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PIPING

SEMINAR/WORKSHOP

Presented By

THE ST. LOUIS SECTION

(ASME International LOGO goes here)

April 24, 2003


St. Louis, Missouri

DISCLAIMER
The materials presented in this manual are the opinions of the seminar speakers, and do
not represent the position of ASME International or the St. Louis Section of ASME.
Neither ASME International nor the St. Louis Section of ASME specifically endorses or
recommends any of the products or manufacturers mentioned, pictured, or described in
this manual.

The design and installation of any piping system should be carried out only by those
persons or parties competent and qualified in the specific aspects of the design and
installation for the application intended; and such design and installation should meet all
required codes, standards, regulations or other requirements of the authority(ies) having
jurisdiction over the piping application intended.
SEMINAR OUTLINE
PIPE AND FITTINGS
Definitions
Codes and Standards
Classifying Components by pressure-temperature ratings
and by reliability factors

PIPE AND FITTING SELECTION


Fluid Service
Piping System Failure Modes
Basis for Selection
PIPING DESIGN Pressure Class, Reliability, Cost, Material, Toughness,
Corrosion Resistance
SEMINAR & WORKSHOP EXERCISE - Pipe wall thickness determination
Joining Methods
APRIL 24, 2003 Flanges, Gaskets, and Bolts
Fittings
Threaded, Butt Weld, Socket Weld, Solder,
Compression Fitting, Proprietary
Branches
EXERCISE - Pipe and Fitting Selection

VALVES
Presented by
Gate, Globe, and Check Valves
Quarter Turn Valves
Ball, Plug, & Butterfly Valves
The St. Louis Section Diaphragm and Pinch Valves
of EXERCISE - Valve Selection

The American Society of FLEXIBILITY ANALYSIS


Flexibility Analysis
Mechanical Engineers Designing With Expansion Joints

WATER HAMMER

LIQUID THERMAL EXPANSION

To be held at: FABRICATION EXAMINATION & TESTING


Welding and Bonding Qualifications
The Engineers’ Club of St. Louis Examination – Types, Methods & Requirements
4359 Lindell Boulevard Testing – Types & Requirements
EXERCISE - Examination and Testing
St. Louis, Missouri 63108
LINE SIZING AND PRESSURE DROP
This seminar will provide attendees with a comprehensive
overview of the design of industrial piping systems and PROFESSIONAL DEVELOPMENT
components. Hands on exercises will guide participants
CREDIT
through the critical steps in designing safe, reliable and cost
effective installations. Each registrant will receive a set of Professional Engineers renewing their registration may claim
printed class notes and design reference materials. 8 Professional Development Hours (MO) or 8 Continuing
Education hours (IL) for attending this seminar. Visit these
The registration fee includes seminar attendance, printed web sites for details:
notes and other course materials, the Professional http://www.ded.state.mo.us/regulatorylicensing
Development certificate, continental breakfast, lunch and http://www.dpr.state.il.us/
two beverage breaks.
The Instructors:
DON FRIKKEN - Instructor GUY JOLLY - Instructor

