TREX ates copscin Continental Division 2000.25 Avene Bronview 1.60153 X-Ray Tube #1 Warm up Procedure 1, Select the manual mode. 2. Select the 3-factor mode. 3, Select table top exposure mode. 4, Select the large focal spot. 5. Select the 200 mA station. 6. Select 250 ms time, (mAs should read 50) “7. Select 80 kVp. 8. Make 5 exposures, @ 30 seconds apart. The tube warm up procedure is complete. Ray Tube #2 Warm up Procedure . Set up for fluoroscopy per the exam your are going to do first. . Place a single layer of a lead apron on the tabletop under the image intensifier. . Position the table bucky under the lead apron and the image intensifier so you have something to view on the monitor. . Press on the fluoroscopic button on the handle or step on the foot pedal for 15 seconds. . Watch the fluoroscopic timer to monitor the 15 seconds of time. . Watch the monitor also to make sure you have an image and that the system is functioning properly for your first exam. The tube warm up procedure is complete.TREX vies coneraien Continental Division 2000.25" Avente Broadview, 60153 X-Ray Tube Warm up Procedure 1, Select the manual mode. 2. Select the 3-factor mode. 3. Select table top exposure mode. 4, Select the large focal spot. 5. Select the 200 ma station. 6. Select 250 ms time. (mAs should read 50) 7. Select 80 Vp. 8. Make 5 exposures; @ 30 seconds apart. The tube warm up procedure is complete.(008005 aor ove BuSaNWTTIN set Serr 008 $29 C021 o's 8 109 Oso1sze oo ses 096 008 ote oer 008 OS 009 OSy og 059 ozs o6e os. S29 005 Sze 00S Or Ove One z ose ‘O02 z oan 00 jewjeg | uonoeig ‘SONOOSSAWIL SGNOOAS-SHadNVITHIN (Sv) Uoyo16di05 PAW LYVHS NOISHSANOD SVN YGRALTIME/SECONDS (MAS) MILLIAMPERE-SECONDS Fraction | Decimal v4 25 63 75 125 188 250 312 980 500 ato 3.0 75 90 150 225 90.0 375 45.0 32 80 _96 160 240 92.0 40.0 48.0 40 10.0 120 200 90.0 40.0 60.0 60.0 200.0 50 125 180 250 375 500 625 75.0 100.0 200.0 250.0 300.0 60 16.0 180 900 450 600 75.0 900 120.0 240.0 300.0 360.0 63 158189815473 630 788 05.0 126.0 2520 315.0 378.0 | mo 70 175 210 950 525 70.0 875 105.0 140.0 210.0 280.0 350.0 4200 | 94 75 188 225 375 56.3 750 113.0 150.0 2250 300.0 375.0 450.0 80, a 80 20.0 240 400 60.0 80.0 720.0 160.0 240.0 320.0 400.0 480.0 sro 90 225 270 450 675 90.0 185.0 180.0 270.0 360.0 450.0 5400 1 10.0 25.0 90.0 500 75.0 100.0 450.0 200.0 300.0 _ 400.0 500.0 600.0 18 125 313 975 625 938 125.0 188.0 250.0 375.0 500.0 625.0 7500 130 825 990 650 975 1300 195.0 260.0 390.0 520.0 650.0 7800 11 | 150. 875 450 750 1125 150.0 225.0 900.0 450.0 600.0 750.0 900.0 760 40.0 48.0 80.0 120.0 160.0 240.0 $20.0 480.0 640.0 800.0 960.0 19/4 175 438 525 875 131.3 175.0 263.0 350.0 525.0 700.0 875.0 1050.0 2 200 50.0 60.0 1000 150.0 200.0 300.0 400.0 600.0 800.0 1000.0 1200.0 214 22.5 563 675 1125 1688 225.0 ‘388.0 450.0 675.0 900.0 1125.0 1350.0 212 25.0 625 75.0 1250 1875 2500 375.0 500.0 750.0 1000.0 1250.0 1500.0 294 278 68.8 825 137.5 2063 275.0 413.0 550.0 825.0_1100.0_ 1375.0 1650.0 3 30.0 75.0 90.0 150.0 225.0 300.0 ‘450.0 600.0 900.0 1200.0 1500.0 1800.0 32.0 80.0 96.0 160.0 240.0 320.0 480.0 640.0 960.0 1280.0 1600.0 1920.0 34 325 813 975 1625 2438 925.0 488.0 650.0 975.0 1300.0 1625.0 1950.0 312 35.0 875 1050 1750 2625 350.0 %525.0 700.0 1050.0 1400.0 1750.0 2100.0 39/4 378 938 1125 1875 2813 375.0 1563.0 750.0 1125.0 1500.0 1875.0 2260.0 4 40.0 400.0 120.0 200.0 300.0 400.0 600.0 800.0 1200.0 1600.0 2000.0 2400.0 MILLIAMPERE 10, 2905075 (100 150200 300 400 500 600 TREX 2000 S. 25th Ave. Broadview, I 60183 i Phone (708) 348-3050 Continental Division E-mall: Trexmed.comFREX ecica corporation CONTINENTAL Division FIELD SERVICE BULLETIN FSB 4295.262.12 TM GENERATOR PWS MODIFICATIONS RETROFIT BULLETIN 4295,262.12 Revision 9903(© 1999 by Trex Medical Corporation. All ights reserved. No par of this document may be reproduced, Stored in a retneval system, or transerbed, in any form oF by any means. electronic, mechanical, Dotocopying, recording, or ethenwise, without the peor written permission of Tex Medical Corporation, Continental Bivsion Printed in the Unted States of America, ‘TREX Meaical Corporation Continental Dison 2000 South 28th Avenue Broadview, linis 601s. Phone: 708 345 3050 Fax 708 345 122710 4 20 ‘TM GENERATORS PWS MODS RETROFIT UPGRADE 4295 252.12 GENERAL ‘This document provides the information and procedures required to modiy existing 3e 1S0KV Power ‘Supply Units in TMDL, TSO, THES ana TMBO Xray Goneratos. “The program s intended to reduce catastrophe falures of components nthe field and improve perfomance of Xray gonerior. scope {This fis modieation consists of he folowing basic stops: + removing the existing Power Supply (contactor) Pane! + instatinga new Power Supply (contactor) Penel + instaling @ new Main Circuit Breaker assembly behind the Auto Transformer + moving and remounting the AUX contactor and auxiisy power stip (TB9) assembly + removing the main ine fuses, the SCR fuse andthe fuse blocks + Instating new connector blocks and cru breaker. ‘ofthe TM RPU cabinet. Access tothe right ofthe unit wal "Note: You wil need to access the front andre Benet ‘Anticipated time to complete: 8 Hours. Note On some generators, the existing resistors R12, R13 and R14 are 100 watts. The new ower suppiyfeontactor panel has R12, R13 and R14 ac 80 watts. Ths isnot a concarn fortis modification. PREREQUISITES AL HARDWARE. ‘The folowng represents the Parts List (9526.206) dated 10-30-98 for ths retrofit kt Part # Description ay. = 121.1932. 0457 10-32 x 114 Pan Stool Phang Sccow Sirose esr 10-32 «1 Pan Stew hips Screw =¥2353t0.20"" —_Zoad, 438 00, 032'T Mach Scrow Washer =133:4102 40 Ho Medium Pati Spit Losewashor 120528942 Tat Generator PVVS Modeaton 435025203 nuator Panel wisi seroen. =sier 26260 Man CB.15 VAC Power Cable 5t07252.64 Inverter Power Upgrace Cable 51072806401 Th8o irverter Power Upgrade Cable 182 Adapter Cable {TM Prenarge Crout Breaker Assembly ‘TM 150K Uperace PWS Panel Assorcly ‘Ta Mam Ckeut Greaker Assembly 58" Cable Tes $5 Cable Tas ‘Terminal Lugs #10-#12 AWG 114" Yotow 8. DOCUMENTATION: 39005 253 “TM Generator Maintenance Manual Adsendum star 26284 Drawing, cable. 381872628401 Drawing, TM 80 cable. 150 kV RETROFIT BULLETIN 9003TM GENERATORS pws MODS RETROFIT UPGRADE 4295 262.12 2. TOOLS REQUIRED a ES yang as one con FIGURE 1 EXISTING POWER SUPPLY PANEL ASSEMBLY 40. RETROFIT PROCEDURE. “The folowing sequence is recommenced o alow for any problems that may be encountered during the ‘etroft procedure, 4. Remove Power atthe main Disconnect. Aso disconnect al auxllary power connections nd fhe" Room in Use" ight connection i WARNING! Ensure all ower to the Xray generator has been removed and i that 8 MINUTES have elapsed fo allow for dlcharge of any stored ‘energy components, before atlompting accoss within ths ara. 9903 2 160 KY RETROFIT BULLETINTM GENERATORS Pws MODS RETROFIT UPGRADE 4295 262,12 441 Disassembly of existing Powor Supply Panel Assembly (see FIGURE 1) v1 yt v2. Remove the fren, sido, and back covers ofthe RPU cabinet “Ternporariy label and dlsconnec he flowing wes, [ALM MAIN Contactor, dsconnect #10 BLK wires "2-T1, "4-72", and "6-73" oe eer’ AMT AUX Contactor, dsconnect BRN wes A" “8-74, we" and LK wire "U2" For RF systems: aso disconnect the BLUE wie form At and the WHTIBLUE wire from [AZ that go fo MTA, which mounted onthe Power Termnal Stip Atresietr R14 -cisconnect #10 BLK wire "P2" ‘ALME-Re Contactor, disconnect #10 BLK wire 1", |ALM6 BLEEDER Contactor, dsconnect ORGIWHT WIRE “A2" and ORG wire "At" [ALDIODE DPA, disconnect #8 BLK wires“ and Locate the Power Terminal Sir (th Aux. Contactor MTA I FUF System) Disconnect and ‘ecard wires from TOS! (501) and THO-8 (118VT) For RIF units: Bue > Buvefwre Buefave| MT-At Loni ue (pins) WoT alee Eo COT Ima (oes) Bond [wr2rs | Brown int) (eures) pace [arate Vp emk tena) A A Refer to Schematic 494,262.50 an Interconnect Diagram 4283.262.27 to ensure socurate connections ofthese wires. Connect new BLACK wires (tam the new Power Supply Panel assembly), 115VL to TBO- ‘and 116V1 to TB9-8. On AIF unis, connect new Lt BLUE we (rom ine new Power ‘apply Panel assemby) to M7A-AT and new BLUNIMT wire to MT7Aca2 Gn Rad unt, feneure thal these vo were ends (Lt BLUE and BLUMWHT) ae insusied anc tie tm ‘own aeey Connect wires WHE wire “1-L1* and BLK wire 2-L2", that were removed and tagged in 4 150 kV RETROFIT BULLETIN,4a A a Va V0. Mn ye vis TM GENERATORS PWS MODS RETROFIT UPGRADE 4206 262,12 section 4.1 stap 2 to a“pg tal” emanating from the new power supply assembly. This @ iio Conductor sable with See but splices pre-istales to wnte and back rea, Match the {ors Back to back and unio ppd cp fe new comnectons wit an ‘Sppropiste crmaing 10. Connect #10 BLK wies rom Cicult Breaker CB2 to DP3-AK, DPS-AK and DPS-AK, Using Interconnect Drawing 4293,262.27, connect the tree #10 BLK wees from Main (Craut Breaker CO-2 to Alo Transtorme’ T8B-4, TBY-4 ana TEA. Reconnect #10 BLK wie "P2"to resistor Ris Reconnect #10 BLK wire P1"to contactor MM-Ro. Reconnect ORGIWHT wire "AZ" and ORG wire "AI" to M6 Bleeder contactor. econo 8 BLK wes" and tm de DP, oe: ON TAOL UNIS! wl be recessary to replace. the existing terminal lugs of trese two wires wih tho provided yotow terminal igs (#10-812 AWG 15"). Reinstall Power Terminal Sip (wlth Aux Cont. MTA for RUF system) tots now location, as Shown in Figure 2 Install addtional cabling nto harness a v2. Poul the card cage chassis out ons drawer slides and rotate the loft siden and to right ‘ide out Locate the Mul: Oulpwt Tranelormes TB Disconnect he whitelyellow wee from TB thiré one down from th top ). Cut the \wateyotow wre ats terminal and stip the end beck 1a", Using the but-spice red wan nay eae S167 2820 comes te stpped and of WHTIVEL wr 0 BRN ero going Connect he re wie from the new cable pat# 5187-22-60 to 81-3. Unplug the Molex connector going otha cooing fan inthe card cage you have an FUF unit {you may sso have afar morta n To op pare! of the RPU. In ether tase, instal the new 220. in series wih eter coanection by plugging the ale connector ofthe new cable nto {he female connector of he enstng wring harness and the female Connect of he now {able Info the mele connector ofthe exsing fon connection Run the cable, folowing the existing wirng haress to onsuce thal he card cage can be pled out ang rotted inthe future. Connect her enc of now cable part S187 262-00 (wit Brel Ss imexnigcomecer Pe am i haan oth row Mah Crest Broker ‘ever Disassembly of Fuse Blocks and installation of Pre-Charge Get. Broaker Assy. aa V2 Vs 9 ‘On the Power Supply Chassis Assembly (rot of TM-RPU),romove and discard #8 BLK. tne between Cendctor C19 0n te Inverter She and SCR tose (op terminal). Remove and discard #8 BLK wire and #18 RED Teflon wire rom the botom terminal of F9 fo; Anode Heat Sk ofthe Main inverter (TNO, 80 ang 65) top front termina of croke ‘sedombly (TM 80, see photo 2)ond Ts &1 af the Gale Drive PCB. Remove end dacard #18 WHT Teflon wie from C16 and TB 5-2 Gate Drive PCB. C16 Ioested towers the ot of to unt ana is cersocted in paral with C15, (Sik sere onthe ‘mounting boare mey eallbott af these eapactors C18), For THEO units: nal new cable 517.262.6401 where wires were remaved in Stops 2 and ‘3 above. (Soo cable crawing 187.262.6401) See Photo 2: Pere Connect the #10 wire Wo terminal where the Wire was removed in stop 2. 150 kV RETROFIT BULLETIN 9908TM GENERATORS Pws MODS RETROFIT UPGRADE 4295.262.12 9903 + Connect the white Teton wie's spate connector to TB5-2on he Gate Drive Board {nd is ring tamara io C16, whore the provious white Teflon wire was comected, Connect he roa Talon wis's spade connector to TSS-t onthe Gate Orve Board Connect ne #10 ana rd Teflon sire’ common connection to G18, opposite the ferminal where the white Tefon wire connects For THO, 0 and 65 unite: nsal new cable 187 282.64 (See cable drawing 5187-202.64 ‘and Photo 1) anne Connect the #10 whet the anode hea snk new location to thread hole wo Inches above ts former connection pont and atlaced om the rear (see Photo 1) + Connect te white Teton vite’ spade connector to TBS:2 on te Gate Dive Board ‘ane ts ng terminal to C16, where tw previous white Tolon wire was connocted + Connect the red Teflon ule’ spade canactor to TS5-1 onthe Gate Dive Boar, + Gannect the #0 and rod Teton wees commen connecton to C16, opposite the {erminl where the whe Teton wires connocted Disconnect three #8 BLK wires from the top terminals of tne fuses F10, Ft and F12 ‘Aco diaconnect Power Line Cable from the botom terminals of F10, E41 and F12. Remove line fuses F10,F11 and F12 and its Fuse Block Remove SCR fuse and its use block. ‘Temporary remove the neutral connecter block. Remove and discard th existing Insulator Panel Insta new Phenolic inauiator Panel wisk sereen end secure it by reinstling the neural Connector block Using exising threaded holes on the power supply chassis, instal the Pre-Charge Cxcult, Breaker Aecombly 288 282 12. (See FIGURE 3) Connect Power Line Cable and #8 BLK wires trom Steps 7, 6 above to Power Termin! Blocks Lt, L2,L3 on Assembly 8288.262.12. Refer to interconnect Drawing 4293.262.27, Connect #10 BLK wires 2-11, 4-12 and 6-13, from contacto 2 “Surgest"on the Power Supaly Panel Assembly 6485.262.2103 10 6A (rout breaker OB! top 3 terminals. Cales ae marked 6187.262.27 nme ataches 0 BLK wes tom Ato Troon TBS4 T7-4 and TE 1 CB Bott termnas. Using interconnect Drawing 4299.262.27, connect 2-conducter 18 AWG cable tram connector J to Aux nermaly-open contact of Ccult Breaker CB! terminals 13 and 14 Refer to Brewing $286 282.12 for tai. When CB! ls viewed rm to nt, ho rod wie [Seonneeted tothe top roar an the black wie to te botom rear contact on part nuoar 1181-262 2701 shown The drawng. Use he suppl’ cable esto crass the wing, 6 180 kV RETROFIT BULLETIN44 TM GENERATORS Pwws MODS RETROFIT UPGRADE 4295.262.12 FIGURE 3 POWER SHELF (FRONT VIEW) ‘Testing the Upgrade Just Installed “The unt wil not need tobe re-caibrated due otis change in hardware. However, the best way to test he init iso view the KV and mA waveforms 2s hough you were calrating tne unit. See chapter 9 ofthe TM 4.Make exposures using the folowing tale fr techniques. ‘Test Techniques: 160 mA 40Kv sok 125K | _150KV 200 mA, 4oKv eoKy 125 Kv 150K MAX. possible 2. Ifthe waveforms are corect and you donot experience ary error codes, te instalation of the upgrade is ‘Sucoassur Ifyou do experience an error codes or correct wavetorms, double check al your connections ‘ana ty the tat gain Ir you have any futher prabloms contact TREX / Contintal echnical support at 708-345-2070. Please take the time to fi out the Field Upgrade Repor included a he font ofthis buletin. Then mal or fax the sam to ‘Trex Medea! Corporation, Fla Service Dept, 12000 South 25" Ave, Broadview, i. 60183 Fx: (708) 945 3076. ‘This completes modifications tothe 150Kv TM Generator Power Supply 160 ky RETROFIT BULLETIN 9903TW GENERATOR PWS MODS RETROFIT UPGRADE 4205.262 12 160 KV RETROFIT BULLETIN 9908,(CRIMP THIS END TOGETHER 1/4 RING TERMINAL aigeiz208 1/4 RING TERMINAL Maeizaoe io WitT_TEFLON wine EAs amiei632492 Wa RED TEFLON WIRE "sateie 2422 qwisTeD ToseTHER 16 ig SPADE. TERMINAL Y/ stea 26226 is seua oe INVERTOR POWER UPGRADE 316726264 CABLE = TREX MEDICAL rose ‘CONTINENTAL IVSION PSN 7CRIMP THIS END TOGETHER 1/4 RING TERMINAL, ‘Teaase2on2 1/4, RING TERMINAL Yeeasei oes Me VHT TEFLON WIRE 73320162492 me RED TEFLON WIRE "ysxeuie 2422 TWISTED TOGETHER 6 SPADE. TERMINAL, ‘Aiea 26226. ig Buc WIRE abst TM0 INVERTOR POWER 3187.262.6401 UPGRADE CABLE “= TREX MEDICAL rAL ‘CONTINENTA DIMISION. a zImportant: Before referencing any section of the manual this addendum must first be consulted if the generator incorporates the new power supply components. These new components can be recognized by the lack of main line fuses and the presence of new circuit breakers CB1 and CB2. See figures 1-1 & 1-2 in Section 1 for component locations. ‘The folowing sections ofthis addendum supplant specific sections of the TM manual ‘Addendum Section 4: Installation - RE: Power Connection ‘Addendum Section 2: Calibration - RE: Line Match and Simulated Mode ‘Addendum Section 3: Theory of Operation - RE: Power On Sequence ‘Addendum Section 4: Troubleshooting - RE: Error codes that wil display ifthe circuit breakers open or are not closed prior to turn on. Addendum Section : Electrical Information - RE: New Schematics ‘Addendum Section 6: Mechanical Information - RE: New exploded diagrams with part ‘numbers. ‘40 150 KV ADDENDUM: ‘ semeSECTION 4 - INSTALLATION 4.4 POWER CONNECTION 1. Coonaet 3 phase line power to the connector block shown nfgure 2 Reference Schematic 4464.282.60 forinpat power in SECTION 6 of this addendum, FIGURE 1-2 POWER SHELF (FRONT VIEW) ‘e150 KV ADDENDUM: “ 8622a 22 SECTION 2 - CALIBRATION INCOMING POWER (replaces section 3.23 ofthe TM Maintenance Manual) ‘Very thatthe incoming ine vltage is matched othe autotransformer. (Reference Schematic 4494 262.50 {or input power in SECTION 6 ofthis adéendum ) Measure the line voltage atthe disconnect and connect the tn matching we to te connection which corresponds to the closest match 4. Tun OFF the inverter power supply [SW]. on the fuse box (FIGURE 2.3, or 2-4 in the TM Maintenance Manua). 2. nthe power supply shel or tum CB1 OFF. CBt islocated next to the input power terminals (see FIGURE 1-2 ofthis addendum) 3. Very all transformer connectons ae in accordance wth the RPU INTERCONNECT WIRING DIAGRAM in SECTION & ofthe TM Generator Manual 4. Turn incoming power ON at the disconnect box. 5. Measure the eutput voltage ofthe autstanstormer: "TNO 36, 6016 Hz TB6-4 to TST-4, TB7-4 o TBB-4; TBE to TBG-4= 360 25% ‘TMSOIGS 36, 5160 Hz TBE to TBY-4, TS7-< to TH8-4; THS-<4 9 TB6-4= 351 25% “TMs0 36, 50160 Hz Ta6- to T87-4; TBT-4 to TS8-4; TBE to TB6-4= 351 45% I not correct find the source of the problem before continuing. & Tum power OFF. 7. Continue at section 3.2.4 of the TM Mainienance Manual SIMULATED EXPOSURE (Replaces Section 2.4 of the TM Maintenance Mana!) 1. On the kVp control PCB: Remove jumpers EKVO, EKV3, and EXVS to disable fll checks during tis procedure. 