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Ashwani Metals PVT LTD: Process Flow Diagram For Nickel Plating On Brass-Screw

The document provides a process flow diagram for nickel plating on brass screws and zinc plating on steel items. 1. The diagrams outline the multi-step processes including degreasing, rinsing, acid dipping, plating in nickel or zinc solutions, rinsing, and drying. 2. Key process parameters like chemical concentrations, temperatures, times and operational conditions are specified for each step. 3. Quality control checks and sign off by appropriate personnel are indicated at the end of the processes.

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2K views2 pages

Ashwani Metals PVT LTD: Process Flow Diagram For Nickel Plating On Brass-Screw

The document provides a process flow diagram for nickel plating on brass screws and zinc plating on steel items. 1. The diagrams outline the multi-step processes including degreasing, rinsing, acid dipping, plating in nickel or zinc solutions, rinsing, and drying. 2. Key process parameters like chemical concentrations, temperatures, times and operational conditions are specified for each step. 3. Quality control checks and sign off by appropriate personnel are indicated at the end of the processes.

Uploaded by

pintu sinojiya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Process Flow Diagram for Nickel Plating on Brass-Screw: Provides a detailed process flow diagram outlining the steps and conditions for nickel plating on brass screws, including preparation and plating stages.
  • Process Flow Diagram for Zinc Plating on MS-Items: Illustrates the detailed process flow for zinc plating on MS items, highlighting different stages such as cleansing, plating, and finishing processes.

ASHWANI METALS PVT LTD

PROCESS FLOW DIAGRAM FOR NICKEL PLATING ON BRASS-SCREW

DE-GREASE Dry in WATER SOAK CLEANER→ WATER WATER Acid Dip


→ WITH KEROSIN → centry fugal → → CON.- 20-30 G/L → → → H2so4 98% →
TIME -3-5 MIN dryer RINSE TIME- 15-20 MIN RINSE RINSE 10-20 % ↓
time 8-15 min TEMP.-45-60°C time 1-2 min ↓
↓
↓
↓ WATER WATER D.M NICKEL PLATING
↓→ → → WATER → Concentration & Oprating Condition →
RINSE RINSE Density-21-25°Be temp.- 60-70°C ↓
RINSE Ph- 4.2 - 4.8 Time -50-70 min ↓
Nickel metal- 55-60G/L Adiitive - 150ml/KAH ↓
– Cloride- 60 g/ l) Brightner -100ml/KAH ↓
Boric- Acid- 45 g/l Current --12-15 Volt ↓
Ni. Sulphate -200-280 g/l ↓
↓
↓
↓ Water Water D.M Dry in material Check &
↓→ Rinse → Rinse → Water → Centryfugal → Reported by Quality → Dispatch
Rinse dryer 60-70°C Controller (Q.C)
BBC ELECTOPLATERS -JAMNAGAR
PROCESS FLOW DIAGRAM FOR ZINC PLATING ON MS-ITEMS
DE-GREASE(1) Dry in (2) number process use up to 150-200 HCL Dip(3)
→ WITH KEROSIN → centry fugal → hours on salt spray test → → → Conc.- →
Time dryer 50-60%
(3-5) MIN Time Time - ↓
(10-15) min (30-70) sec ↓
↓
↓ WATER WATER Neutralyze In Vertical Pack Barrel(5) WATER WATER HCL Dip(6)
→ RINSE → RINSE → NAOH Dip(4) → Naoh with k-20 Metal → RINSE → RINSE → Con.20-30% →
Con. 330-40g/l Time-20-30 min Time-5-10sec ↓
Time-1-2 min Con.(k-20) 30-40 g.ltr Temp.-Room ↓
↓
↓ WATER Acid zinc Plating(7) WATER WATER HNO3 Dip(8)
→ RINSE → Zinc MetaL-(32-442)g/ltr Additive M-(150-200)ml/KAH → RINSE → RINSE → Con.-2-5% →
Cloride-(130-145)g/g/ltr Brightener R-(100-120)ml/KAH Time-2-5sec ↓
Time-As Per Required Temp.(28-35)°C ↓
↓
↓ WATER Passivation (Trivelent)(9) WATER WATER Water Soluble(10)
→ RINSE → Con.-(50-80)ml/ltr → RINSE → RINSE → sealent dip →
PH-(1.8-2.5) Con.-(50)ml/ltr ↓
Time-(35-60)sec PH-(8.5-9.5) ↓
Temp.Room Time-(10-15)sec ↓
↓
↓ DRY In Centryfugal Matrerial Check &
Dispatch
→ dryer Temp-(60-70)°C,Time(10-15)min → Reported by QC →

Prepared By Checked By Approved By


Kalpesh Chauhan Sahdev (Artek) ManshukhBhai chauhan

BBC Electroplaters

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