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Article history: Packed bed reactors (PBRs) are multiphase reactors in which gas and liquid phases flow over a solid pack-
Received 31 August 2007 ing. PBRs find widespread use in petroleum refining, chemical and process industries, pollution abatement
Received in revised form 27 June 2008 and biochemical industries. In this paper numerical study of flow behavior through random packing of
Accepted 14 July 2008
non-overlapping spheres in a cylindrical geometry has been carried out using a commercially available
computational fluid dynamics package (FLUENT). Dimensionless pressure drop was studied for a fluid
Keywords:
through randomly packed bed at different Reynolds numbers based on pore permeability and interstitial
Modeling
fluid velocity. Numerical solution of Navier–Stokes equations in a three-dimensional randomly porous
CFD simulation
Flow behavior
packed bed illustrated that the results are in good agreement with those of reported by Macdonald et al.
Dispersivity (1979) in the range of Reynolds number studied. By injection of solute into the system, the dispersivity
Randomly packed bed reactors over a wide range of flow rate has also been investigated. The simulation results have been evaluated
by comparing with published experimental results in term of dispersion coefficient. It is shown that the
lateral fluid dispersion coefficients in randomly packed beds can be estimated by comparing the concen-
tration profiles of solute obtained by numerical simulations and those derived analytically by solving the
macroscopic dispersion equation for the present geometry.
© 2008 Elsevier B.V. All rights reserved.
1385-8947/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.cej.2008.07.033
A. Jafari et al. / Chemical Engineering Journal 144 (2008) 476–482 477
where , u, p and represent density, velocity, pressure, and 2.3. Dispersion modeling
dynamic viscosity of fluid, respectively. A uniform velocity pro-
file is assumed at the inlet whereas the pressure at the exit is As stated earlier, at the inlet a constant superficial velocity in
assumed to be fixed to the local atmospheric pressure. In addi- z direction in the cylinder, for the solvent is assumed. The geom-
tion, no-slip boundary condition at the entire solid fluid interface is etry is symmetric and a continuous source of solute is located at
considered. (0 0 0). The size of the injection port is very small compared to the
478 A. Jafari et al. / Chemical Engineering Journal 144 (2008) 476–482
diameter of the cylinder to ensure the validity of the point source obtained by neglecting diffusion in the z-direction as compared
approximation. with convection and by taking into account that
The volume-average form of the transport equation,
2
convection–diffusion equation, was used to calculate the average − −
4·Dzz ·(t−)
concentration of fluid phase in granular bed under flow conditions lim e = ı z − z − (t − ) · uz,0 / (10)
because it is not possible to obtain an exact mathematical descrip- Dzz →0 4 · · Dzz · (t − )
tion of the motion of each fluid element. The volume average
concentration of a solute, c, takes on the form of Fick’s law with a That is
constant effective diffusivity coefficient [23]. The dispersive term ı[z − z − (t − ) · uz,0 /]
F =
accounts for the spread of the solute about the mean pulse posi- · d2
tion due to molecular diffusion and the coupling of interparticle
J0 (˛ · r) · J0 (˛ · r )
velocity and concentration gradients, × 1+ e −Drr .˛2 .(t−)
· (11)
J02 (˛.d/2)
∂ c ˛
+ u.∇ c = ∇ .(D.∇ c) + S(r, z, t) (3)
∂t Substituting the expression for F from Eq. (11) into Eq. (5) the con-
where D and S refer to the effective diffusivity coefficient, and centration resulting from a continuous point source of solute with
source term, respectively. The solution of Eq. (3) for cylindrical strength q located at (0 0 0) may be given as
coordinate system subjected to the initial and boundary conditions d t
given below:
2
∞
ı[z − z − (t − ) · uz,0 /]
c(z, r, t) =
− 2d −∞ 0
· d2
c(r, z, 0) = 0
∂ c
= 0 (cylinder has symmetry) J0 (˛ · r) · J0 (˛ · r )
−Drr .˛2 .(t−)
∂ (4) × 1+ e ·
∂ c d J02 (˛.d/2)
= 0 when r = ± ˛
∂r 2
∂ c = finite 1
r=0 × q · ı[z + Lz ] · ı(r ).d · dr · dz (12)
2
can be expressed in terms of Green’s function F(r, z, t − ), r , z ,
Evaluating the integral in Eq. (12), the expression for the solute
which represents the mean concentration at (r, z) at time t resulting
concentration becomes:
from a unit source at (r , z ) at time , as follows [24]:
d 4·q· −Drr ·˛ 2 ··(1/2L +z)
z J0 (˛ · r)
2
∞ t
c(r, z) = × 1+ e uz,0
· (13)
c(r, z, t) = [F(r, z, r , z , t − )·ı(r , z , t)·d·dr ·dz ] uz,0 · · d 2 J02 (˛.d/2)
˛
− 2d −∞ 0
(5) where Lz is the length of packed bed. Following Cussler [18], diffu-
sion coefficients Drr in cylindrical geometry may be replaced by the
where d is cylinder diameter. The Green’s function satisfies
dispersion coefficients Ez (r) = u2z,0 d2 /4 2 Drr , Eq. (13) becomes:
∂F uz,0 ∂F 1 ∂ ∂F ∂2 F
+ · = Drr · · · r· + Dzz · (6)
4·q· −˛2 ·uz,0 ·d2 .(1/2Lz +z)
J0 (˛ · r)
∂t ∂z r ∂r ∂r ∂z 2 c(r, z) = × 1+ e 4 2 Ez (r) · (14)
uz,0 · · d2 J02 (˛.d/2)
Here uz,0 and are superficial fluid velocity and porosity, respec- ˛
tively. Also F(r, z, r , z , 0) = ı(r − r )·ı(z − z ) and the boundary Note that the dispersion coefficients depend inversely on the dif-
conditions for Eq. (6) are given by fusion coefficients.