2 Onthe mA/mAs contro! PCB: Remove th jumper EMAS, to disable flament power supply check, ‘and instal jumper EMAO, to sable Flag 21 (Flameont Low Erorjan Flag 7 (mA Low Ex) 3__Onthe UO control PCB: Close SW-8 Th WARNING! ‘SW1-8 WILL ALLOW X-RAYS TO BE MADE WITH THE ROTOR NOT RUNNING. THIS IS. ‘CLOSED ONLY FOR THIS PORTION OF CALIBRATION (TM MAINTENANCE MANUAL, ‘SECTIONS 3.4 THROUGH 2.7) aN MABNING ENSURE THE CB1 PRE-CHARGE CIRCUIT BREAKER IS TOGGLED OFF (AS PER STEP 20F ‘SECTION 2.1 OF THIS ADDENDUM 4. Onthe card cage: Toggle OFF CB! (lament suppy), C82 and CBS (rotor supp). (See Foures| 2.3 and 2-4 ofthe TM Maintenance Manual) 5, Press [SW] (ewerter switch) ON x WARNING. MAKE SURE THAT THE TM GENERATOR HAS BEEN OFF FOR AT LEAST 5 MINUTES! © Tumthe TM on atthe Operators Console 4. Measire te Charge one verter Power spp. This canbe done at he baton to tein ‘tine Gute Ove Board Tae and TSS Enur that he otage 8 ZERO Woks IFTTTONOT, ‘TURN POWER OFF AND WAIT UNTIL THIS VOLTAGE HAS DROPPED 70 ZERO VOLTS Then rent tep 8 2. Seact NANUAL MODE, 3-Factor, 40 kVp, 2 mA, ond 600 me 8. Prsboth PREP] ond [RAY] and bers ar LEDe 22nd onthe SCR Gate Ove PCB Siig dv sa) ho LEbxrstb wand oe fy a ad ah very fost 30 150 KV ADDENDUM, 2a szNOTE: you release the exposure switch prior to the end ofthe two second exposure, you wil see & FLAG 1. Ifyou let the exposure terminate on is ovn, you wil see a FLAG 12. Duting the prep and ‘expose, yo should cbserve no other error codes, stots the communications of tie OC to the RPU. Ths aso Tess Ofer computer funcions of he TW ‘The lack of ether error codes appearing i a sign thatthe computerized secton ofthe TM cults are functioning correct. 10. Tumthe OC OFF. 41. Onthe kVp contro! PCB: Re-nstal jumpers EKVO, EKV3, and EKV®. NO LOAD KVP TEST (Replaces Section 2.5 ofthe TM Maintenance Manual) ‘Tne folowing procedure i used to make a no-load KVP test at ul 1SORVp level. Safety sensing circuits will be disabled during this test. tis theretore imperative that they be enabled ater completion. This test Confirms thatthe generater operating functions ae in good order 4. Return Surge Circuit Breaker (CB!) tothe ON poston (See FIGURE 1) 2 Toggle Flament Cieut Breaker (CB1), Mains Ceut Breaker (C82), and Rotor Chout Breaker (C85) OFF (ee fares 2 ard 260 eT Marterance Mansa) 3 WARNING. EKV8 IS INSTALLED ONLY FOR THIS TEST. DO NOT ATTEMPT TO MAKE AN X-RAY [EXPOSURE WITH EKVG INSTALLED. 01 PCB: Ensure SW-Bis dosed 5. On the mA/ mAs Control PCB: Ensure EMA3 is out and EMAQ in as por stop 2 of ection 22 6. _Onthe kVp Control PCB: Connect a storage scope between TP (ground) and TP3 and set as. folows: Postve slope, Sms/DIV, 1VIOIV 7. Place atleast 2(S.fem of ol in each cable receptate. 8. Setthe operator conta fr 40kVp, 25mA and SmAS. Thore wil be no mA and therefore no mAs, Dulthe above setings wil normaly allow fora short no-load shat forthe Fst atemot NOTE: Each tine the HV inverter es apa of SCRS a ckng sound willbe heard from the invertor shelf ‘rea ofthe RPU. This sound is normal, The tcking wil increase in frequency each time the o> fad exposure is dane at a higher KVP. 9, Push the PREP buton and when the PREP swichluminstes, ap the X-RAY button ON forthe fst ‘attempt at No Load. Note: ‘The exposure wil terminate in approximately 250 ms, and an Error 12 flag (Exposure Time Limit Error wil appeeron the console, This eos normal. Press [RESET] and continue If any other ‘error terminates the exposure, the eor must be Investigated ana the appropriate acton taken, 7D. Inspect the KV Feeaback ramp waveform should consist of 6 to 8 saps wath an amplitude oF ‘aboutV and atime of about 2ms toms foreach stp. 41. Setthe scope for 2s0c/DIV, select 30 mas and repeat STEP 9 42. Press te X-RAY button ON and hold for about * secon. 13. Increase the RY in KV steps ll the way to maximum Kp, making a No-Load shot at each step ‘This concludes the No-Load Test Rel al umpers and crcut breakers to there normal operating positons as pr the folowing steps. (See also TABLE 8-8 TABLE 8-10, and TABLE @-11 of ho TM Maintenance Ma 14. Onthe V0 Control PCB: Open switch SW1-8. Ths switch MUST be open to allow the rotor to spin uring an exposure 3 150 KV ADDENDUM 22 88224 25 15. Onthe kVp Controt PCB: Remove jumper EKVE, 18. Onthe mA/mAs Control PCB: Remove jumper EMAD and instal it at EMAS, 47, Onthe card cage: Toggle C81, C82, and CB3 ON, FILAMENT CHECK (RADIOGRAPHIC TUBE) (Replaces Secon 36 ofthe TM Maintenance Manual) 1. Coat the HV cables ends with vapor preof compound. Inger the connector into the x-ray tube Place approximately 6 of aln igh-vokage receptacles on Vanetormer assem and inser the ‘cables io the generator 2 Wa collmator is presect, open the blades ful, and move the miror out ofthe way (sae the collimator manufacturers manual). the mor cannot be moved out of the way, remove the ‘olmatoe fr this check ‘Tum ON the Oc. Seloct MANUAL MODE, 40 kVp, 25 mA, § mAs, LARGE FOCUS, ge flament is umintes. DO NOT PRESS EXPOSE! ITS NECESSARY TO STAND ASIDE OF THE POTENTIAL X-RAY 6. Select. SMALL FOCUS, and press [PREP] and observe via he mivor thatthe smal Hament ‘laminated, 7, natal the colimator removal was necessary, FILAMENT CHECK (FLUOROSCOPIC TUBE) (Replaces Section 3.7 ofthe TM Maintenance Manual) 1. Remove the table top per nstrucions inthe table Maintenance Manual 2. Select Tube #2 and perorm SECTION 2.4 forthe fuorescopie ube, 3. Replace the top per te table Maintenance Maal Continue at section 3.8 of the TM Maintenance Manual 30150 KV ADDENDUM 23 eee34 SECTION 3 -THEORY OF OPERATION 39 POWER SUPPLY “The mains input range i rom 204 VAC through 480 VAC 60 He and 380 V~3NE though 415 V-2NE, 60 Hz. The mans must be line matched to the auo-ransformer Va TBS, TB7 and TBB. The auto-ransformer steps the power put voltage up or down to ether 351 VAC or 380 VAC, (On 150 kVp power uns, the 35 VAC or 380 VAC output votage Is applied to the power rectiers through 2 surge current crcut breaker (CB1), connected tothe two surge contactors (M2 and M10), and then through the main circuit breaker (CB2). The purpose of the suge contactors sto im the inal charging current tothe capacitor bank af C1's and CZs. Upon power on, ifthe inverter power switch ison, Suge contactor (M2), wih ts associated 10 Ohm 50 Watt crrent imiing resistors, activates for approximately 2 Seconds. Ths charges the capactors to approximately 96 % of nal value, Contactor M0, smth 8s associated 1 Ohm 100 Wat resistors, then operates, releasing M2, and completes the charge cycle ‘Approximately 10 seconds later, te rain crcult breaker (C82) energizes. The 351 VAC is reciied and fore to provide approxetly 490 vols DC, orf at 360 VAC to 540 vos DC forte high-vokage inverter ‘There's a 24-hour Power Supp that provides power distibwton to the conto ccuitry when te system Is tured on by the ON/OFF swtcn on the Operator Console. There sa bleeder rey on this supply that laces the bleeder resistors (RB & R7) across the large iter capactors whenever te units tumed of ‘Adsitonaly, thee is a switch to turn of M2, MIO and CBT to de-actvate the 600 vot supply for use fn troublesnootng, Se 150 KV ADDENDUM. a 9802,‘SECTION 4 TROUBLESHOOTING 4A EFFECTED ERROR CODES. FLAG 21 FILAMENT LOW ERROR. “The 16 VAC pom supply to te Gate Dive Boards intrlockes by the Main Circult Breaker CB1 and Main Relay Ki. Therefore: the main breaker tips ort inthe O “of postion (due tthe un being powered ‘on with CBI tripped or inthe of poston) a FLAG 21 FILAMENT LOW ERROR will occur on PREP. (See TM Generator Maintenance Manual Secfon 7 for ul use of err codes), ‘30 160 KV ADDENDUM 4“ ese54 SECTION 5 - ELECTRICAL INFORMATION ‘The Following Schematics are provided: 419628229 093.2622 429828251 4704.262.082 4296 262.083 449428250 ‘36 150 KV ADDENDUM UNDER VOLTAGE RELEASE FILTER ‘TW3-PH 180 KV MAIN POWER SUPPLY INTERCONNECT ‘TW 80 INVERTER T-NETWORK WIRING DIAGRAM ‘TM 80 INVERTER T-NETWORK SCHEMATIC ‘TW 450 KV RUF INVERTER T-NETWORK SCHEMATIC ‘TW450 KV POWER SUPPLY SCHEMATIC 9802Medical Corporation . 200 Souh26"Srest——Telaione: 70 345080 Continental Division Sesion ince ese Fac" Gomaassors MEMORANDUM Dae: 03109199 To: Field Service Organizations From: Customer Service RE: New Power Supply Description Inorder to enhance your understanding of the new 150kY, 3-phase power supply, attached is a chapter from our TM training manual describing its functionality. Of special value may be the chart found on the last page which details, chronologically, the specific condition of all power supply components. ‘We hope you find this information helpful.TM Generator Theory Training " Circuit Description lapter a —s' Circuit function: Provides line matching for the TM. + Step charges the KV Inverter Power Supply Capacitors through a series of contact closures eventually providing a direct connection to the main power line via an auto transformer. + Provides an interlock to prevent exposure in case of a tripped circuit breaker. + Provides protection for the Inverter and it's power supply components. Circuit Flow: Initial Conditions: CB1 is closed, CB2 isin the "Tripped’ condition and Inverter Power On/Off Switch is pushed “in” (closed). 1. Turing the power on at the wall provides 220 VAC to the 24 Hour Power, ‘Supply PCB Tt which converts 220 to 24VAC 2. Engaging the "Power on’ switch at the console energizes K2 of the24 Hour Power Supply PCB which energizes Kt of the same board, the M7 and MTA AUX Contactors and the Ka (Inverter Power Relay). K' energizes the bleeder contactor ME. 3. The AUX contactor (M7) provides 220 VAC to tne Under Voltage Kelease of CB2. This enables CB2 to be set on or off. This 220 also powers the ‘Mult-Output Transformer (M.O.T.) which in tun provides power to the many power supplies in the TM RPU and also the OC causing “booting” of both microprocessors, 4, The M.O.T. then provides 117 VAC to Time Delay Relay-t through CB1 aux contact and normal closed contacts of K1 (pins 1 and 7). The time delay is, set to 750 ms by RSS, This relay acts as an open connection unti the time: delay period is over, At that time it becomes a complete connection, 5, After the 750 ms delay, K3 (SO) energizes providing + 220 VAC to the motor of CB2 which drives it into the closed (out of “tripped') oF ‘O" postion, This motor current must pass through nor- mally closed contacts of K2 (pins 185). When CB2 reaches the closed position, an internal mit switch terminates the current to the motor, + 24.VAC to the coll of M2 (Surge Relay-t) through Ké (684) and the Formally closed contact of M10 (Surge Relay-2). 6, M2 energizing provides: + Mainline voltage (through 10 Ohm resistors) to the KV Inverter Power Supply,TM Generator Theory Training Links Error Codes 2 + The closing of M2's aux contact bringing power to Time Delay Relay-2 through normally closed contacts of K2 (286) by way of CB1 ‘aux contact (sill closed). This starts a time delay of 1.5 seconds set by R54 7. Alter the 1.5 second delay, M10 (Surge Relay-2) energizes. This brings the main ine power to the Inverter power supply through the 1.0 Ohm resistors 50,51 and 52. The physical nature of contacts on M10 causes time delays in the opening and closing of three aux contacts. + 1st contact closes and bypasses the aux of M2 (which is the "keep alive™ for M10) + 2nd contact opens and drops out M2 (Surge Relay-1) + 3rd contact closes and enables Main Relay K1 (but dossr't close it) 8. Eight seconds after “booting” the RPU microprocessor, a software signals sent via the Relay / OC Power Supply PCB (J7 pins 182). Ths signal closes Kt (Main Relay). This 24 VAC signal is present for only 1 second, This would cause KI to drop out atthe end ofthat time period but most likely it wil remained latched through the “Trp Position” contact of CB2 {whichis closed unless CB2 is tripped). This signal passes through the Sra Contact of M10 (mentioned above) to close Ki 8. Ki (Main Relay) closing causes K2 (‘SC") to close and that provides 220 VAC power to CB2's motor to close the breaker tothe ‘ON" or “1” positon. This mator current must pass through K3 (186). K2 also crops out M10 (Surge-2} when the K2 contact at pins 286 opens. 10. An exposure interlock is provided by Kt pins 986 which passes a 16 VAC biasing power supp to the Filament Inverter. if CB2 were to trip, this ‘would drop out K1 and remove this power from the filament inverter. This ‘Would prevent the Filament Inverter from running and would cause a Flag 21 Filament Low Error at Prep. 411.4 second contact ofthe Inverter Power On/Off switch (SW1B) sends a sig- fal to the RPU microprocessor via the Rad Field VO PCB J6 pins 1 & 2. If the Switch is not IN" (closed) a Flag 53 Surge Relay Not Energized willbe splayed on the console at Prep. This signal also restarts the 8 second time delay if this switch has been activated after the TM is already on. The hardware and software actions ofthis switch allow the Inverter Power Sup- ply to be tumed on or off by ths switch although there is no diagnostic (troubleshooting) advantage to do. TM 150 KV Power Supply Schematic ‘TM Main Circuit Breaker Schematic Detail Contactor Closure Table Photographic Locator If this circuit falls, the most likely error codes are: FLAG 21 FILAMENT LOW ERROR‘ms enoad wy bum sep Oe A, eng pevéou | pontous | pontiouy | pautious | pectioug | paatiovg powey | samog e500) wontons [pontine | _pontioug | _poatioug | _prafieug | _paatova pomew | ovueo xa Taisaae prnbieg purfiory | panting | porting | pextinny | poxtoug poxmet ea a pang porting | _pontimy | parting | pectieug | pacts pore san ry pany perfiory | partiug | ext | pontoun | parton pox sane orn mem paw pee pore penfiog para pee pare zg Zw esawe5 epeeoe four UNDER VOLTAGE RELEASE FILTER 4194.262.29 CONTINENTAL [A SUBSOUARY OF TREX MEDICAL7M 3-PH 150kV MAIN POWER SUPPLY INTERCONNECT 4293,262.27 3TMBO INVERTOR T-NETWORK | 4293262151 ‘ WIRING DIAGRAM tee TREX MEDICAL ‘CONTINENTAL DIVISIONSeve ea wa eT ae pal Ba 7 8,07 I I : ae 1 5 : Hel i A alee Aft_4 i ete ic! 8 aos 4 leo E tho) OTB seeh feb pono = A 7 we _ J Gees | I 1 : Ele eth tre 4294,262.082 TREX MEDICAL ‘CONTINENTAL DMSION. Be] TG0 INVERTOR T-NETWORK UPGRADED (rec ne RR RE TTT ETT rover super ASS St i. i 1 1 I 1 1 ' i \ \ \ | | | | | eaemM Ir eon 7 1 1 i I Le ee S a 50) ‘s Th — i Bors 28 vs es | 5 { GATE DRIVE PCB ef) FOR TM50-65 ONLY cme, ee tinwe fa] | 6 4294.262.083 ee | swe rer] TEED Tw ison R/F INVERTOR Veg rea vols 22 on. ern sa T-NETWORK SCHEMATIC [orcs 7 an . CONTINENTAL ! ‘ASUBSIDIARY OF - - one ‘TREX MEDICAL64 SECTION 6- MECHANICAL INFORMATION ‘The Following Mechanical Diagrams are provided: 5295.202.12 ‘TM PRE-CHARGE CIRCUIT BREAKER '5485.2622103 M150 UPGRADE PWS PANEL 5405.262.27 ‘TM MAIN CIRCUIT BREAKER 32 150 KV ADDENDUM ot 9002~| _E =H taut $n aPe-ch ANS) KL FatMedical Corporation CONTINENTAL Division TM SERIES X-RAY GENERATORS MAINTENANCE MANUAL 9026.251, Revision 98902 1998 by Trex Mocical Corporation, Continental Division. Al ight reserved. No part of this manusl may be tepracuces, etored in a retrieval eystem, of Wanserbed, In any form or By any means, tlectronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of ‘Trex Medics! Corporation, Continental Divisio. Printed in the United States of America. “Trex Medical Corporation, Continental Division, 2000 South 25th Avenue, Broadview, lines 60183. “Telephone: (708) 345 3050 Fox: (708) 345 1227“TA X-RAY GENERATORS MAINTENANCE MANUAL €028.251 ‘TABLE OF CONTENTS ‘SECTION PAGE SECTION 1- GENERAL 1 scope “4 tha NOTES, CAUTIONS, & WARNINGS “4 32 DESCRIPTION : ener ey 124 SYSTEM ARCHITECTURE : iB 122 MODES OF OPERATION 3 123 FEATURES : V4 124 OPTIONS: : : 13 13 SPECIFICATIONS : : 15 134 INPUT POWER REQUIREMENTS EINES : 15 132 RADIOGRAPHIC SPECIFICATIONS 18 133 FLUOROSCOPIC SPECIFICATIONS. 7 134 ‘TOMOGRAPHIC SPECIFICATIONS (SERVO TOiKO OPTIGN ONLY) 18 135 PHYSICAL SPECIFICATIONS 18 14 COMPATIBILITY 14a XRAY TUBES «2 : mo 142 BEAM LIMITING DEVICES : 13 443 X-RAY TABLES. . 19 444 CASSETTE HOLDERS 19 445 IONIZATION AUTOMATIC EXPOSURE CONTROL SYSTEMS 19 148 HIGH SPEED ROTOR CONTROLS ‘a0 is (CORH COMPLIANCE es 140 18 HAZARDOUS MATERIALS 140 SECTION 2- INSTALLATION 24 ELECTRICAL REQUIREMENTS 24 22 MECHANICAL REQUIREMENTS 23 23 MATERIAL REQUIRED .. ——— DIN 23 2a UNPACKING Fi : we) 25 INSTALLATION OF THE OPERATOR CONTROL 24 28 INSTALLATION OF THE REMOTE POWER UNIT & AUXILIARY GABINETS 25 SECTION 3 - CALIBRATION 30 EQUIPMENT REQUIRED ot uM INTRODUCTION a 32 PRELIMINARY INSPECTION 2 324 RPU AND OC INSPECTION 35 322 HIGH VOLTAGE GENERATOR CHECK 35 323 INCOMING POWER 38 328 X-RAY TUBE AND HIGH VOLTAGE (+) CABLE CHECK 38 325 GATE PULSE COUNTER JUMPER CHECK 38 33 SETUP ROUTINES 37. 33a ENABLE PC COMMUNICATIONS a7 332 X-RAY TUBE { SETUP a7 333 X-RAY TUBE 2 SETUP 3a 334 FLUORO SETUP. nt : 38. 335 PRINTER SETUP 38 336 ‘ToMo SETUP. . 30 3a SIMULATED EXPOSURE : 30 38. NO LOAD Vp TEST 5 5 340 38 FILAMENT CHECK (RADIOGRAPHIC TUBE) |. |> 5 310 37 FILAMENT CHEGK (FLUOROSCOPIG TUBE) 1 20012..22. att 38 ‘TEST ROUTINES aH 38a SYSTEM INFORMATION a 382 HEAT UNITS ang RTC. aH TABLE OF CONTENTS 1 9890TMX-RAY GENERATORS. MAINTENANCE MANUAL £026,251 TABLE OF CONTENTS. SECTION PAGE 303 AEC VIF CHECK and CAL at 334 ION CHAMBER FIELD DRIFT CHECK | : a2 38 (CALIBRATION - GENERAL, ny 33 3e4 CABLE LENGTH COMPENSATION 343 3a2 PRECALIBRATION 313 393 X-RAY TUBE CONDITIONING PROCEDURE - EUREKA TUBES ONLY 38 310 CALIBRATION i 318 3104 FLUORO STANDBY FILAMENT GALIGRATION =. 18 3102 FILAMENT PREHEAT CALIBRATION mo 348 3403 MA CALIBRATION : 39 3404 Rp CALIBRATION 320 3105 PREHEAT POST-CALISRATION : 321 3408 MAS CALIBRATION : 32 2407 POINT PREHEAT CALIBRATION : aa 3108 RADIOGRAPHIC STANDBY FILAMENT CALIBRATION (SW'Ver 9.88 and above) . 322 3109 PREHEAT BOOST ADJUST (SW Ver 3.8.3 and above) 322 310-10 UNDERTABLE STANDBY FILAMENT CALIBRATION (SW'Var 38.5 above)”. 3.23, 31011 PREHEAT BOOST ADJUST 233 an (CEC (COMPUTERIZED EXPOSURE CONTROL) DATA MODIFICATION 226 ana (CEC RECEPTOR AND FOCUS SELECTION ..... 226 32 CEC kVp AND mas SELECTION TN se 312 AUTOMATIC EXPOSURE CONTROL (AEC) SYSTEM SETUP 325 313, ‘REC CALIBRATION 328 aaa ‘AEC VIF CALIBRATION 3.28, aaa SICURVE CALIBRATION 328 3133 SRPOINT CALIBRATION 5 Sar 3134 ‘TRIP MAX VALUE ADJUSTING PROCEDURE 328 3 ANATOMICAL PROGRAIEMED RADIOGRAPHY (ABR) SETUP 330 345 [ANATOMICAL PROGRAMMED RADIOGRAPHY (APR) CALIBRATION, aa 3454 ‘APR VERIFICATION 331 3182 ‘APR %RMASTER CALIBRATION 331 3483 ‘APR SIZE CALIBRATION... 231 3188 CALIBRATION OF SIZES BASED ON # CHANGE FROM MEDIUM a2 316 FLUORO mAVRY CALIBRATION CONTINUOUS MODE a3 a7 PULSED FLUORO mA CALIBRATION .. 