Professional Documents
Culture Documents
E-mail: sales@yamadapump.com
Web: www.yamadapump.com
The Yamada Corporation has been a leading producer of industrial CONTENTS
equipment since 1905, and of fluid handling products for over 60 years.
Inside a Yamada Pump . . . . . . . . . . . . . . . . . . 2
As a leader in pneumatic pumping technology, Yamada is known in
many industries worldwide for its innovative products, superior quality, Yamada Air Valve Technology . . . . . . . . . . . . 3
and unmatched reliability. Other companies may claim to be innovators,
Non-Metallic Components . . . . . . . . . . . . . . 4
but an impressive history of delivering new products and solving
customer problems confirms Yamada’s position as the industry leader. About Diaphragm Pumps . . . . . . . . . . . . . . . 4
Yamada America, Inc., a wholly owned subsidiary of Yamada Xtreme Duty Pro™ XDP Series Pumps . . . 20
Corporation, was established in 1986 to provide service and support for
F-Series High Purity Pumps . . . . . . . . . . . . . 21
the North, Central, and South American markets, through a highly
trained network of distributors. Yamada America maintains an High Pressure 2:1 Pumps . . . . . . . . . . . . . . . 21
impressive inventory minimum of 3,000 built and tested pumps in a
Drum Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . 22
40,000 square foot state-of-the-art facility. A professional staff provides:
Powder Pumps . . . . . . . . . . . . . . . . . . . . . . . . . 22
■ Customer Service
■ Product Training FDA, ATEX, CSA, and U.L.
Compliant Pumps . . . . . . . . . . . . . . . . . . . . . . 23
■ Research & Development
Filter/Regulators . . . . . . . . . . . . . . . . . . . . . . . 24
■ Parts and Service for all Yamada® Pumps
■ Application Engineering YSC–3EX and YSC–3B Controllers . . . . . . . 24
■ Industry Knowledge Liquid Level Controller . . . . . . . . . . . . . . . . . 25
With over 150 distributors, Yamada America is effectively positioned to DRD-100 Dry-Run Detector . . . . . . . . . . . . . 25
service your market needs. Contact Yamada America for the location of
AD Series Pulsation Dampeners . . . . . . . . 26
your closest local stocking distributor.
Pump Diaphragms . . . . . . . . . . . . . . . . . . . . . 27
Our slogan, The Proof’s in the Pump™ underscores our solid reputation
for innovation and reliability. This reputation is truly built into every Optional Coatings . . . . . . . . . . . . . . . . . . . . . 27
Yamada pump. Additional Options . . . . . . . . . . . . . . . . . . . . . 28
For additional information, AutoCAD® drawings, product literature, and Installation Diagram . . . . . . . . . . . . . . . . . . . 29
promotions, please visit yamadapump.com or contact our Sales Staff Understanding Performance Curves . . . . 29
toll-free at 800 990-7867.
®
TABLE OF CONTENTS 1
Rugged, Bolted
Construction
All Yamada pumps
feature bolted construction,
which eliminates leaks and
simplifies post-maintenance
reassembly. Bolted
construction is superior to
clamp band retainers, which
frequently require frustrating,
unnecessary leakage rebuilds
from misalignment during
reassembly.
Outside-Accessible
Air Valve
Inspection or maintenance of
every Yamada air valve may
be performed without
removing the pump from
service.
Unified Air Valve Concept
Common-size air valve
assemblies reduce parts
confusion.
Pilot Valve
Unique to the Yamada design
is an individual modular pilot
valve that actuates the air
valve. It is depressed slightly
by the inner center disk
creating a pressure drop at
one end of the air valve,
allowing shifting to occur. It is
maintenance free with no
cumbersome snap rings or
lubricated dynamic o-rings to
Diaphragm Dynamics replace or repair.
Extensive research has led to the
development of an optimal stroke length
that maximizes diaphragm life and
performance while minimizing downtime
and maintenance costs.
®
®
FEATURES & BENEFITS 3
Non-Metallic Components
Features & Benefits– continued from preceding page.
Non-Metallic Components
Yamada engineers utilize state-of-the-art solid
modeling and finite element analysis techniques,
including rib and shell methods of injection molding
to design non-metallic parts structure. This patented
technique greatly increases the component strength
and reduces material usage.
NDP-40, 50, & 80 Series Stainless Steel Pump Base
for Non-Metallic Pumps
The tubular 304 Stainless Steel base was designed to
simplify rebuilding procedures and to absorb weight
distribution. Maintenance operations are streamlined
by mounting the base directly to the air motor so
that the pump can sit upright on a workbench for
most of the service. The radially bent tubular steel NDP-40
Polypropylene
base is rated to 85,000 PSI giving it exceptional
strength vs. welded angle designs.
