lr1400 Liebherr

Technical Information
Outline of the components with identification (BMK)
LR 1400/2
TECHNICAL DATA:
• Max. load capacity at 4,5 m radius: 400 t
• Max. height under hook on the SDWB / SDBW boom 164 m
• Total counterweight 450 t
• Crane engine Liebherr D 9406 TI-E A3
LR 1400/2-W (narrow crawler)

Optional equipment „narrow crawler“ :
• Hydraulic inclination adjustment of the crawler carriers

• Hydraulically slewable outriggers with supporting rams
• Remote control for displacement of the crawler and control of the outrigger system
• Quick Connection center section crane support and crane support - superstructure
11 / 2004
Kundendienst-Schulung LWE (VMS • ED) D:\LR 1400_2\DeckTrennblätter_LR 1400_2.pmd

The actual BMK is subdivided into 3 sections:
• Superstructure LR 1400/2 and LR 1400/2-W

With the exception of a few components such as access ladder and radio remote control, the superstructure is identical.
• Carrier LR 1400/2
• Carrier LR 1400/2-W (narrow crawler)
LR 1400/2
BMK - components
Superstructure
LR 1400/2 and

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2
DB Contents 1 DB Contents 2 DB Contents 3
Cabin: ........................................................................................ 5 Diesel engine LH D9406 TI-E A3:...........................................26

Lighting, windscreen whiper, EMERGENCY OFF ........................ 5 Outline - fitting location ..............................................................26
Screen wash device, reading lamp .............................................. 6 Flame start device.....................................................................27
Camera system (basic setup)...................................................... 7 Speed regulation .......................................................................28
LICCON monitors and pedals...................................................... 8 Starter, generator, oil filter ..........................................................29
Joystick selectors 1 to 3 ..............................................................9
Relays and fuses in side console ............................................... 10 Cooling system: ..................................................................... 30
Control elements in roof console ............................................... 11 Engine refrigerant and charge cooler .........................................30
Control elements in side console ............................................... 12 Diesel fuel system: .................................................................31
Control elements in side console ............................................... 13
Fuel dessication, preheating*, reservoir sensor* ........................ 31
Control elements and instruments à pointeur in side console ..... 14
Hydraulics superstructure: ...................................................32
Electrics superstructure: .......................................................15
Outline - assignment of the functions to the pumps .....................32
Main switch, batteries, fuses ......................................................15
Pumps 1, 2, 5, 6 (from top superstructure) .................................33
Control cabinet: ...................................................................... 16 Pumps 3, 7, 8 (from bottom superstructure) ............................... 34
Plug-in connections, power pack , central units ..........................16 Pumps 4, 9, 10 (from bottom superstructure) ............................. 35
Input boards ..............................................................................17 Pressure sensors - pumps ........................................................36
Emergency - Connectors ........................................................... 18 Pumps 3 and 4 - inversion winch / crawler - valves .....................37
Emergency mode - Series resistors ..........................................19 Pumps 3 and 4 - pressure cut-off ...............................................38
Fuses, plug-in connectors .......................................................... 20 Oil cooler, supply secondary consumers .................................... 39
Relays ....................................................................................... 21 Pump pressure control ..............................................................40
Relays ....................................................................................... 22 Cab slewing, tilting ....................................................................41
Diesel engine control................................................................. 23 Pressure supply for crawler erection ram on SA-frame ..............42
Engine speed monitoring .......................................................... 24
Control retaining rams, lamp test ............................................... 25
Remark: All indications and pressures correspond to the

condition of October 2004. Subject to modifications!
LR 1400/2 • Superstructure • BMK - Identification of components - DB 1 -

Hydraulics superstructure - right:......................................... 43 Superstructure in general: ....................................................57

Outline of components ............................................................... 43 Central lubrification system ........................................................ 57
Additional heater .......................................................................58
Hydraulics superstructure right - slewing gears: ............... 44 Air-conditioning system* ............................................................ 59
Activtion, slewing gear 1 ............................................................44 Superstructure access ladder (only LR 1400/2 N ) ..................... 60
Slewing gear 2, slewing gears 3 and 4 .....................................45 Engine regulation at radio control* (only LR 1400/2 N) ............... 61
Hydraulics suoerstructure right - retaining rams: ............... 46 Boom: ...................................................................................... 62
Retaining rams actuation 1 ........................................................46 S-base section .......................................................................... 62
Retaining rams-activation 2 .......................................................47 S-boom head section ................................................................63
Retaining rams activation 3 .......................................................48 Load cells) ................................................................................ 64
Hydraulics superstructure left - SA-frame: ........................... 49 Whip line on L-head section 350t ..............................................65
Luffing jib erection unit - W-base section ................................... 66
DBV- valve block ....................................................................... 49
Luffing jib base section ..............................................................67
Pressure activation ...................................................................50
Luffing jib head section .............................................................. 68
Winches: ................................................................................. 51 Luffing jib retainer ram WA-frame 1 ........................................... 69
Auxiliary winch ........................................................................... 51 Derrick ...................................................................................... 70
Winch 1 and winch 2 ................................................................. 52 SA-frame ..................................................................................71
Winch 3 .....................................................................................53 Retaining rams S-boom and derrick ..........................................72
Winch 4 .....................................................................................54
Winch 5 .....................................................................................55
Pneumatic system:................................................................. 56
Components ............................................................................. 56
Remark: All indications and pressures correspond to the

condition of October 2004. Subject to modifications!

Suspended counterweight with guide frame:...................... 73 Index -A bis -K ......................................................................... 93

Operating mode B1 - outline ......................................................73
Counterweight guide ................................................................. 74 Index -K bis -R ........................................................................ 94
Guide frame ..............................................................................75 Index -R bis -X ......................................................................... 95
Counterweight traction ram „compatible“ ................................... 76
Counterweight pallet ..................................................................77 Index -X bis -Z ......................................................................... 96
Counterweight frame, control panel ...........................................78
Counterweight trailer: ............................................................79
Pinning of counterweight trailer / superstructure .........................79
Extension ram ........................................................................... 80
Control cabinet ..........................................................................81
Control cabinet ..........................................................................82
Support .....................................................................................83
Control panels ........................................................................... 84
Wheel set slewing sensor , slewing gears .................................. 85
Wheel set - slewing gear brake .................................................86
Wheel set slewing, counterweight UP / DOWN ..........................87
Counterweight ram, central lubrification system .........................88
Accessories: ........................................................................... 89
Hydraulic unit carriage ............................................................... 89
Hydraulic unit carriage ............................................................... 90
Outline: ....................................................................................91
Fuses in cab side console ......................................................... 91
Fuses in control cabinet ............................................................92
Remark: All indications and pressures indicated correspnd to

the condition of October 2004. Subject to modifications!
LR 1400/2 • Superstructure • BMK - Identification of components


Cabin:
Lighting, windscreen whiper, EMERGENCY OFF
-H21 -M4 -E19 -M3

Flashing light, Windscreen whiper Working projector, Windscreen
Cabin roof, cabin roof rear whiper front
skylight
Air conditioning -E96 -E47 -E48

system Working projector, Lighting to the Lighting to the
(see also...) platform rear left rear right

Cabin:
Screen wash device, reading lamp
-B96 -B95
Loudspeaker Loudspeaker
left right
-E20
Reading lamp
-B86*
Room
thermostat
-M6
-Xxx Pump, screen wash device
Socket
-M7
Pump, screen wash device

Cabin:
Camera system (basic setup)
Monitor 3
((cameras 5, 4, 3)
Camera control box
-XSB1
Plug-in connection
Camera 1 rear right
Camera 2 rear left
Camera 3 Winches 1, 2, 4, 6
Camera 4 Winch 3
Monitor 1 Camera 5 Winch 5
(camera 1)
Monitor 2
(cameras 3, 2, 6)

Cabin:
LICCON monitors and pedals
LICCON monitor 1 LICCON monitor 0
-S90
Foot-operated
button,
slewing gear
free-wheel
(see slewing gear...) Hand-
operated
throttle
-S131
Foot-operated
button,
horn(H157)
-MS4 -MS5 Foot-operated throttle,

Pedal joystick selector 4, Pedal joystick selector 5, hydraulic proportional valve for engine
crawler crawler speed control
ZE5 ZE5

Cabin:
Joystick selectors 1 to 3
-MS3
Joystick selector 3
-MS2 -MS1
Joystick selector 2 Joystick selector 1
-S422
Luffing up at
overload

Cabin:
Relays and fuses in side console
-F82 bis F87

-F70 bis F75
-F76 bis F81
-K48 -K49 -K50 -K51 -K52 -K871 -K872
-XF7 -XF8 -XF9
-A15
Component
support

Cabin: -P654
Control elements in roof Control module
console additional heater
-K651 -K652
Timing relay, front Timing relay, skylight
whiper (under roof whiper(under roof
console) console)
-S650 -S644 -S640 -S648 -S636 -S608 -S604 -S630 -H627

Instrument Seat heating Projector cabin Screen Screen Air conditi- Pilot light
lighting roof rear whipe-wash front whipe-wash oning system air conditioning
window skylight ON
-S642 -S656 -S638 -S632 -S634 -S606 -S602 -H628