3.35 320 ‘ABS CALIBRATION - NICAL CAMERA, 330 321 ‘APR AND CEC PROGRAMMING 340 3a REPROGRAMMING CEC EXAMS. -0 2000200010 340 3212 REPROGRAMNING APR EXAMS 2340 SECTION $- OPERATION 44 RADIOGRAPHIC MODE - TUBE . a aaa MANUAL “a 412 COMPUTERIZED EXPOSURE CONTROL (CEC) a 443 [NATOMICALLY PROGRAMMED RADIOGRAPHY (APR) 4“ ata BIT MODE : 44 42 FLUOROSCOPIC MODE “TUBE Wa “4 43 FRONT PANEL DESCRIPTION 4s ‘a ‘STEPPING OPTION SELECTION 43 45 REMOTE FLUOROSCOPIC CONTROL PANEL : 45 28 CCD CAMERA CONTROL. oe ven , a7 ‘TOMO EXPOSURE CONTROL an ( 43 PRINTER an 290 i ‘TABLE OF CONTENTS:‘SECTION 49 494 492 493 404 495 496 50 84 724 722 aa 82 83 84 85 88 87 88 8a ‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.254 ‘TABLE OF CONTENTS PAGE ERROR CODES. 413 ‘SYSTEM FLAGS - i THROUGH 16 413 ‘SYSTEM FLAGS - 16 THROUGH 43" : Iles ‘SYSTEM FLAGS - 48 THROUGH 50 413 ‘SYSTEM FLAGS -51 THROUGH 63 413 ‘SYSTEM FLAGS - 64 THROUGH 68 a4 ‘SYSTEM FLAGS - 60 THROUGH 87 4 SECTION 5 - MAINTENANCE INTRODUCTION 54 MAINTENANCE SCHEDULE 54 SPECIAL TOOLS 52 OPERATOR MAINTENANCE 52 REMOVEIREPLACE OPERATIONS 52 SCR REPLACEMENT 52 HIGH VOLTAGE GENERATOR REPLACENENT 5 SELECTION OF CAPACITORS 53 FEEDBACK ISOLATION PCB REPLACEMENT 53 [SECTION 6 - THEORY OF OPERATION OVERVIEW ea HIGH FREQUENCY INVERTER PRINCIPLES: eA OPERATOR CONTROL 63 RPU MICROPROCESSOR PCB 65 Almas CONTROL PCB es kevp CONTROL er WOCONTROL, : er ‘AEC INTERFACE 68 RELAYIOC POWER SUPPLY 88 AD FIELD U0. 68 FLUORO FIELD WO eo GATE DRIVE 60 HIGH-FREQUENCY INVERTER : 69 11) POWER SUPPLY 10 3 POWER SUPPLY an SECTION 7 - TROUBLESHOOTING ‘SYSTEM FLAGS ra [AEC TROUBLESHOOTING 8 ION CHAMBER PRESET AND INSTALLATION (Alb ION CliAMER) 78 ‘CHAMBER AMPLIFIERS AND FILMISCREEN AMPLIFIER UNITY GAIN GHEGK’ "7.9, SECTION 6 - ELECTRICAL INFORMATION RAD FIELD UO (6584.282.01) ea RPU MICROPROCESSOR PCB (6284.262.02) «+... : 83 WO CONTROL Pos (628428205) : 85 Almas CONTROL PCB (6284. 262.8) . 85 KV CONTROL PCB (6288.262.07) 5 a7 ‘AEC INTERFACE PCB (6284.202.04) 5 88 (OC MICROPROCESSOR PCB (6484.262.08) : 88 POWER PROTECTION COMPONENTS : Seo 'SCHEMATICSWIRING DIAGRAMS. ett ‘SECTION 9 - MECHANICAL INFORMATION ‘TABLE OF CONTENTS. a 9880TMX-RAY GENERATORS. MAINTENANCE MANUAL 9025 251 SECTION 10- COMPLIANCE TESTING 10.4 ‘TEST EQUIPMENT : 102 LINE REGULATION ‘TABLE OF CONTENTS SECTION 403 ‘mA me, TIME, AND Kp ACCURACY 404 LINEARITY 305 REPRODUCIBILITY 108 AUTOMATIC EXPOSURE CONTROL (AEC) 407 EXPOSURE FUNCTIONS, Deen : 408 LABELS 109 SOFTWARE VERSIONS 70.410 ‘SYSTEM CONFIGURATION TW SERIES GENERATOR COMPLIANGE TESTING RECORD 10 LINE REGULATION 20 ep, mA, TIME, mAs ACCURACY : : 30, LINEARITY : 40 REPRODUCIBILITY 50 REC 60 EXPOSURE FUNCTIONS 70 LABELS 80 SOFTWARE VERSIONS | 0 SYSTEM CONFIGURATION : 100 (GENERATOR PROBLEM LOG [APPENDIX A -TM GENERATOR PC INTERFACE PROGRAM OVERVIEW, VERSION 10 TO START THE PROGRAM ON A FLOPPY DRIVE (NO HARD DRIVE) 20 ‘TO INSTALL THE PROGRAM ON A HARD DRIVE : 30 ‘TO START THE PROGRAM ON A HARO DRIVE 40 MAIN MENU : 5 50 EXAM MENU : 5 80. COMMUNICATION MENU : 70 CONFIGURATION MENU 2000. 5 20 ENTERING OR MODIFYING AN EXAI 90 INSTALLATION OF MEMORY CHIPS 100 ‘TRANSFERRING THE DATA, 0 USING THE SUPPLIED GENERAL RADIOGRAPHY Exams 420 TM MENU TREE PAGE ‘0-1 04 102 102 102 102 103. 103 105 105 108 jon 40-13 sot $045 1045 1045 1018 10.87 rey re) a 2 a2 a2 a2 a a a ms 9890 we TABLE OF CONTENTS.TW XRAY GENERATORS [MAINTENANCE MANUAL 9026 254 st OF FIGURES FIGURE PAGE oT ‘TM GENERATOR COMPONENTS, SMALL REU 13 2 ‘TM GENERATOR COMPONENTS, LARGE RPU > 3 3 PU MAIOR SUBASSEMBLIES : 4 2a TW COMPONENT DIMENSIONS 23 22 TW SHIPPING DIMENSIONS, 2a 23 M20 8 40 RPU BASE 25 2a 4{-TUBE, 16 RPU PROTECTION COMPONENT LOCATION 26 25 4-TUBE, 39 RPU PROTECTION COMPONENT LOCATION 27 26 2.TUBE, 39 RPU PROTECTION COMPONENT LOCATION. PILE 2 27 HIGH VOLTAGE GENERATOR CONNECTIONS 28 28 RPU WIRE ROUTING 28 20 COVER INSTALLATION 240 a PCB LOCATIONS 32 32 HV GENERATOR J2 PINOUTS : 3s 33 OPERATOR CONTROL SWITCH LOCATION a7 4 PREHEAT WAVEFORMS (mA) baa 35 PREHEAT WAVEFORMS Bat at ‘TM GENERATORS OPERATOR CONTROL PANEL 45 a REMOTE FLUOROSCOPIC CONTROL, + “3 CD CAMERA CONTROL : ‘10 ot ‘SOR INSTALLATION . 52 et EQUIVALENT CIRCUIT 62 62 FULL BRIOGE INVERTER CIRCUIT eat) 83 ‘SINGLE PULSE SCR CONDUCTION 62 ot DOUBLE PULSE SCR CONDUCTION 63 65 HALF H-BRIDGE INVERTER ea es HIGH SPEED STARTER CONNECTIONS . es 82 CCOLLIMATOR WIRING a3 83 BUCKY WIRING ea os ‘TM SERIES X-RAY GENERATOR o 22 RPU CABINET COVERS 93 23 (CARD CAGE ASSY : os Fy 19 POWER SUPPLY CHASSIS ASSY (6505 262.08) LAYOUT : 96. re 39 POWER SUPPLY CHASSIS ASSY (5585 262.06) LAYOUT 97 re INVERTERIT-NETWORK ASSY (5585.252.06) LAYOUT 98 o7 HIGH VOLTAGE GENERATOR LAYOUT 98 oe ‘TM SERIES OPERATOR CONTROL (5585 262.08) 0 ‘TABLE OF CONTENTS v 9890TMX-RAY GENERATORS. MAINTENANCE MANUAL 0026.251 a2 B13 9290 UST OF TABLES 1-TUBE RAD MODELS: 2ATUBE RAD MODELS |. 2.TUBE RIF MODELS, : ‘S-TUBE RIF MODELS. ‘ETUBE FLUORO MODELS ‘TM GENERATOR INPUT POWER REQUIREMENTS ‘ACCURACY RADIOGRAPHIC TECHNIGUE RANGES STATOR CONTROL 2. ea (GENERATOR OUTPUT POWER RATING nt FLUOROSCOPIC TECHNIQUE RANGES nt ‘TOMO TECHNIQUE SPECIFICATIONS . PHYSICAL SPECIFICATIONS, INSTALLED MINIMUM POWER SUPPLY REQUIREMENTS oI ‘CALIBRATION SEQUENCES FOR TM GENERATOR FAMILIES ‘GHAMBERIAEC INTERFACE PCB TEST POINTS ‘JUBE CONDITIONING TABLE Id SELECTION AND KVp STEPS FOR HIGH VOLTAGE TEST vp REFERENCES : ae A REFERENCES — Ip CALIBRATION SELECTIONS. FILMSCREEN 1 BODY SIZE TABLE S-FACTOR TECHNIQUES 2-FACTOR TECHNIQUES : Bit MODE TECHNIQUES “3 FACTOR BIT MODE TECHNIQUES - 2 FACTOR a MAINTENANCE SCHEDULE OPERATOR CONTROL INDICATORS .... OPERATOR CONTROL SWITCHES FIELD 1 CONNECTIONS, FLUORO FIELD JO CONNECTIONS (continued). AEC POTENTIOMETER SETTINGS. (CHAMBER AMP UNITY GAIN ADJUST pon FILMISCREEN UNITY GAIN ADJUST [RAD FIELD VO PCS (6584.282.01) TERMINAL BLOCK CONNECTIONS [RAD FIELD 10 PCB (6584.282.01) JUMPER OPERATIONAL POSITIONS RAD FIELD UO PCB (6584.262.07) LEDs RPU MICROPROCESSOR PCB (6284 262.02) SWiTCii SETTINGS RPU MICROPROCESSOR PCB (6284 262.02) JUMPER SETTING REU MICROPROCESSOR PCB (6284 252.02) LEDS TO CONTROL PCB (6284 262.05) WO CONTROL PCS (6204 262.05) SWITCH OPERATIONAL POSITIONS mamas CONTROL PCB (6264 252.08) LEDs mamas CONTROL PCB (628262.08) JUMPER POSITIONS « RV CONTROL PCB (6284,282.07) JUMPER OPERATIONAL POSITIONS RV CONTROL PCB (6284 282.07) LEDs [AEC INTERFACE PCB (6284.262.08) JUNBER OPERATIONAL POSITIONS re ‘TABLE OF CONTENTS:TM X-RAY GENERATORS MAINTENANCE MANUAL 9028.251 UST OF TABLES PAGE AEC INTERFACE PCB (6284.262.04) LEDs 28 (OG MICROPROCESSOR PCB (6484.282.03) LED ERROR CODES 39 (OC MICROPROCESSOR PCB (6484 282.03) OPERATIONAL SWITCH SETTINGS . 8.9 POWER DISTRIBUTIONIPROTECTION COMPONENTS 10 [ASSEMBLYIWIRING DAGRAMISCHEMATIC CROSS REFERENCE an “TMG0 X-RAY GENERATOR PARTS LIST ot ‘TMaO X-RAY GENERATOR PARTS LIST 92 RPU CABINET COVERS PARTS LIST 23 CARD CAGE ASSY (5585 262.07) PARTS List 95 ‘i POWER SUPPLY CHASSIS ASSY (5585.262.08) PARTS LIST 96 3 POWER SUPPLY CHASSIS ASSY (5585.262.05) PARTS LIST o7 INVERTERIT-NETWORK ASSY (5585 252.06) PARTS LIST 28 {-TUBE HIGH VOLTAGE GENERATOR (6598-200) PARTS LIST 00.2.. leo ‘TABLE OF CONTENTS vi 800‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.25 UST OF EFFECTIVE PAGES REY REASON ‘9700 _ Inia releese uncer Trex PAGES: Al REY REASON S741 Added raference to schematic in the table ‘and added schematics paces 18 2413489 13.9 thr 13.2627,34,95 Ber.t1.2 BEV REASON 5777 TUV Coriieston, SchomatcDiogram Organization, & Fag #11 Updateearifeation PAGES Thlepage, TOC, Chapters 1,2. 4, &8. REV REASON 9874 _Revaed Secin. 45 PAGES ‘TTipa, TOG, alin Secin, 4, all of Seetn. 10 REV REASON {9890 New Addendum to tre manual and cevisions teh. 8, to, PAGES ‘TTipg, 841, va 800 va TABLE OF CONTENTS:ADDENDUM 1 to TM Secies Maint. Manual # 9026.251 ‘X-Ray Tuhe Warm up Procedure 1, Select the manual mode. 2, Select the 3-factor mode. 3, Select table top exposure mode. 4, Select the large focal spot. 5, Select the 200 mA station. 6, Select 250 ms time. (mAs should read 50) 7. Select 80 kVp. & Make exposures, @ 30.seconds apart. ‘The Tube warm up procedure is complete. Page 1 of 2‘X-Ray Tube #1 Warm up Procedure |. Select the Manual mode. 2. Select the 3-factor mode. 4. Select the table top exposure mode. Select the large focal spot. 5, Select the 200 mA station. 6, Select 250 ms time. (mAs should read 50) 7, Select 80 kVp. 8, Make exposures, @ 30.seconds apart. ‘The Tube warm up procedure is complete. X-Ray Tube #2 Warm up Procedure 1. Set up for fluoroscopy per the exam you are going to do first. 2, Place single layer of a lead apron on the table top under the image intensifier. 43, Position the table bucky under the lead apron and the image intensifier so you hhave something to view on the monitor. 4, Press the fluoroscopic button on the handle or step on the foot pedal for 15 seconds. ‘5. Watch the fluoroscopic timer to monitor the 15 seconds of time. 6, Watch the monitor also to make sure you have am image and that the system is functioning properly for your first exam. ‘The Tube warm up procedure is complete. Page 2of 2TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.25 ‘SECTION 1 -SPECIFICATIONS. ‘SCOPE ‘Tis chapter provides the acres, room layout designe, and instar wit the information necessary to ‘repery pan aninstalation using the TW X7ey generator. This chepier can be coafigued two ways: may So supple eo 2 separate entity, of 2¢ chapter oe of to TM XCRay Generator Maintenance Menus. + Iftis supe as pre-ntalaton nfrmation package i willbe s stand-alone document containing Al the normation require to plan forte proper and safe Isalaion ofthe generator It wil be Suphed with an slentiying cover sheet +s contained win the Mantanance manual, the subsequent chapters provide the information ‘requires to etl, calbrate, and maintain the generator. a ‘CAUTIONS Federal law restricts this devies to sele by or on the order of a health care practitioner. NOTES, CAUTIONS & WARNINGS ‘Te manual uses notes, ceutons, end warnings tale the tachiclan and operat fo important formation ‘The Gefibons and presentalon of netes,cautons and wemings are as flows: Notes: Provides information wnich sof epectal mporance (hint or shorcu “The Note: may be placed within @ box, a8 above, or within the text depending on the importance ofthe information CAUTION: ABS provides information to prevent miner injury or damage to equipment. A NT SERIO PROVIDES INFORMATION TO PREVENT SERIOUS INJURY OR DEATH OR EXTENSIVE DAMAGE 10 EQUIPMENT. ‘SPECIFICATIONS uM sear42 ‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.25 DESCRIPTION ‘The TM scray generators are high tequency x-ray goneratrs. The TM generators consist ofthe Operator Control (OC), Remote Power Unt (RPU) and X-Ray Generator. TABLES 1-2 through 16st the TM ‘generator motets, TABLE JBE RAD MODELS ‘SYSTEM. COMPONENTS 120) (526-202 or 6628.2328 OC and RPU 596.206 1 ubo, 125 kVp Generator 304, (6626-245 or 6628-2458 00 & RPU £596 205 1 tube, 160 kVp Generator Ko '6626-209 o 6628-2898 OC and RPU 15595.208 I ube, 125 kVp Generator ‘Tao. 18626.246 or 6528-2468 OC & RPU £5596 208 | tube 160 KVp Generator “Taso 18626.235 o 6628-2058 OC & RPU 15596.205 | tube 150 KVp Generator T85 (626.234 or 6528.2348 OC and RPU (536.205 { tube 150 kVp Generator TABLE 1.2 2-TUBE RAD MODELS SYSTEM COMPONENTS Tw30 (9626.298A or 8525.2388 OC & RPU 8596 211 tubo, HHF 160 kVp Generstor Twao2 9626 299A oF 8826.2398 OC and RPU §596.211 2 tubo, HH 160 Vp Generator Tws0-2 6526 236A or 826.2968 OC & RPU 596.211 2 tube, HF 160 Vp Generator 1652 1626 208A or 8826.2008 OC and REU 596.211 2 tube, HHF 160 Vp Generator ‘Tws02 (626.2144 0F 826.2148 OC and REU 596.211 2 be, HHF ‘50 kVp Generator oes? 12 ‘SPECIFICATIONS“TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.21 TABLE 1-3 2.7UBE RIF MODELS. SYSTEM. ‘COMPONENTS, ‘Two0 RIF 628.2414 oF 0526.2418 OC & RPU 15596.211 2 tubo, HH 150 kVp Generator TNaO RIF ‘66:26.205A or 626.2088 OC and RPU 16596.211 2 tubs, HHF 150 Ke Generator TMSO RIF {9628.257A or 86252378 OC & RPU 16596.211 2 be, HHF 150 Kp Generator ‘TMGS RIF (6526.21 oF 6626.211B OC and RPU {6596.21 2 Whe, HHF 150 Kp Generator Twe0 RIF 16526-2124 oF 66262128 OC and RPU 15596.211 2 tubo, HH 150 Kp Generator TABLE 1-4 4-TUBE RIE MODELS COMPONENTS TM ATR 19626.208 0c & RPU 18536-2051 tubs, 125 kVp Generator SYSTEM ‘TABLE 1-5 4.TUBE FLUORO MODELS COMPONENTS ‘MEP (6626.242A oF 628.2428 OC and RPU 16536-2131 tubo, HHE 125 Kp Generator SPECIFICATIONS‘TMX-RAY GENERATORS MAINTENANCE MANUAL 025.251 ‘SYSTEM ARCHITECTURE ‘Tne TM ystems consat of two major assombliss the OC and RPU, and HV generator. For systoms Configured withthe high speed starter (ee TABLE ‘+14), a socond cabinets incuded wien houses te high Speed starter. FIGURES 1-1 trough 4-3 thsrate tree basic configurations of he TM model. mot Power na REU) cunt ame cae pert ant (00) MODELS ‘TaG0, TNO, TMEP, TITRE PA. Moneis “TMa0 & TRMO wth PMT 6000, ‘TROL, TM902 “TMaoL. 1460-2 Th50, T6502 Tw85, T6652 ‘Tso:2 TMS0 RE TWd0 RIF 150 RIF Twas RF TMa0 RE FIGURE 1-2 TM GENERATOR COMPONENTS, LARGE RPU “The RU consists of three mojr subassemblies (FIGURE 1-3), the cad cage, verter T-network, 16 oF 39 ‘power supply. The high vollage transformer i also housed wihin the RPU cabinet, ear 4 SPECIFICATIONS422 423 TM X-RAY GENERATORS MAINTENANCE MANUAL 9028.251 FIGURE 1-3. RPU MAJOR SUBASSEMBLIES. MODES OF OPERATION ‘The TM generators can be operated in four (ve for RUF units) ferent maces: 1. Three Factor: Operator elects KV, mA and Time. 2. Two Factor Opersior selects Kp and ms. The highest mA and the shortest exposure time is tized. 3. Computerized Exposure Control (CEC: “Kray factors are determined from a stored technique table. The operator can Change the spayed body pat thickness and have the techniques automaticaly change to compensate 4. Anatomically Preprogrammed Radiography (APR): (musthave AEC option) "The operator solos body group, view secon and patent size 5.Fluoroscopie Mode (for RIF unis nl) '3 Modes of Operation: ABS (Automatic Brightness Stabilize IN or OUT ‘Continous tuoroscopy Pulsed fuoroscopy NOTE: Pulsed fuoroscopy requires the use ofa progressive scan TV camera system. FEATURES Radiographic and RadlogrephieFuorescople systems: ‘Sutputrople ypically less than 4%, BBuiltin ube overload protection inciodes load and anode heat caleulator, {Last exposure recall Baits clagnostis to ed fault determination. “BIT system allows quick and accurate changes in techniques for proper flm density. Fectoy progranimed with standard APR and CEC techniques. ‘SPECIFICATIONS 15 987124 TM XRAY GENERATORS. MAINTENANCE MANUAL 8026251 + Serial PC itartace to faciltste changes to the factory program for dowigading APR and CEC. informetion fo the TM OC and downloading te mfcematon fom the TM OC tthe PC. This factatos Changes to the TH techniques as programmed at the factory + High speed starter (TMS, TMES-2, THES RUF, TMEO RIF) 3) Pur eb00 servo tomo (TMOL, TM302, TMOL, THAO-2, MSO, TMSO-2, TMGS, TMES-2,TMB0-2) 3 Label printer. RadiographilFluoroseapic Systems ONLY: 2 Continuous oF eptonal Pused Mode for Muoroscony. S Seminute hold featre thet keeps the Nuoroscopy mode Ina ready state for § minutos air release Ofte oot sich ora epotim expature.. This provides an stanton image ffuoroscopy i niated ‘ring this panad. the system is outof the minute hod timo, a shor ime is require fo boost the fotor snd ferent of the ray tube before fuoroscopy is nite. © Display of fuoroecopie factors st both the spot fim device and the operators console. opTions © Romote exposure switch ‘High speed starter = Prater ' Servo tomogrechic system + 0c Pedestal. evar 18 ‘SPECIFICATIONS13 SPECIFICATIONS ‘Tis section presets the requirements and perfomance characterises of apropeiy installed TM generator. PHYSICAL SPECIFICATIONS Shipping Weight: ‘Continental U.S. - oftshor TM X-RAY GENERATORS MAINTENANCE MANUAL £026.25 RPU, OC, and Generator = 1030s (47D4a) Covers 200s tka) RPU,OC, Generator, & Covers- 13506615 Fa) Shipping Container Dimensions: See Figue 14 Instated Dimensions: See Figure 1-5 Heat Output 41500 BTU (1.6Mu0H) “TABLE 4.6 WEIGHTS. a SYSTEM GeNERATOR | RPU(*) ocr) | auxiary ‘CABINET TWwa0, TAO, TH IT FUF, 215 bs 325 bs ests | NA wer, (08) 148 ig) (So) “Tas, T6302, TMSOA-2, 310 ibs 525 bs ashe | 275s Twao'2, THS0'2, TMES2, | (144 Ka) (240 4g) Gk) (12546) TG RIE, TMD RIE ‘TwgoL, TMa0A, TMe0L, TMsO, | 310 bs +490 bs sms — | 275i “Ted, TWG0 RIF, TMEOA | | (141 ka) (223) @ka) (259) RIF, Ted FF “TNS IE, THES RUE G)RPU weignt does not ncuce walght of generator. To get ull etaled RPU weight, acd generar weight to that of the RPU. (2) Woptiona pedestals ordered, edd 45 bs (20.5 ka) tothe OC weight U0, danamtr Covers —S FIGURE 1-4 TM SHIPPING DIMENSIONS SPECIFICATIONS 7 soarTM X-RAY GENERATORS MAINTENANCE MANUAL 9026.251 ‘pemaToR cowTmoL oe) ee FIGURE 1.5 TM COMPONENT DIMENSIONS 132. INPUTPOWER REQUIREMENTS TABLE 1-7 TM GENERATOR INPUT POWER REQUIREMENTS, SYSTEM a INPUT LINE VOLTAGE twa0,TwsoTM302, | 1 | soHz:208rzs0rzr7 TNA0 RI, THT RI, SoH: 220/230/240 MEP, Tago, Two. Tu40-2, [3 | eokz: 20erzdo480 THO RE S0Hz: $80/4001815 ‘Tego, TMSO-2, 3 | sorte: 240v480 THOR Sot: 38074001415 ‘Tags, TMGS-2, 3 | sot: 2407480 TBS RIE 50He: 3801400615, ‘Taig0-2, TMB RIF 3 | cori 480 Bohs: 80/4005 Note: Line regulation not grester than 8% forall systems 047 18 SPECIFICATIONS C“TM X-RAY GENERATORS: ManVTENANGE MANUAL 020251 TABLE 1 MIMUM POWER SUPPLY REQUIREMENTS ® Prowme] seaames) scare eed eee => a [Ts als 2 a [= 2000 5 ele A 2 a = a [se as a noe TS TO pe Py al o | ae J esomcas = 10. a = 2 2 20 200 00 109 I a x ae ee ce ee ee me | =] soe —uy [ese ent | eee | no | v9 |v A = ao Jal g Sms = 2 |= veo |e [reo [omer | a0 | om | a =] re ee | a ze | LNOTES:1. Awe sizes assume copper wire "2 Maximum ine op of 8% uncer fl lad: in doubt, increase wite by ene gauge siz, 2. athcesie feed is recommended fori and a five feed foca 3.0) ine, ‘4 Aliweing and connections in accordance with all applcabe codes, 5, Whes sizes based on NEC Table 310-16, 75° for copper wire @ 25°C amblent. 