∂F d
= 0 when r = ± 3. Implementation of numerical method
∂r 2
∂F (7)
= finite
∂r
Fig. 1 illustrates non-overlapping uniform size spheres ran-
r=0 domly distributed within a cylinder. During this research, using
In order to obtain Eq. (6) it is assumed that the coefficients of Matlab software and a C++ code applied to the commercial grid-
diffusivity are constant and the overall mean fluid velocities in generation tool, GAMBIT 2.2 (Fluent Inc.), a defined number of
the y and z-directions are small. By applying the transformation randomly positioned non-overlapping spheres in a specified three-
= z − z −(t − )·Vz,0 / to Eq. (6), it can be reduced to: dimensional domain was developed. A code obtained by Matlab
uses random number generator which carefully positions specific
∂F 1 ∂ ∂F ∂2 F number of non-overlapping spheres in a particular domain. The
= Drr · · · r· + Dzz · (8)
∂t r ∂r ∂r ∂ 2 C++ code generates a journal file for preprocessor, which creates
three-dimensional geometry. The input parameters defined by user
Using separation of variables, the following expression for the
are the number of spheres, radius of spheres and dimensions of
Green’s function can be obtained [24]:
the geometry. Nevertheless more details about this method can be
2 found in Ref. [25].
1 − −
F = 4·Dzz ·(t−z)
In this work smooth and roughened wall cylinders were studied.
· d2 · 4 · · Dzz · (t − ) e As shown in Fig. 2(a) the walls are smooth and, therefore, regions
of higher velocity are expected to exist near the walls due to the
J0 (˛ · r) · J0 (˛ · r ) presence of large pores in the wall region. As illustrated in Fig. 2(b)
× 1+ e −Drr ·˛2 ·(t−)
·
(9)
J02 ˛. 2d the walls are roughened by adding spherical caps to create a system
˛
with a reasonably large spread of pore sizes in the wall region.
where J is Bessel function, and ˛ shows its roots. To obtain the The spherical particles as well as the cylinders are imperme-
lateral dispersion in a granular bed, the Green’s function may be able to the continuous phase. Different number and diameter
A. Jafari et al. / Chemical Engineering Journal 144 (2008) 476–482 479
and momentum were the maximum residual values after the first
few iterations.
Fig. 3. (a) The mesh view on a plane located at z = 0.1 m. (b) To obtain better visualization the highlighted part in (a) is magnified.
480 A. Jafari et al. / Chemical Engineering Journal 144 (2008) 476–482
Fig. 4. Plot of dimensionless pressure drop vs. ReK for the roughened cylinder. (a) Darcy flow based on numerical results, (b) Darcy and Forchheimer regimes and (c) Darcy
and two post-Darcy regimes.
Table 1
Correlations for dimensionless pressure drop vs. Reynolds number based on pore permeability and interstitial fluid velocity for flow through porous bed [15]
Table 2
Effect of LES and RSM models on dimensionless pressure drop at constant Reynolds number and porosity
Numerical results Macdonald et al. [16] Fand et al. [14] Ergun [17] Kececioglu and Jiang [15]
Fig. 6. Contour plot of velocity field in the porous bed. The figure is color coded Fig. 7. The mass fraction profile of solute at z = 0.05 m which uz,0 = 0.012 m/s,
by velocity magnitude, where the red is for the highest and blue represents the = 0.602, q = 0.019 × 10−7 kg/s, Pe = 7.5 and the solute source is located at z = r = 0. The
lowest. (For interpretation of the references to color in this figure legend, the reader dashed line represents the simulation results and the solid line shows the calculated
is referred to the web version of the article.) solute mass fraction using Eq. (14).
482 A. Jafari et al. / Chemical Engineering Journal 144 (2008) 476–482
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