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    TSAC

    Uploaded by

    Nam Truong

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    © All Rights Reserved
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    staat Ira | OIL AND NATURAL GAS CORPORATION JECT —— : HRD PROCESS PLATFORM PRO MAIN CONTRACTOR: AFCONS INFRASTRUCTURE LD ‘SUBCONTRACTOR: FETKOVIETNAM TECHNICAL SERVICES CORPORATION M&C __PISC MECHANICAL & CONSTRUCTION THERMAL SPRAY ALUMINIUM COATIN( PROCEDURE Document No.: HRD-TS-CF-P-0011 Mens TE: va pa/atenrse re [ence font th ome Ldbe> ome fst fe] rafers f we fea)rel™ x AFCONSONGC ‘ONGCIAFCONS PISCMC HRD PROCESS FLATFORM PROJECT Dosument Naz [Page tor 16 HIRD-TS-CF-P-0011 THERMAL SPRAY ALUMINIUM | Revision No.2 COATING PROCEDURE Date: 24 Jaa. 18 REVISION RECORD SHEET No, | REY.NO, | CONTENT OF REVISION DATE OF REVISION L BI__| Issa for eview by Company 16. Mar. 2013 2 0 | Approved for construction 10. April. 2013 3 1 | Revised as per comment from CA, 16. May. 2013, Incorpoated with TSAC Vendor Procedure | 24. an. 2014 a PISCMC HRD PROCESS FLATFORM PROJECT ‘THERMAL SPRAY ALUMINIUM Revision No.2 COATING PROCEDURE Page of 16 ‘TABLE OF CONTENTS 1.0 SCOPE LL ITEMS TO BE THERMALLY SPRAVED: 2.0 CODES AND STANDARDS. 3.0 SURFACE PREPARATION 3.1Presurfae preparation. . 5.2 Abrasive blasting: 40. THERMAL SRAY ALUMINIUM AND SEALER COATING PROCEDURE: 41. Thenmal Spray Aluminium. 42 Sealer & Topeoat aplication, ‘SO INSPECTION/ QUALITY CONTROL. a 52. Surfaee preparation 53 Film Thickness... . 54 Temperature and Relative Humidity. ee 55 Adhesion Tensile band testing, B 56 Ben-Test Cracking B 5.7 Visual Inspection: 4 60 SAFETY, 7.0 REPAIR, 80 DOCUMENTATION: ONGCAECONS PISCMC HIRD PROCESS FLATFORM PROJECT. Document No ~ [Pages or te | HIRD-TS-CF-P-0011 ‘THERMAL SPRAY ALUMINIUM Revision No.2 COATING PROCEDURE LD SCOPE, ‘This procedire covers the requirements for surfce prepaiion, Themal Spray Aluminium Costing (ern calls TSAC) and sealer coat application for structural see, piping and 3s Indieated inthe extent of work that are installing on PROJECT a per defined in Spec. No. 2008: Specification For Protective Couting. |LL ITEMS TO BE THERMALLY SPRAYED Coating system of TSAC are to be used starting fem () .8m elevation below Chart Datum and upto Cellar deck structure excluding top of Cellar deck plating, {Caisson external shall be painted fhom () 1.8m elevation below Chart Datum to top of Cellar deck structure with TSAC asp pint manufacturers specification, 120 CODES AND STANDARDS, “The latest edition ofillowing Codes and Standards shall ppl: Spee. No. 2005 Speciation foe Paning and Protective Costing American Society for Testing and Materials (ASTM: ASTM 0633 Standard test method fo adhesion or cohesive suengh of flame and are-xprayed coatings SSPCABL Requirements for Tesing performed by Manufacturer fo Properly Classify the Abrasives & Feld Testing for Consminants SsPc-aBs Specitiaton for requcement of ferrous metallic abrasives for removed of rus, msl sek, pinto oher surface coating system by blast cleaning as 1475 ‘Speciation for wrought aluminium & sluminium alloys fr general engineering purposes > Ast 47 ‘Standard Test Method for Field Measurement of surface profile of lat cleaned steet ASTM Ds9s0. ‘Standard Test Methoe for conduct meric Analysis of water soluble nie Contamination of Blasting abrasive ASTM D285 Standard Test Method fo Indicating Oil or Water in Compressed Ait _ a | PISCMG HRD PROCESS FLATFORM PROJECT Document No Paget or We RD-TS-CP-P-0011 ‘THERMAL SPRAY ALUMINIUM Revision Ne COATING PROCEDURE Date: 24 Jan. 14 ASTM Déstt Standard Test Method for PulLOff Stength of Coatings Using Potable Adhesion Testers ASTM F315 Standard Practice for Measuring Coating Thickness by Magnetic-Fild or Bddy-Current (Electromagnetic) Examination Methods ‘The Saciety for Protective Coatings (SSPC) SSPC PAL Paint