6. Ground in accordance with NEC TABLE 250.94, or local code, whichever takes precedence, Recommend that ‘found concurs be te same size asthe power conducor. resort power ine wih grounded neutral, fuse only te hot ine! + TMBS and THEO generators use HS2-MPX R high spoed starter. The installers required o provide a separate 208, 10240 Vn, SOI6O He, 16 powerline wih branch creat protection of 2. [SPECIFICATIONS 19 seer133 TMX-RAY GENERATORS, MAINTENANCE MANUAL 9026.251 RADIOGRAPHIC SPECIFICATIONS TABLE 1-9 ACCURACY TECHNIQUE ‘ACCURACY. Wp 25 kVp Typleal 4 hyp maximum, mA 33.5% Typical 35% Maxum mas 18% 20.2 mas Typical 259% 20.3 mAs Maximum Time 14% 22 msee Typical £79635 meee Maximum TECHNIQUE, SYSTEM I VALUE. vp Range Tws9, 740, TMATRIF, | 1. 20r3 Factor 40 to 1251p, 1 TEP, kp increments 2. __Bifmover 24 steps TwsoL, 730 RUF, TSO, | 1. 203 Factor 40 to 150 KV, 1 Twa03.THAOL. THH40-2, kvp increments 2. Bi mode: >24 steps TW80.2, TMBO RIE 39 (al) 25 to 500 mA (wth Tomo § mA} TwE9 (at) 25 to 600 ma (wih Toro 5 mA) mA Range Tws0 25 to 800 ma (with Tomo § mA) TS (al) 25 to 800 mA (wih Tomo 5 mA) W80(a) 25 1 1000 mA (with Toro § mA} mAs Range al 5 to 900 mis al 510 6000 ms sear SPECIFICATIONSCc LE 17 STATOR CONTROL ——svsrew "STATOR CONTROL, "Tigo, TMSOL, TMO RIF, 1H30-2, 1M 17 RIF, ‘TMED, Tao, TM4OL, The4D RIF, TRAO-2, “Tso, T50 FUE, TME0.2 TM X-RAY GENERATORS MAINTENANCE MANUAL 0026.251 "Siandard speed (5,000 rpm60 Hz) (2500 nvs0H2) Optio high speed (se8 below) “Tis, TMS UF, TMES-2, Tigo RIE, T80-2 igh speed (6,000 rpmiBDH) (7S00%prvS0H2) Ter : "TABLE 1-12 GENERATOR OUTPUT POWER RATING SSTEM, [__sowarr raring Seo TABLE 1-11 = ourPur KvenW | "Tw50, TTT 300 mA @ BORE 400 mA @ 75 WV 300 mA @ 100 KVP 250 mA @ 120 8V, THRO, SOR “Twa0L, Ts0.2 500 mA @ 80 KV 400 mA @ 75 Vp 300 mA @ 100 xp 250mA@ 120 kVp 200 mA@ 150 VB Waa aR ‘00 mA @ 60 KVP ‘500 ma @ 80 KVP 400 mA @ 100 kVp ‘300 mag: 128 KVP THaaO RIF, THOL, THOT] AOR 1600 mA @0 kVp 500 mA @ 20 kV 400 mA @ 100 kVp 500 mA @ 1254p 250 mA @ 1501 BOR 1300 mA @ 60 KVP 600 mA@ 80 x9 500 mA @ 100 kVp 400mA@ 125 kVp 300 mAG 150 kVp THES, THES PIF, wea Twes.2 00 mA @ 8: KVP 1600 mA @ 108 kVp {500 mA @ 120kVp 400 mA 150 kVp TET RIF, THBOZ oR ‘SPECIFICATIONS 1000 mA @ 80 KVP 200 mA @ 100 Hp 600 mA@ 133 KVP 500 mA @ 150 KV seer‘TM X-RAY GENERATORS MAINTENANCE MANUAL 928.251 4.34 FLUOROSCOPIC SPECIFICATIONS ‘TABLE 1-13 FLUOROSCOPIC TECHNIQUE RANGES. oa qecuwaue_| system VALUE kvpRange | ARIE | 4010-125 kVp in KVp increments MEP, ‘AERIF | Continuous Mode: ‘4 solectabe stations nominaly seta. 4,8, 1.5, nd 2.2 ro mA Range ‘catbrated nat lo exceed 8.5 Rimi errence exosure rate ‘AIRIF | Pulsos Moce: WEP | Fixed mA catbrated not to exceed 9.5 Rin entrance exposure rate it maximum technique factors of 125 kVp and 30 PPS. PuseRate [AIRF — | 30,15,75,38,1.9pps, TEP. 135 TOMOGRAPHIC SPECIFICATIONS (SERVO TOMO OPTION ONLY) ‘TABLE 1-14 TOMO TECHNIQUE SPECIFICATIONS ip SWEPISPEED (ME in mast SYVFAST (4) 2-228 2O'IFAST (6) 3-350 40 through 150 °/SLOW & 30°/FAST (8) 4450 fora mas 40'FAST (1.9 5-600 statlons 207SLOW (1.2) 6-700 S07SLOW (1.8) 8-900 47/SLOW (20) 30-900 + Approximately #10% change between mAs selection steps. 987 a2 ‘SPECIFICATIONS14 442 143 14a 148 TM X-RAY GENERATORS MAINTENANCE MANUAL 926.251 COMPATIBILITY ‘The TM generators are compatible withthe folowing artfied components orth other cettied components hich meet the specticstons outed. X-RAY TUBES “The TM has a tube protection cul fr the following tubes or equivalents Duniee PX 1429 (0.611 2m) “Toshiba £7259X (1.0/2 0mm) Dunlee PX 1482 (0.81 Omen) ‘Toshiba £7242X (0.871 2mm) Dunlee PX 1496 (0.8 2mm) ‘Toshiba £7262X (0.8/1 2mm) Varian A182 (0.6/1. 2mm) 8150 Verian A256 (0.6/1. omm) 8150 Varian A282 (0.8/1 2mm) B150 eran 6292 (0.1 2re) B1S0 Varan 61082 (0.8.2mm)B150 Varian At97 (0.310.8mm) B130 Eureka RAD- 8 (1.0:2.0e%0n) Eureka RAD-T4 (0811.5) Eureka RAD-68 (2.8/1-2en) Eureka RAD-13 (1012.07) Eureka RAD-14 (0.3/1 200m) Eureka RAD-14 (0.1 2mm) Eureka RAD-16 (10/2000) Eureka RAD-21 (081 2mm) Eureka RAD.25 (08/1 270)" Eureka RAD-S6 (0.87 Orr) Eureka RAD-S6 (0.5/1 2m) Eureka RAD.60 (0.312) Euroka RAD-60 (0.5/1 2m) Eureka RAD.92 (08/1 2mm) "125 kp unis only BEAM LIMITING DEVICES ‘The TMs competble with any Automatic Calimating System tat provides an lsoisted normally open switch thicn loses when the Auiorvate Colimating Syetem presents an "Exposure Ready mode tthe coir, In action, the TM s comptible with enycetied beam ing device intonded for radiographic equipment. X-RAY TABLES Tho TMi compatble with any ceria table which meets the performance standard requirements for xray {ables in general purpose radiograph and raioraphic-Mucroscopi rooms. (CASSETTE HOLDERS ‘Tho Tus compatble with any ceed cassette oder (nor-bucky) and any ered bucky cassete holder. IONIZATION AUTOMATIC EXPOSURE CONTROL SYSTEMS “The Ti is compatbe wh te following lolzation automatic exposure control systems equipment: lonization Exposure Contr for up to threo sensors (does not include sensor) lonizatin Exposure Conta for ane racogrephic sensor only (needs sensar from the fetiowing is) #159 Sensor for use in Pausch Tables 4188 Sensor for use in LebelFlarehe Serios 8000 entry-ype buckys ‘#155 Sensor for use with KS-00 cassette holders #158 Sensor fr Schote SpotFim Device wh remote preamplifier & 20-1, cable 3174 Cassette Sensor for Hycraqustl #158 Sensor for Continental 14" Spot-Film Device ‘Sensor for Eureka EXT. Spol-Fim Device #181 Sensor fo 14x38 Grid Cabinet #162 Sensor fr letnand bucky holders 4192 Sensor fr rghthane bucky holders Factory tapiation and interconnection of any AEC system to new Continental Raclogrepic singe phase power un, includes KV compensation signal culty SPECIFICATIONS 13 ser148 147 18 16 TM X-RAY GENERATORS MAINTENANCE MANUAL 9028.251 Standaré 45' Interconnect Cable wth above en Chambers 85 lon Chamber Cable HIGH SPEED ROTOR CONTROLS. ‘The TM is compatbie with the flowing high speed rotor contel equipment: 5-2 MPX-R High Speed Rotor Conto! HS.2.MPX.0 High Speed Rotor Control wth“ Cabinet for HS-2 FHS IR Radiographic 1 Tube High Speed Rotor Cont Stator CAMERA SYSTEM SELECTIONS For software revisions $8.1 and above, the TM Seros of Xray generators are compatible wih te following camera systems. ‘TABLE 4-15 AVAILABLE CAMERA SELECTIONS (RELEASE 6.8.1 AND ABOVE) Selection cameras SS-PFL, ‘Syracuse Scientific Pulsed Fuore:SS-750 WPL Infned Pulsed Foro: FO-1500, FC-2000, aL2048, ‘cma-peu | Camvonis Pulsed Flvoe: Camtronis VP-RF wih Philips XTV-11 ciw-prt__| Gotione Pused Fuero SS-OFL ‘Syracuse Scientific Continuous Fuoro: $S-750 NCFL. [Nical Continous Fuoro| INCL tofimed Continuous Fluoro: FC-1500; FC-2000; QL-2048 (eMa-cFL__| Camivonies Continuous Fore: Camitonis VP-RF with Philips XTV-11 incr. | Goldone Continuous Fue (CDRH COMPLIANCE ‘Alcomponents ofthe x-ray eystem conform to the requirements oft Conter for Devices and Ractologica Feat (CDRH), Department of Healt and Human Services, 21 CFR, Chapter 1, Subchapter J atthe time cf manufacture HAZARDOUS MATERIALS ‘The TM generators use Shel Diaa(R) ol AX n the HV generator. This materials rated as: Acute Health «1, Fre 1, Reactly- 0, Skn contact shoud be avoided ae talon could result. Inhalation could prove ering fo the mucous membranes and Upper respiratory trac. Ingestion may result in vorting, Fr ul product Stermaton refer to Shell Material Safty Data Shee! 60,0305 (contact Shell Oi Corporation), 821 18 ‘SPECIFICATIONS ~wr 18 TM X-RAY GENERATORS: MAINTENANCE MANUAL 9026.251 SYMBOLS ‘Ths section presents the symbols used throughout his manual. The symbols conform to IEC 878. h Dangerous voltage. Indlates an avoidable dangerous high voltage rs ‘This symbol on the equipment means that the operating instructions shouldbe cansited fo assure safe operation Ground Functione! Earth (ground) Terminal. Terminal drecty connected to 8 point ofa messuring supp or contol cre ort serearing part which S intonded to be eartne fer functional purposes. Protective earth (ground), Identifies any terminal whichis intonded for ‘connedton ef an extamal protecive conductor 10 protect against ‘ctrical shock incase of feu Equipotentalty. Wdentfor terminale tht bring the various parts of equipment or syste t the same pote when connected together. ‘These ermal ae notrecessariy at earth (ound) potent. The valve OF the potential maybe incited nex tothe symbol REQUIREMENTS “The flowing secfons provide Important electrical and mechanicel requirements for the proper operon of ‘to TM ray genersor. ELECTRICAL REQUIREMENTS. Use a felity power source deciesid for use by the TM generar 2. itisextemalyimaadan! that 2 good fecily grounds established. Use a dedicated wk to connect to the ground inthe clscannect box and NOT the condul. This ground must reference back the tectical company provided ground or the ground established by te facily’s col water pes. 3. TABLE fats he wire sizes requ. Infra testing ofthe generator, the asserler is requires {fo mossure the Ine volage oguaion under ful loa, since the ouput ofthis x-ray machine I ‘dependent upon the ne regulaton. 4. RBU cable routing Is through the beck ofthe oabnet. FIGURE 1-5 gives pertinent dimensional Formation fo ocatingfentyelecial accesso te RPU. The configuration ofthe rear cove alls ibe realy instaledremoved when necassary 5, _Ashclooteable is provided to connect the RPL power supply assembly to the dlsconnect bor. If {ting otter than the supped cable eo be used, reer to TABLE 1-8 forth required gauge size 6. The REU10 OC Interconnect cable's @25-conducar shielded mult-conducor cable terminated with 2bspi D-subminature connectors. Route te cable tough a separate condul fo prevent induced noise preblems. 7. Route the high voltage cables senaratly om the system cables. 8. Route tacky put power separately from the system cables, ‘SPECIFICATIONS 145 oerTM X-RAY GENERATORS: MAINTENANCE MANUAL 9026.51 9, Follow ancl codes forthe instalation of xray equipment. Some codes requre wiring the contol ‘and high voltage generator ta ther respective wall juncion boxes in flexible rmoved cable, wile ‘ther codes perme uae of STO of SVTO rubber covered interconnecting cable fom these unis tothe wall junction boxes 40. For Ta generators which ae tobe used i systems withthe servo tomo opton, a means to route abla the uriary cabinet wl have to be proviced. The cable acs isthe same a forthe large Cabinet Some ofthe generators ule the maliar cabinet rgarcess af the presence ofthe servo tomo option, end require cable roung to this cabinet also, A WARNING: FOR PROPER OPERATION, THE TM GENERATOR REQUIRES A DEDICATED POWER LINE FREE FROM SPIKES AND GLITCHES IN ACCORDANCE WITH TABLE 1-8. IF ADEDICATED POWER LINE IS NOT PROVIDED, THE SYSTEM MAY MALFUNCTION OR, SYSTEM DAMAGE MAY OCCUR. MECHANICAL REQUIREMENTS FECHA Te instal must determine the method of mounting the TMS and TNO series RPU base tothe floor. These Uikze a base with mounting brackets which can be secures to the fo with bots {stoned fo lead excansion enchors. A cetied enghesr should be consulted to property speciy the ‘2pproprate method and hardware. 2, The smal eabiets have provisions to secure the top cover tothe res wal in earthquake zones. A corte engineer must advise a6 to method and hardware. fine TMS0 er THO series generators are used ina PMT series servo tom system they wil se the lerge RPU cabinet, NOT the small one. 4. Forall TM generators which are lo be used in systems wih the servo tomo option, an auxlisry Catia s Used ie hovse fe serve lomo controler PCB and the motor contra, addon fo other ‘System components. Some goneratore ule the auxiliary cabinet regardless ofthe presence ofthe brvo lomo opon and therefore also requ tobe taken nto account during layout ofthe roe. This Cabinets the same size asthe large cabinet. 15, ooess tothe inter of te RPU I tough the front, so space must be provided for service access fat vest 2 fect See FIGURE 1-5 forthe mensions ofthe cabineis and OC. 6. Provide side aocees of2 feet, i possible, asthe se covers are also removable for maintenance ‘ctlone 9800 116 SPECIFICATIONS2A 22 23 24 TM X-RAY GENERATORS. MAINTENANCE MANUAL 8025-251 SECTION 2 - INSTALLATION GENERAL "Tes chapler proves the information required to propery and safely instal the generator. Ris assumed that hepier 1 as been used to plan the sain, To hap ensure tat the installation wil proceed as smoothly ‘s possible i's advsee thet the layout be verfed against th room plans. The lsyout should be transferred {othe room in pencl or chak to ain lout verfcaion. Chapter 1 provides the cmensions ofthe cabinets tnd ther aloctroal entrance postions. “The iting ofthe rom should aso be veriedagaint the specications outined in chapter 1. There are strict ‘eaulremaats for generator wig which mast be met ithe generat Iso function safely and as speci, Irie wiring specdcations are not met te generate may not function properly an there may be safety risks to the onerator and patent, and damage fo generator may resut. MATERIAL REQUIRED Te wrens ‘ Dri and dei ts anchor instalation { Base-o-oor mounting pareware (TM 0 & TM4O ony) ‘Top cover to wat mounting harcware (TMSO & TNO only) UNPACKING ‘Tho TM RUF series generators shipped a follows for continental US, 1." RPU, goneator, OC and pedestal (ordered) 2 Covers 3. Alnlbay cabinet, for those generators which requ it For ofshore shen tis shipped in one container. Refe:o Chapter {forthe dimensions and weighs ofthe “Ti generator shipping containers io elemine the best route ad method of moving the TM win the faci. Mocs ibe containers locaton which lows removal ofthe erating materials end insiasaton of the RPU ‘and OC. INSTALLATION OF THE OPERATOR CONTROL ‘The operator conte (OC) must be placed in lea Ine corral booth so that the operator CANNOT make ar erposure from the xa toom, The epersor can be prevented from operating the generar ouside the Conwa booth by slowing enough cble sick for maintenance but not enough for te operator to remove the (0¢ trom the booth. “The optional pedestal can be mounted fo the eer using bols secured into expansion anchors ln the lor. ‘There are two trough holes inthe pedestal base under the rubber mat, Poskion the pedestal ints operational postion and mark th locations of the holes to be cle. 2. Move the pedestal and dri fer nstalaton of he expansion enchor. 3. Glean out the oles and instal the expansion anchors. 4 Stace the pedestal in operational positon and Socure fin place with the bots tightened into the ‘expansion anchors. 5. _Place the OC on the pedestal op end secure with the sunpiedthumbsorews from below. iTtte OC is tobe used fom a tabletop ora sriace othr than the pedestal the prefered means isto mount the OC to the suave wih 632 screws fom below. ‘Measure te centr fo center dstance between the two threaded hoes inte botom of he OC base, Using tis distance mark the mounting surface for cling Dil Soles through the mounting surface forthe mounting screws Place the OC on the mounting surface and instal to 6-82 screws from below. Ifthe supple’ haronare is notlong enough due the srface thickness the installer should obtain two 6-92 screws lof sufcent length fo securaly mount the OG to the mounting surface. INSTALLATION 2a 904725 MAINTENANCE MANUAL £026251 ‘The installer con also afc Velero™ tothe bot of the OC and the top ofthe resting surface to keep iin postion curing use. This lions the maintenance tecriian to remove the OC easly when necessary. In this Ease ts extrornely important hat he serves cable lang be such Pal he operalor can operate the generator ny from the aay booth INSTALLATION OF THE REMOTE POWER UNIT & AUXILIARY CABINETS “Tis section fs tobe followed for install both the RPU cabinet and ausllary cabinet used. 1. Mark the oor o show the postions ofthe RPU and the uxlixy cabinet fused), 2 Foreontnental US" Remove the high vliage generator fom the botom of the RPU. For offshore: Remove the RPU fom the shipping container and stand upright 3. Insta he cable enrance cover centaly tothe rear of he RPU wth Wo sets of provided screws, at washers. ock washers and nus. The mounting stods around the rectangular cpening are fr he wo lees phenolic eabo spacer ané must point fo the cabinet interior. 4, Install the tree tke-af connectors (supplied) nto the tree holes in he eableenty cover. 5. Route the facily power cable and the Nigh voltage casos through the rectangular hole snd he oer system cables through te takeall comnecios. Do nat tighton the take-al camps sround te cables altnis time. 6, Intl ho two pion phenolic cabo spacers over the rectangular hole, The power cable should be run through the lage hole, the high vate cables are run thzoueh the other smal oles. The installed ‘cable spacer allo the cables to sie trough asthe RPU is posiioned as necessary. 7, For the TM30 and TH40 RPUs ONLY: a sal Ie base mounting brackets end their hardware (see FIGURE 2-1) inthe RPU base. Leveling Feat eo) FIGURE 2-4 TH30 & THAO RPU BASE Lower them unl they ouch the floor and merk for enchor instalation, © Ifrequired: place the tp cover on the cabinet and mark the wall for mounting hardware. Move the REU out of he way to cil the holes necessary for anchor instalaon and install the requred anchors, @. _ Nove tne RPU ito postion and instal the mounting hardware to secure the TMD or TM4O PU in poston 8. Connect power wiring tothe RPU using he provided cable or hardwing to act wiring. Reference ‘he appropriate power supply echemattcin SECTION 8, 9, Positon the RPU ns fra stale poston, 10. Level the RPU using the leveng fet tached ‘1. Tighlen the takoall lamps to secure ie system cables in poston, 12. Install fe high voltage housings on te high valtage cablos 49, Plage the high voltage transformer inthe REU base oer 22 INSTALLATION a‘TM X-RAY GENERATORS MAINTENANCE MANUAL £026.25 14. Veily a fuses are installed, see FIGURE 2-2 and FIGURE 2-3 fora ‘tubo, 16 and 3p generators, ‘800 FIGURE 2-4 for a 2.ubo, 39 generar. 