Aircraft warning Lighting Projector cabin Winch Screen whiiper Screen whiper Pilot light
beacon camera platform lighting, front 2-step skylight additional heater
-H664 mirror heating 2-step ON
Kontrolleuchte
Zentralschmier-
anlage
Cabin:
Photograph and description of the control elements,
Control elements in side console see next page.
-H728 -H730
-S702 -S701 733 -S735 752 757 -S758 -S763
-S728 -S730
-H723
-S704 -S703 -H736 732 734 751 756 -S759 -S764
-S723
-H706 -H727 -H729
-H705 -S731 750 755 -S760 -S765
-S706 -S727 -S729
-H707 -S724 -S726 749 -H754 -S761 -S766
-H748
-H708 -S725 -S722 -H753 -S762 -S767
-S748
-H709 -S719 -S720
-H710 -H715 -H718 770 772 -H776 -H779 -H782 785 -S788 791
-H783
-H711 -H714 -H717 -H771 774 777 780 786 -S789 -H792
-S783
-S778 -S796
-H712 -S736 -S716 773 775 781 784 787 -S790 -H793 -S794
-H778

Cabin:
Control elements in side console
H703 ... Preheating Diesel engine H776 ... Position superstructure over front S723 ... Counterweight trailer parallel displacement
H705 ... Retaining ram SA-frame <30 bar H779 ... Position superstructure over rear S724 ... Counterweight (trailer + pallet) OFF
H707 ... Angle SA-frame <25° H782 ... xxx S725 ... Locking counterweight ram A
H708 ... Retaining rams Derrick retracted H792 ... Pilot lamp preheating Diesel engine S726 ... Counterweight (trailer + pallet) ON
H709 ... Retaining rams s-boom retracted H793 ... Pilot lamp centralized lubrification system S726 ... Locking counterweight ram B
H710 ... Rocker bottom (not with jib) S701 ... Supporting rams BW rear DOWN S727 ... Resteering counterweight trailer
H711 ... Retaining rams rocker (jib) retracted S702 ... Supporting rams BW rear UP S727 ... Secondary consumers ON / OFF
H712 ... Rocker top S703 ... Supporting rams BW front DOWN S728 ... Counterweight trailer circular displacement
H714 ... Counterweight trailer raised S704 ... Supporting rams BW front UP S729 ... Resteering counterweight trailer
H715 ... Pilot lamp suspended counterweight top S704 ... Fuel preheating ON S730 ... Counterweight traler towing mode
H716 ... Supporting rams counterweight trailer retracted S706 ... Counterw.. trailer on LICCON monitor 1 S731 ... Inversion operating mode winch 1 and 2
H717 ... xxx S706 ... Erection ram on SA-frame OFF by MS2 S732 ... Auxiliary winch UP
H718 ... Pilot lamp suspended counterweight bottom S706 ... Erection ram on SA frame ON by MS2 S733 ... Removing counterweight from trailer ON
H736 ... CU counterweight trailer not OK S707 ... Assembly mode ON S734 ... Removing counterweight from trailer OFF
H737 ... Pilot lamp v. S736 S708 ... Assembly mode OFF S735 ... Adjustment parallel modr winch 1/2
H753 ... Assembly ON S716 ... Latching S736 OFF S736 ... Oper. mode „counterw. trailer raised“ ON
H754 ... Crawler assembly ON S719 ... Counterweight (trailer + pallet) UP SH748 . Auxiliary winch DOWN
H7xx .... Pilot lamp counterweight pallet raised S720 ... Counterweight (trailer + pallet) DOWN S736 ... Removing counterweight from trailer ON
H771 ... Control pressure winches 1-6 less than 10 bar S722 ... Locking ram B derrick ballast S758 ... Tilting cab
S759 ... Slewing cab
S760 ... Auxiliary winch
S761 ... Crawler assembly ON
S762 ... Assembly ON
S763 ... Tilting cab
S764 ... Slewing cab
S765 ... Auxiliary winch
S766 ... Latching crawler assembly OFF
S767 ... Latching assembly OFF
SH778 . Crawler high-speed
SH783 . Manual engine flame start device ON
S788 ... Signal horn
S789 ... Instrument lighting ON
S790 ... Lamp test
S796 ... Crawler travelling gear ON
-MS3
Joystick selector 3
-S795
Ignition switch
-S794
EMERGENCY-OFF

Cabin:
Control elements and instruments à pointeur in side console
-P1 (P8) -P2 -P3

Diesel engine Coolant Fuel reservoir
oil pressure Temperature indicator
-H1 -H2 -H3 -H4 -H5 -H6
H1 ...... Charge control lamp

H2 ...... Oil pressure Diesel engine
H3 ...... Coolant level
H4 ...... Coolant temperature
H5 ...... Fuel level
H6 ...... Air filter clogged
-P4 -P100
Diesel engine Working hour
speed meter
Hand throttle

Electrics superstructure:
Main switch, batteries, fuses -R20G3*
Temperature sensor,
charging device
-Fx
Overvolltage
protection
-F1 (S4)
-K400 (S4) Fuse 100A
Main switch, -XF1 +S4
electrically operated Fuses F1 and -F2 (S4)
F2 Fuse 100A
-G6
Battery
charging
device
-G2 (S4) -G3 (S4)

Battery Battery

Control cabinet:
Plug-in connections, power pack , central units
Spare powr pack Spare central unit

-X5
Plug-in connection,
loom of cables W 300
to cab
-X6
Plug-in connection,
loom of cables W 300A
to cab
-X7
Plug-in connection,
loom of cables W 300B
to cab
-X8
Plug-in connection,
loom of cables W 300C
to cab
-X10
Plug-in connection,
loom of cables W 631A
to LICCON monitor -2
-X11
Plug-in connection,
loom of cables W 631
to LICCON monitor -1
-ZE0 -ZE1 -ZE2 -ZE3 -ZE4 -ZE5

-NT -A2 -A4 -A6 -A8 -A10 -A12
-A1 Central Central Central Central Central Central
Power pack unit 0 unit 1 unit 2 unit 3 unit 4 unit 5

Control cabinet:
Input boards
-A3 -A5
-EP0 -EP1
Input board 0 Input board1
-A7 -A9
-EP2 -EP3
Input board 2 input board 3
-A11 -A13
-EP4 -EP5
Input board 4 Input board 5

Control cabinet:
Emergency - Connectors
-A100 -A101
Component Component
bracket bracket
-X50 -X51 -X52 -X53 -X54

-X55 -X56 -X57 -X58 -X59
-X60 -X61 -X62 -X63
-X500 -S83 (S3)

Socket 24 V Adjustment switch,
winch 4 full
(layer 5 full)
-S81 Emergency mode without LICCON:

Key-operated • Operate key-operated switch-S83 emergency
switch, emergency mode.
-S82 mode • The desired emergency function is executed by
Key, the joy-stick selectors in mode ON/ OFF
Control ON (non proprtional). See wiring diagram sheet „Pump
without engine joy-stick -winch assignment“.

Control cabinet: swing frame open

Emergency mode - Series resistors
-R12 -R11 -R10

Series resistor Series resistor Series resistor
for Y33a/b for Y32a/b for Y31a/b
(pump 3) (pump 2) (pump 1)
at emergency at emergency at emergency
mode mode mode
47R 25W 47R 25W 47R 25W
-R16
Series resistor
for Y35a/b -R13
(pump 5) Series resistor
at emergency for Y34a/b
mode (pump 4)
47R 25W at emergency
mode
47R 25W
-R15 -R17
Series resistor Series resistor for Y37a/b
for Y36a/b (add. hydraulic F-jib)
(pump 6) at emergency mode
at emergency 47R 25W
mode
47R 25W

Control cabinet:
Fuses, plug-in connectors
-XF1 -F3 to F8
-XF2 -F25 to F30
-XF3 -F31 to F36
-XF4 -F37 to F42
-XF5 -F43 to F48
-XF6 -F49 to F54
-X2 -X4 -X19 -X21 -X23 -X26 -X28 -X30 -X32 -X34 -X36 -X40 -X42 -X44 -X46
-X3 -X17 -X20 -X22 -X25 -X27 -X29 -X31 -X33 -X35 -X37 -X41 -X43 -X45 -X47
Test terminal

Control cabinet:
Relays
-K100 -K101 -K102 -K103 -K104 -K105 -K106 -K107 -K108 -K109 -K110
-K111 -K112 -K113 -K114 -K115 -K116 -K117 -K118 -K119 -K120 -K121
-K122 -K123 -K124 -K125 -K126 -K127 -K128 -K129 -K130 -K131 -K132
-K133 -K134 -K135 -K136 -K137 -K138 -K139 -K140 -K141 -K142 -K143
-K144 -K145 -K146 -K147 -K148 -K149 -K150 -K151 -K152 -K153 -K154
-A100 -K155 -K156 -K157 -A101
-K18 -A120 -K10

Time relay, Fuel Level relay,
control ON dehydrating fuel reservoir
module

Control cabinet:
Relays
-K20 -K21 -K22 -K23 -K24 -K25 -K26 -K27 -K28 -K29 -K30 -K31 -K32 -K33 -K34
-K35 -K36 -K37 -K38 -K39 -K40 -K41 -K42 -K43 -K44 -K45 -K46 -K47
-K50 -K51 -K52 -K53 -K54 -K55 -K56 -K57 -K58 -K59
-K60 -K61 -K62 -K67 -K68 -K410 -K411 -K412 K422A
from equipment no. xxx xxxx -K18 -A120 -K10