Don Frikken is an Engineering Fellow Guy Jolly’s career spans more than forty
with Solutia, Inc., in St. Louis, MO. He years. Guy has made many significant
has been with Solutia, Inc. and Monsanto contributions while under the employ of
Company since 1968; working on a wide Vogt Valve Company, culminating at the
range of activities including piping and position of Chief Engineer. Guy’s
mechanical design, project engineering, accomplishments include introduction of
and engineering standards. However, new products into manufacturing,
Don’s principal specialty is piping design, development of a quality assurance
including design of complex piping program, establishment of the Nuclear
systems, piping flexibility analysis, selection of piping components Products Group, and management of the engineering for the design
including valves, development of piping standards and and manufacture of all valves and fittings.
specifications, and developing and teaching numerous piping
seminars and workshops. Guy represents Vogt in a number of national and international
organization activities involved in the development of codes, standards
He is an ASME Fellow, having been a member of ASME for 34 and other publications for valves and fittings. He is a member and past
years. During the past 23 years, Don has been active on various President of the Manufacturers Standardization Society (MSS) of the
ASME Piping Code Committees. He has been the Chairman of Valve and Fittings Industry and a member of the American Petroleum
the ASME B31.3 Process Piping Code committee, vice-chair of Institute (API) Refining Subcommittee on Piping. He has been an
the B31 Standards Committee, which oversees all B31 Piping ASME member for 36 years. Guy has been active on various ASME
Code committees, member of the B16 Standards Committee, piping standards development committees. He is a member of the
member of the supervisory board for these two committees as B31 Standards Committee, which oversees all B31 piping code
well as the Boiler and Pressure Vessel Committee, member of the committees, and a member of the B16 Standards Committee, which
Council on Codes and Standards, which oversees the development writes piping component standards.
and maintenance of six hundred ASME codes and standards, and
just recently completed a three year term as an ASME Senior Vice Guy graduated with a B.S.M.E. from the University of Kentucky, and
President. also has a master’s degree in mathematics from the University of
Louisville.
Don has received a number of awards, and last year was awarded
the ASME Melvin R. Green Codes and Standards Medal, which
recognizes outstanding contributions to the development of
documents used in ASME programs of technical codification, For additional information contact:
standardization and certification.
John Saufnauer – Solutia, Inc.
Don graduated with a B.S.M.E. from Kansas State University and (618) 482-6530
has a master’s degree in civil engineering from the University of jjsauf@solutia.com
Missouri-Rolla.
Jim LaBlance – EDM Incorporated
(618) 397-1301
jim.lablance@edm-inc.com
ENROLLMENT:
The American Society of Mechanical Engineers
The cost of the seminar is $120 per person St. Louis Section
($60 for students) if enrollments are
received by Monday, April 7, 2003.
PIPING DESIGN SEMINAR \ WORKSHOP
Enrollments received after April 7 will be
$150 ($75 for students). ENROLLMENT FORM
All enrollment forms must be received by Name Title
Friday, April 18, 2003. Please send the Company
form with payment to:
Address
Mr. Jim Campbell
St. Louis Section, ASME
25 Shannon Court City State Zip
Highland, IL 62249
Make checks payable to St. Louis Section, Business phone ( ) Home phone ( )
ASME. Cancellations on or before April 7
e-mail Payment enclosed $
will receive a full refund. A $25
cancellation fee will apply to cancellations
after April 7.
Please send my enrollment confirmation by: □ Mail □ E-mail
A certificate for eight (8) Professional Development Hours (PDH) will be awarded
PIPING SEMINAR/WORKSHOP
APRIL 24, 2003

TABLE OF CONTENTS

Seminar Flyer/Registration Form Following Title Page

Seminar Schedule i

Acknowledgements ii

Presentation Slides
Part A
Introduction A1 – A12
Classifying Components A13 – A31
Pipe and Fittings A32 – A59
Part B
Valves B1 – B43
Part C
Introduction to Piping Flexibility Analysis C1 – C13
Designing with Expansion Joints C14 – C30
Part D
Water Hammer D1 – D10
Liquid Thermal Expansion D11 – D13
Fabrication, Examination and Testing D14 – D25
Introduction to Line Sizing and Pressure Drop D26 – D52

Supplement pages 1 - 40

Additional Information (included, available via the links below or not available electronically as noted)
“Tubing Data”, Swagelok Co. 8 pages
http://www.swagelok.com/DOWNLOADS/webcatalogs/ms-01-107.pdf
“Copper Tube Handbook”, Copper Development Assn., Inc. 54 pages
http://www.copper.org/tubehdbk/
“Gasket Design Criteria”, Flexitallic Gasket Co. 60 pages
http://www.flexitallic.com/documents/Design_Criteria.pdf
ASME Paper – “Hydraulic Hammer Theory and Application”, by 17 pages
Peter G. Talavera, from ASME Publication PVP – Vol. 278,
“Developments in Pressure Vessels and Piping”, ASME, 1994.
Available via www.ASME.org
“Water Hammer”, U.S. Dept. Of Energy, NFS Safety Notice No. 98- 13 pages
02, Nov. 1998 (included)
“Choosing the Right Valve”, Crane Co. Technical Paper No. 20 pages
VC1012B
not available electronically
“Piping Pointers”, Crane Co. Technical Paper No. VC-1013A 30 pages
not available electronically
“Introduction to Fluid Flow”, Vogt Valve Co. (Division of Flowserve 33 pages
Corp.) (not available electronically)
“Piping Specifications – General Requirements” (included) 3 pages