2 OTOR RUN) eb UAE 3) FIGURE 2-2 {-TUBE, 1 RPU PROTECTION COMPONENT LOCATION 15. Verity that a good ground is established. Do NOT continue un a good earth ground is veried between facity ground and the RPU tame wit @ DVN. 16. itis rreortant to reference the eppropieteschomatc in SECTION 8:2 of PART 2 os there are Schemetics for £0 and 60 Hz fect input power. Measure the Une voltage atthe disconnect anc onnee the ine matehing wire fo the connection which coresponds tothe closest maich, +7. Gonnect he {tube high voltage generator as folons (FIGURE 25) one Canacct bth ef the 1 tube Ps, P2, and ground leads (one each from each side ofthe RPU) Securely to the terminals. Use two ranches 0 ghlen, one to hold the lower nut and the ‘ther to ighten the upper nut b. Locate the two screw on camecors, the 3 pin and 6 pin. Plug them into ther respective Fecaptacis onthe high vltage transformer, J and J. ce Contec the 2tube high voiage generator as fll: Connect Pt (3 pn connector), P2(6 pie ‘connector, and P3 (15 pin connector fo the HV generar. For all 150 kVp generators: instal the feedback isolation POB on oo ofthe high votage generator. Pace the provided ‘Spacers over the etuse on tp ofthe goneratr, lace the PCB over te studs end secure In place with the provided haraware. Do NOT connect the high voltage estes unl directed todo so in SECTION 8 curing cabation. Note: yom wing i dependent upon system contgurtion and the opi PART? for iterace information. Refer o SEGTION 8.2 of PART 2 for te wing dlgrems necessary td fonnect he varous system components fo the TM generator, INSTALLATION 20 serMAINTENANCE MANUAL 9026.251 recenmrs save Lv) Freer - reronuan) * carne) " Tipteers FIGURE 23 1-TUBE, 36 RPU PROTECTION COMPONENT LOCATION EZ Faimeui7vae surety FIGURE 2-4 2.TUBE, 36 RPU PROTECTION COMPONENT LOCATION” oer 24 INSTALLATION“TMX-RAY GENERATORS MAINTENANCE MANUAL 9028.251 FIGURE 25 HIGH VOLTAGE GENERATOR CONNECTIONS 18. Remove the font cover bracket fom the frame in rnt ofthe card cage. Ist on the frame infront {tthe otiom (he same es the rear cover bracket). Somme TM cabinets may have ared shipping ber instales to secure the caré cage in place, i his sth case remove 49, Release the latches Nolng the card cage in poston end extend the card cage to meke teaser Connect he system cables fo the destinations in the card cage 20, Route the system cables (Sea SECTION 8 for system wiring tnormation) tobe connacted to card Ege POS up tne RPU frame (FIGURE 2-6) Secure tie cables too rar win e-wraps. ASSure Sulficient service loops s0 the card cage can be extended wihout cable tnsion trying to pul back in oo ano eke. (both sides) FIGURE 2.6 RPU WIRE ROUTING INSTALLATION 25 ourMAINTENANCE MANUAL 9028.251 a 23. 2. a sear For 1 & 2-tubo systems: Route wre to the fed 1 PCB losted an the tent ofthe cara cage {hraugh the wire channel inthe bottom of the card cage from the back tothe Font. Remove the protective panel from the front, This panel serves as the label for the terminal stp's connection ‘nctions, Use a fat bade cerewctive wih a 3/16" (0.80) wise Blade forall connections, Srp ak wires 3/8" (O.8Sem) and twist he stance Before securing into the terminal sp. Replace the protective cover when done, For 2-tube systems only: Route wies tothe feld UO PCB located inside the card cage on the ‘obverse ofthe fld-down panel (behind te font mouniod felé VO PCB) through the rear of tho card ‘cage. Remove the protective panel 0 expose the fla VO's terminal tps. This panel serves as the label forte termna ep® comecton Uunclons Use eft blade screwdriver with a 2/6" (08cm) wie bade forall connections Spal wees S18" (0.950) and twist fhe strands before securing nto the terminal stip. Replace the protective cover when done. Route the eabes io ba canneced tothe RPU backplane ont through the reer ofthe card cage. The Connections to ba made to he rear ofthe RPU backplane are not run within the eard cage ‘Gonmect the OC end to OC connector J2. Secure the connector wit the attaches harawar. ITIS EXTREMELY IMPORTANT THAT ALL ELECTRICAL CONNECTIONS BE VERIFIED AT THIS. TIME. Pul ana wiggle all wes fo very that the connectors are properly seated andthe mounting hardware is properly tohtened, Its important to very al connections duo fo the fect that. uring shipment, some may have vated looee, lmpropely lightened and seated connections can cause the equipment to operate propery cr appear faulty. Perform SECTION 3. Perform SECTION 10 Install the covers, see FIGURE 27. 28 INSTALLATIONTH X-RAY GENERATORS MAINTENANCE MANUAL 9028.25% SECTION 3 - CALIBRATION 20 EQUIPMENT REQUIRED ‘Toe folowing fst equipment is quid and must be properly calbrated egal mut meter «te BMS DVM wh en curacy of 5% 3 Tecrometor (vibrating reed type). 2) Storage otclscope (scope) 2 channel, 20 Me in) 2) Noninvasive Ka moter or invasive kVp diver (ve, Dynalyzer) marmeter 3. _Donstometer to measure optical density (0D) AEC option is selects. Minor Dark room ery fim processor Pisces of exer: (1) 5° (1.27em) thick, (14) 1° (2.5¢em) hick, oF aplastic bucket capable of hong 45° (68-1em) of water. ‘© Vapor proof compound for high votage cables. 3 Dosimeter for earation of Entrance Exposure Rae 3 Fhoroscopie phantom (2mm of Cu) fr eelbrating ABS (Automatic Brighinss System) uncon a4 UiNTRODUCTION ‘The setup and calratin of the TM generators accomplished prmariy through sofware contol. Refer to SECTION 8 fo porinent schematics. Refer fo FIGURE 3-1 for PCB lecatens and to SECTION 9 for PCB pat umbers, Read SECTION 4 or operation nstuctons. A WARNING: ‘THERE ARE FOUR FACTORY-CALIBRATED POTENTIOMETERS THAT MUST NOT BE. ADJUSTED IN THE FIELD. te oe master voltage-toraquency calibration ofthe mAs VIF on the mAlmAS control OB (Rad). This ts factory set ora froquency of exactly ODHAIMA at TPE. 2 Themaximam (operating frequency) ofthe inverter oscillator on the kVp control OB (RIS), Is set fora maximum frequency of exactly 12.5 kHz (1t kHz fr TMGS | ‘and TMB0 ONLY) at TP. 3, Themaximum (operating frequency) ofthe filament VIF (R10), factory sett 14.0 ki at TPS. Lr adjust for uoro mA metering ciccut. Sotto 40.0 kiz at TP12, “There are three major sftvare routines used by te instal: ye? eat routines used to indicate the sofware version thats installed, and the sctual heat-uis nthe ‘nade and housing. 2, Setup routines used to select the partir system configuration. $ _Caltatonrouines to caltrat the system. The xay tube flamentpre-heat, mA, kVp, and mAS are Sl calibrated through the front panel using software conte [Ate pont, the ent system should be insted with all components connecid, i.e. tube, eatimatr Aomote Power Unt (RPU}, Operator Contel (OC), and Remote Fluore Conte! (RFC), cr Digital Palm (OP) (fer tuorosconic generator). ral switches which pei the electronics to be tested without high voltage or powering the ond tor. 1500 VOC power is supplied tothe inverter via [SW] looated on the fusebox (FIGURE 2-4 or 2-8). When the Dichour power supely is ecive, [SWiJe ndesorlamp is umated. LEDs LO and L7 are locate on fe gate tive PCB. When LB ls ON, 500 VDC is present at the verter. If the SCR fuse F9 opens, LED LO Wit ‘Sitingush, while the [SW] indietor lap wil sil be ON. L7 signals feture of the S00 VDC when ON. CALIBRATION at sear‘TM XRAY GENERATORS MAINTENANCE MANUAL £026,251 (extorioe tube be) FIGURE 3-1 PCE LOCATIONS Reference SECTION 8 for descriptions of the PCS jumpers accessed during performance ofthe routes in {his section TABLE 24 presents calbration sequences forthe varous TM generator fis. ear ‘TABLE 3-1 CALIBRATION SEQUENCES FOR TM GENERATOR FAMILIES SYSTEM _| CALIBRATION SEQUENCE (section number) gauge | 33-94-95- a7 - 38-39-3102 tu 3.106~ 3:11 -9:12~919-3.14- 9.15, rap __| “216 qrupe | 23.1-399-924-96-381-382-391-392-393-3101~3.160r Fivoro_| 317 zrupe | 33-34-95-37- 38-39-3402 tm3.108~ 311-942-313 -9.44~3.15, Rap | ~3.18, pause | 33-34-95-96-37-98-99-3.10-211 ~3:12-948-8.16-9.15~3.16 Re | or3t7- 3.18 qause | 93-34~35-a6-37-38-39-3.10-9:411 -9:12~919-316-3.16-3.16 RE | erstr- 3.18, 32 CALIBRATION“TM XCRAY GENERATORS MAINTENANCE MANUAL 6026 254 “The following resents the hierarchy of the calbratonsetup routines: (PR PROG xr “TEST places he eystem n caltratonlsetup mode {TEST ROUTINES: ‘SYSTEM INFORMATION HEAT UNITS & RTC (Real Time Clock) ‘AEC VIF CHECK & Cal TON chamber Flelé Drift Check 2, SETUP ROUTINES 4 Enable PC Communications 2. XeRay Tube 1 Setup "TUBE cole! inetated tube LOAD eeloct desired load 5S YESINO HS YESINO - displays ony i HSS is YES XX-COOL select coding means - pressing runs trough choices PIE YESNO ‘STORE EXIT Save Changes? YESINO 8, X Ray Tube 2 Satup "See above 4,DP & Fluore Setup NO FLUORO, SS PULSE, SS CONT, or NO GONT foro choice ‘STORE exr 5 PRINTER SETUP NO PRINTIMAN PRINTIAUTO PRINT seiec occurence of printing PC PRINTERIPRINTER X selec ype of printer in use 6.Tome Sotup “SERVOIMECHINONE celectthe typ of tomo, present ‘TUBE ‘select the tubo lobe Used for omo exposure 3, CALIBRATION ROUTINES (CALIBRATION. 4.MA Calibration decrease velue a predefined aout ‘Cincrease valu a presefned amount ‘STORE. ExT 2.KVeal see above for 1.MA Calibration ‘28, MASTER Preheat Calbration ‘ee above, for 1. MA Calbraton £90, PONT Preheat Calibration 1280 ov, [or 1.MA Calbratio. 36, Standby Prohoat Ad "380 above or. MA Calraton. ‘24, Preheat Boost A. 08 above, for 1.NA Calibration 4. MAS Calibration See above for 1.MA Calbeaton 33 sar“TM X-RAY GENERATORS, MAINTENANCE MANUAL 0028.251 (continua. ura ‘2, FLUORO-| MA Station Adj. = decrease value a predefined arrount ‘increase valu a predefned amount STORE eave vale in memory EXIT ex routine wittout saving value Sb, FLUORO-2 MA Station Ad ‘8 abov0, fr 5a, FLUORO -1 NA Staton Ad. Se, FLUORO.3 MA Station Ad ‘20 above, fr 5a, FLUORO 1 MA Station Ad ‘5, FLUORO-4 MA Station Ad} ‘2€ above, for 5a. FLUORO -1 MA Staton Ad. 62, FLUORO Low KV Cal (50 KY) ‘see above fot Sa. FLUORO 1 MA Station A ‘6, FLUORO High KV Cal (120 KV) ‘seo above, for Sa, FLUORO -1 MA Staion Ad ‘7a. FLUORO MA Meter, Low IMA Cal ‘500 220Ve, fof Sa, FLUORO -1 MA Station Ad ‘7, FLUORO MA Meter, High MA Cal 1228 2b0V, oF 5a. FLUORO -1 MA Staion A} 8a, FLUORO KV max at-3 MA Step 122 above, for 52, FLUORO -1 MA Station Adi fb, FLUORO KV max at-4 MA Stop 100 above, for 53, FLUORO ~1 MA Staton Ad. 8, FLUORO Preheat Boost Adj ‘22 above for 5a, FLUORO -1 MA Station Ad. 403, FLUORO ABS Window Adj ‘ee above, 15a, FLUORO 1 NA Station Ad 10», FLUORO ABS CTR Ad "8 above, fr 52, FLUORO 1 MA Station Ad, ‘5. PULSED FLUORO MA Adj, decrease value a predefined amount ‘Sineresse vale @ predefined amount STORE seve value in memory EXIT ex routine witout saving value 62, FLUORO Low KV Calibration (50k) ‘222 above, 0 5, PULSED FLUOROMA Ad), 6b, FLUORO High KV Calibration (120k) ‘28 above or 5, PULSED FLUOROMA Ad). Ta, FLUORO MA Bleter Cal a 50 KV ‘2° above, for &. PULSED FLUOROMA Ad). ‘Th FLUORO MA Betor Cal. at 120 KV ‘see above, for §. PULSED FLUORO MA Ad} 2, FLUORO KV max at 15 PIS 'g00 above, for 5. PULSED FLUORO MA Ad ‘8, FLUORO KV max at 30 PS ‘22 above, for 5. PULSED FLUOROMA Ad. 9, FLUORO Preheat Boost Ad), ‘ee above, for 8. PULSED FLUORO MA Ad) 410, FLUORO ABS Window Ad. ‘see above, for 5. PULSED FLUORO MA Ad 100. FLUORO ABS CTR Ad). ‘se above, for 8. PULSED FLUORO MA Ad} 41, FLUORO MA Pulse Wath Adj. ‘see ove, for 5, PULSED FLUORO MA Ad (CALIBRATION.‘TM X-RAY GENERATORS. MAINTENANCE NANUAL 9028-251 32. PRELIMINARY INSPECTION ‘Ths section must be performed pir to opecating the generator for the fist time. Ii should slo be performed proto callzaon, efter maintenance actone to very system wring and safety. A ae ENSURE THAT POWER IS OFF AT THE DISCONNECT BOX BEFORE PROCEEDING. SEVERE INJURY OR DEATH CAN RESULT FROM CONTACT WITH INCOMING POWER. 321 RPUAND OC INSPECTION Inpeet the un for any signs of damage. Contre tat a connectors are fly seete. ‘Tahten all powor connections, incuding ne, ground, neutral, and all black #0 connections. Place he aystom in ealbrator/seup mode (SECTION 3.3). Ensure that SWA i st for al options present in the system. See TABLE 7-4 322 HIGH VOLTAGE GENERATOR CHECK sree Remove the High Vollge generate ol fl plug and inspect ol evl It must be no greater than 318" ( ssem) rom the boom surface ofthe tp panel. Replace the pg when done and ioosen the vent 2. Mate ihe following checks on J2 (he 6-pin crcular connector) wth the DVM (See FIGURE 3-2) 2 r Os oO Oo X 8° FIGURE 3-2 HV GENERATOR J2 PINOUTS 2eube: Ao GND=t0K0 to. GND=00 C to GND=Open ceeut (very large resstance) D to GND=Open cecut (ery large resistence) ‘ibe: At ‘Sto GND=0.0 ‘Ato B10 KO 22000 AtoF=10.0 3, Make the flowing checks on Jt (Power Pug): {50kV unite: Ato GND =00 'B to GND = Open cout (very lrge resistance) to GND = Open eult (very large resistance) 5 KV units: PY to GND = Open cieut very large resistance) 'P2 to GND = Opon eult (very large resistance) Prtope=0s10, (CALIBRATION 3s 9087a23 324 325 ‘TM XCRAY GENERATORS MAINTENANCE MANUAL 6026.251 INCOMING POWER ‘Very that the nsoring fine voltage is matched tothe autovansformer. Fr éstalied instructions see SECTION 2.6, STEP 16 jr Turn OFF the invertor power supply [SW], onthe fuse box (FIGURE 2-4, 2-5, 2.6) 2. Remove fuse FO (SCR fuse) inthe fuse box, onthe power suppy shat. 3. Verily ll HV transformer cannectons are in accordance withthe RPU INTERCONNECT WIRING DIAGRAM in SECTION 8. 4, Turmineoming power ON athe disconnect box. 5. Measure the output votoge ofthe autetransfermer: 1, 00 fz TBE-1 to TBE-# = 969 25% 46, 50 He TBE-1 to TBE-4 = 208 25% “ThidO 3, 50/60 He TB6-8 to TB7-4; TBT-4 to TBS-4; TBB-4 to TB6-4 = 280 25% -TM0I68 3p, SOI6O Hz TRG to TBY-4; TB 0 TBS, TBB- to TBE-4 = 951 25% ‘TMaO 3p, 80/60 Hz TB6-4 to TR7-4; TB7-t to TBE-4 TAB-4 to TBE-4 = 361 35% If not corec, turn power OFF and perform the procedure in SECTION 2.6, STEP 16, 6. Tum power OFF. X-RAY TUBE AND HIGH VOLTAGE (HV) CABLE CHECK 4 Clean al HV receptacles. 2. Clean all HV exble pugs. 3. Inspect the HV cable pin and very thet they ae aight, anc have s gop in their ends to ensure {ood connections, Gap tie ends very caretuly (they ar very fragile) I necessary to ectieve good contact. 4. Very that there fs continuity between the connector shields thraugh the cable shila 5. Use vaper proving compound onthe cable ends to be Inserted into the tube. Apply tothe entre cable en. 6. Inert the HV cable into the mie 7. Veeity that there is ground continuity between the tube housing snd the RPU chassis using a DVM ‘Grounding othe RPU i accomplished va fs ube reir cable, I theres no ground continu. chee. fl ground comections. GATE PULSE COUNTER JUMPER CHECK ‘This section ifr pulse fro goneratrs en. On the KV contol PCB, very that jumper EKV'! (gate pulse unter Is IN for pulse fuoro systems. Tis wil prevent fickar during Puor exposures, Hts HIGH SPEED ROTOR CBS1S INTERFACE PCB DIP SW. PROGRAMMING ‘Tne COSTS Interface PCB is located nthe Aux eabine, Is DIP swiches need tobe programmed 3s fotons: SWI-1 setto OFF; SW12settOON; SW1-2set100N; SWI-4setto OFF; SW1-5 soto ON; SWS setto ON; SW-7 setto OFF; SW1-8 setto OFF and SW2 setto "R’. sear 36 (CALIBRATIONTM RAY GENERATORS. MAINTENANCE MANUAL 9028.25% 23. SETUP ROUTINES ‘This section provides fe the inal sotup and he verification andlor change ofthe existing setup fr the TM generar This. must be run whenever the system configuration changes. To place the system in Gattraton/Setup Mode perorm the folowing see Gh he reer of tre OC, remove the lel covering SW3 and SW4, See FIGURE 2, FIGURE 9-3 OPERATOR CONTROL SWITCH LOCATION 2, Ensure OC poweris OFF and ip SW3-8 DOWN to allow the system tobe placed in calbratnlsetup mode. 3, Tumthe OC ON, The curentyIntated sofware versions wie dsplayed withthe option o {HOLD} fered, Press (HOLD) and copy down the current sofware versions dsplayed. Ensure the ‘compatiity tween the OC and RPU, 4. Brese [ALT MENU}, OPR PROG (OPersioR PROGram) wil be cspiayed allowing the system to be placed in calaton/sep mode when [TEST] is pressed. Brose [TEST], The TESTISETUPICALIBRATION routine menu wilbe displayed. 5 8. Press [2] fo enter he SETUP ROUTINES program. ENABLE PC COMMUNICATIONS ‘Ts route displays the cuent status of PC communication, enabled or dsabled. Pras [NEXT] or [BACK] Unt 1, Enable PC Communications fs displayed and vey that communications is enabled by pressing TEXEGUTE!, The depay shouls ehow PC Communications Enabled. Press [EXIT to relurn fo the setup choice men. (aaa x-RAV TUBE 1 SETUP FAN ress [NEXT] or [BACK] unl 2. X-Ray Tube 1 Sotup is csplayed. 2 Press (EXECUTE) 5, Tube tnfomaten wil be displayed. There ls atop row of keywords corresponding to the top sotkeys {and @ botiom row of keywords coresponcing fo the bottom sofkeys, The sftey functions sre 8s felows: TUBE: Selects he tune type decid, shown in ine 2. Prss the key sbove TUBE to change tubes. Consul the factory ithe desired tbe type is not availabe. x%: Salons the percent of maximum tbe lod at which exposures wil be alowed. XX LOAD ‘Sars at 85% (minimum) and goes to 100% (maximum) in 5% increments. Ifa technique is Selected by the operstr thal exceeds this setting, the HOLD incisor iluminates ané an ‘exposure wil not be slowed. Press the Key above the maximum ellowasle to change slsplayed value ss: ‘Selects ether high speed starter controle [YES] (this options provided) or he “The own rotor contol [NO}. Press the ke to toggle between YES ané NO. HS: Displayed only when HSS YES. Enables high speed when HS-YES fs deplayed. Press the key to toggle between YES and NO. Toto: HEAT UNIT ALART ‘whenever anode or Housing HU of selected lube exceeds 70% and HU ALARM is ensbiad (SW3-6 Is {osed), then HU display is selected, a (1.33 beeps per eee) warring beep i sounded causing HU LED ‘ovine CALIBRATION aT searTM X-RAY GENERATORS MAINTENANCE MANUAL 8026-251 Woter Very tat the highspeed contra propelycongure, if resent, in aecortance with the manufacturers rections 300K-COOL: Sects between ai-coold,fan-cooled, or l-cooled housings. Pre: 'PREP/Exposure ready may be dependant on tha imaging fyslem or receptor used, Fefer tothe applcable maging system or receptor manual. Toggles between YES (enables) and NO (ables). sToRE: Saves ne solected sein values. Beeps twice to inclcate saving in progress. ex: Bs the ray lube set program. 