DP-15
Groundable Acetal
Dimensions:
9.68" W × 11.69" H
Net Wt.: 9 lbs. (4 kg)
Shipping Wt.: 12 lbs.
DP-10 Aluminum
Dimensions: 7.32" W × 9.49" H
Net Wt.: 7.9 lbs. (3.6 kg)
Shipping Wt.: 9.9 lbs.
DP-15
Polypropylene
Dimensions:
9.68" W × 11.69" H
Net Wt.: 9 lbs. (4 kg)
Shipping Wt.: 12 lbs.
6 DP-10/DP-15 SERIES
DP-10/15 Series Specifications
DP-10 Port Dimensions DP-10 Series Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 3/8" Female NPT
Aluminum (ADC-12) 3/8" Female NPT
Stainless Steel (316) 3/8" Female NPT
Polypropylene with
Center Port Option
Dimensions:
8.66" W × 11.73 H"
Net Wt.: 7.7 lbs. (3.5 kg)
Shipping Wt.: 9.5 lbs.
Groundable Acetal
Dimensions:
8.66" W × 11.73 H"
Net Wt.: 9 lbs. (4 kg)
Shipping Wt.: 11 lbs.
Kynar® (PVDF)
Dimensions: 8.66" W × 11.73" H
Net Wt.: 9.4 lbs. (4.2 kg)
Shipping Wt.: 11 lbs.
Aluminum
Dimensions:
8.66" W × 10.71" H
Split Manifold Pump Net Wt.: 9 lbs. (4 kg)
Model NDP-15FPT-Z Shipping Wt.: 11 lbs.
Stainless Steel
Dimensions:
8.31" W × 9.7" H
Net Wt.: 13.6 lbs. (6.16 kg)
Shipping Wt.: 15.5 lbs.
8 NDP-15 SERIES
NDP-15 Series Specifications
Port Dimensions All Diaphragm Materials
Intake & discharge connection: (both ball and flat check valves)
Polypropylene (PPG) ■ 1/2" Female NPT
Kynar® (PVDF) ◆ 1/2" Female NPT
Groundable Acetal ◆ 1/2" Female NPT
Aluminum (ADC-12) ▲ 1/2" Female NPT
Stainless Steel (316) ▲ 1/2" Female NPT
Air inlet (includes ball valve): 1/4" Female NPT
Air exhaust (internal silencer): 3/8" Female NPT
■ Polypropylene pumps may be fitted with ball
or flat check valves. Ball-type check valves are
recommended for flooded suction applications.
Flat-type check valves are recommended for
suction lift applications.
◆ Kynar® and Groundable Acetal pumps are fitted with flat
check valves only.
▲ Aluminum and Stainless Steel pumps are fitted with ball Model Number Nomenclature
check valves only.
Series: NDP-15 x x x
Maximum Liquid Temperature* NDP-15
Diaphragm Material Temperature Pump
Neoprene 180°F (82°C)
Valve Type:
Buna N 180°F (82°C)
B = Ball
Hytrel® (TPEE) 248°F (120°C) F = Flat*
Santoprene® (TPO) 212°F (100°C) Diaphragm Material:
Viton® fluoroelastomer 248°F (120°C) Body Material: C = Neoprene (CR)
P = Polypropylene N = Buna N (NBR)
Teflon® (PTFE) 212°F (100°C)
V = Kynar® (PVDF) S = Santoprene® (TPO)
*The maximum liquid temperature for metal and Kynar®- T = Teflon® (PTFE)
D = Groundable Acetal
fitted pumps is determined by the elastomer (diaphragm V = Viton® (FKM)
A = Aluminum
material). Polypropylene and Groundable Acetal pumps H = Hytrel® (TPEE)
S = Stainless Steel
have a maximum liquid temperature of 180°F (82°C)
regardless of diaphragm material. * Flat valves are available for plastic pumps only.
Air Supply Pressure (All Models) NOTE: Additional options listed on page 28.
20 – 100 PSI (1.4 – 7 kgf/cm²)
Discharge Volume Per Cycle
0.0338 gallons (128 cc) Split Manifold Pumps
Maximum Cycles Per Minute By utilizing one pump, Yamada offers a design in
All diaphragms: 400 which the inlet and outlet ports can be configured
Maximum Size Solid: 1/32" (1 mm) to multiple combinations; ideal for pumping or
combining two similar specific gravity fluids.
