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Wellbore Stability
by J.B. Cheatham Jr., SPE
W
0:::
COLLAPSE ::J
(J)
(J)
W
0::: FLOW INTO WELLBORE
0....
p.,q
--=2S - ,
o tan (13)
where TO and (X are material constants. He also uses a 27fhk c 4 2
JUNE 1984 893
where differential pressure sticking, or using lower mud
11- =
fluid viscosity, weights, which can result in hole instability, poor
q = fluid flow rate, evaluation, increased torque, stuck pipe, and lost hole.
h = height of producing layer, Plastic flow of rock can collapse casing under some
k c = permeability in plastic zone, loading conditions. It is believed that salt pressure on
So = rock shear strength, and casing subjected to uniform loading in salt sections
cP = angle of internal friction. will increase with time and eventually be equal to the
overburden stress. 27 Casing can be designed to
The left side of Eq. 13 must be less than the right side support this uniform loading. However, voids in the
for hole stability according to this analysis. annular cement can cause the salt flow to produce
Complex variable mapping has been applied by nonuniform casing loading. It does not appear feasible
Fahrenthold 24 for both the fluid flow field and the to design casing to support the most severe type of
poroelasticity solution for nonuniform fluid flow into nonuniform loading.
open and constrained wellbores. This work is aimed at Casing collapse also can occur in chalk producing
predicting formation failure around perforations. sections. Pattillo and Smith 28 analyzed problems
In his analysis of particle influx in production wells, associated with chalk flow around perforated casing.
Geertsma 15 considers the rock around the hole to They modeled the chalk by a quadratic yield condition
experience a loss of cohesion while preserving and showed that casing failures can be associated with
compatibility. He states that the hole instability is the effect of reservoir drawdown on stresses in the
induced by strain rather than by stress. This chalk around the perforated casing.
phenomenon is modeled by a strain-softening plasticity Hydraulic fracturing initiation pressures depend on
theory that includes the pore-pressure effects. the earth stresses around the wellbore. Perkins and
Geertsma concludes that current hole stability analysis Gonzalez 29 analyzed how injection of large quantities
methods predict safe minimum allowable wellbore of cool water can reduce the earth stresses around the
pressures but may predict maximum allowable wellbore and thereby decrease the pressure required for
pressures that are too high in friable formations. fracturing the formation.
Future efforts are expected to provide improved The orientations of the maximum and minimum
practical evaluation methods. earth stresses were deduced by Gough and Be1l 30
based on spalling of wellbores in Canada and Texas.
Studies of Field Wellbore Stability Problems They conclude that elongated holes with the longer
Most, if not all, wellbore stability studies focus on axes aligned northwest-southeast are produced by
some field application. A few of these studies relating stress concentrations where the horizontal earth
to particular problems are discussed briefly in this stresses are large and unequal. They suggest that the
section. Studies include hole failures in and near salt maximum horizontal compressive stress acts along the
domes, drilling problems in regions of high lateral elongated axes of these wells. (If this spalling is
earth stresses, collapse of casing due to plastic flow of produced by large compressive stresses, it could be
the formation, changes in earth stresses due to pressure concluded that the maximum earth stress is at 90° to
and temperature gradients, and earth stress orientation the direction assumed by Gough and Bell.)
determination from well fracture patterns.
Recent work has indicated that hole instabilities Future Research Needs. Analysis of wellbore
during drilling can be caused by unfavorable earth stability depends on knowledge of earth stresses and
stresses. Alteration of the earth's stress field around a rock properties. Progress has been made in inferring
salt dome is believed to increase dangers of both lost values for the stresses and strength of rock around
circulation and plastic collapse of weak rocks. wellbores from field data, but greatly improved
Bradley 25 proposed that wellbore stability theory be wellbore stability predictions require better in-situ
used to estimate the earth stresses and rock strength stress determination methods and accurate
from well records, and that these results be applied in measurement techniques for rock strength parameters.
planning well trajectory, mud type and weight, and More realistic constitutive relations are needed to
casing points for subsequent wells in the same field. describe strain-hardening and strain-softening plastic
Wellbore instability data from wells drilled in the flow of rocks, including strength anisotropy and fluid
Gulf of Alaska were used by Hottman et at. 26 to pressure gradient effects.
calculate approximate magnitudes of the high
horizontal earth stresses in this region. They conclude Conclusions
that thrust faulting with the resulting high horizontal A variety of factors can cause wellbore instabilities.
stresses is associated with the abnormally high pore Shale hydration can develop swelling pressures that
pressures. They discuss the trade-offs associated with may cause hole failures. Balanced activity oil muds
either drilling with high overbalance, which can and polymer muds provide means for controlling this
adversely affect drilling rates and increase danger of type of hole instability. The wellbore fluid pressure
894 JOURNAL OF PETROLEUM TECHNOLOGY
must not exceed the fracturing pressure and must be 15. Geertsma, J.: "Some Rock-Mechanical Aspects of Oil and Gas
greater than the blowout pressure. In geopressured Well Completion," paper EVR 38 presented at the European Off-
shore Petroleum Conference and Exhibition, London, Oct. 24-27,
formations the difference between the upper and lower 1978.
bounds on wellbore pressure can be small. Low 16. Gray, G.R. and Darley, H.C.H.: Composition and Properties of
wellbore pressure also can lead to hole collapse and to Oil Well Drilling Fluids, Gulf Publishing Co., Houston (1980)
solid particle influx. 338-90.