4. Solect the approprite data for tube 4, When a datas vee for tube press [STORE]. changes ‘were made and [EXT] ls prestod "Save Changes" wil be cispiayed giving the technician alast ‘hance to save ob valid data any changes mado. this procedure was performed fora tube other than that which was inital istlled a the factory, a ".not In Gallration” message wil sopeer. Press [RESET] to continue wih calbraton, ASS nav rae a seTuP Repeat SECTION 2.22 fer tube 2, if presont. Slect 8, X-Ray Tube 2 Sotup, ‘YOR STUB, ress [NEXT] or [BACK softkeys unl 4, Fluoro Setup eppears onthe cisplay. Press the EXECUTE] sotioy Fluoro mode choless wil ba deplayed. The softy functions are as folows: NOFLUORO™ For systems that ube 21s operatod asa radiographic tube or ‘thre Isno fuer capably e-PULSE-Foreyeiomnih 2 Servos Scientific progrestive acan TV camara systom tobe ‘80d In he pulsed fre moc. SS.CONT- For standard, continuous flare mode with corventonal Syracuse Scietite TV NECONT- —Foreystems with the NICAL CCD TV camera with continous fuoroscopy. Requires the CCD TV interface PCB to integrate last image hold IN-PULSE- For systems with the infmed pulse imaging system, (Press (SS PULSEISS-CONTIN-CONTIIN-PULSEINO FLUORO) softy unt the corect ‘uore mode forte installed hardware is displayed.) aa4 For Digital Platform systoms ONLY: The sofware controling the TM used wih the dg platform is 2 Gtterent revision (ev. 48.0 eerie) and presonts a diferent display tothe technician for aging systom ‘selection. Te following presens this revision 'DPLEHL_SPOT This allows selection ofthe inagin system in use, see zbove choices lis the Exional imaging system fated below, This should be the defaut selection for a (generator confgured with a digital platior. INLCONT- —_Foreysteme win te nimed continuous foro imaging system, (ess [SS-PULSE/SS-CONTIN-CONTIIN-PULSEIIN_CONTINO FLUORO] softkey unit the Correct fuoro mode forthe isles haroware is splayed) DPeNO This doesnot alow selection of any imaging system. liner “This depleys the curently ealectes apenure for hell and MAG mode in use. Press this eofkey and the fling wil be clsplayed: NORMou" Ths displays the lamoter of the eperture in normal mode. Pressing tis {elecon wl ighight& lowing the Goplayed value to bo allered. Pressing “ital he bosom wil éooerent/nrement he aperture dimension. MAGi=x” This daplay ihe clameter oft aperure in MAG1 mode. Pressing tis selection wal highaght allowing the sepia value tobe allered. Pressing “eatin bottom wil deeremannerement te aperture cmension. oer 38 ‘CALIBRATION335 236 34 TM X-RAY GENERATORS MAINTENANCE MANUAL 9028.25 MWAG2-nx° This deplaya the clamor ofthe aporture in MAG2 mode. Pressing tis Selection wl ighight it alowin te displayed value tobe ateed. Pressing “at the beltom wil deremenUncremant fhe aperture émension. MAGsex’ ‘This daplaye the diameter ofthe aperture in MAG3 mode. Pressing tis Selection wi highight allowing te dsplayea value tobe aeres, Pressing “Teal the botom vill deorementnerement te aperture dimension. RETURN This returns tothe provious display and saves the values ofthe epertures ofthe diferent MAG modes. Note: “This choice Is determined bythe herdware installed and is NOT a seletabe option, 4. Press the STORE] softkey when the dested Nuoro function Is elsplayed. 5. Press the [EXIT] safe to ent he teslsotp routines. nore any “Fluor Calibration Data sivas.“ message ats ime, Calton is stil tbe performed. Press [RESET] fo continue PRMCTER'SETOP aeeare ress [NEXT] or [BACK| softkey unt. Pinter Setup appears on the dispay. 2. Press the [EXECUTE] sot. 3 Bross (AUTO PRINT/NO PRINTIMAN PRINT] softkey wit the desired print mode is isplayed. AUTO. prnts# label automatically afer each exposure, NO disabes the print function or uses wien there Ferro printer connected tothe syeiem, and MAN prints a label only when the operater presses [PRINT] on the contol pane. Press the [STORE! softcey when the desied printer function is Siplayed 4, Pras te (EXIT softkey to ext the tesUsetup routines, “Press [NEXT] or [BACK] softkeys unl 6. Tomo Setup appears onthe display. Prose th [EXECUTE] sof. Press [SERVOIMECHINONE] unt the coc tome configuration is splayed Press TUBE 1/TUBE 2} softkey unite tube tobe used fr too exposures appears onthe dey. Press the [STORE] eoftkey when the corect tomo setup i isplayed Prese the [EXIT softkey to ext the SETUP ROUTINES. ‘SIMULATED EXPOSURE renee the kVp control PCB: Remove jumpers EKVO, EXVS, end EKVP to disable failchecks curing this procedure. 2, Onthe mAImAs control PCB: Remove he jumper EMAS, to disbleflament power supaly check, ‘and install jumper EMD, to enable AD sample. 3 Close SWI a WARNING: ‘SW1-8 WILL ALLOW X-RAY TO BE MADE WITH THE ROTOR NOT RUNNING. THIS IS CLOSED (ONLY FOR THIS PORTION OF CALIBRATION (3.4 THROUGH 3.7)! ALSO, ENSURE THAT FUSE FO HAS BEEN REMOVED (IN STEP 323). 3 46. On the card cage: Toggle OFF C31 (lament supsy), CB2 and CB3 (otor surly. 5) Press [SW!] (inverter swith) ON. 8 Tumteoc On. 7. Select MANUAL MODE, 3-Factor, 40 kVp, 25 mA, and 50 ms 3. Press bath [PREB] end CRAY] end abeerve that LEDs 1, 2,3, and 4 on the SCR Gate Drive POB re imiy it (onto crive signals), anda ceking sound fs heard. The LEDs must be watched very Gosely fr they ere im, and fash very fast. Replace the Gate Drive PCB ifthey are not 8, Tumihe OC OFF. $0. Onthe KVp controt PCB: instal jumpers EKVO, EKV3, and EKV®. CALIBRATION 30 earas 36 ‘TM X-RAY GENERATORS, MAINTENANCE MANUAL 0026.261 NOLOAD kVp TEST “The folowing procedure enables you o make 2 no load kVp tos at ful 1S0KVp level. Safty sensing ccs lb Gisele to pertrm ti os, ts CeeforeImperave that ey be enabled aier completion, This est Conf that the generator operating functions are proper sr Reinstall FO (SCR fuse). Use the washers prowded. 2. Togge CBI, 2, and 3 OFF. 3__Onthe kVp control PCB: instal umper EXV8. 7s WARNING: 4S exve Is INSTALLED ONLY FOR THIS TEST. DO NOT ATTEMPT TO MAKE AN X-RAY EXPOSURE WITH EKVS INSTALLED. 4, On the 10 contro! PCB: Ensure SW1-8 is coved. On the kv control PCB: Connect a storage scope between TP (ground) and TPS and set 3s folows: Poskive elope, Sms/DIV, 1V/DIV 6. Place atleast 2” (-em) of oli each cable rceptacte 5. Sethe opertor conta for kVp, 25mA and mAs. There wil be no mA ané therefore no mAs, bul the above stings wil normaly alow for a short no load shot forte frst attempt NOTE: Each time he HV invertor es a par of SOR a cking sound wil be heard ram the invertor shelf rea Olthe REU. This sound is norma, The ticking wil nereasein frequency eech tme the no loads done sta higher kv, 8. Push te PREP button and when the PREP switch luminates, tap the X-RAY buston ON forthe ft atiompt at No Load. Not: “The exposice wil erminstan approximately 250 ms, and an Error 12 Nag (Exposure Time Limit Er) ‘appear on the console. This eres normal, Press [RESET] and conte. any other eer Terminates te exposure, the aor must be invesigated and the appropriate acon taken, ©. Inspect the kV Feecbeck ramp, It should consist of 6 te 8 steps wth an amplitude of sbout 4V and ‘ame of about 2ms to Sms for each scp. 10. Setthe scope for 2e6c/DIV, select 30 mAs and repeat STEP 1 {f. _Pross the X-RAY button ON and nod for about 1 second. {2 Increase the KV In BKV stops al the way to 15OKV, making a No Load shot st each sep. {3 On the UO contra! PCB: Open SW1-8. Ths MUST be epen to aow the rotor to sn during an posure. 14. Onthe kVp control PCB: Remove jumper EKV8. {E.On the mAImAs control PCB: Remove jumper EMA0 and instalit at EMAS. 48. On the card eage: Toggle CBI, 2, and 3 ON. 17 Remove fuse F9. FILAMENT CHECK (RADIOGRAPHIC TUBE) ree Coat the HV cables ends vith vapor proof compound. Inset the connector into the x-ay Lube. Pie ‘Spprotimately 6 of ln high-voltage receptacas on transformer assembly and inset the c2bles Int the generator. 2, TRacolimalor's present, open te blades ful, and move the mir ut othe way (eee the colar ‘manufacturers menu) the ittr cannot Be moved out ofthe way remove the coliator fortis check. 3, TumON the oc. 4 Selact MANUAL MODE, 40 KVp, 25 mA, 5 mAs, LARGE FOCUS. 5, Press [PREP] and observe via the miro, thatthe large filament is fuminated, & Select: SMALL FOCUS, and press [PREP] and observe via the miroy that the smal flament is ituminates, . 7. Instal the colimator fremoval wes necessary 907 310 (CALIBRATIONar 38 TM X-RAY GENERATORS MAINTENANCE MANUAL 9026 25% FILAMENT CHECK (FLUOROSCOPIC TUBE) ‘Remove the tbl top per neructons inthe table Maintenance Manual 2. Seloct Tube #2 and perform SECTION 3.8 forthe fuorescopie ube. 5. Replace the ep por he table Maintenance Manual 4 Install ise F8, ‘TEST ROUTINES, Note: “The following procedures may require the use of he extender card to make adjustment easier there is {problem system lookup when te extender cards Used, fe procedure shouldbe perormed wihoot inthe case he eystom will nave tbe powered down for PCB removalinserton for component access tnd powored vp to very the adjustment. ‘The system was just used in operational made and must be placed in TESTISETUPICALIBRATION ROUTINES mode: 1. Press (ALT MENU]. OPR PROG (OPersicR PROGram) wil be dsplayed allowing the system tobe placed n calbrtion/setup mode when [TEST] is pressed. 2. Press (fEST]. The TESTISETUPICALIBRATION routine menu wl be deplayes. 3. Enferthe TEST ROUTINES by pressing [t (TEST ROUTINES), (Casd sySTEM INFORMATION ‘Select 1. TEST ROUTINES. Press [NEXT] or [ACK] unil 1. Systom Information scsplayed. Select EXECUTE, ‘Vey tae OC SIW ver ond RPU vor numbers are he seme. This ensures compatibe software versions. Verfy they are recocded in SECTION 10.8. ‘Select (EXIT fo ros to 4. Systom Information, 8 GaeHeAT UNMTS and RTC Ls ToT Gress [NEXT] or [BACK] untl2, HEAT UNITS and RTC (RealTime Clock) is displayed. 2. Select EXECUTE), This display shows te cunt H (tossing) and A (anode) heat u's stored in the xy tube uns. The RTC TOCKS value changes once eacn second inating that he real time {docks running, This Cleck s used inthe xray tude colng eur function, 3. Select EXIT] totum to 2. HEAT UNITS and RTC. AEC VIF CHECK and CAL, Fee cress NEXT] or [BACK] unl 3, AEG VIF CHECK and CAL. is splayed. If AEC NOT present, go ta SECTION 39. 2. Select [EXECUTE]. The tip valve wil be shown and bas been set atthe factory. When frst splayed, the TRIP value wil sep in valve untl the actual sel value i reached. Record the ‘splayed value - 2. Tum OC power OFF. 1 tnatalthe AEC interface PCB (FIGURE 3-1) on te extender card, © Tum OC power ON. &.Gonnect tne DVM between TP@ (TRIP VALUE) and TP (GROUND) on the AEC interface OB snd compare te OVM reading and that shawn en tie OC éisplay. EXAMPLE.TRIP- VALUE 852 Tra=+9.52v00 ©. Thetrpvalue must within 5 2.05V. If necessary, adjust potentiometer R&S onthe AEC interface PCB ung the wp value matches the TPS volage 25 digit. Press [EXIT] when ‘complete (CALIBRATION att ear“TH xsRAY GENERATORS NAIpPTENANCE MANUAL 9026.251 3.8.4|_ 26H CHAMBER FIELD DRIFT CHECK ‘irre is no feld sevice edjustmant. The following procedure verifies ion chamber operation. If there Isa 7 problem wih repestbity after calration is compete st very all conrecions and perform this procedure Spain. Ifthe problem persists replace th fn chamber, 1. Select NEXT] oF [BACK] to progress to 4. ION Chamber Field Drift Chock, 2. Select EXECUTE. Vey tne arf adjustments ofthe selected jon-chamber fed, This adjustment is dependent an the system coniguraton, Le. whicn RECEPTORS (on chambers) are ullzed, [TABLE] WALL] andor AUX), Each enemor contains tee eles which must be vered. During Colton the falde are ree! every ten seconds and released. This allows for verication. TABLE 3:2 provides the cross reference fr each chamber CHAMBER TESTPONT TABLE (1) Pt WALL (72) ra AUX (#3) P3 ‘TABLE 3.2 CHAMBERIAEC INTERFACE PCB TEST PONTS, a. Connect he BVM across the appropriate tet point per TABLE 3-2 and TP (GROUND) on the AEC interface PCB. b. Select the spproprata [AEC FIELD] onthe OC. Goserve the BVA fora pried of me to alow afew cytes. Verily that he reading remains steady. fe doesn' very al connectons. Repeal STEP 12 unl al elds have been veriied. It adaitonl receptors (en chambers) are fo be verfed, ext calibration mode, select the ‘snproprise receptor, and reenarcaliraton mode. 847 342 (CALIBRATIONTM X-RAY GENERATORS MAINTENANCE MANUAL 9026251 (a6 CALIBRATION. GENERAL SRE es bom oy ciated le fo. The equromens of he ita we to mach he ce eereetetctce nine ste: Tie oo mado componcaon i erent cae lnghs ah those esd ate acy. “The prime fed calretion ssetng he pretest values for both arge nd small flames, and calibration of rie to match eystm characteris. Filament calbrton requis caltraton at the end pins and a the midpoint ofthe vatablemA valves. Each Ofte other calbaton routines require calration atthe end points only, and then vetication of a value Detweon thse two poms. For example, mA carson at25mA and 200mA, ten vel 1S0mA forthe THO frat 25m and 600mA, then vey at SOOM forthe TMOS. Frat down al system power, bana he OC andthe dstribution box. 2, natal the noninvasive meter or Kp cvider being used, Follow the manufecturers instructions for 3, Remove the banana shoring plug from the Isolation P.C.B. Insert the mamas meter ito the banana jack 5. Switch system power ON at he eistrbuton box. ‘This connection isin the mid ‘AUTON: scondary ofthe high voltage circuit. Verify that the mater | leads ae installed in the Curent (mA) jacks ofthe meter. DO NOT make exposures without either (4.4 CABLE LENGTH COMPENSATION ‘The ma regulator Sees two different feacback signals to contal the mA through the xray tube. The frst the pretest signal ond the second f tha actual mA sional. The transfer time from preheat to actual mA feedback occurs wien th x-ray kVp signal reaches maximum (2 3 ms) “The way cable copactence must be charged during tis came ime. As the cable lengths become longer, the charge ime beeomes longer, which dtr the oginning ofthe mA waveform. The ransfer time must to couyed unil the cables are fly cherged. This delay © selected by jumpers on the mA/mAS PCB. Measure the cebes ftom the HV transformer tothe tube, and select the eppropriate jumper combination from TABLE 8-10, PRECALIBRATION. A ‘CAUTION: itis recommended that xrays not be produced above 80 KVp until the x-ray tube Is properly conditioned. 392 fa naw say tbe s used, season it in accordance withthe manufacturers instuction. Is desirable to ‘Condon a new xtay lube et en intermediate Kp fo establish a voltage gratentecross the tube, and t0 leva the anode temperature n order to reabsor any gases present in fhe tube insert During this procedure, the unit wil ned to be prelate for proper preheat at 40KV, 6OKVp and 2840p ‘Then the 125 kVp OFFSET value wil bo entered at 150 KVP, and the preheat wevetorm verted a +40 KVP Unt the tube ha been condoned at higher KVp vas. yn Ensure power is OFF. 2) Inet therigh votage cables coated wth vaper prof compound in the xray tube. Ensure thatthe Cable comps ae ont. Lock he set screws Frpresent. Use approximately Gcc ofan high-valiage transformer receptactes (CALIBRATION. 343 earIM X-RAY GENERATORS: MAINTENANCE MANUAL 9028 251 18. 14 48, 46 17 18. 19. 2. Settne scope asfolows: Time base -Sms/OV “Tigger - Ct, postive slope Gh Verical-1VIDIV Ghz Vertical -0.VIDIV Pace Ch‘ ofthe scope on TPS of te kVp oankol PCB, snd TP (ground). This is the kVp waveform, Place Gh2 on TP2 of the mAlmAs contre PCB, and TP (ground). This i the mA waveform. Romnove the echesive label onthe rear of ie OC and fp switch SWG-8 DOWN (FIGURE 3-3). ‘Tum power ON and tun the OC ON. race (ALT MENU} Prose TEST. Paes [3] CALIBRATION ROUTINES. Press [NEXT unt 22, MASTER Preheat Callbration i isplayed. ‘Select [EXECUTE] ‘Seiect LARGE FOCUS, 200 mA, 40 KVp, 80 ms. The display should show the current data forthe folowing: PREHEAT On the mAlmAs control PCB: The number 2571 (for example) represents the ‘Yotage st TPS (2971 = 2071 VOC). Is one haf ofthe preheat reference voltage UTP on the mAmAs PCB, Itis the value which wil be modified to Increase or ‘decrease the preheat. 8 Decremants the PREHEAT Offset number: fs Increments the PREHEAT Offset ruber. [STORE] Stores the curenty displayed PREHEAT Offset number. Aluays [STORE] any changes. [EXIT] Exits the MASTER Preheat Calibration menu *%f srake on exposure and observe the mA waveform (FIGURE 3-4). Adjust the PREHEAT value byusing the] end keys. These wil change the PREHEAT fst valuo shown. The PREHEAT aus i suo change by the new PREHEAT Ofeet vate. Wan tho value shown is acceptable, press the STORE ewich, Two audbie beeps wil be heard indcating that the value is stored. Repeat {he stop unt the mA wavetorm is corect. ‘Select 60 KVp and repent STEP 13, The PREHEAT Offset number from tis stp wil be used in ‘STEP 16. Record PREHEAT Offset = ‘Selec 128 Hp and inp the PREHEAT Offset value stored at 60 KVp, then [STORE]. Do NOT make an exposure at this time. Seloct 8D kVp. The dsplay wil incicle “Selected KV not in cliration range". *D take an exposure to verify the proper preheat waveform (FIGURE 3-4). I tis too high or too tow select 128 kVp again and increase cr decrease the PREHEAT Offset value, [STORE] and rtum {0 80 kVp for wavetorm verticaton Saloct 125 KUp and repeat STEP 13, The PREHEAT Offset number fom this step wil be used in STEP 17, Record PREHEAT Offset = Select 180 Kp and input the PREHEAT Offset val sored at 126 KVp, then [STORE]. Do NOT make an expooure at this time. Wait 18 minutes before proceeding to allow the tubo to co FIGURE 3-4 PREHEAT WAVEFORMS (mA) a4 CCALIGRATION[TM XRAY GENERATORS MAINTENANCE MANUAL 9028.251 39.3 X-RAY TUBE CONDITIONING PROCEDURE - EUREKA TUBES ONLY. Note: “This procedure is for Eureka tubes ONLY. For other manufocturers refer tothe’ documentation fr thelr recommended proces, -Areniy installed Eureka xray tube, especialy one that vil be used ina high power igh KV, or avy work [oad environment, can be seasoned to ie nel envionment using the flowing procedure, "The procedure ‘onsite of four parts ore ive to sbemieue high heat input run to get he tube anode to maximum heat 2. Followed immediately by 2 10 12 minute period at reduced Input ate fo heat soak the target. 3, A1Sminute cooing poco. 4 Aigh votage stably check Prerequisites: 1 Perform the precatation as per SECTION 3.8.2, STEPS 4 «14 2. Proper anode rotation speed shall be varie, Al ost parameters ere based on standard speod Fatings, therefore all tests can be run eter standard speed or high speed, except where high speed {s speccaly noted. 3, _TuekVp and mA waveforme ell be monitored for all exposures. 4. Theromust be a minimum ofa 1S-minute opoling perod between any previous exposures andthe art ofthis procedure. 