Maximum Dry Suction Lift
Flat-type check valve: 8-feet Construction: Polypropylene, Aluminum, or
Ball-type check valve: 5-feet Stainless Steel
Pump Air Motor : Ryton® air motor standard Diaphragm: Choice of seven elastomers
Notes: Hytrel®-fitted pumps include Buna N check Modes of operation: Dual suction with dual or
balls & wetted o-rings. Santoprene®-fitted pumps single discharge; single suction with dual discharge
include EPDM check balls & wetted o-rings.
Contact Yamada.
®
NDP-15 SERIES 9
Optional: 1" FNPT
inlet & outlet side
ports. Available
for aluminum
pumps only. Polypropylene – NPT
Dimensions: 12.44" W × 14.50" H
Net Wt.: 17.6 lbs. (8.2 kg)
Shipping Wt.: 22.6 lbs.
10 NDP-20 SERIES
NDP-20 Series Specifications
Port Dimensions Rubber Diaphragm Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 3/4" Female NPT
Aluminum (ADC-12) 3/4" Female NPT
Stainless Steel (316) 3/4" Female NPT
Air inlet (incl. ball valve): 1/4" Female NPT
Air exhaust (incl. silencer): 3/4" Female NPT
ANSI Flange also available — consult Yamada.
Kynar® (PVDF) –
ANSI Flange
Dimensions:
14.40" W × 17.40" H
Net Wt.: 29.7 lbs. (13.4 kg)
Shipping Wt.: 33 lbs.
Stainless Steel
Dimensions: 11.30" W × 15.08" H
Net Wt.: 42 lbs. (19.9 kg)
Shipping Wt.: 46 lbs.
Cast Iron
Dimensions: 11.30" W × 15.08" H
AutoCAD® drawings are available on CD ROM or Net Wt.: 43 lbs. (19.9 kg)
at yamadapump.com Shipping Wt.: 46 lbs.
12 NDP-25 SERIES
NDP-25 Series Specifications
Port Dimensions Rubber Diaphragm Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 1" Female NPT
Kynar® (PVDF) 1" Female NPT
Aluminum (ADC-12) 1" Female NPT
Stainless Steel (316) 1" Female NPT
Cast Iron 1" Female NPT
Air inlet (incl. ball valve): 3/8" Female NPT
Air exhaust (incl. silencer): 3/4" Female NPT
ANSI Flange also available — consult Yamada.
Aluminum
Dimensions:
16.18" W × 27.91" H
Net Wt.: 68 lbs. (28.9 kg)
Shipping Wt.: 75 lbs.
Tapped w/1-1/2" NPT
ANSI flange
Stainless Steel
Dimensions:
16.18" W × 27.75" H
Net Wt.: 98 lbs. (39.9 kg)
Shipping Wt.: 106 lbs.
14 NDP-40 SERIES
NDP-40 Series Specifications
Port Dimensions Rubber Diaphragm Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 1-1/2" ANSI B16.5 #150
Kynar® (PVDF) 1-1/2" ANSI B16.5 #150
Aluminum (ADC-12) 1-1/2" ANSI B16.5 #150
(with tapped 1-1/2" Female NPT)
Stainless Steel (316) 1-1/2" ANSI B16.5 #150
or 1-1/2" Female NPT
Cast Iron 1-1/2" Female NPT
Air inlet (incl. ball valve): 1/2" Female NPT
Air exhaust (incl. silencer): 1" Female NPT
Polypropylene
Dimensions:
18.63" W × 32.32" H
Net Wt.: 84 lbs. (38.1 kg)
Shipping Wt.: 108 lbs.
Optional ANSI
Flange for Stainless
Steel models.
Kynar® (PVDF)
Dimensions:
18.63" W × 32.32" H
Net Wt.: 103 lbs. (46.7 kg)
Cast Iron or Stainless Steel Shipping Wt.: 121 lbs.
Dimensions: 17.72" W × 30.55" H
Net Wt.: Cast Iron –159 lbs. (72.1 kg)
Stainless Steel – 162 lbs. (73.5 kg)
Shipping Wt.: Cast Iron –168 lbs.
Stainless Steel – 173 lbs.
16 NDP-50 SERIES
NDP-50 Series Specifications
Port Dimensions Rubber Diaphragm Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 2" ANSI B16.5 #150
Kynar® (PVDF) 2" ANSI B16.5 #150
Aluminum (ADC-12) 2" ANSI B16.5 #150
(with tapped 2" Female NPT)
Stainless Steel (316) 2" ANSI B16.5 #150
or 2" Female NPT
Cast Iron 2" Female NPT
Air inlet (incl. ball valve): 3/4" Female NPT
Air exhaust (incl. silencer): 1" Female NPT
Stainless Steel
Dimensions:
20.54" W × 38.74" H
Net Wt.: 244 lbs. (110.7 kg)
Shipping Wt.: 263 lbs.