K422A is installed there Time relay, Fuel Level relaiy,
control ON dehydrating fuel reservoir
module

Control cabinet:
Diesel engine control -K403
Relay,
engine STOP
(top)
-K3
Relay,
control ON
(bottom)
-D1
Flame start
module
-U81
Refrigerant and
air filter monitoring
module
-K401
Electric start
lock at running
engine

Control cabinet:
Engine speed monitoring
Speed monitoring -U3 -U4 -U5 -U6 -U7

module Brake Brake Brake Diesel stop and Converter,
flap pump 10 pump 9 EMERGENCY engine speed /
OFF 4 - 20 mA
Relay for
engine speed
monitoring
-K420
Brake flap
-K421
Engine stop
-K422
Sensor and
relay OK
-K422A
Air drier OFF and
brake flap ON
(from equipment xxx
xxxx Einbauort here...)
-K423
Brake pump 10
step I
-K424
Brake pump 9
step II

Control cabinet:
Control retaining rams, -K81 -K82 -K84
lamp test Relay, Relay, Relay,
-K80 -K90 control control control
Relay, Time relay retainig rams retaining rams retaining rams
control
retaining rams -S20 +S1
Emergency control,
F-swing-away jib
UP
-S21 +S1
Emergency control,
F-swing-away jib
DOWN
-K87
Relay,
control
retaining rams
-A20 -A21 -A22 -A23 -A40 -X99

Diode module, lamp Diode module, lamp Diode module, lamp Varisto module Varisto module Servicing connector
test test test

Diesel engine LH D9406 TI-E A3:

Outline - fitting location


Flame start device
-Y58
Solenoide valvel,
fuel release for flame
start device
-D1
Flame start module for
Diesel engine R19 R20
(see control cabinet...) Flame preheating Flame preheating
plug plug
-D1
R18
Temperature sensor,
engine oill


Speed regulation
Injection pump
L10
Engine stop -S150
solenoid Speed sensor
Hydraulic ram for

speed regulation


Starter, generator, oil filter
-G3
AC generator,
(generator)
Engine oil filter
-B2 -M1
Engine oil Starter
temperature
sensor and
switch

Cooling system:
Engine refrigerant and charge cooler -R4
Refrigerant B1
level sensor Refrigerant
temperature
Kühlmittel-Kühler sensor and
switch,
Refrigerant
Hydraulic motor, compensation
Charge cooler ventilator drive reservoir
Charge
thermostatic valve
50 °C
Refrigerant
thermostat ic valve
82 °C
Ball valve,
„emergency mode ventilator“ and
directional valve „ventilator full power“
see hydraulics superstructure...

Diesel fuel system: see also Diesel engine

Fuel dessication, preheating*, reservoir sensor*
Fuel
hand pump
Fuel reservoir
-Y139 -E100
-R5 Dosing pump, diesel Fuel preheating,
fuel for 24V 350W
Reservoir additional heater
sensor
-X272
plug-in connection,
fuel preheating
-X273
Plug-in connection,
warning signal fuel Fuel dessication
dessication

Hydraulics superstructure:
Outline - assignment of the functions to the pumps

Pumps 1, 2, 5, 6 (from top superstructure)
-Y32a Pumpe 2 -Y32b

Proportional valve, A4VG 90 + A4VG 56 Proportional valve, D 9406
winch 2 lifting • winch 2 winch 2 lowering TI-E
PVG
P1 P2
-Y31a P5 P6
Proportional valve,
winch 1 lifting
Pump 1
A4VG 90
• winch 1
-Y36a
-Y31b Proportional valve,
Proportional valve, slewing left
winch 1 lowering
Pump 6
A4VG 90 + A4VG 56
• slewing gear
-Y35a -Y36b
Proportional valve, Proportional valve,
winch 5 lifting slewing right
Pump 5
A4VG 90
• winch 5
-Y35b
Proportional valve,
winch 5 lowering

Pumps 3, 7, 8 (from bottom superstructure)
TI-E
D 9406
PVG
P3
P4
P7
P9
P10 P8
P1
Pump 8
Gear pump
• centralized feeding
-Y33a Pump 3 -Y33b Pump 7

Proportional valve, A4VG 90 Proportional valve, A10VO 45
• winch 3 lifting or • winch 3 • winch 3 lowering or • ventilator drive for
• crawler left forward • travelling gear left • crawler left backward water and oil cooler

Pumps 4, 9, 10 (from bottom superstructure)
-Y34a Pump 4 -Y34b

Proportional valve, A4VG 90 Proportional valve,
• winch 4 lifting or • winch 4 • winch 4 lowering or
• crawler right forward • winch 6 • crawler right backward
• travelling gear right
TI-E
D 9406
PVG
P3
P4
P7
P9
P10 P8
P1
Pump 9
A10VO 45
• erection ram SA-frame
• suspended counterweight / counterweight trailer
Pump 10 • secondary consumers
A10VO 28
• retainer ram derrick
• retainer ram S- L-boom

Pressure sensors - pumps
-B15
Pressure sensor, pump 5
0 - 400bar / 4 - 20mA
-B17 +D2
Engine refrigerant and 0 - 400bar / 4 - 20mA
engine charge cooler
-B16
Hydraulic oil filter 0 - 400bar / 4 - 20mA
-B14
0 - 400bar / 4 - 20mA
-B13
0 - 400bar / 4 - 20mA

Pumps 3 and 4 - inversion winch / crawler - valves
Y76 only for version

with winch 6
forward
backward
crawler support
left
backward
forward
crawler support
right
-Y71 -Y70
Inversion block, Inversion block,
oil from pump 4 to winch 4 oil from pump 3 to winch 3
or crawler support right or crawler support left

Pumps 3 and 4 - pressure cut-off
-Y72 -Y73
Directional valve, Directional valve,
pressure cut-off pump 3, pressue cut-off pump 4,
1 = 385 bar on winch 1 = 385 bar on winch
0 = 340 baron crawler 0 = 340 baron crawler
(only with 4 travelling gear motors (only with 4 travelling gear motors)
Pressure control Pressure control

valve pump 3 - 340 valve pump 4 - 340
bar bar

Oil cooler, supply secondary consumers
-S175 (W4)
Manometric switch,
supply pressure
winch 4 lifting
> 10 bar
Hydrauliköl-Kühler
-Hydraulic oil cooler
-Y15
Inversion valve,
pressure supply
SA-frame /
secondary consumers
Pressure limitaton valve 290 bar - pump 9,
at version with suspended counterweight or counterweight trailer = 320 bar

Pump pressure control -Y18
Directional valve,
pressure control
pump 9
DBV 260 bar
DBV 60 bar
-Y17
Directional valve,
pressure control
pump 9
DBV 60 bar
-Y1
Directional valve,
cooler drive full
capacity
(pump 7)
-Y21
Directional valve,
-S190 +D2* pressure control
Ball valve, Manometric switch, pump 10
emergency mode ventilator P slewing > 100 bar
(only with 4 slewing gears
-Y57
Directional valve,
exhaust flap
(engine brake)
DBV = pressure limitation valve

Cab slewing, tilting
Ram,
cab tilting
cab tilting
Throttle valve in
-Y4b -Y4a P-conduirt of cab
Directional valvel, Directional valve, tilting
cab slewing cab slewing
cab slewing
Throttle valve in
P-conduit of cab slewing
-Y5a/b
Directional valve,
cab tilting
Ram,
cab slewing

Pressure supply for crawler erection ram on DBV 360 bar on
ring surface
SA-frame
Pressure supply
crawler erection ram
on SA-frame
DBV 100 bar

DBV 35 bar
-Y62
Pressure step ram,
0 = 35 bar on piston surface at retracting
1 = 100 bar on piston surface at extending ram
winch 1
winch 2
winch 4
-Y61 Inversion valve:

Directional valve, erection ram /
crawler erection ram / winch 2
winch 2

Hydraulics superstructure - right:

Outline of components Slewing gear with Central lubrification
actuation system
S- and D-
retainig rams
actuation

Hydraulics superstructure right - slewing gears:

Activtion, slewing gear 1 -Y39
Directional valve,
slewing gear free-wheel
Slewing gear 1
-Y40
-S20 Directional valve,
Incremental slewing brake
sensor,
slewing gear
-S21 -Y38
Incremental sensor, Proportional valve,
slewing gear Trimot slewing gear
(only at 2 or 4 slewing gears)

Hydraulics superstructure right - slewing gears:

Slewing gear 2, slewing gears 3 and 4
-S2 +D2
Manometric switch,
pressure on brake
slewing gear >= 15 bar
(only at 4 slewing
gears)
Slewing gear 3 Slewing gear 4

at counterweight at counterweight
trailer trailer
Slewing gear 2
at counterweight pallet

Hydraulics suoerstructure right - retaining rams:

Retaining rams actuation 1
-X203
Socket 24V
B20 -X204
Pressuire sensor, Socket 24V
retainer ram S
0 - 400 bar / 4 - 20 mA
B21
Pressure sensor,
retainer ram derrick
0 - 400 bar / 4 - 20 mA
-Y10
Invedrsion valve
S-retaining rams,
0 = high-pressure 210 bar,
1 = low-pressure 120 bar
Filter / nozzle