5. Tf possible, keep tne rotor boasted between exposures to minimize housing heat input. Ifpossbie, ‘fan should be used to minimize housig heat Procedure: 1 it not already n cairaon mode, enter i at this time as outine in PRECALIBRATION. Enter 3a, fe MASTER Preheat Calbration to condtion the tubo. Note ‘When in calibration mode only, before calibrating tube 2: ‘a. Forgeneratrs wih high fequancy fement = dlsconnec: ne uitalgrven wie for TB22 (FE) on ‘he huoro fed 1O PCB (S584 262 20), Relnetall tls wire upon completion oftube 2 carton. ‘OR: 1b. For RUF generators with high speed rter contol - leconnect the while wie from TB2-2 (FE) tn the fluor fel 1O PCB (6884.26.20 of 0584.26217). Resta is wire yon completion of tube ealbration, 2. “Sf High heat input. Make exposures on the large focus per TABLE 3-3. Continue immediately with STEP2. 3, Mf Reduced inut. The eame as STEP 1, excopt double the interval between exposures, Tote 8. Ifthis procedure fs inferupted anytime curing STEP 1 or 2, alow the tube to oo! fr 15 minutes minimum, betor string over 'b. _Thisprovedure wil heat up the SCR fuse (Fo), ond nt propery heat unk, Le, prover washers inate, may open. Ite recommended 1 replace FO betwaan STEP 1 snd 2 witha coo! fuse to astute operation of his procodure. ‘e. _fthe spectted mA end TIME indicaied inthe table cannot be obtained, use a combination of factors hat wil ve approximately the sama H.U. (kVp X mA X TIME X 138) per exposure. Oo pot exceed the sngle exposure ratings refer tothe proper product datasheet for agven tube (ype, EXAMPLE: 0KVp x S00mA x07e x 1.35 =28,600H.U exp. PBUIVALENT: Sokvp x 280mA x 0.88 x 125" 24,9004 Uexp. or SOKVE x320mA x 886 x 1.95, 25,6004 User. CALIBRATION os 047TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.251 4. Cooling, low the tube o ool from 45 minutes to 4 hour. 5. Highvotoge tet Use Large focus, S0ms exposure te, nd mAs apecfled in TABLE 2-4. Check {ube stably 1 the maamum Kp fe the tbe ype. Use the Vp ste per ube ype es cutines TABLE 3-4, Proceed as flows: 2, “E ttake at least four exposures at a minimum of 10 seconds apart for each kVp stap per tube ype. Althe highest KVP siep used, make at least 12 exposuroe ‘TABLE 2.3 TUBE CONDITIONING TABLE Fieaae cal the factor Tor Svalabiy 047 a8 CALIBRATION“TM X-RAY GENERATORS MAINTENANCE MANUAL 6026251 [Uglied mA SELECTON 0D TERS FOR oH VOLTAGETEST ae aggro. | anger oa ee ee ah cee ww |" [ow | oe | m | le | ¢ | 3 Bh | a | eB | of | 8 con | 2 | 3 | S| smgee “ac0KHU oat 20 I “0 ae 3 | ¢ | 2 | a a = wm | me | 2 "FIGH SPEED RATING “St instability occurs at any step, reduce the kVp by SkVp and repeat the exposures at hat kVp fo four an exposures. i instabity continues o occur, double check he system for possible causes such 29 calbraon, loose conection, proper greunding, ar inthe housing, acing a the ‘able revepacles, et. >. Repeat ine entre procedure if necossary. if repeting the entire procedkre doesnot nsure ‘Sable operation at ho kVp to be used, replace the ube. CALIBRATION sar ear340 “TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.251 CALIBRATION ‘Tas precede essumes thet the xray tube has been conitoned folowing the manufacturers intuctons tthe previous section was not performed, donot operate the xray tube at high kVp without going tough ‘an intermediate Kp level, During preheat calibration ccurs at 40KVp, 6OKVp end 125 Kp. Ent te 125 kVp offset value at 150 Kv, fd return to 1204 fo vey the preheat wavelorm, Refer‘o SECTION 3.9.2, STEPS 16 trough 20. Once {fists been done, he system may be hcroasedin 1OKVp steps to 120 Vp fo canton the tube and system. 4510.1 PLUORO STANDBY FILAMENT CALIBRATION | ‘This procedure f for eduetng the hardware (onthe Muore VO PCB) standby flamentlevels forthe undertsbo fluor te. The flaments are adustedto love ust below emission, 1 Bours that power fs OFF 2. Toggle CB! {flament) OFF. 3. Page jumper EMAS on EMAO onthe mA/mAS PCB. Open te lower penal onthe care cage to expase the fluoro field UO PCB for adjustment 5. Tampower ON and maka a foro expostre @ 125 KV, -1 mA station (OR 20 pps for pulsed fluoro systor), 6. Onithe fluoro field YO PCB: Observe the fuoro monitor whe adjusting R37 (argefeament) CW. ‘nen an imape appears on the mantor adjust R37 CCW und he Image just csappears, 7. Wat for sminutetneot, logo to tube 1 then back to tbe 2 8 Onthe UO eantrol PCB: move SW-7 tothe ON postion. 8. Onlthe fore field 10 PCB: Observe the Nuore monitor whte adjusting R38 (smal flanent) CW. isoppears. ‘When an mage spose on he mentor adjust R38 CCW uni he image 10, Move SW1-7 to ine OFF poston. 41. Tur power OFF, 12. Place jumper EMAO on EMAS on the mAlmAs PCB. 12. Foggia CB (lament) ON, FILAMENT PREHEAT CALIBRATION eee Sat the soope as follows: Time base - Smid, Tigger - Chi, pos. slope (Chi: wer. - Viv, TP3 (KVp Control PCB). Seo TABLE 3-5. Gh2: ver, -0.4Vidv, TP2 (mAImAs Contrel PCS). See TABLE 3-6. Tass wpnerenences | ‘TABLE 3-6 mA REFERENCES Wp TP3 (Vez) ma TP2 (Vad) ssouv units | 1254V Units sory units | 125 KV units 0 240 2.90 8 49 25 50 300, 364 5 ‘38 50 50 358 438 100 075 400 7 420 503 150, 12 450 80 430 saz 200 150 200 %0 540 oss 300 225 3.00 ‘00 599 1 ‘400 3.00 400, 410 660 3.00 500 375 5.00 120 720 873 500 250 6.00 138 750 800 800 8.00 NA 150 9.00 NA 000 750 | “Turn the OC OFF snd fp such SW3.8 DOWN (FIGURE 2). ‘Tum the system ON. Select TUBE 2 Press [ALT MENU} 9087 318 CALIBRATION3103 “TM CRAY GENERATORS MAINTENANCE MANUAL 9028.251 @ Prose TEST. 7 __Presp(2] CALIBRATION ROUTINES. FOR SW VERSION 3.83 & ABOVE ONLY: 8. Press (NEXT] unt 30. STBY_PH ADJ is cleplayed. Select [EXECUTE] 8 Press the upper ight eelecor wich untl STBY=OFF is deplayed, Press EXIT to return tothe main FOR ALL SW VERSIONS: $0. Seloct TUBE 1 41. Repeat STEPS 5to 8 for ube 12, Presethe upper ight eslecorevtch unt STEYEOFF is splayed. Press EXIT toceturn to the men 13. Pross [BACK] uti 3a, MASTER Preheat Calbration is splayed 36. Seloct (EXECUTE) 48. Select LARGE FOCUS, 200 mA, 40 kVp. 80 ms. 16. “f Make an exposure and observe the mA waveform, (FIGURE 3-4) and reference TABLE 3-6. If the aterence wavetoem isnot oored, adust the PREHEAT value by using the fe] and keys. THe PREHEAT Offa vloo shown wil change. When te value shown i acceptable, press tie STORE. ‘Sich, two able beeps wil be heard Inécatng thatthe vale is stored. The PREHEAT valve wil ‘iso change by te new PREHEAT Offset vetua, Repeat tis step unt the mA wavelorm ls correct. Contin # the waveform fs correct. 17. Selact LARGE FOCUS, 200 mA, 60 KVp, 50 ms. Repeat the steps fom STEP 10 on unt the ‘waveform le earect. 18, Select LARGE FOCUS, 200mA, 125 kVp, 50 ms. Repea! wavetorm is corect. 49, Seles LARGE FOCUS, 200mA, 180 kVp, 50 ms. Change PREHEAT OFFSET valve and make 20, fxposute at 140 Kp. Repeat tis step unl te waveform is correct. 20, Press [EXIT] to ext! Sa. MASTER Preheat Calbration, the stops from STEP 10 on uti the mA CALIBRATION Expoaure timing fs accomplished withthe mAs timer If mA i incorecty caratad, exposure times wil be Incorrect The correct mag vl aay be delivered regerdiss ofthe mA calibration state. Correct exposure tie the result of correct mA calibration. ATiin power OFF and istll the mAlrnAs control PCB on an extender card Jorn power ON and using @ DVM check for Oy, at TP2 on the mAlmAS conto! PCB. Ii not ‘adjust RST unl 0.008. obtained «Enter labration mode and press [NEXT] unt 1. WA Calibration is sprayed 3 4 Press [EXECUTE]. Select LARGE FOCUS, 25 mA, 60 kVp, 1s. Remove the shoring plug fam he tank othe Isolation feedback PCB and connect the ammeter to these points 7, St Make an exposure and note the actual mA reading. Adjust the mA value by using the [+] and [+] e > aya These wl change the MA Offset value chown. ‘The mA value wi also change by he New BHA (Offet vase, When te value shown acceptable, press the [STORE| switch. Two subi beeps. ‘st be heerdindoating that the vale le sored. Repeat is stop ul the mA waveform is comet Yao = 26m =imA. Nec Teavig all ese the seme, select he follwing mA setting TM30- 400 ma; TMHO, TMSD, TES, THEO S600 mA. WOTE Most digital multimers require a east one second fora reacing to stabiize. If multiple exposures are Teguise, refer lo xray tube rating chart and be eure to lot the trget cool ebwoon exposures (up to two (tues) the toe tat installed can net make the selected MA exposure for one second, lower the {Ato perorm this carton (CALIBRATION a9 sear‘TM XRAY GENERATORS: MAINTENANCE MANUAL 8028.251 2, AE take an exposure and note he actus mA reading. Adjust he mA value by using th (4) and keys, These wil change the MA Offset valve shown. The mA vale wil iso change by the new MA Dfiset valve, When the value enon accopiable, press the [STORE] switch. Two audble beeps wil be Neard Indicating that he value fs stored. Repeat Eis step untl the mA waveform fs correct Ava = selected mA =35: TW30- 400 mAs 12mA “Two, THE9, THES, THD 600 mA = 18 mA 10. Press [EXIT] [0 ext 1. MA Calibration {1 Tumpower OFF and remove the mms contel PCB from the extender card and instal ns sit inthe card cage. +2. _Bisoonnect the emmoter fram the Jumper connector and reinstall the shorting pl. {3._Tum power ON end enter caleration mode forthe next section kVp CALIBRATION ‘This procedure ensures that the system wil alibly generate the dosred KVp fr safe exposure. i nat calbrated property the generated kVp may not maich that selected bythe opertor. Se Prese [NEXT] unt 2. KV CALIBRATION is csplayed. 2. Press [EXECUTE]. 3. "TABLE 3-7 proves te tecniques used fr this calbration procedure. Perform the flowing or bath the low end high lexiigues at each power love: “f Make on exposure and observe the actual kVp on the noninvasive meter or the kVp divider. [Adjust the KV value by using the [and [J keys. These wal change the KV Offset value dspayed ‘The KV value wil also change by tie new KV Offset value. When the value shown is acceptable, press the [STORE] swren. Two aude beeps wil be heard indcating thet the value is stored. ‘espe his top un tre KV value i correct. futher exposures ere necessary for the 1SOKV uns, stect 140 Kp and 180 Kp and peor the calbration at hese pons "TABLE 37 Wp CALIGRATION SELECTIONS: RANGE Te 7 system | tw | ma | ow ms mA wv ms vw | <2_| 200 | 46 50 wa wa | wa we | a [owe | wa | wa | 200 | 1s | o wow | <2 | 50 oo 50 A 430 50 2 zo_| 20 | oo 50 200 +30 0 a zo_| «00 | 60 50 200, 430 0 wow |_a2 | 0 oo 0 50 490 50 vats so_| 200 | oo 50 200 | 130 0. co.20,00 | #0 | «oo | oo 50 00 | 30 50. oo | co | oo 0 400 +20 50 so _| 0 | ss 20 500, 130 50 *THCONY 907 320 (CALIBRATION3405 106 TM X-RAY GENERATORS. MAINTENANCE MANUAL 9026251 ¢EHEAT POST-CALIBRATION Press [NEXT] unt 2a, MASTER Preheat Calibration is csplayed. Press [EXECUTE], Select LARGE FOCUS, 200 mA, 40 kVp, 50 ms. “9P Niake an exposure and observe mA waveform (TP2 on mAlmAs Control PCB), see FIGURE 3-5. ‘Adjust the PRENEAT Offset valve by using the [+] enc [ keys. These wil chenge the PREHEAT Offset value shown. The PREHEAT value wil also chango by the new PREHEAT Offset value ‘ime the value shown Is aoceptabe, press te [STORE] switch. Two audible beeps wil be heard Indating thatthe vale i torec. Repest his stop unt the PREHEAT value Is corect. 1 during performance of this section, the aror message “FILAMENT OVERLOAD" is cispayed, ighlyinereoee the PREHEAT offset value and resnodt, If duing performance of is section the ‘ror message "MA OVERLOAD" is deplayed, sigh Gecrease tne PREHEAT offset valve ond ‘eahoot Price _— FIGURE 3-5 PREHEAT WAVEFORMS ‘Select LARGE FOCUS, 200 mA, 60 KVP, 50 ms and repeat STEP 4. ‘Select LARGE FOCUS, 200 mA, 125 kVp, $0 ms and repect STEP 4 ‘Select LARGE FOCUS, 200 mA, 180 kVp, 80 ms and repeat STEP 6 Select SMALL FOCUS, 50 mA, 40 KVp, 80 ms and epest STEP 4 Selec SMALL FOCUS, 50 mA, 60 KVp, 80 ms and pest STEP 4 {@. Select SMALL FOCUS, 50 mA, 125 kVp, 50 ms and repeat STEP & {1 Select SMALL FOCUS, 50 mA, 150 kVp, 50 ms and copeat STEP 4. {2. Press (EXMt] io ext 98, MASTER Preheat Calibration. The mA, lp, and prcheats are now Calbraled. The MASTER Preheat Calibration route was used to calbrate fhe 200mA curve at ‘Free kvps 40,60, 125 and 160. lao shites each ofthe oer system prehest curves a he same tina, which calbretos the entre system. +49, The netallr should pow check each mA station at low, mide, and high Kp (Gms exposures). ‘The peeheal shoul alow tne A waveform f.bagin atthe sat mA, 28%, a5 measured a he end of the ntl cable cherge overshoot. If any preheats ae found to be out o tolerance, then the POINT PREHEAT CALIBRATION routine In SECTION 3.10.8 canbe used to fre tune the system caliraion ‘40,60, 128 and 180 kVp for any mA siaton needed. 4, Press [EXIT] unt the calraton route sexed. MAS CALIBRATION see eres [NEXT] unl 4, MAS Collation I splayed 2) Press [EXECUTE] 3. Select LARGE FOCUS, 200 mA, 80 kVp, 125 ms. & Remove the banana plug shoring connector from the high votlage tank (in 125 RV unis) or the [Golaion PCB (in 150 KV Uns) and connect an mAs meter in tne jumpers place 5. “P ttake an exposure and measure the actual mAs as dsplayed onthe mAs meter. necessary, change the ofset by pressing [+] 0" +) STORE rd repeat the exposure unl he comect valves Goplayes, CorfectmAS value = 25 mis-+0,95 mAs, Note: just as accurately as possbeto the actual value. 6, _Seusct LARGE FOCUS, 200 mA, 80 kVp, 1250 ms and repeat STEP 15, CamectmAs value = 260 mnas.22.7 ms Note: Adjust as socwatly as possibe to the actual value. (CALIBRATION sat eer‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9028.251 Press [EXT] unl the calibration routine sete, 3.10 POINT PREHEAT CALIBRATION ‘Tris procedure catorates each me sation fr 40, 60, 125 or 160 kVp. Start atthe Iowest mA state. qe PSB ess [NEXT] unt 35. POINT Preheat Callbration is spayed. 2. Select EXECUTE) 3. Select SMALL FOCUS, 40 KVp, SOms. 4 Select the staring mA sation. Note: “The TM interpolates the PREHEAT number for ks between calbration pons. Ia limi eror occurs for 2'evp cal portin lower KVp must be selected forthe exposure. Any corecions require are nput and Stored forthe sual KV cal plot and reveriiad at he lower KV. 5. Perform SECTION 3.10.5, STEP 4 8 Select the next mA station and repeat STEP 5 unt all mA stations have been calibrates 1 Berio STEPS 4 trough 6 forthe folowing kVp statons: 60, 129 or 180 (depending on the capably of he generator) When each a he Kp stations have been calibrated proceed the ext 8, Select LARGE FOCUS and perform STEPS 4 through 7 5. Press [Exito ext 3, POINT Preheat Calioration. 3108 RADIOGRAPHIC STANDEY FILAMENT CALIBRATION (SW Ver 3.8.3 and above) ‘Th section ls applicable ony fa ono-eecond PREP to X-RAY cycle tine is requred. Esch focal spot of ec ‘Cray ube fs individually edsted. The procedure adjusts the filament standby curent to @ level ust below ‘mission. The procedure must be repeate foreach focal spat of each tbe. sre etbress [NEXT] unl 2e, Standby Proheat Ad) cisplayod. Select [EXECUTE] 2 Broce the upper ight sutton fo foggla tha copay to STBY=ON, ( 3.“ viake an exposure and observe the mA waveform (TP2 on rAimAs control PCB), The waveform should show an mA burt approximately 2 ms fong and then drop to zero 14. Adjust he Fllament Standby value by pressing etter (Fo J. Press [STORE] when he values ‘satitactry. 5, “Bitate an exposure and observe the mA waveform, Repest STEP 5 und the mA burst Yess fo \enhon, Rede the Filament Standby vaio toa Vale ust below this point end press [STORE], 6, Press [EXIT] to gobsck othe main menu. 3.40.9 PREHEAT BOOST ADJUST (SW Ver. 38.3 and above) ‘Ths procedure provides fr the adjustmant ofthe boost number to a value which wil compensate for the Thorlene’ lament boost ine neceseary fora short Rad xray cyte tie. jr Press INEXT] unl 3, Preheat Boost Ad) i displayed. 2. Select [EXECUTE] 3. Select 200 mA, 60 kVp, and te desire focal spot. 4, “ftitake an exposure end observe the mA waveform (TP2 on mAmAS control PCB). Adjust the BOOST Offset value by presaing [+] o 3. This wil change the BOOST Offset value shown. The PH BOOST vaie wil iso change by the new BOOST Offset valve. When the value shown is ceapase, press [STORE], Repeat this step untl the ma waveform is corect. Te BOOST Offsot ‘eluo wil be applleabe forall mA selections onthe eelecta focal spot 5. Thelarge and sms focal spots of each Rad xray tube fs inchdvaly usted. Perform the above steps forthe remaining focal spot ané Red tube. 8. Press [EXIT] fo exu to te main menu ser a22 CALIBRATION‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9026251 ‘JIT UNDERTABLE STANDBY FILAMENT CALIBRATION (SW Vor 3.8.5 & shove) ‘This secton and the flowing section are only applcabe Ifa fet foro to spot cycle time is required such {5 for 8 105 camera or for photo spot. Esch focal spot of each X-Ray tube i individually adjusted. The procedures outed must be repeated fr escn focal spot. This procedure is for adjusting te Ramet standby Current toa love just below amision ress [NEXT] unt 2c Standby Preheat Ad. is displayed Slee! (EXECUTE! ress the upper right witch o toggle the display to STBY = ON, “Pitake an exposure end observe the mA waveform “The waveform should show an mA burst approximately 2-msec long and then crop to ze. ‘Adsl the lament Standby value Dy using the [+] and (keys. Press STORE, make an exesure ‘and observe the mA waveform 7. Rapeai STEP 6 unil the mA bust begs to lengthen. Reduce the Filament Standby vai to 2 Sighty lower value, make an exposure fo verly and correct, pross STORE, 8, reas [EXIT] fo ext e. Standby Preheat Ad. 3.1011 PREHEAT BOOST ADJUST “This prcadure provides forthe adjuetment of he preneat boost number oa value which wil compensate for {he thortened lament boos! time necessary fore short ay cyele tme. This procedure is fer photospot systoms. Free ess [EXT] repeatedly to retum othe Main manu. Seloct Tube 1 andthen select Tube 2. The LCD ‘Screen should diapay the Fuorescopic and Spotfim technique factors 2, Brest [ALT MENU] 5. Press TEST. Press (3. CALIBRATION ROUTINES. 