 2 TESTPOINT
1
I_SAMPLE
1
3 6
1 1
1 1
1
1
VCC D10 2 7 150
1
C65
FEEDBK
680uF/35V C67 GND
R86 R90 R91 0.1uF/50V 1 2
MBRS1100
200 200 1 8
2
DU TY_CYCLE 47
1
GND 2 1 R94 GND

TP9 2 1 150
2
1
1
TESTPOINT R73 ENG00789 D11
2
3
Q10 C66 30BQ100

47
1
C56 2N7002 C63 C64 1nF/100V

R69
1
3.3uF/16V_NL 4.7uF/25V 0.1uF C69 VCC
R66 100_NL
1
2 1 2 1 1 2 1 0.1uF
1 2
2
1
C62 2 1
2
4.99K
C57 TP10 470pF GND GND R95
2
5
1 2 C58 R76 TESTPOINT 18.0K
1nF_NL 1.0M C60 R84 GND R161
2
1
2
4
4
2
TP8 10nF_NL 10nF GND R93 1 33K
2
2
R67 +
TESTPOINT 1 2 R80 4.99K U13 4 1 2
2.2 V_SUPP LY
0- 4.1V 4.99K Q15 Q16 3
2
29.4K -
1
1
2 1 1 8 NDT3055L TP11 NDT3055L
U9D COMP VDD
GND GND GND 2 7 1 TESTPOINT 1 U14
2
1
FB OU TA
13 LMV824M 3 6 R87 LMV321M C99
2
-
CS OUTB
1
14 4 5 2.2 0.1uF
R65 RC GND
1
1 2 12 2 1
2
+
PWR C61
1
U CC3808AN-2 R88 R92 C68
4.99K R77
2 1 1 2 1.0M 1.0M 0.1uF GND
R68 2 1 2 1 R96 GND
2.21K
1M_NL 560pF 2.00K
R71 R74
1 2 1 2 1 2 GND
2
649 6.81K
2
2
J6
11
R64 Q14 GND

1
3
Q9 GND Q13 1 1 MMBT3906

47 0-0.300V (0-3
A) 2
2N7002 2 - MM BT3906 R89
1
1 0.100 Ohm TP12 CON2

1 C55 R72 R75 3 TESTPOINT FB5 FB6
1 1
1 3
1 3
+
1
NL 1.78K 511 U9A VIN FERRITE FERRITE
1
2 1 2 1 LMV824M
2
V_REF
1
1
C70 R99 R109 R110
2
24V_US
4.096V
1
NL 1.0M VCC
GND R107 220K 9.09K C75
2
20 - 25.5 VDC
1
3.32K C74 4.7uF/35V

0.1uF
2
C37
2
GND_US
GND GND GND 0.1uF R108
2
1 2 GND
2
GND
1
GND 2.2K
C73
100pF
Ultrasound Board
2
GND GND
Analog G
round
Ground Links
3 of 3 (V Supply)
56
Stim Board- Channel 1

1 of 6
57

2 of 6
58

3 of 6
59

4 of 6
60

5 of 6
61

6 of 6
62

1 of 5
63

2 of 5
64

3 of 5
65

4 of 5
66

5 of 5
67
11 WARRANTY Intelect® Mobile Stim and Combo Therapy Systems
Chattanooga Group ("Company") warrants that the Intelect Mobile Combo and Stim Therapy Systems ("Products") are free of defects in material and workmanship.
This warranty shall remain in effect for two years (24 months) from the date of original consumer purchase. If these Products fail to function during the two year
warranty period due to a defect in material or workmanship, Company or the selling dealer will repair or replace the respective Product without charge within a
period of thirty days from the date on which the Product is returned to the Company or the dealer.
All repairs to the Product must be performed by a service center authorized by the Company. Any modifications or repairs performed by unauthorized centers or
groups will void this warranty.
The warranty period for certain accessories is 180 days. Accessories consist of Lead Wires, Electrodes, and Nylatex®.
The warranty period for the Battery and Ultrasound Applicators is one year (12 Months).
This Warranty Does Not Cover:
• Replacement parts or labor furnished by anyone other than the Company, the selling dealer, or a certified Company service technician.
• Defects or damage caused by labor furnished by someone other than Company, the selling dealer, or a certified Company service technician.
• Any malfunction or failure in the Product caused by product misuse, including, but not limited to, the failure to provide reasonable and required maintenance or any
use that is inconsistent with the Product User's Manual.
COMPANY SHALL NOT BE LIABLE IN ANY EVENT FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some locations do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
To obtain service from Company or the selling dealer under this warranty:
1. A written claim must be made within the warranty period to the Company or the selling dealer. Written claims made to the Company should be sent to:
Chattanooga Group
4717 Adams Road
Hixson, TN 37343 USA
Phone: +1-423-870-7200
FAX: +1-423-870-2046
and
2. The Product must be returned to the Company or the selling dealer by the owner. A Return Authorization (RA) Number must be obtained before returning
any product to the Company.
This warranty gives you specific legal rights and you may also have other rights which vary from location to location.
The Company does not authorize any person or representative to create for it any other obligation or liability in connection with the sale of the Product.
Any representative or agreement not contained in the warranty shall be void and of no effect.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
68
4717 Adams Road
P.O. Box 489
Hixson, TN 37343 U.S.A.
+1-423-870-7200 OUTSIDE U.S.A.
+1 423-870-2046 OUTSIDE U.S.A. FAX
www.chattgroup.com
0413
28106A © 2005 Encore Medical, L.P.