Polypropylene
Dimensions:
22.83" W × 41.10" H
Net Wt.: 162 lbs. (73.5 kg)
Shipping Wt.: 177 lbs.
Stainless Steel
Dimensions: 20.43" W × 38.74" H
Net Wt.: 252 lbs. (114.3 kg)
Shipping Wt.: 271 lbs.
18 NDP-80 SERIES
NDP-80 Series Specifications
Port Dimensions Rubber Diaphragm Performance Curve
Intake & discharge connection:
Polypropylene (PPG) 3" ANSI B16.5 #150
Aluminum (ADC-12) 3" ANSI B16.5 #150
(with tapped 3" Female NPT)
Stainless Steel (316) 3" ANSI B16.5 #150
or 3" Female NPT
Cast Iron 3" Female NPT
Air inlet (incl. ball valve): 3/4" Female NPT
Air exhaust (incl. silencer): 1" Female NPT
®
NDP-80 SERIES 19
The Yamada® SolidPRO® pump is designed to pump fluids
containing solids up to 2 inches (50mm) in diameter. Built
on the foundation of the NDP Series line of pumps, the
SolidPRO incorporates the Yamada patented stall-
free/lube-free air valve and rugged, easy-to-service
bolted construction.
Designed for durability in the field, the SolidPRO
pump’s innovative flap-type check valve technology
provides streaming passage of solids while minimizing
clogging and downtime. Four external bolts release valve
covers on either side permitting service and maintenance
without removing the pump from service.
Design Specifications
Nominal Diameter: 2 inch (50 mm)
Fluid Connections: NPT 2" or ANSI flange 150# 2"
Air Connection: NPT 3/4" / NPT 1"
Normal Air Supply Pressure: 30 -100 PSI (0.2 -0.7 MPa)
SolidPRO® pump is designed to
Maximum Discharge Pressure: 100 PSI (0.7 MPa) pump solids containing fluids
Discharge Volume per Cycle: 0.79 GPM (3.0 L/min)
Four bolts release
Slurry Limitation: maximum 2" solids valve cover for service
Maximum Operating Noise: 94dB
Weight: 110 lbs (50 kg)
®
F-SERIES HIGH PURITY | HIGH PRESSURE PUMPS 21
Drum Pumps Drum Pumps
3/8", 1/2", & 3/4"
Yamada APDD Pumps have distinct design advantages, Port Sizes
making them versatile and cost effective drum pumps.
Models are available in Polypropylene, PVDF (Kynar®),
Aluminum, and Stainless Steel, which includes a 2" bung
adapter and 33" suction tube.
Drum pumps are available in 3/8", 1/2", and 3/4" port
sizes. (3/8" metal only & 1/2" plastic only) with flow rates
up to 28 GPM.
Note: Some Yamada plastic drum pumps incorporate
side liquid ports and utilize a 90° elbow on the top of the
drum. Refer to DP-10, NDP-15 & NDP-20 technical
information for additional performance data. Use
applicable NDP nomenclature adding a “D” at the end
of the model number. Other sizes and materials are FDA-Compliant Drum
available, consult Yamada. Pumps are available.
Port Dimensions Please consult the
Intake & discharge connection: factory for details.
Aluminum (ADC-12) 3/8" or 3/4" Female NPT
Includes Aluminum Male NPT
Bung adapter and suction pipe
Stainless Steel (316) 3/8" or 3/4" Female NPT
Includes Stainless Steel Male NPT
Bung adapter and suction pipe
Polypropylene (PPG) 1/2" or 3/4" Female NPT
Includes PVC suction pipe, elbow,
& Bung adapter (PPG also avail.)
Note: Yamada recommends utilizing flat-type check valves for the
NDP-15 series polypropylene pumps.
Kynar® (PVDF) 1/2" Female NPT
Includes PVDF suction pipe, elbow, and Bung adapter
Drum inlet connection 2" Bung
Powder Pumps
Yamada powder pumps are designed to move bulk
powders more effectively throughout your process vs.
other unsafe and labor intensive means. These heavy
duty pumps will consistently transfer fine-grained,
low-bulk density dry powders in a dust-free operation.
Port sizes: 1-1/2", 2", or 3"
Construction: Aluminum, Cast Iron, or Stainless Steel
Availability: Three series of pumps are offered,
dependent upon requirements.