Application Speification No, 1, Shop, Field and Maintenance Painting of Stel spe Pa2 Paint Applicaton Specification No. 2, Measurement of Dry Coating Thickness with Magnetic Gauges spc PA3 Paint Application Gite No.3, A Guide to Safety in Pint Applications sere vis Guide and Reference Photographs for Stol Surfaces Prepared by Dry Abrasive Blast Cleaning sspc-sP 1 Solvent Cleaning sspe-sp2 Hand Tool Cleaning sspc-sp3 Povser Tool Cleaning SSPC-SP 5/NACE No.1 White Metal Blast Cleaning SSPC-SP6 Commercial Bast Cleaning 'SSPC-SPY (NACE No.4 Brush-Of Blast Cleaning SSPC-SP 8/ NACE No.3 Pickling [SSPC-SP 10) NACE No.2 [Near-White Bist Cleaning “LY HRD PROCESS FLATFORM PROJECT HRD-TS.C¥-P-0011 ‘THERMAL SPRAY ALUMINIUM revision No 2 COATING PROCEDURE Document No Page Sof 16 Date: 24. Jaa. 14 S8PC-SP IL Posser Tool Cleaning Bare Metal SSPC-SP 12 /NACENo.S Surface Preparation and Cleaning of Metals by Water prior to Recoating BS/DINASO Standards HS EN ISO 14918: 198 Approval esting of thal spray opeators BS EN 1S0 14919 Thermal Spraying, Wies, Rods and Conds fer Flame and Are Spraying; Classification; Technical Supply Coeditions Bs 3900-E 10 Pull-OF Tes for Adhesion Bs 5093 Code of Practice for Fotestive Coting of on and Stel Structures against Comesion BS-EN.ISO 8502.9 Feed Methed forthe Conductometrie Deteminaton of Water Soluble Sal is a94e4 ‘Method For Cleaning The Surface In Case Salt Content Exceeds Spsifed Limit [BS-EN-ISO 85023 Assessment of Dust on Steel Surices Prepared for Painting (Presure-Sensitve tape method), DIN 8566-2 Materials for Thersal Spraying; Solid Wie for Arc Spraying: Technical Delivery Condition. pin 32821 /Accepance Inspection of Thema Spraying Equipment 150 2608, “Thermal spraying ~ Metallic and other inrgani catings- Zine, aluminium and ther slloys 180 4628 Pull-Off test fr adhesion 180 8501-1 Preparation of Stel Substrates before Application of Paints and Related Products — Visual Assessment of Surfae2 Cleanliness PA ONGCIAFCONS HRD PROCESS FLATFORM PROJECT Document Nos Page6of 16 | HIRD-TS.CF-P-0011 ‘THERMAL SPRAY ALUMINIUM Revision Nos? COATING PROCEDURE 130 8502-3 Preparation of Ste! Substrates before Applicaton of Pains and related Products — Test forthe Astessment of Surface Clesnines -Part 3+ Assesment of Dust on Steel Surfices Prepared for Painting ressure Sensiive Tape Method). 150 8502-6 Preparation of Stee! Subsrates before Applicaton of Paints and related. Products — Test forthe Assessment of Surface Cleanliness Sampling of Soluble Impurities on Surfaces to ‘bs Painted — The Brsle Method. 180 8805 Part 1,2,3.4 and 5 Preparation of Steel Substrates before Application of Pains and Related Products ~ Surface Roughness Charteris of Blst-Cleaned Stel Substates ‘National Associaton of Corrosion Engineers (NACE) RP 0287 Feld Measurement of Surface Profile of Abrasive Blast Cleaned Stol Surfaces Using & Replica Tape [NACE No. 12 Specifieation forthe application of thermal spray coating of Aluminium, Zinc and their alloys and composites ste protection. 3.0 SURFACE PREPARATION 3.1 Presurface preparation: Sucface preperation fr ening application should be carrying out after all structural mechanical, piping and welding works have een completed onthe suctre or equipment. All fised flax shall te removed from welded areas and appurtenances. When electrodes ‘sng a basie Max have been use, the welded area shall be cleaned of aaline residues by rinsing with warm wae pine oblast leaning. Before any cleaning cperation commences, all rough edges shall be reduced, surfice silvers and laps shall be ground out (ll comers and edges are to be rounded to @ 2mm minimum Pang) and weld spt a wel eahiing excessive sf eghness shal be smaed ‘0 ensuce proper paintadhesion and uniform thikness ‘Before basting, ll weldments shal be closely inspected fo the presence of welding ux and sate, silvers, inclushns, lamination, and