Predictive methods have been developed during the 17. Chenevert, M.E.: "Adsorptive Pressures of Argillaceous Rocks,"
Proc., 11th Symposium on Rock Mechanics, Berkeley, CA (June
past 4 decades for dealing with these various causes of 1969) 16-19.
hole instability. Elastic-plastic analysis methods are 18. Chenevert, M.E.: "Shale Control With Balanced Activity Oil-
available for computing stresses around inclined holes Continuous Muds," J. Pet. Tech. (Oct. 1970) 1309-16; Trans.,
with static and moving formation pore fluids. Yield AIME,249.
19. Darley, H. C. H.: "A Laboratory Investigation of Borehole Stabili-
conditions can account for strain softening during ty," J. Pet. Tech. (July 1969) 883-92; Trans., AIME, 246.
plastic flow of the rock around the wellbore. However, 20. Darley, H.C.H.: "Advantages of Polymer Muds," Pet. Eng. IntI.
improved constitutive relations are needed to provide a (Sept. 1976) 46-52.
more realistic description of the mechanical behavior 21. Bradley, W.B.: "Failure of Inclined Boreholes," J. Energy
Resources Tech. (Dec. 1979) 233-39; Trans., ASME, 101.
of rock such as including the effects of rock 22. Paslay, P.R. and Cheatham, J.B.: "Rock Stresses Induced by
anisotropy. Flow of Fluids into Boreholes," Soc. Pet. Ellg. J. (March 1963)
Better in-situ earth stress determinations and physical 85-94.
rock-properties measurements can aid greatly in 23. Risnes, R., Bratli, R.K., and Horsrud, P.: "Sand Stresses Around
providing improved wellbore stability control. With a Wellbore," Soc. Pet. Eng. J. (Dec. 1982) 883-94; Trans.,
AIME,273.
continued progress in the areas described in this 24. Fahrenthold, E.P.: "Elastic and Plastic Stresses in a Porous
artiele, wellbore stability engineering should become Medium Containing Spherical and Cylindrical Cavities," PhD
less of an art and more of an engineering science. dissertation, Rice V., Houston (May 1984).
25. Bradley, W.B.: "Borehole Failures Near Salt Domes," paper SPE
7503 presented at the 1978 SPE Annual Technical Conference and
Exhibition, Houston, Oct. 1-4.
References 26. Hottman, C.E., Smith, J.H., and Purcell, W.R.: "Relationship
Among Earth Stresses, Pore Pressure, and Drilling Problems, Off-
I. Westergaard, H.M.: "Plastic State of Stress Around a Deep shore Gulf of Alaska," paper SPE 750 I presented at the 1978 SPE
Well," J. Boston Soc. Civil Eng. (Jan. 1940) 27,1-5. Annual Technical Conference and Exhibition, Houston, Oct. 1-4.
2. Hubbert, M.K. and Willis, D.G.: "Mechanics of Hydraulic Frac- 27. Cheatham, J.B. and McEver, J.W.: "Behavior of Casing Sub-
turing," J. Pet. Tech. (June 1957) 153-66; Trans., AIME, 210. jected to Salt Loading," J. Pet. Tech. (Sept. 1964) 1070-76.
3. Fairhurst, C.: "Measurement of In Situ Rock Stresses, with Par- 28. Pattillo, P.D. and Smith, M.B.: "The Effect of Formation Flow
ticular Reference to Hydraulic Fracturing," Felsmechanik and In- on the Integrity of Perforated Casing," paper SPE 11123
genieurgeologie (1964) 2, 129-43. presented at the 1982 SPE Annual Technical Conference and Ex-
4. Terzaghi, K.: Theoretical Soil Mechanics, John Wiley & Sons hibition, New Orleans, Sept. 26-29.
Inc., New York City (1943). 29. Perkins, T.K. and Gonzalez, J.A.: "Changes in Earth Stresses
5. Carroll, M.M.: "Mechanical Response of Fluid-Saturated Porous Around a Wellbore Caused by Radially Symmetrical Pressure and
Materials," Proc., 15th IntI. Congo Theoretical and Applied Temperature Gradients," Soc. Pet. Eng. J. (April 1984) 129-40.
Mechanics, Toronto (Aug. 17-23, 1980) 251-62. 30. Gough, D.l. and Bell, 1.S.: "Stress Orientations from Oil-Well
6. Biot, M.A.: "General Theory of Three-Dimensional Consolida- Fractures in Alberta and Texas," Cdn. J. Earth Sci. (1981) 18,
tion," J. Appl. Phys. (Feb. 1941) 12, 144-64. 638-45.