Hydraulics superstructure right - retaining rams:

Retaining rams-activation 2
Pressure from pump 10
Pressure limitation valve,

high-pressure 250 bar

low-pressure 120 bar
Ball valve,
S-retaining ram
extending
retaracting/stop
Bladder type accumulator

10 bar,
retaining rams
Pressure gauge, Pressure gauge, Pressure gauge, Pressure gauge, Pressure reduction valve 60 bar,
derrick low- derrick S/SL- S/SL- retracting retaining rams
pressure high-pressure low-pressure high-pressure

Hydraulics superstructure right- retaining rams:

Retaining rams activation 3
-Y22
Inversion valve,
Pressure limitation valve 0 = high-pressure (210 bar)
low-pressure 60 bar, 1 = low-pressure (50 bar)
(Derrick)
Pressure control valve 50 bar,

supply, control pressure
retaining rams Pressure limitation valve
210 bar, (Y22)
Pressure limitation valve

high-pressure 250 bar,
(derrick)
-Y11
Inversion valve,
0 = low-pressure 60 bar,
1 = high-pressure
(derrick)

Hydraulics superstructure left - SA-frame:

DBV- valve block
-Y16
Inversion valve,
0 = high-pressure,
1 = low-pressure
-S173
Manometric switch
> 30 bar, SA-frame
Low-pressure-DBV High-pressure--DBV
pressure adjustment pressure
65 bar adjustment 290 bar

Hydraulics superstructure left - SA-frame:

Pressure activation
-Y19
Inversion valve,
0 = high-pressure (260 bar) Pressure limitation valve
1 = low-pressure (50 bar) 260 bar, (Y19)
Pressure control valve 50 bar,
retaining rams SA-frame
Pressure reducing valve 200 bar,

secondary consumers
-X65
Inclination sensor,
longitudinal 4 - 20 mA,
transversal 4 - 20 mA

Winches:
Auxiliary winch
-Y9a/b,
Directional valve,
Auxiliary winch up / down
Throttle valve
auxiliary winch

Winches:
Winch 1 and winch 2
-P1 +D5/6
Inkremental sensor
with adjusting switch
and limit switches for
winches 1/2
lifting
lowering
reserv.
Reservoir -S175 +D5/6 r
Manometric switch,
supply pressure
winches 1/2 lifting
> 10 bar
-Y42 +D5/6
Proportional valve
speed Trimot
winches 1/2
-Y41 +D5/6
Directional valve,
brake winches 1/2

Winches:
Winch 3
-P1 +D1
Incremental sensor with
adjusting switch und limit
switches for winch 3
-Y41 +D1
Directional valve,
Bracket winch 3
?
reserv.
-Y42 +D1
Proportional valve,
speed Trimotwinch 3
rinsing
-S175 +D1
Manometric switch,
supply pressure
lifting lowering winche 3 lifting
> 10 bar

Winches:
Winch 4
-S181 +D8 -S180 +D8

Incremental sensor, Incremental sensor,
winch 4 winch 4
-S175 +D8
Manometric switch,
supply pressure
winch 4 lifting
> 10 bar
(see ...)
left -Y41 53 +D8

right
Directional valve,
brake winch 4
-Y48 54 +D8
Proportional valve,
speedTrimot winch 4

Winches:
Winch 5 -P1 +A1
Incremental sensor
with adjusting switch
and limit switches for
lifting winch 5
lowering
-S179 +A1
Manometric switch, Tank
supply pressure
winch 5 lifting
> 10 bar
-Y50 +A1
Proportional valve,
speed Trimot
winch 5
-Y49 +A1
Directional valve,
brake winch 5

Pneumatic system:
Components
-Y59
Air drier heater,
ON < +7 °C
OFF > +30 °C
Compressed-air
reservoir
Air
compressor
fuel filter
Diesel engine
Pressure relief valve 7,5 bar,

overpressure cools LICCON
crane and LICCON
counterweight trailer

Superstructure in general:
Central lubrification system
-S89
Proximity
switch grease
distributor
-A10
Central lubrification
system,
-X268 superstructure
Connector on control unit
-X269
Connector on S69
superstructure frame without winches

Additional heater
-A1 -A2
Control unit SG Heatert Thermo
1577 90S
-Y139
Dosing pump,
Diesel fuel for
additional heater
(see fuel system...)
-Y28
Inversion valve, water
circulation

Superstructure in general: Winch 1 Diesel engine

Air-conditioning system* Liquifier unit with
condensor, drier ,
manometric switch and
blowers
DBV air-
conditioner
pump 11
-Pumpe 11
Gear pump hydraulic
motor air-conditioner
compressor
-M871*
Condensor
blower 1
Hydraulic motor
(can be switched off In summer
by ball valve .) Ball valve to switch off the air-
conditioner hydraulic motor in
Compressor summer.
-Y872*
Clutch air-conditioner
compressor,
0 = 25 +- 1,5bar
1 = 18 +- 1,5bar

Superstructure in general: inside left crawler

Superstructure access ladder (only LR 1400/2 N ) support
-S361
Rotary switch,
access ladder
-S363 UP / DOWN
Push-button,
access ladderr
UP / DOWN
-H500
Flash light,
access ladder
in operation
-A30
Control,
access ladder
-S500
Proximity switch,
access ladder top

Engine regulation at radio control* (only LR
1400/2 N)
At radio control:
-Y250
Y250 Y251 Y252 Directional valve,
inversion
normal mode 0 0 0 radio control /
superstructure
keeping speed 1 0 1
Funk
higher speed 1 1 1
lower speed 1 0 0
-Y251 -Y252
Directional valve, Directional valve,
engine speed regulation engine speed regulation
at radio control at radio control

Boom:
S-base section
Cable drum
Cable drum
-B50
Angle sensor,
S-base section
4 - 20 mA
-X12
Terminal box
with and without cover

Boom:
S-boom head section
hoist limit switch hoist limit switch

-S15 -S16
terminal box
-X21
load celll load cell
-MS3A -MS3B
angle sensor
-B53
-X21
Terminal box
-B53
Angle sensor,
S-L-adapter
4- 20 mA
-S16 -S15
Hoist limit switch 1 Hoist limit switch 1

Boom: -B72B
Load cells) Load cell N
-B72A measuring point 2B right,
Load cell N 1350 KN / 4 - 20 mA
measuring point 2A left,
-B75 -B76 1350 KN / 4 - 20 mA
Load cell Load cell
measuring point 3A left, measuring point 3B right,
1350 KN / 4 - 20 mA 1350 KN / 4 - 20 mA
S-boom
derrick
-B71B
Load cell
measuring point 1B right,
1350 KN / 4 - 20 mA
-B71A
Load cell
measuring point 1A left,
1350 KN / 4 - 20 mA
Load cell or KMD
SA-frame

Boom:
Whip line on L-head section 350t
-B100 -E10
Wind force sensor Flashing light
-S58A
Hoist limit switch,
whip line

Boom:
Luffing jib erection unit - W-base section -B72A
Load cell N 2A left,
1350 KN / 4 - 20 mA
-B72B
Load cell N 2B right,
1350 KN / 4 - 20 mA
WA-frame1
-B55
Angle sensor,
luffing jib base base section rocker
Cable drum section WA-frame 2
S- boom
-X20
Terminal box

Boom:
Luffing jib base section
-S43 -S42
Contact switch right, Contact switch left,
rocker top rocker top
77° to main boom 77° to main boom
-S30
-S31 Contact
Contact switch switch
right, left,
flap in position flap in
position
-S44
Mercury inclination switch,
bridges at erection S30 and S31
-S34 -S35 as long as rocker <45°
Contact switch right, Contact switch left,
rocker bottom rocker bottom

Boom:
Luffing jib head section
-B56
Angle sensorr,
-S58M luffing jib head
Hoist limit switch, section
Luffing jib head
section
-S58W -X19
Terminal box
Hoist limit switch
luffing jib head
section

Boom:
Luffing jib retainer ram WA-frame 1 -B22 -B22A
Manometric switch, Manometric switch,
retainer ram retainer ram
WA-frame 1 WA-frame 1
-S26 -S27
Contact switch, Contact switch,
retainer ram retainer ram
WA-frame 1 WA-frame 1
retracted retracted

Boom:
Derrick
Winch 3 in derrick boom,
(see winch 3...)
-B53
Angle sensor
-X30
Terminal box

Boom:
SA-frame
Crawler assembly ram on

SA-frame at crawler assembly SA-frame
link SA-frame left link SA-frame right
SA-frame
-S65
Contact switch right, -S64
SA-frame < 25° Contact switch left,
SA-frame < 25°

Boom:
Retaining rams S-boom and derrick
-S31 +D -S30 +D
Contact switch, Contact switch,
retaining rams S-boom retaining rams S-boom
left retracted right retracted
Contact switch,
retaining rams S-boom and
derrick retracted
-S51 -S52
Contact switch, retaining ram derrick Contact switch, rettaining rams derrick
left retracted right retracted

Suspended counterweight with guide frame:

Operating mode B1 - outline
guide frame
Counterweight traction
counterweight guide ram
-X245 +B
Terminal in
terminal box
Counterweight pallet
Oper. mode B1 = suspended counterweigght w. guide frame
Oper. mode B2 = susp. counterweight without guide frame


Counterweight guide
-B43
Length sensor
counterweight guide,
L = n / 4-20 mA
-Y101 a/b
Directional valve,
counterweight guide
extending - retracting
xxx 220 bar
xxx 220 bar


Guide frame
-S8
Contact switch,
guide frame SB top
-S7
Contact switch,
guide frame
SB top
-S5
Contact switch,
guide frame SB
bottom -S6
Contact switch,
guide frame
SB bottom

counterweight tracction ram -S5 bis S8
extending Contact switch,
guide frame SB
-Y100a/b
Directtional valve,
counterrweight traction ram
UP / DOWN


Counterweight traction ram „compatible“
ram A - left
Counterweight traction ram„compatible“ for use with
counterweight pallet and counterweight trailer.
standard from crane no. 074 282 . -Y26 +B
Directional valve,
counterweight UP
DOWN
ram A locked
(only at B-mode)
-B42 +B -B40 +B
Pressure sensor 5,
piston surface, Pressure sensor 4A
400 bar / 4 - 20 mA ring surface left,
(only at B-mode) 400 bar / 4 - 20 mA
(at B- and BW-mode)
ram B - right
ram A
(left)
ram B -Y27 +B
(right) Directional valve,
counterweight UP
DOWN
ram B locked
(only at B-mode)
-B41 +B
Pressure sensor 4B,
ring surface right,
400 bar / 4 - 20 mA
(at B- and BW-mode)
B1= traction ram „compatible“

-X200 +B -X201 +B SB= suspended counterweight
Terminal in terminal Terminal in terminal
box left box right


Counterweight pallet
SB = suspended counterweight
-S4 +B2
Contact switch,
suspended counterweigght -S3 +B2
(rear right) on the ground Contact switch,
suspended
counterweight
(rear left) on the ground
-S2 +B2
Contact switch,
suspended counterweight
(front right) on the ground -S1 +B2
Contact switch,
suspended
counterweight
(front left) on the
ground
Contact switches
S1 to S4
-X202 +B2
Terminal in
terminal box


Counterweight frame, control panel
SB = suspended counterweight
-S10
Counterweight UP
-S11
Counterweight
DOWN
-S12
Ram A - locking
guide frame
-S13
Ram B - locking
-S14
Counterweight frame -
extending
-S15 +D
Counterweight frame -
retracting
-H17
Counterweight top
-S18 -H18
bridges Guide frame down,
S5 und S6 for erection counterweight down
(guide frame down)
-S16 +D
EMERG-OFF
control panel

Counterweight trailer:
Pinning of counterweight trailer / superstructure
-S2,
Contact switch
counterweight trailer left pinned
-S1
Contact switch,
counterweight
Hand valve, trailer
pinning counterweight trailer left pinned

Extension ram
-X245
Terminaal box
-B43
Length sensor extension ram,
L = n / 4 - 20 mA
-Y101a/b
Directional valve,
extension ram - counterweight trailer
OUT / IN
Pressure limitation valve 200 bar

extension ram IN
Pressure limitation valve 150 bar
extension ram OUT

-A100 +BW -XF1 +BW -EP0 +BW
Control cabinet Component Fuses F50 to Input board 0 with
support - F55 - power source LSB -
counterweight counterweight counterweight trailer
trailer trailer
-E49 +BW
Lighting control
cabinet - counter
weight trailer
A COLOURS FARBEN
2 GY GREY GRAU
3 VT VIOLET VIOLETT
5 LB LIGHT BROWN BEIGE
7,5 BN BROWN BRAUN
10 RD RED ROT
15 BU BLUE BLAU
20 YE YELLOW GELB
30 GN GREEN GRÛN
-S3 +BW -X49 -NT +BW -ZE0 +BW -ZE1 +BW

Emergency mode - Socket 24V - Power pack - Central unit 0 - Central unit 1 -
counterweight traiiler counterweight trailer counterweight trailer counterweight trailer counterweight trailer

Control cabinet
-K180 -K181 -K182 -K183 -K184
-K200 -K201 -K202 -K203
-K204 -K205 -K206 -K207
-K208 -K210 -K211
-K212 -K213 -K214
-X250 -X251 -X252
-X200 -X201 -X202 -X203 -X204 -X205 -X206 -X207 -X208
-X209 -X210 -X211

Counterweight trailer: rear view counterweight trailer

Support
-Y135b -Y135a
3-way valve, 3-way valve,
support BW support BW
front DOWN front UP
-Y134b -Y134a
3-way valve, 3-way walve,
support BW support BW
front DOWN front UP
-S4
Contact
switch,
support,
rear top
-S3
Contact switch,
support front
top

Control panels
-S10.1
Counterweigt UP
-S10.2
Counterweight
DOWN
-S20 +BW
-S10.3 Control panel
Counnterweight
ram A locking
-S10.4
Counterweight
ram B locking
-S10.5
Support front UP
-S20.1
-S10.6 Follow-up steering left
Support front
DOWN -S20.2
Follow-up steering right
-S10.7 -S20.3
Support rear UP Wheel set left,
slewing left / right
-S10.8 -S20.4
Support rear DOWN Wheel set right,
-S10.9
EMERG OFF

Wheel set slewing sensor , slewing gears
-B45
Slewing sensor 0 - 360°,
wheel set left
-B46
Slewing sensor 0 - 360°,
wheel set right
Wheel set right Wheel set left
2 slewing gears are fitted per

wheel set(right and left)


Wheel set - slewing gear brake
-Y132
Directional valve,
brake slewing gears,
wheel set left
XXX
-Y100a/b +BW
Directional valve,
counterweight
DOWN / UP
( see also...)
-Y133
Directional valvel,
brake slewing gears,
wheel set right


Wheel set slewing, counterweight UP / DOWN
-Y131a/b
Directional valve,
wheel set left - -Y100a/b +BW
Directional valve,
?
counterweight
DOWN / UP
-Y130a/b
Directional valve,
wheel set right -
?
-B42 +BW
Pressure sensor (LMB),
piston surface
measuring point 5,
0 - 400bar / 4 - 20mA

Counterweight ram, central lubrification
system
-A14
Central
lubrification
system
-Y27
-Y26 Directional
Directional valve, valve,
counterweight ram A counterweight
locking ram B locking
Connector of stop valve and

pressure sensor on
counterweight tractionram B
Connector of stop valve and

pressure sensor on
counterweight traction ram A

Accessories:
Hydraulic unit carriage
Ignition key
xxx
Fuel filter
Pressure gauge rod

Accessories:
Hydraulic unit carriage
Pin-puller ram

Outline:
Fuses in cab side console
-F 70 -F 76 -F 82 A COLOURS FARBEN
2 GY GREY GRAU
3 VT VIOLET VIOLETT
?
7,5 BN BROWN BRAUN
10 RD RED ROT
15 BU BLUE BLAU
20 YE YELLOW GELB
30 GN GREEN GRÛN
-F 75 -F 81 -F 87
-F70 7,5 A Interior lighting, radio, ventilator cab, seat heating, socket
-F71 7,5 A Heater Thermo 90
-F72 20 A Heater Thermo 90
-F74 20 A Air-coditioning system
-F75 7,5 A Aircraft warning light
-F76 7,5 A Instrument lighting, high-tension warning, Hydraulic oil control

-F77 7,5 A Horn
-F78 15 A Screen whiper
-F80 7,5 A Working projector platform, cabin roof to rear, lighting camera
-F81 7,5 A Seat suspension, heater Thermo 90
-F82 vacant
-F83 vacant
-F84 vacant
-F85 vacant
-F86 7,5 A Socket Laptop
-F87 vacant

Outline: -F03 ..... 7,5 A .... Control ON

Fuses in control cabinet -F04 ................... vacant
-F05 ..... 15 A ..... Engine stop
-F06 ..... 30 A ..... Engine stop solenoid
-F07 ..... 10 A ..... Air-drier brake flap
-F08 ..... 10 A ..... Monitor
-F 3
-F 8
-F25 ..... 7,5 A .... Valve crawler
-F26 ..... 7,5 A .... Emergency mode levelling
-F27 ..... 10 A ..... Counterweight, retaining rams, cab adjusting, pinning superstructure,
-F 25
-F 30
LMB warning signal,
electric ballasting
-F28 ..... 15 A ..... Valve outrigger crawler
-F 31 -F29 ..... 20 A ..... Counterweight trailer
-F 36
-F30 ..... 10 A ..... Input board EPO-EP5 power pack
-F31 ..... 7,5 A .... Central unit 0 outputs

-F 37
-F 42
............
-F 43
-F 48
-F37 ..... 10 A ..... Liccon power pack
-F38 ..... 30 A ..... Fuel preheating
-F39 ..... 10 A ..... +24V Battery
-F40 ..... 5 A ....... Central lubrification
-F 49
-F 54
-F41 ..... 15 A ..... Socket control cabinet, lighting control cabinet