underlying mil sal, Working parts of machinery and valves, instruments, glas fees of gauges, Hight fitings, willeay out inspecin or equivalent certied inspectors “The Sub-Contractor sal give a Coating schedule (Coating Inspection Request client ‘minimum of 24 hoursnoied in advance of surveillance, Application vendoc cualied repesenative shall be present during execution of TSAC ‘pplication & inspection Operator shall be quate by application of TSA on a separate sample measuring approx. £450 x 450 x 6m thickness. Ihe actual waak less han 6 rm thik then the sample shal ‘bemade fom materia of respective thickness, 52, Surface preparation ‘Compressed ar quality test by blter test hall be done prior starting abrasive bast. The blast claanad sure sal be inspected Yo ensure tha he areas are clean, dat Sve, ey and comply with standard requirements. Surface prot salle checked with surface comparator accordingly 19 ISO 8503.2. Also the angular profile depth messurement shall be done by Press "O" film tape end minimum, 75 um depth profile sal be achieved ‘The above reading shall be submited togeher with the daily blasting and Coating mtn ra HRD PROCESS FLATFORM PROJECT Document N HIRD-TS CEPOL THERMAL SPRAY ALUMINIUM COATING PROCEDURE | Pagettor te | Revision i Nove: Measurement of dst evel afer bast cleaning Refer to 150 8502-3 Class 2 or beter Frequency: Twice per shit Tests for soluble salts on Based surfce — Refer to ISO 8502-9 Measurement ofthe levels of soluble sts Sapiens ‘5.3 Film Thickness S34. Measurement During sealer and topcoat application, the wet film thickness shall be spot-checked, ‘thickness of each cou shall be measwed DET by the suuges scoeding 19 SSPC-PA2 type 2 fixed probe gauge 532. Dry Fil Thikness (DET) Value of TSA coating: For fat surfaces a measurement ine shal be used. The average value of five readings taken inline at 25-em (1.0) intervals shall be determined The line measurement measures the peaks and valleys ofthe TSAC. One measurement ine for every 1m of applied TSAC. For complex geometies and geomety transitions @ measurement spot shall bo used, Five measurement shall be taken in an area of approximately 10 em (1.6 in"). The spot measurement may no measure the peaks and valleys a he TSA coating “Measurement Schedule: One ine o spot measuremcat shall be iaken every 10015 m* of plied TSA coating. Mustrate 1: Line and spot measurement ‘5.4 Temperature and Relative Humidity Temperature ad relative humidity shall be messured with Hygrometer (eg Eleometer type 113 and 116 respetivly) Readings shal be taken atthe beginning ofeach shift and every ‘vo hours theeafor curing brave blast leaning and painting. ZO Document No: HRD-TS.CF-P-0O11 HRD PROCESS FLATFORM PROJECT THERMAL SPRAY ALUMINIUM Revision No 2 COATING PROCEDURE Page Dot Te Date: 24. Jan. 16 HRD PROCESS FLATFORM PROJECT. Document No Page 130F 16 | HRD-TS.CF-P-0011 ‘THERMAL SPRAY ALUMINIUM Revision No? COATING PROCEDURE A a 5. Adhesion/Tensie bord testing Coatings will be exe by the COMPANY for adhesion during test panel and when deficiencies in the suiee preparation or TSAC system are suspected dering application, ‘Where adhesion is at suicient provide sound peoectio, the coating shall be removed an the area ected a specified ‘Adhesion wll be checked with an Eleomeler Auhesion Tester in accordance with ASTM. ‘D841 at actions seected by the COMPANY. At Teast one measurement shall e made for covery SU mr ‘Minimum eequtemert foe aahesion 1st is 6:89 Mpa (1000 psi for lame Spry and 10.3 ‘Mpa (1500 ps) for Ar Spay application with an average of 13.8 Mpa (2000 ps, 6 Bend-Test Crackiog Bena test shal be care ou at he bemng ofeach work shi, Bend test shall also be conducted a5 sample coupons efor iat of thera spraying work ‘During regular preston. a the beginning ofeach shiR, Bond stength of TSAC shall he

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