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Mobile Stim & Combo Therapy Systems

© 2005 Encore Medical, L.P.

FOREWORD . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1 6 REMOVAL & REPLACEMENT .. .. .. .. .. .. .. .. .. .. .. 32

1.1 PRECAUTIONARY SYMBOL DEFINITIONS 1.2 SAFETY PRECAUTIONS

E. CORROSIVE HAZARD NIMH BATTERY

1.2 SAFETY PRECAUTIONS (continued)

1.2 SAFETY PRECAUTIONS (continued)

Stimulus delivered by the TENS waveforms of this

3.1 COMPONENT AND CONTROLS

3.1 COMPONENT AND CONTROLS LOCATION (continued)

3.2 HARDWARE AND SOFTWARE SYMBOL DEFINITIONS

A. Intelect Mobile Combo and Stim Therapy System Hardware Symbols

CONTRAST CONTROL TREATMENT TIME

ON/OFF PARAMETER DISPLAY/ENTER

4.1 INTELECT MOBILE COMBO SYSTEM

A. Intelect Mobile Combination Therapy System Physical Specifications

Dimensions Operating Environment

4.2 INTELECT MOBILE STIM SYSTEM

A. Intelect Mobile Stim Therapy System Physical Specifications

Dimensions Operating Environment

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS

B. TENS- Asymmetrical Biphasic- Figure 4.4

Stimulus delivered by the TENS waveforms of this device, in

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

*CC= Constant Current

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

*CC= Constant Current

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

K. MONOPHASIC: Monophasic Triangular Pulsed

L. GALVANIC: Continuous- Figure 4.18

*CC= Constant Current

4.3 INTELECT ELECTROTHERAPY WAVEFORM SPECIFICATIONS (continued)

N. Träbert (Ultrareiz)- Figure 4.20

4.4 INTELECT MOBILE COMBO ULTRASOUND SPECIFICATIONS

5.1 INTELECT MOBILE STIM AND COMBO ERROR MESSAGES

ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

5.1 INTELECT MOBILE STIM AND COMBO ERROR MESSAGES (continued)

ERROR ERROR DEFINITION PROBABLE CAUSES POSSIBLE REMEDY

5.2 INTELECT MOBILE STIM AND COMBO SYSTEM TESTING

5.3 VISUAL INSPECTION

Unit failing Dielectric Withstand Test or Leakage Test could indicate

5.5 UNIT STARTUP AND FAN TESTING

5.6 ELECTRICAL STIMULATOR TEST SYSTEM SETUP

5.8 INTERFERENTIAL MODE TEST

5.9 PREMODULATED MODE TEST

5.10 RUSSIAN MODE TEST

5.11 MICROCURRENT MODE TEST

11. Press STOP button.

SPEC: 10V PEAK TO PEAK ±10%

5.12 HIGH VOLTAGE PULSED CURRENT HVPC MODE TEST

AMPS MUST NOT

5.13 ULTRASOUND TESTS

5.15 ULTRASOUND APPLICATOR OUTPUT TEST

Use only Degassed Water in Power Meter for testing Ultrasound

2. Place an Applicator into the Power Meter retainer. Make

5.16 ULTRASOUND DUTY CYCLE TEST

Use only Degassed Water in Power Meter for testing Ultrasound

2. Place the 5 cm2 Applicator into the Power Meter retainer.

5.17 COMBO OPERATION TEST

6.1 SEPARATING TOP & BOTTOM

Unplug the unit from the power source before