“Pipe Fitters Handbook” (booklet), Anvil international, Inc. 185 pages


http://www.anvilintl.com/literature/catalogs_broch/handbook.html
“Selection of Valves” (CD ROM), Edward/Vogt Valve Div.,
Flowserve Corp.
http://www.vogtvalves.com/

Additional Sources of Information 3 pages


ACKNOWLEDGEMENTS
PIPING SEMINAR – APRIL 24, 2003
ST. LOUIS SECTION - ASME

The St. Louis Section of ASME would like to thank the following individuals and companies for
their assistance in the presentation of this seminar and the seminar manual.

Mr. Don Frikken – Senior Advisor, Becht Engineering Co.

Mr. Guy Jolly- Consultant, Vogt Valve Division of Flowserve Corporation

Vogt Valve Division of Flowserve Corp. (Vogt, Edward, Durco, McCanna, Nordstrom,
Worcester, Marpac, Valtek, Automac, & Noble valves) http://www.vogtvalves.com

Copper Development Association – http://www.copper.org

Anvil International – Gruvlok pipe joints, flanges & fittings, pipe fittings, pipe hangers,
engineered pipe hangers, Powerstrut metal framing and seismic bracing -
http://www.anvilintl.com

Crane Valves North America - (Crane, Center-Line, Duo-Chek, Flowseal, Marlin, Aloyco,
Jenkins, Stockham, Pacific, & Xomox valves) – http://www.cranevalve.com

St. Louis Fluid System Technologies - (Swagelok, Whitey, NuPro, & Sno-Trik valves and
Swagelok tube fittings & accessories) – http:/www.sales@stlouis.swagelok.com

ASME International – http://www.asme.org

Nooter/Eriksen Corp. – http://www.ne.com

Solutia, Inc., St. Louis, MO

EDM Consulting Engineers, Inc. – St. Louis, MO & Fairview Heights, IL

Rhodes Equipment Co., Manufacturer’s Representatives – powerplant equipment, boilers and


auxiliary equipment, valve specialties, expansion joints – St. Louis, MO

ii
PIPING SEMINAR/WORKSHOP
APRIL 24, 2003

SEMINAR SCHEDULE

REGISTRATION 7:45am – 8:15am

WELCOME & INTRODUCTION 8:15am – 8:30am

PART A PIPE AND FITTINGS 8:30am – 11:30am


Definitions
Codes and Standards
Classifying Components
By Pressure – Temperature Rating
By Reliability Factors
Pipe and Fitting Selection
Fluid Service
Piping System Failure Modes
Basis for Selection
Pressure Class, Reliability, Cost, Material Toughness, Morning
Break
Corrosion Resistance 15 minutes
Pipe Wall Thickness Determination – WORKSHOP EXERCISE

Joining Methods
Flanges, Gaskets, and Bolts
Fittings
Threaded, Butt Weld, Socket Weld, Solder, Compression
Fitting, Proprietary
Branches
Pipe and Fitting Selection – WORKSHOP EXERCISE

PART B VALVES 11:30am – 12:00pm


Gate, Globe, and Check Valves

LUNCH 12:00pm – 12:45pm

PART B Quarter Turn Valves (Ball, Plug, & Butterfly Valves) 12:45pm – 2:15pm
(Con’t.) Diaphragm and Pinch Valves
Valve Selection – WORKSHOP EXERCISE

BREAK 2:15pm – 2:30pm

PART C INTRODUCTION TO PIPING FLEXIBILITY ANALYSIS 2:30pm –3:30pm


Flexibility Analysis
Designing With Expansion Joints

PART D WATER HAMMER 3:30pm – 5:00pm

LIQUID THERMAL EXPANSION

FABRICATION, EXAMINATION AND TESTING


Welding and Bonding Qualifications
Examination – Types, Methods & Requirements
Testing – Types & Requirements
Examination and Testing – WORKSHOP EXERCISE

INTRODUCTION TO LINE SIZING AND PRESSURE DROP


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