-F42 ..... 2 A ....... Power GSM module
-F43 ..... 7,5 A .... Supply boom

-F44 ..... 10 A ..... Fuel preheating, fuel dehydration, engine control
-F45 ..... 10 A ..... Idling at off-duty, lamp test, control retaining rams
A COLOURS FARBEN -F46 ..... 15 A ..... Pressure inversion, secondary consumers,
2 GY GREY GRAU Cabin adjustment, boom pinning, aux. winch, pinning superstructure
3 VT VIOLET VIOLETT -F47 ..... 7,5 A .... Flashing light
-F48 ..... 2 A ....... Ignition GSM module
7,5 BN BROWN BRAUN
-F49 ..... 10 A ..... Camera supply
10 RD RED ROT
-F50 ..... 10 A ..... Lighting camera to the rear
15 BU BLUE BLAU
-F51 ..... 10 A ..... Lighting camera winches
20 YE YELLOW GELB
-F52 ................... Vacant
30 GN GREEN GRÛN
-F53 ................... Vacant
-F54 ..... 15 A ..... Aircraft warning light

Index -A bis -K
-A to -K -K to -R -R to -X -X to -Z
Symbole A6...16 B20...46 E H3...14 H753...12

-Cooler A7...17 B21...46 E10...65 H4...14 H754...12
Coolant thermostatic valve...30 A8...16 B22...69 E19...5 H5...14 H771...12
Hydraulikc oil cooler...39 A9...17 B22A...69 E20...6 H6...14 H776...12
-Filters A10 +D...57 B40 +B...76 E47...5 H17...78 H778...12
-Fuel filter...56 A10 +S3...16 B41 +B...76 H18...78 H779...12
E48...5
Engine oil filter...29 A11...17 B42 +B...76 H21...5 H782...12
Hydraulic oil filter...36 E49 +BW...81
A12...16 B42 +BW...87 E96...5 H500...60 H783...12
-Fuel
A13...17 B43 +B...74 E100...31 H627...11 H792...12
Fuel dehydration...31
Fuel hand pump...31 A14...88 B43 +BW...80 EP0...17 H628...11 H793...12
Fuel reservoir...31 A15...10 B45...85 EP0 +BW...81 H664...11
K
-Pumps A20...25 B46...85 EP1...17 H705...12
K3...23
Pump 1...33 A21...25 B50...62 EP2...17 H706...12
Pump 2...33 K10...21, 22
A22...25 B53 +A3...63 EP3...17 H707...12
Pump 3...34 K18...21, 22
A23...25 B53 +D1...70 EP4...17 H708...12
Pump 4...35 K20...22
A30...60 B55...66 EP5...17 H709...12
Pump 5...33 K21...22
Pump 6...33 A40...25 B56...68 H710...12
A100...18, 21 B71A...64 F H711...12
K22...22
Pump 7...34
Pump 8...34 A100 +BW...81 B71B...64 F1 +S4...15 H712...12
Pump 9...35 A101...18, 21 B72A...64, 66 F2 +S4...15 H714...12
Pump 10...35 A120...21, 22 B72B...64, 66 Fx...15 H715...12
Pump 11...59 +A1 Winch 5
B75...64 G H717...12
B +B Guide frame/susp.
A B76...64 H718...12 counterweight
B1...30 G2 +S4...15
A1...16 B86*...6 H723...12 +B2 Ballast pallet
B2...29 G3...29
A1 +K3...58 B95...6 H727...12 +BW Ballast trailer
B13...36 G3 +S4...15
A2...16 B96...6 H728...12 +D Supperstructure
B14...36 G6...15 +D1 Derrick
A2 +K3...58 B100...65 H729...12
B15...36 H +D5 Winch 1
A3...17 H730...12
B16...36 D +D6 Winch 2
A4...16 H1...14 H736...12 +D8 Winch 4
B17 +D2...36 D1...23
A5...17 H2...14 H748...12 +K3 Add. heater
+S4 Battery box
LR 1400/2 • Superstructure • BMK - Outline of components

LR 1400/2 • Superstructure • BMK - Outline of components - DB 94 -
Index -K bis -R
K23...22 K51 +K1...10 K111...21 K141...21 K208...82 M7...6

K24...22 K52...22 K112...21 K142...21 K210...82 M871*...59
K25...22 K52 +K1...10 K113...21 K143...21 K211...82 MS1...9
K26...22 K53...22 K114...21 K144...21 K212...82 MS2...9
K27...22 K54...22 K115...21 K145...21 K213...82 MS3...9, 13
K28...22 K55...22 K116...21 K146...21 K214...82 MS4...8
K29...22 K56...22 K117...21 K147...21 K400 +S4...15 MS5...8
K30...22 K57...22 K118...21 K148...21 K401...23
N
K31...22 K58...22 K119...21 K149...21 K403...23
NT...16
K32...22 K59...22 K120...21 K150...21 K410...22
NT +BW...81
K33...22 K60...22 K121...21 K151...21 K411...22
K34...22 K61...22 K122...21 K152...21 K412...22 P
K35...22 K62...22 K123...21 K153...21 K420...24 P1 + A1...55
K36...22 K80...25 K124...21 K154...21 K421...24 P1 +D1...53
K37...22 K81...25 K125...21 K155...21 K422...24 P1 +D5/6...52
K38...22 K82...25 K126...21 K156...21 K422A...22, 24 P1 +P8...14
K39...22 K84...25 K127...21 K157...21 K423...24 P2...14
K40...22 K87...25 K128...21 K180...82 K424...24 P3...14
K41...22 K90...25 K129...21 K181...82 K651...11 P4...14
K42...22 K100...21 K130...21 K182...82 K652...11 P100...14
K43...22 K101...21 K131...21 K183...82 K871...10 P654...11
K44...22 K102...21 K132...21 K184...82 K872...10
K45...22 K103...21 K133...21 K200...82 R
L
K46...22 K104...21 K134...21 K201...82 R4...30
L10...28 R5...31
K47...22 K105...21 K135...21 K202...82
K48...10 K106...21 K136...21 K203...82 M R10...19
K49...10 K107...21 K137...21 K204...82 R11...19
M1...29
K50...22 K108...21 K138...21 K205...82 R12...19
M3...5
K50 +K1...10 K109...21 K139...21 K206...82 R13...19
M4...5
K51...22 K110...21 K140...21 K207...82 R15...19
M6...6

Index -R bis -X
R16...19 S10.9...84 S51...72 S630...11 S736...12 X3...20

R17...19 S11...78 S52...72 S632...11 S748...12 X4...20
R18...27 S12...78 S58A...65 S634...11 S758...12 X5...16
R19...27 S13...78 S58M...68 S636...11 S759...12 X6...16
R20...27 S14...78 S58W...68 S638...11 S760...12 X7...16
R20G3*...15 S15...63 S64...71 S640...11 S761...12 X8...16
S15 +D...78 S65...71 S642...11 S762...12 X10...16
S
S16...63 S81...18 S644...11 S763...12 X11...16
S1...79
S16 +D...78 S82...18 S648...11 S764...12 X12...62
S1 +B2...77
S18...78 S83 +S3...18 S650...11 S765...12 X17...20
S2 +D2...45
S20...44 S89...57 S656...11 S766...12 X19...68
S2 +B2...77
S20 +BW...84 S90...8 S701...12 S767...12 X19 +S1...20
S3...83
S20 +S1...25 S131...8 S702...12 S778...12 X20...66
S3 +BW...81
S20.1...84 S150...28 S703...12 S783...12 X20 +S1...20
S3 +B2...77
S20.2...84 S173...49 S704...12 S788...12 X21...63
S4...83
S20.3...84 S175 +D5/6...52 S706...12 S789...12 X21 +S1...20
S4 +B2...77
S20.4...84 S175 +D1...53 S716...12 S790...12 X22...20
S5...75
S21...44 S175 +D8...39 S719...12 S794...12, 13 X23...20
S6...75
S21 +S1...25 S179 +A1...55 S720...12 S795...13
S7...75
S26...69 S180 +D8...54 S722...12 S796...12
S8...75
S27...69 S181 +D8...54 S723...12
S10...78 U +A1 Winch 5
S30...67 S190 +D2*...40 S724...12
S10.1...84 U3...24 +B Guide frame/
S30 +D...72 S361...60 S725...12 suspended ballast
S10.2...84 U4...24
S31...67 S363...60 S726...12 +B2 Ballast pallet
S10.3...84 U5...24
S31 +D...72 S422...9 S727...12 +BW Ballast traier
S10.4...84 U6...24 +D Superstructure
S34...67 S500...60 S728...12
S10.5...84 U7...24 +D1 Derrick
S35...67 S602...11 S729...12
S10.6...84 U81...23 +D5 Winch 1
S42...67 S604...11 S730...12
S10.7...84 +D6 Winch 2
S43...67 S606...11 S731...12 X +D8 Winch 4
S10.8...84
S44...67 S608...11 S735...12 X2...20 +K3 Add. heater
+S4 Battery box
LR 1400/2 • Superstructure • BMK - Outline of components

LR 1400/2 • Superstructure • BMK - Outline of components - DB 96 -
Index -X bis -Z
X25...20 X57...18 X252...82 Y18...40 Y49 +A1...55 Z