7. Biot, M.A.: "Theory of Elasticity and Consolidation for a Porous
Anisotropic Solid," J. Appl. Phys. (Feb. 1955) 26, 182-85.
8. Bowen, R.M.: "Compressible Porous Media Models by Vse of Nomenclature
the Theory of Mixtures," IntI. J. Eng. Science (1982) 20,
697-736. c = coefficient for pore pressure in effec-
9. Lubinski, A.: "The Theory of Elasticity for Porous Bodies
Displaying a Strong Pore Structure," Proc., Second V.S. Natl. tive stress equation
Congo Applied Mechanics, ASME (1954) 247-56. C = material constant for parabolic yield
10. Weidler, J.B. and Paslay, P.R.: "Analytical Description of function
Behavior of Granular Media," J. Eng. Mech. Div. Proc. ASCE
(April 1969) 379-95. E = Young's modulus of elasticity (slope
II. Johnson, J.N. and Green, S.J.: "The Mechanical Response of of elastic stress-strain curve)
Porous Media Subject to Static Loads," The Effects of Voids on f(J d function of j ]
Material Deformation, S.c. Cowin and M.M. Caroll (eds.),
ASME (1976) 93-123. h height of producing layer
12. Kojic, M. and Cheatham, J.B.: "Theory of Plasticity of Porous 1] mean stress
Media With Fluid Flow," Soc. Pet. Eng. J. (June 1974) 263-70; 1] = 1] -p (effective mean stress)
Trans., AIME, 257.
13. Cheatham, J.B., Allen, M.B., and Celle, C.C.: "Kinematic h generalized shear stress
Hardening of a Porous Limestone," accepted for publication, kc permeability in plastic zone
Rock Mech. and Rock Eng. (1984). £ direction cosine normal to the exter-
14. Nordgren, R.P.: "Strength of Well Completions," Proc., 18th
Symposium on Rock Mechanics, Keystone, CO (June 1977) nal surface relative to x axis
4A3-1-9. p = pore fluid pressure
JUNE 1984 895
Pc = pressure outside an impermeable Effective stress principle is used to account for that part
boundary of the total stress in a porous medium that influences the
P w = wellbore fluid pressure deformation of the solid. For an incompressible solid
q = pore fluid-flow rate matrix the effective compressive stress is the total com-
r, 8, z = cylindrical coordinates with the z axis pressive stress less the pore pressure.
aligned with the wellbore
In-situ stresses are the earth stresses prior to drilling.
So = rock shear strength
S 1, S2, S3 = in-situ principal stresses Kirsch elasticity solution describes the stress state
S H, S V = horizontal and vertical earth stresses around a hole in a plate subjected to a uniform tension or
Sx' S y' S z stresses far from the wellbore with z compression along an axis perpendicular to the hole.
axis aligned with wellbore
x, y, z = rectangular coordinate system with z Lame elasticity solution describes the stresses in a
axis along wellbore thick-walled cylinder subjected to internal and/or exter-
X = body force due to pore fluid pressure nal pressure.
gradient
X = surface force per unit area Strain hardening refers to an increase of the yield
strength due to plastic strain.
ex = material parameter in linear yield
function
Strain softening refers to a decrease of the yield strength
(3 material property in Hooke's law for due to plastic strain.
porous material (ratio of com-
pressibilities of interpore to porous Yield condition is a mathematical function that predicts
material) the combinations of stresses that will cause plastic
v - Poisson's ratio yielding.
fluid viscosity
normal strain components in rec- Mises yield condition commonly used for metals
tangular coordinates predicts that the yield strength is independent of the
a x' a y' a z = normal stress components in rec- mean stress.
tangular coordinates
Extended Mises yield condition includes a dependen-
a r, a 0, a z = normal stress components in cylin-
cy of strength on mean stress (see also Coulomb yield
drical coordinates condition).
az + cp (effective normal stress along
z axis with tension positive and Quadratic yield condition relates shear strength to
0::;; c::;; 1) mean stress by a quadratic relation.
T xy' T xz' T yz shear stresses far from the hole
T rO, T rz, T Oz shear stresses at the wellbore Kinematic hardening model provides a description
TO = material parameter in linear yield of strain hardening using the concept of movement of a
function yield surface in stress space.
cP = porosity, angle of internal friction
Work hardening is same as strain hardening.
APPENDIX Work softening is same as strain softening.
Glossary of Terms
Constitutive relation describes mechanical behavior of
material such as stress-strain relation fOf elastic material.
Distinguished Author Series articles are general, descriptive presentations that sum-
Coulomb yield condition or Coulomb failure model marize the state of the art in an area of technology by describing recent developments
for readers who are not specialists in the topics discussed. Written by individuals
predicts a linear variation of strength with mean recognized as experts in the areas, these articles provide key references to more
definitive work and present specific details only to illustrate the technology. Purpose:
pressure. Frequently used as an approximate constitutive To inform the general readership of recent advances in various areas of petroleum
relation for soils and rocks. engineering.