ASHWANI METALS PVT LTD

PROCESS FLOW DIAGRAM FOR NICKEL PLATING ON BRASS-SCREW

DE-GREASE Dry in WATER SOAK CLEANER→ WATER WATER Acid Dip

→ WITH KEROSIN → centry fugal → → CON.- 20-30 G/L → → → H2so4 98% →
TIME -3-5 MIN dryer RINSE TIME- 15-20 MIN RINSE RINSE 10-20 % ↓
time 8-15 min TEMP.-45-60°C time 1-2 min ↓
↓
↓
↓ WATER WATER D.M NICKEL PLATING
↓→ → → WATER → Concentration & Oprating Condition →
RINSE RINSE Density-21-25°Be temp.- 60-70°C ↓
RINSE Ph- 4.2 - 4.8 Time -50-70 min ↓
Nickel metal- 55-60G/L Adiitive - 150ml/KAH ↓
– Cloride- 60 g/ l) Brightner -100ml/KAH ↓
Boric- Acid- 45 g/l Current --12-15 Volt ↓
Ni. Sulphate -200-280 g/l ↓
↓
↓
↓ Water Water D.M Dry in material Check &
↓→ Rinse → Rinse → Water → Centryfugal → Reported by Quality → Dispatch
Rinse dryer 60-70°C Controller (Q.C)
 BBC ELECTOPLATERS -JAMNAGAR
PROCESS FLOW DIAGRAM FOR ZINC PLATING ON MS-ITEMS
DE-GREASE(1) Dry in (2) number process use up to 150-200 HCL Dip(3)
→ WITH KEROSIN → centry fugal → hours on salt spray test → → → Conc.- →
Time dryer 50-60%
(3-5) MIN Time Time - ↓
(10-15) min (30-70) sec ↓
↓
↓ WATER WATER Neutralyze In Vertical Pack Barrel(5) WATER WATER HCL Dip(6)
→ RINSE → RINSE → NAOH Dip(4) → Naoh with k-20 Metal → RINSE → RINSE → Con.20-30% →
Con. 330-40g/l Time-20-30 min Time-5-10sec ↓
Time-1-2 min Con.(k-20) 30-40 g.ltr Temp.-Room ↓
↓
↓ WATER Acid zinc Plating(7) WATER WATER HNO3 Dip(8)
→ RINSE → Zinc MetaL-(32-442)g/ltr Additive M-(150-200)ml/KAH → RINSE → RINSE → Con.-2-5% →
Cloride-(130-145)g/g/ltr Brightener R-(100-120)ml/KAH Time-2-5sec ↓
Time-As Per Required Temp.(28-35)°C ↓
↓
↓ WATER Passivation (Trivelent)(9) WATER WATER Water Soluble(10)
→ RINSE → Con.-(50-80)ml/ltr → RINSE → RINSE → sealent dip →
PH-(1.8-2.5) Con.-(50)ml/ltr ↓
Time-(35-60)sec PH-(8.5-9.5) ↓
Temp.Room Time-(10-15)sec ↓
↓
↓ DRY In Centryfugal Matrerial Check &
Dispatch
→ dryer Temp-(60-70)°C,Time(10-15)min → Reported by QC →

Prepared By Checked By Approved By

Kalpesh Chauhan Sahdev (Artek) ManshukhBhai chauhan

BBC Electroplaters