X26...20 X58...18 X268...57 Y19...50 Y50 +A1...55 ZE0...16
X27...20 X59...18 X269...57 Y21...40 Y57...40 ZE0 +BW...81
X28...20 X60...18 X272...31 Y22...48 Y58...27 ZE1...16
X29...20 X61...18 X273...31 Y26...88 Y59...56 ZE1 +BW...81
X30...70 X62...18 X500...18 Y26 +B...76 Y61...42 ZE2...16
X30 +S1...20 X63...18 XF1...20 Y27...88 Y62...42 ZE3...16
X31...20 X65...50 XF1 +BW...81 Y27 +B...76 Y70...37 ZE4...16
X32...20 X99...25 XF2...20 Y28...58 Y71...37 ZE5...16
X33...20 XF1 +S4...15 XF3...20 Y31a...33 Y72...38
X34...20 X200...82 XF4...20 Y31b...33 Y73...38
X35...20 X200 +B...76 XF5...20 Y32a...33 Y100a/b...75
X36...20 X201...82 XF6...20 Y32b...33 Y100a/b +BW...86, 87
X37...20 X202...82 XF7...10 Y33a...34 Y101 a/b...74
X40...20 X202 +B2...77 XF8...10 Y33b...34 Y101a/b...80
X41...20 X203...46 XF9...10 Y34a...35 Y130a/b...87
X42...20 X203 +BW...82 XSB1...7 Y34b...35 Y131a/b...87
X43...20 X204...46 Xxx...6 Y35a...33 Y132...86
X44...20 X204 +BW...82 Y35b...33 Y133...86
Y
X45...20 X205...82 Y36a...33 Y134a...83
Y1...40
X46...20 X206...82 Y36b...33 Y134b...83
Y4a...41
X47...20 X207...82 Y38...44 Y135a...83
Y4b...41
X49...81 X208...82 Y39...44 Y135b...83
Y5a/b...41
X50...18 X209...82 Y40...44 Y139...58
Y9a/b...51
X51...18 X210...82 Y41 +D1...53 Y250...61
Y10...46
X52...18 X211...82 Y41 +D5/6...52 Y251...61
Y11...48
X53...18 X245...80 Y41 53 +D8...54 Y252...61
Y15...39
X54...18 X245 +B...73 Y42 +D1...53 Y872*...59
Y16...49
X55...18 X250...82 Y42 +D5/6...52
Y17...40
X56...18 X251...82 Y48 54 +D8...54

LR 1400/2
BMK- components
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FW Contents 1
Crawler supports: ....................................................................3

Displacement drives crawler supp. up to equipment no. 074 281 3
Displacement drives crawler supp. from equipment no.. 074 282 4
Central lubrification systems ........................................................5
Center section: ......................................................................... 6
Assembly support
Rotary slipring unit ....................................................................... 6
Index -A to -Y ............................................................................. 9
LR 1400/2 • Carrier • BMK - Outline of components - FW 1 -


Crawler supports: Indication:

Displacement drives crawler supports up to equipm. no. 074 281 Y85
• Y81 to Y87 are Proportional valve,
proportional valves, displ. drive high-speed
however are activated rear right
only with 0V or 24V.
Y87
Proportional valve, • Y83, 84, 87 and 88, Y86
displ. drive high-speed only at version with 4 Proportional valve,
front right displacement drives! displ. drive high-speed
rear right
Y83 Y88
Proportional valve, Proportional valve ,
displ. drive high-speed Sliding piece
displ. drive high-speed
front left front right Vorw rts
Y84
Proportional valve,
displ. drive
front left forward
Central lubrification Terminal box
system
Sliding piece
Y81
Proportional valve,
rear left
Y82
Proportional valve,
rear left
Planetetary gear
Angular gear

Crawler supports :
Displacement drives crawler supports from equipmnt no. 074 282
Y85
Y87 Proportional ventil,
Proportional valve, displacement drive
displacement drive rear right
front right Sliding piece
Vorw rts
forward
Central lubrification system Terminal box
Sliding piece
Y83 Y81
displ. drive displacement drive
Planetary gear Angular gear front left Proportional valve, rear left
displacement drive
Indication:
• Y81 to Y87 are
proportional valves, but
activated only with 0V
or 24V.
• Y83 and 87 only at
version with 4
displacement drives!

Crawler support:
X1074 X1071
Terminal box Terminal box
A13 +F4 A12 +F3

Central lubrification system Central lubrification system
crawler support crawler support

crawler support
rts
forward
Vorw
Center section:
Assembly support
Locking valve ,
(here in position „Crane operation“ = locked)
prevents the unsolicited lowerng of the assembly
support rams during crane operation
Crawler center
section
Hand control for assembly support

Assembly support for
assembly of the crawler
supports
External supply for

assembly support rams

Center section:
Rotary slipring unit
N1
Slipring
transmitter
Y89
Directional valve, B17
brake crawler Slewing angle sensor bottom
(crawler center section) 360°,

Index -A bis -Y
-A to -Y
A
A12 +F3...5
A13 +F4...5
B
B17...7
N
N1...7
X
X1071...5
X1074...5
Y
Y81...3, 4
Y82...3
Y83...3, 4
Y84...3
Y85...3, 4
Y86...3
Y87...3, 4
Y88...3
Y89...7
LR 1400/2 • Crawler • BMK - Identification of components

BMK- components
Carrier
4900
1300
Hub
985
7300 1500
8380 315
300 0 – 2°
0 – 2° 1200
3600
4800
11500

FW Contents 1
General view: ............................................................................ 3

Outline ........................................................................................ 3
Crawler supports: ....................................................................4
Displacement drives crawler supp. up to equipm. no. 074 281 .... 4
Displacement drives crawler supp. from equipm. no.. 074 282 .... 5
Crawler support - center section: ........................................... 6
Crawler adjusting rams ................................................................ 6
Valves of the crawler adjusting rams ............................................7
Pressure sensors of the crawler adjusting rams ........................... 8
Supporting frame: .................................................................... 9
Pressure sensors - supporting rams ............................................9
Supporting frame center section: ......................................... 10
Valves for supporting and slewing rams front ............................. 10
Valves for supporting and slewing rams rear .............................. 11
Rotary slpring unit ...................................................................... 12
Slewing gear, remote-control ..................................................... 13
Control cabinet ..........................................................................14
Control cabinet - Relays and current converters .........................15
Control cabinet ..........................................................................16
Index -A to -Y ........................................................................... 17
LR 1400/2-W (narrow crawler) - Carrier • BMK - Outline of components FW 1 -

LR 1400/2-W (narrow crawler) - Carrier • BMK - Outline of components - FW 2 -

General view:
Outline Supporting frame
center section
Crawler support
center section
Superstructure
access ladder
(see superstructure
Supporting frame Crawler support
LR 1400/2-W (narrow crawler) - Carrier • BMK - Outline of components -F

LR 1400/2-W (narrow crawler) - Carrier • BMK -Outline of components - FW 4 -
Crawler supports: Indication:

Displacement drives crawler supports up to equipm. no. 074 281 Y85
• Y81 to Y87 are Proportional valve,
proportional valves, are displacem. drive high-speed
activated electrically rear right
but only with 0V or
Y87 24V.
Proportional valve, Y86
displacem. drive high-spee • Y83, 84, 87 and 88 Proportional valve,
front right only at version with 4 displacem. drive high-speed
displacement drives! rear right
Y83 Y88
displacem. drive high-speed Sliding piece
displacem. drive high-speed
front left front right forward
Vorw rts
Y84
Proportional valve,
front left Central lubrfication system Terminal box
Sliding piece
Y81
Proportional valve,
rear left
Y82
Proportional valve,
displacem drive high-speed
rear left
Planetary gear
Angular gear

Crawler supports :
Displacement drives crawler supports from equipm. no. 074 282
Y87 Y85
Proportional valve,
Proportional valve, displ. drive
displacement drive rear right
front right Sliding piece
Vorw rts
forward
Central lubrification system Terminal box
Sliding piece
Y83 Y81
displacement drive displ. drive
Planetary gear Angular gear front left Proportional valve, rear left
displacement drive
Indication:
• Y81 to Y87 are
proportional valves, are
electrically activated
but only with 0V or 24V
• Y83 and 87 only at
version with 4
displacement drives!