Also refer to the Powder Pump flyer and Pumpable Powders
data sheet.
Model
NDP-80BA-BH-3
Model
NDP-50BA-BH-2
®
CSA-Certified Pumps
Yamada offers a series of three CSA-certified pumps, each
built on the consistently-designed foundation of the field-
proven DP- and NDP-Series pumps. Pumps are constructed
with aluminum wetted components and durable Buna N
elastomers certified by CSA International.
Available in 3/8", 3/4", & 1" port sizes with flow rates
from 1–46 GPM. Note: CSA Certification Class 3305-10 &
3305-90 limits natural gas temperature range to 32°F–125°F.
FDA Compliant
with plastic air motor CSA Gas Accessory Devices-
Natural Gas-Operated
Diaphragm Pumps
Dry-Run Detection
DRD-100 Dry-Run Detector
The Yamada® DRD-100 detects increases in air volume
due to loss of prime or dry-running, and automatically
shuts down the pump to prevent excess cycling and
increased diaphragm wear.
Extends life of diaphragm
Eliminate air consumption in dry run applications
Prevents air valve from premature failure
Intrinsically safe operation
®
LEVEL CONTROLLER | DRY-RUN DETECTION 25
Pulsation Dampeners Model AD-25
Diaphragm
Choice of seven elastomers.
Air Side Coating Options
Epoxy, Teflon®, or E-Nickel plate air-side.
26 PULSATION DAMPENERS
Pump Diaphragms
What to Consider When Selecting the
Proper Diaphragm Material
• Chemical resistance
• Cost
• Estimated flex life
• Temperature limitations
• Abrasion resistance
Thermoplastic Compounds
Rubber Compounds Hytrel® (TPEE)
Excellent general-purpose diaphragm for
Neoprene (CR) non-corrosive abrasive applications and high-flex life.
Excellent for non-corrosive abrasive FDA compliant material.
applications. Identification: Tan /Cream material with No Dot
Identification: Dull Black with No Dot Temperature Range: 0°F to 248°F
Temperature Range: 0°F to 180°F
Santoprene® (TPO)
Buna-N (NBR) Excellent for acids or caustics with a very
Excellent for petroleum based fluids. high flex life.
Identification: Black with a Red or Pink Dot Identification: Black Thermoplastic
Temperature Range: 10°F to 180°F Temperature Range: -10°F to 212°F
Nordel™ (EPDM) Teflon® (PTFE)
Excellent for low temperatures, caustics Excellent choice for pumping highly
and some acids. aggressive fluids, including solvents.
FDA Compliant Material (must be specified). Identification: White diaphragm with No Dot
Identification: Black with Green Dot Temperature Range: 40°F to 212°F
Temperature Range: -40°F to 212°F
Viton® (FKM) ■ Please note that excessive inlet pressure or excessive
Excellent for aggressive fluids and high suction lift can shorten diaphragm life. Please consult
temperature applications. Yamada for further information.
Identification: Black with Silver or Blue Dot
Temperature Range: -20°F to 248°F
Optional Coatings*
Air motor Epoxy and Teflon® coating and E-Nickel
plating is available for Yamada pumps for two
primary reasons:
Environment: Pump installation in a chemically
aggressive location where material or fumes not
compatible with Aluminum may contact the air
motor; or
Diaphragm Failure: If properly selected, the coating
or plating will defend the major Aluminum air valve
components from the fluid being pumped.
For internal and external protection, the four major
Epoxy Coating air motor components are independently coated or
Teflon® Coating plated, then assembled.
®
DIAPHRAGMS | COATINGS 27
Additional Options To properly specify a Yamada pump,
the following information is required:
✔ Material to be pumped
Model Number Nomenclature (viscosity and specific gravity)
xxx-xx x x x x x ✔ Pumping Temperature (°F or °C)
✔ Capacity and Operating Condition
Pump Series ✔ Discharge Pressure (PSI or TDH)
✔ Corrosive and/or abrasive?
Check Valve Type
✔ Suction Line Details
✔ Available Air Supply
Body Material
A complete specification form and pump selector is
available at yamadapump.com
Diaphragm
Material
®
INSTALLATION DIAGRAM | UNDERSTANDING PERFORMANCE CURVES 29
YOUR LOCAL DISTRIBUTOR: Yamada America, Inc.
955 East Algonquin Road
Arlington Heights, Illinois 60005
800 990-7867 Toll-Free
847 631-9200 Phone
847 631-9273 Fax
E-mail: sales@yamadapump.com
Designed & Printed in the U.S.A.
Web: yamadapump.com
Form #GB0810 (Replaces Form #GB1007)