Crawler support center section:

Crawler adjusting rams
S206 S204
Contact switch ring surface, Contact switch ring surface,
adjusting ram B3 adjusting ram B2
S205 S203
Contact switch piston surface, Contact switch piston surface,
forward
B3 B2
adjusting ram with contact switches
B4 B1
S208 S202
Contact switch ring surface, Contact switch ring surface,
S207 S201
Contact switch piston surface, Contact switch piston surface,


Valves of the crawler adjusting rams
Y235a Y236a
3-way valve, 3-way valve ventil,
adjusting rams B2 and B1 adjusting rams B3 and B4
retracting = 0° retracting = 0°
Pressure limitation
valve in reservoir
conduit
30 bar
B2 B3
front
Damper member
B1 B4 2 x 320 bar
Y235b Y236b
3-way valve, 3-way valve,
adjusting rams B2 and B1 adjusting rams B3 and B4
extending = 2° extending = 2°


Pressure sensors crawler adjusting rams
X50
Terminal box
Y89
2-way valve,
supply pressure to
brakes displacement gears
1= brake open
B222
Pressure sensor 0-400 bar,
piston surface
crawler adjusting rams
B1 and B2 (left)
B221
Pressure sensor 0-400 bar, B224
piston surface Pressure sensor 0-400 bar,
crawler adjusting rams ring surface
B3 and B4 (left)
B1 and B2 (left)
B223
Pressure sensor 0-400 bar,
ring surface
B3 and B4 (left)
Pressure reduction
valve 280 bar on
crawle r adjusting
rams

Supporting frame:
B202 B201
Pressure sensors supporting rams Pessure sensor vfr, Pressure sensor rr, piston
piston surface, su/ 4-20mA
0-750bar / 4-20mA ZE1 LSB 2 address 11
ZE1 LSB 2 address 12
B208 B207
Pressure sensor fr, Pressure sensor rr,
LSB-pressure sensor ring surface, ring surface,
piston surface 0-400bar / 4-20mA 0-400bar / 4-20mA
750 bar ZE1 LSB 2 address 8 ZE1 LSB 2 address 7
forward
front
B203 B204
Pressure sensor fl, Pressure sensor rl,
piston surface, piston surface,
0-750bar / 4-20mA 0-750bar / 4-20mA
ZE1 LSB 2 address 13 ZE1 LSB 2 address 14
B209 B210
LSB-pressure Pressure sensor fl, Pressure sensor rl,
sensor ring surface ring surface, ring surface,
400 bar 0-400bar / 4-20mA 0-400bar / 4-20mA
ZE1 LSB 2 address 9 ZE1 LSB 2 address 10

Suppporting frame center section:

Valves for supporting and slewing rams front
Y224b Y224a Y221b Y221a

Directional valve, Directtional valve, Directonal valve, Directional valve,
support (3) front left support (3) front left support (2) front support (2) front right
UP DOWN right UP DOWN
Y229b Y229a Y226b Y226a
Directional valve, Directional valve, Directional valve, Directional valve,
slewing ram (7) front slewing ramr (7) front slewing ram (6) front slewing ram (6) front
left ON left OFF right ON right OFF

Supporting frame center section:

Valves for supporting and slewing rams rear
Y222b Y222a Y223b Y223a

support (1) rear support (1) rear right support (4) rear left support (4) rear left
right UP DOWN UP DOWN
Y227b Y227a Y228b Y228a
slewing ram (5) rear slewing ram (5) rear slewing ram (8) rear slewing ram (8) rear
right OFF right ON left OFF left ON


Rotary slipring unit
Y201
2-way cartridge valve,
pressure supply for:
• supporting and slewing rams
• adjusting ram crawler support
Y202
2-way cartridge valve,
high-speed for:
• supporting rams
Pressure limitation valve 280 bar,

• supporting and slewing rams
B17 +E • adjusting ram crawler support
Slewing angle sensor top
(crane support) 360°,
B17 +F
Slewing angle sensor bottom
(crawler center section) 360°,

Supp. frame center section:

Slewing gear, remote-control
Antenna
radio control
Receiver
radio control
Emitter
radio control
Y246 a/b H360 Y247

Proportional valve, supporting frame Horn Directional valve,
slewing left/right supporting frame slewing brake


Control cabinet
E/A 4
E/A-module 4
LICCON-monitor E/A 3
support E/A-module 3
S10 NT ZE0 ZE1

Control cabinet A7 A0 A1
Power pack Central unit 0 Central unit 1

Supporting frame center section: U360 U361

Control cabinet - Relays and Current converter Current converter
In: 0 to 2 A IN:: 0 to 2 A
current converters Out: 4 to 20 mA Out: 4 TO 20 mA
A300
K300 K301 K302 K303
K304 K305 K306 K307
K308 K309 K310
K312 K314 K315
LICCON- supporting frame

emits for slewing signal of 0 -
X351 X352 X353 X354 X355 2A, to enable the processing
X307 X308 X309 X310 X311 of signal on superstructure,
the signal must be adapted by
current converters U360 and
U361 to 4 to 20 mA.
X302 X303 X304 X305 X306 Y360 Y361

Load for Load for
current converter current converter
U360 U361

Supporting frame center

section:
Control cabinet K350 K355
K351 K356
K352 K357
K353 K358
K354 K359
XF1
XF2
X390
Socket +24V
S346
Key-operated switch, S347 S348
emergency mode ON Emergency mode, LICCON-monitor
release pressure ON / OFF
supply

Index -A bis -Y
Index FW narrow gauge
A K303...15 S203...6 X354...15 Y227a...11

A300...15 K304...15 S204...6 X355...15 Y227b...11
K305...15 S205...6 X390...16 Y228a...11
B
K306...15 S206...6 XF1...16 Y228b...11
B17 +E...12 K307...15 S207...6 XF2...16 Y229a...10
B17 +F...12 K308...15 S208...6 Y229b...10
B201...9
Y
K309...15 S346...16 Y235a...7
B202...9 Y 81...4, 5
K310...15 S347...16 Y235b...7
B203...9 Y 82...4
K312...15 S348...16 Y236a...7
B204...9 Y 83...4, 5
K314...15 Y236b...7
B207...9 U Y 84...4
K315...15 Y246 a/b...13
B208...9 U360...15 Y 85...4, 5
K350...16 Y247...13
B209...9 U361...15 Y 86...4
K351...16 Y360...15
B210...9 Y 87...4, 5
K352...16 X Y361...15
B221...8 Y 88...4
K353...16 X 50...8
B222...8 Y 89...8 Z
K354...16 X302...15
B223...8 Y201...12 ZE0A0...14
K355...16 X303...15
B224...8 Y202...12 ZE1A1...14
K356...16 X304...15
Y221a...10
E K357...16 X305...15
Y221b...10
E/A 3...14 K358...16 X306...15
Y222a...11
E/A 4...14 K359...16 X307...15
Y222b...11
N X308...15
H Y223a...11
X309...15
H360...13 NTA7...14 Y223b...11
X310...15
Y224a...10
K S X311...15
Y224b...10
K300...15 S10...14 X351...15
Y226a...10
K301...15 S201...6 X352...15
Y226b...10
K302...15 S202...6 X353...15
LR 1400/2-W (narrow crawler) - Carrier • BMK - Outline of components - FW 17 -

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Technical Information

Outline of the components with identification (BMK)

LR 1400/2-W (narrow crawler)

• Hydraulic inclination adjustment of the crawler carriers

Kundendienst-Schulung LWE (VMS • ED) D:\LR 1400_2\DeckTrennblätter_LR 1400_2.pmd

• Superstructure LR 1400/2 and LR 1400/2-W

Kundendienst-Schulung LWE (VMS • ED) D:\LR 1400_2\DeckTrennblätter_LR 1400_2.pmd

DB Contents 1 DB Contents 2 DB Contents 3

Cabin: ........................................................................................ 5 Diesel engine LH D9406 TI-E A3:...........................................26

Remark: All indications and pressures correspond to the

LR 1400/2 • Superstructure • BMK - Identification of components - DB 1 -

DB Contents 1 DB Contents 2 DB Contents 3

Hydraulics superstructure - right:......................................... 43 Superstructure in general: ....................................................57

Remark: All indications and pressures correspond to the

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

DB Contents 1 DB Contents 2 DB Contents 3

Suspended counterweight with guide frame:...................... 73 Index -A bis -K ......................................................................... 93

Remark: All indications and pressures indicated correspnd to

LR 1400/2 • Superstructure • BMK - Identification of components

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

-H21 -M4 -E19 -M3

Air conditioning -E96 -E47 -E48

LR 1400/2 • Superstructure • BMK - Identification of components - DB 5 -

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

Camera control box

LR 1400/2 • Superstructure • BMK - Identification of components - DB 7 -

-MS4 -MS5 Foot-operated throttle,

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

LR 1400/2 • Superstructure • BMK - Identification of components - DB 9 -

-F82 bis F87

-F76 bis F81

-K48 -K49 -K50 -K51 -K52 -K871 -K872

-XF7 -XF8 -XF9

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

-S650 -S644 -S640 -S648 -S636 -S608 -S604 -S630 -H627

-S642 -S656 -S638 -S632 -S634 -S606 -S602 -H628

-H707 -S724 -S726 749 -H754 -S761 -S766

-H709 -S719 -S720

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

LR 1400/2 • Superstructure • BMK - Identification of components - DB 13 -

-P1 (P8) -P2 -P3

-H1 -H2 -H3 -H4 -H5 -H6

H1 ...... Charge control lamp

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

-G2 (S4) -G3 (S4)

LR 1400/2 • Superstructure • BMK - Identification of components - DB 15 -

Spare powr pack Spare central unit

-ZE0 -ZE1 -ZE2 -ZE3 -ZE4 -ZE5

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

LR 1400/2 • Superstructure • BMK - Identification of components - DB 17 -

-X50 -X51 -X52 -X53 -X54

-X60 -X61 -X62 -X63

-X500 -S83 (S3)

-S81 Emergency mode without LICCON:

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2

Control cabinet: swing frame open

-R12 -R11 -R10

LR 1400/2 • Superstructure • BMK - Identification of components - DB 19 -

-XF2 -F25 to F30

-XF3 -F31 to F36

-XF4 -F37 to F42

-XF5 -F43 to F48

-XF6 -F49 to F54

Kundendienst-Schulung LWE (VMS) 01/09/04 • ED D:\LR_1400_2