5. Press INEXT] unt 34. Preheat Boost Adj is displayed 6. Select [EXECUTE] 7 Select 200 mA and 60 kv. 8. “take a short fuoro exposure and then @ photo spot exposure. Observe the mA waveform, ifthe waveforn must be corected, adust the BOOST Offset value by using the [+] ad [4 Keys 28 ‘eatired. This wil sage the BOOST Offet value shown. When the value shown is acceptable, press the STORE switch. The PH_BOOST value wil now aiso change by the new BOOST Offset ue. Two audible beeps wilbe heard indicating tat he vaue fs stored. Repeal his step unt the us wavetorm is cect The BOOST Offeet value wil be eppcabie fr al mA selecbons on he feos) Spot selected, 9, _Trelarge and small foal spots of he under ble foro xy ube ae ndvdualy edusted. Perform the above ste fc the romaiing focal spot. 10. Press [EXIT] ext 3. Proheat Boost Ad] CALIBRATION 323 earat Bata az TM X-RAY GENERATORS MAINTENANCE MANUAL 828.251 (CEC (COMPUTERIZED EXPOSURE CONTROL) DATA MODIFICATION GEC RECEPTOR AND FOCUS SELECTION ‘Tie procedure i for CEG exams whic are NOT also APR exams (For both, SETUP wil ot sppearn CEC etup) Ian exam fs used by both medes flow the procecute for APR setup. For GEC cnly exams, the Seleced RECEPTOR and FOCUS ofthe selecad exam can be modiied 2s follows (the system must bein calratonisetup mode, cee SECTION 3.3) ‘Select MODE CEC. Select dase exam. ‘Select the dested RECEPTOR and FOCUS. ress [SETUP]. ‘Soiect [YES] the OC panel LEDS dsply he deskred RECEPTOR and FOCUS. Otenise pressing {NO} wal ret to tho SETUP screen, Very thatthe desired RECEPTOR and FOCUS are displayed by reseleing the desired exam, [Repeat STEPS 1 through 6 fr ay other CEC exarns. CEC kVp AND mAs SELECTION “This prooedre i oF CEC exams whic are NOT also APR exams (fr both, SETUP wil not sppearin CEC ‘elup) ran exam is used by bath moses follow the procedure for APR solup. For exams programmed or GEC only, the KVP and MAS othe selected exam can be modified as folows (the system must be in calbraton/setup mode, see SECTION 3.3): fr Select MODE CEC. 2 Select desires exam, 3. Use te MAICM swiches to scan through the CM selecions and check hat the KVP and MAS values ‘atthe selected CM vale are corect. The KVp and mAS values are changed upon release ofthe sent ste 4, The kVp and the ms values at the selected CM value can be modified ss follows: ae Sc! the desiend KVP and MAS values, The MAS valves chenge in nrements of 594 of the inti MAS valve. b. Press ALT MENU} © Press [SAVE FP] (Font panel). The LCD wil display xXem (the curent CM seta). .—Tosave the selected KVP and MAS al this CM value, press [YES]. To est and tain the efaull KVP end MAS values, press [NO ce. Very the changes in KVP and MAS by seiectng sncter Ck then reseecting the CM value ‘at wi the chenges were made and checking tal the desired KVP and MAS values are splayed Repeat STEPS 1 trough 4 for ether CEC exams. ser 328 (CALIBRATIONTMX-RAY GENERATORS MAINTENANCE MANUAL 9028.25% AUTOMATIC EXPOSURE CONTROL (AEC) SYSTEM SETUP {ithe system is configured with AEG, perform the folowing steps to input sysiem configuration data, Foferente SECTION 4 fora discussion ofthe OC panel and is functions 1. Wnetatready done, remove the label covering SWS and SW4, on the rer ofthe OC. See FIGURE 33. Ensure OC power is OFF and ip SWS-8 DOWN to pace the eystom in calrationsetup mode. “Tum the OC ON. On te OC sect MAN MODE (mans! mods) Press the AEG FIELD select buon, The LEDS wil not urinate Select SETUP}. ‘The OF ls now ready fr input of system component defon. The dspay will show the current satus ofthe folowing wich may be enanged ot tis te: Chamber: This isthe cuent chamber designation as connecied to the RPU becipiane, Vaid cptions are 1 trough 6 and none, ino chambers are comeced. XHAND: This designates the handedness ofthe curt chamber being defined. This wit alloc! the AEC FIELD designations. Veld options are RIGHT and LEFT HAND. erm: ‘This defines the gd option forthe curently dotned chamber. Vall optons ae GRID IN, GRIO OUT and IN & OUT. FS! ‘This dofines the fimisereen combination used wih the curenty defined chamber Vali options are 1,2, 8, end which designates none. These options can be pul Inany combination ior 28 are examples of valid selectins. Tube x: Use the NEXT button io selec Ths selects the current tube being defined for use wih the eurenty defies chamber. Valid options aro 1 & 2 Receptor Setup'Use the BACK button fo select. This dates the current receptor option for which the chamber is defined, Valé opions are TABLE, WALL, or AUX 8. —_Whenall sections are correct forthe cuent system component snd setup, press [STORE] 0 ave the configuration defnitioe, Fi out SECTION 10.9 when complete, 9, The Tithas atendard CEC and APR data stalls at ho factory. Those preset techniques may be Changed eiber tough the OC, or by downloading data fom aPC. 10. To download CEC date and APR (i AEC present dts, from the PC othe TM, see APPENDIX A RRepleve tha label over the switch access sll on the rear of tho OC with a replacement label (providee). Ths is necessary to provide a means of detecing unauthorized tampering. CALIBRATION 328 oer343 aasa 3432 ‘TM XCRAY GENERATORS MAINTENANCE MANUAL 9026.251 [AEC CALIBRATION ‘The TM generator can accommodste up to six separate jon chambers, and allows for three fmiscreen comblnatons on gach ion chamber. Each of three fields on each of sk (or more) ion chambers must be calxated for each fmiscreen Combination, up fo ree, This SEGTION provides Instructions to accomplish AEC calito. ifless than five fimiserean combineons are usod onan lon chamber, caibrate the remaing finvscreen combinations tbtiiscreen combinefon #1. The systom does NOT prevent user selection ofa fm/sceen combination that has NOT bean eaibratod {Ensure the OC is OFF 2. jumper sich S¥W2-8 fe not ready enabled, remove the adhesive abel if present) on the rear of the OC and ip swricn SWB DOWN. See FIGURE 33. 3, Insta gf all buses. 4. Insal the AEC interface PCB on the extender card and attach the DVM to TP8 and TP (ground). Sot the DVM on VDC mode. 5, Proceed with the folowing sections in sequence. AEC VIF CALIBRATION “Tum the OC ON. ress the ALT MENU] ress TEST, ress [TEST ROUTINES). ress eler [NEXT] or [BACK] unl 3. AEC VIF CHECK and CAL Is displayed. ress [EXECUTE] ‘Agjust R30 for +8.50V at TPB onthe AEC Interface PCB. ‘Adjust R43 unl the three-digt TRIP vate im the dplay matches the voltage at TPS (85022). Prese (EXIT]'o ext 3. AEC VIF CHECK and CAL. (0. Press {EXIT] {0 ext 1. TEST ROUTINES. S&CURVE CALIBRATION ‘The follwing procedure wil calibrate AEC along @cuve st thee kVp values, sofware wil calculate for other pohis. Each receptor isto be calibrated foreach flm/sereen combination used. 1. ttswich $1128 i not alreaay enabled, tun OC power OFF, remove the adhesive label onthe rear of te OC anc fp sitch SNV5-8 DOWN. See FIGURE 3-3. Tum the RPU and OC ON. Select MANUAL MODE. ress & beneath AEC FIELD. The MANUAL AEC - MENU soreen wil come up. Select (AEC CAL Place a phantom ot 7" (17-20m) of water or Lexan inthe xray Selec: the folowing: KVP - 60, GRID = IN, AEG - NED, AEC FIELD «2 (mide chember), AEC DENSITY -0, 2F @ factor) -Dacired backup mAs (MASITIME] conse buttons), FOCUS - LARGE, ‘Sclect the desired RECEPTOR (TABLE, WALL, of AUX). ‘Select FILMISCREEN combination for the selseted receptor. f ttake an exposure, develop the Sm and check the OD witha densitometer. ifthe OD = 4.20, +£0.05 (or cesired OD) press [EXIT] and coninue lo STEP 11. Otherwise aust te master gan pot Fit2 on the chamber pre-amp PCE in the receptor oe the manufacturers manual) and repeat is step. 41, Place @ phantom of (10.2em) of water or Lexan inthe xray fel 42. “fSelect KVP - 60 and make an exposure. Develop the fim and check the OD. if the OD = 1.20 420,05 press [EXIT] and confine fo STEP 13. Otherwise, adjust th trp value by pressing [¥] or to change the %4CHG vale from that cisplayed, press [STORE] and repeat this ste. 48, Place 2 phantom of 10° (25 4am) of water oF Lexan the xray fel sear 3.28 (CALIBRATION‘TM XRAY GENERATORS MAINTENANCE MANUAL 9026.25 *F soiect KVP 120 and make an exposure. Develop the fim and check the OD. Ifthe OD = 4.20, 140.05 press [EXIT] continue to STEP 11. Oberwise adjust he trip value by pressing #] or (to henge the CHG val rom tht daplaved, press [STORE] and repeat his step. ch recoptr must be callrated at 90 KVp in accordance wih STEPS 8 trough 11 ofthis section, ‘adjusting R12 n the preamp for oach recepor. ‘Ta program the system for additonal finiscreen combinations: select FIS 2 and the eporopriate ecepte, perform STEPS 6 trough 15, I acjustment is necessary adjust R32 on the TM AEC Interface PCB in STEP 10 instead of R12 onthe chamber preamp. For FIS 3, select FIS 3 and the Sppropra recepior, perform STEPS 6 trough 18. adjustments necessary adjust R33 on the TM ‘REO PCB in STEP 10 instead of R12 on the chamber preamp. 483. POINT CALIBRATION ‘The folowing procedure Is apianal, to be used fii desived to explcty calbrate specife kVp values throughout operational range. Each receptor Is to be carat for each finvscreen combination used, SECTION 2.18.2 must be camletd before proceeding, First, catbration wil be performed using en chamber 2 (mide chamber) at each kVp point ites in TABLE. 518 Lsig the sponiee tucness (cop) of Lexan (water for MEDIUM size. Then ion chambers 1 and 3 wil De Golbrat at 80 KVp fr MEDIUM size, Finally, he rematring sizes wil be calbreted using AEC FIELD 2 (lon charmber 2) at 80 Fp. When changing Vp values the software wil step through the valves as sted n ‘TABLE 24, Intermediate values are not calbrate, ‘TABLE 38 FILMISCREEN 1 BODY SIZE TABLE wp INCHES OF LEXAN or WATER pea] sua | meow | cance | x.arce so 4 4 3 NWA wa 60 4 2 4 6 WA, 70 2 3 s z NA 20 3 4 6 8 10 60 4 5 r 2 4 00 NA 6 8 “0 12 10 NA 7 9 rf 13 120) NA 8 10 12 6 125 NA. as 105 125 45 $50 NA, NA, 4 3 15 Ts Flrdware calbraton pont Press [¢POINT] ‘Select AEC FIELD -2. ‘Select te desred RECEPTOR and FILM/SCREEN combination to calbrate first. Select KVP. 50, GRID - IN, AEC - MED, AEC DENSITY - 0, MASITIE - Desired backup mAs {(WASITME] control buttons). Place 8 (7.6em) of Lexan or water Inthe xy ft. 0 Make an exposure and develop te fim. Check te OD of te fln wih a denstometer. Ifthe OD 1s 1.20 30.05 proveed to STEP 7. Otherwise proceed wi the fobowing stops 63 tough 6e unt the 0D is 120005, CALIBRATION sar ser34 TM X-RAY GENERATORS, MAINTENANCE MANUAL 9028.25: 2. Use the folowing formu o caleuate a new tip number: Now Trip B= (Dested ODIMeasured OD) x Old Tip Use [+] ane [to change the calloraion tip point to the new calculated value and press [STORE| Repeat STEPS. 7. Repeal STEP 6 for the next kVp value (skipping 90 kVp), pacing the necessary phantom as sted InPABLE 24 In the xray fla, F SUCURVE was completed 120 kVp may 2iso be skipped. tthe last Kp stations calrated procees to STEP 6. 8, __Ezehallowed kVp station has now been calibrated for AEC FIELD 2 select AEC FIELD - 1, KVP 50. 9. E Make an exposure and develop the frm. Check the OD of the fm with a densitometer. ifthe OD Is 1.20 20.05 proceed to STEP 10, therwiee proceed wits the folowing stops 9a through Se un the OD is 1.20 # 0.05: Use the flowing formula to caleuate& now tip number: New Tea # = (Dested ODIMessured OD) x Old Trip # Use [¢] and ft change the calbration tp pon! fo the new calcuiaiodvelue and press [STORE| Repeat STEP 9, 40. Select AEC FIELD -3, 11. M8 Make an exposure end develop the fim. Check the OD of the fm with 2 densitometer. Ifthe OD is 1200.05 proceed to STEP 12, Otherwise proceed wit he folowing steps Ta through #1.e unt the OD le 120 + 008: Use the following forma to csiculate a new tip number: New Trip #= (Ossied OD/Measured OD) x O16 Tip b. Use fel ana Fo change te calbrtion tp point to ne new calculated valve and press [STORE] c.___ Repeat STEP 11 42, Select AEC FIELD -2, KVP -90, PED (smallest siz). 13, Sf Make an exposure and develop the firm, Check the OD of the fim witha densitometer. tf the OD 151.200.05 proceed to STEP 14. Otherwise proceed wih the folowing steps 18a through 13e unl the OD is 1.20 # 0.05: 2. Use te fllowing formula to calculate a pew tip number: New Tra # = (Destes OD/Measured OD) x Od Tip # b. Use (] and to change the calbraion trip pont fo the new calculated value and press [STORE Repeat STEP 18. 44. Select the next sie (skipping MEDIUM) an proceed to STEP 13. fal sizes for allreceptors have ‘een celbratee ten the AEC system has boen ealbrsted end his procedure is completed. This procedure wes performed with GRID IN; when the system Is used wan GRID OUT the system wil ‘automaticaly compensate. ‘TRIP MAX VALUE ADJUSTING PROCEDURE ‘The TM is capable of accepting up fo scion chamber inputs. Al ofthe chamber pre-amiies have gain {cjistments and shoud be set fer eimlar gains, ‘The lon chamber signal is processed by the AEC interiace modus fo accommodate three fm/screen combinstion, five body size density medications, and 250% ‘density moateaton, “To assure that none ofthese gain mosifer amples saturate, causing the automatic exposure to terminate by back up ta iisrequred thatthe MAX TRIP value be delezined and sel tera calbraton ofthe AEC system has been complcted. oer 328 (CALIBRATION18. 6 18 TM X-RAY GENERATORS. MAINTENANCE MANUAL 9026 251 Iv switch Sw2-8 isnot already enable, wth power OFF, remove the adhesive label (F the reer ofthe OC and tp arteh SWS-8 DOWN. See FIGURE 3-3. ‘Tum the RPU and OC ON. Select MANUAL MODE, rose AEC FIELD. ‘Select [AEC CAL} Soi! [TRIP MAX ross [MASITIME] onthe OC front panel up or down unl BACKUP 20.0mAs i spayed. ras the [] © [keys unt MAX cispays 8.0 vols. ress [STORE]. The TRIP value wil display 8.00vok. ‘Sole! [AEC FIELD 2,90 KV, cesres tbe (12) and dested receptor (TABLE, WALL, or AUX) “2 With no attenuator in the iid, make en exposure and note the POST - mAs reading. It should be under 2 mas. Its, very all connections. 0 increase the MAX value to 9.0 (STEP 8), [STORE], and make an exposure. Note the naw value of mas, Repeat STEPS 10 trough 12 wits 10.0, 11.0, ond 120 vat, etc, noting the mAS at cect stp. AL Some valve he exposure wil Wigger the Backup Timer and go to 20.0 mAs (BACKUP). The MAX ‘alue wil now be decease unt aken out ol tw BACKUP range. Decrease the MAX value by.2V. [STORE] eech valuo, then make exocsures ut taken out of backup ter range. [this point, decrease the MAX value by .4V more and [STORE] tis value Perr STEPS 10 though 18 ral remaining tube src reeptorcorbinatons. When st have been Celbvated. the MAX TRIP VALUE procedure is complete, sent) on (CALIBRATION 229 ear‘TMXcRAY GENERATORS MAINTENANCE MANUAL £026.251 [ANATOMICAL PROGRAMMED RADIOGRAPHY (APR) SETUP ‘Standard APR tocmiques are programmed in femware anc stalled at the factory. These techniques can be moved rough the OC or by use of the TM GENERATOR PC INTERFACE program 2s outlined in [APPENDIX A” ‘The AEG system mustnave been fly calrate inthe MANUAL mode. When an APR exam ‘BReestod, the TRIP value wil be the calrated vali ofthe manual AEC calbatin. Tofine tune each APR. ‘exam, perorm the folowing: (2 Pifowich S36 sot aready enabled, remove he adhesive abet (presen!) on te rear ofthe OC ‘ndfipevitch SW3-8 DOWN. See FIGURE 2. 2, Tum the RPU and OC ON. 2. Select APR MODE. 4 Selectthe desired APR exam. 5. Check thet the folowing items selected by the EXAM are DESIRED: RECEPTOR, GRID, FOCUS, FILM SCREEN, and AEC FIELDS. 6. _Tfrequired, the tems selected by the exam in STEP 5 can be modified a foows: 2. Use the front pane swilchos to select the desired setup values. B.Press [SETUP © ress {VES fo Seve the set-up values, of pross [NO] to ext the routine without saving the values. Verily that ne setup values are correct by exiting the EXAM and resclcting the EXAM. 7. Checkthat the selected kVp and beckup ms ere core for each size. I desired, the selected kVp ‘nd back-up mae for each AEC SIZE can be modified a flows: a ice the ton pane svichas to elect AEC SIZE andthe appropriate KVp and backup mAs forthe size, b, Press [ALT MENU} Press (SAVEFFI, 5. Tosave the selected kp end back-up mis, press [YES To exhis save route witout daving Kp ana beat-up mA, rece (HO), fe. Repeat STEPS 7a tough 7d rcnangos inthe kVp and mAs for other sizes are required. Very thet the kVp and mAs values selected by each size are correct by scanning trough the sizes, 8. Proceed with SECTION 3.15.2 APR %AMMASTER CALIBRATION, 8. Proceed vith SECTION 3.15.3 APR %SIZE CALIBRATION. “0. Ropeat STEPS 2 through 40 for he remaining APR exams 11. Remove power fom fie OC and ip SW3-8 UP: the procedure is now complete 9047 30 CALIBRATION315 3454 3452 3453 “TM CRAY GENERATORS MAINTENANCE MANUAL 9026251 [ANATOMICAL PROGRAMMED RADIOGRAPHY (APR) CALIBRATION. ‘Tn section provides insuctions forthe veriicaton snd calraion of the APR techniques. If the APR {eennigues af t be changed eee SECTION 3.14, Proceed wih the folowing sections in order. [APR VERIFICATION ‘This section willow vrfleaton of the APR sottngs cee eer gulch SWE8 isnot ead enable, romave the edhosive label (i present) on the rear ofthe OC. ‘anc fip sviton SW2-8 DOWN. Soo FIGURE 23, ‘Tur the OC ON. ‘Select APR MODE. Select he desired APR exam. ‘Check tha the following ites selected by the EXAM are DESIRED: RECEPTOR, GRIO, FOCUS, FILM SCREEN, ond AEC FIELDS, Trroquiod, theirs selecod bythe exam in STEP 4 can be modified by following the instructions In SECTION 3.14, 7. Gheck hat the selected Kp and backup mAs ere corect for esch size. if desired, the selected Hp {2nd bacicup mAs foreach AEC SIZE can be mocies by folowing the nsrucions in SECTION 3.46 8, Proceed wih SECTION 3.152 APR ‘MASTER CALIBRATION, 8. Proceed wih SECTION 3.153 APR ‘SIZE CALIBRATION. $0. Repeat STEPS 2 trough 10 forthe remaining APR exes 11, Remove power from the OC and fip SW2-8 UP, the procedure is complete APR MASTER CALIBRATION CEMASTER Calibration is performed at meclum size and 0 densiy. %MASTER Calibration modes a ‘nee bythe same perconl cnange at welch medium is modified. Perform the following 4. Select the dested APR exam. 2. Press [MASTER] to eneble MASTER caliraton mode. 3. Iaaot he equnaont thickness of Lean ar depth cfwater San TABLE 38 for "med ofthe exam selected Into te ay Ne, Select AEC FIELD 2 5, “Sf make an exposure and measure the OD with « densitometer, CCaleuate: percent change 1 ~ measured Optical Density desired Optical Density 7. Use and fo ade this value to the nial CHG displayed. 3. Brest [STORE] to seve *6CHG and to recaiculte @ new TRIP votage at AEC MEDIUM forthe selected exam, 9, Repoat STEPS 5 through 8 unt the desred OD is achieved. 40, Relum lo SECTION 3.15.1, STEP 9. [APR SIZE CALIBRATION SIZE Callration mode alows cach sze tobe incvidually modified. %.SIZE Calibration can be used to ‘iter calbrate each size based ona deste OD for a given ticness of water or as a percent of AEC MED moder. 1 caltctin isto be performed as a percent of AEC MED perorm tis section, then proceed to SECTION 3.1844 for AEG SMALL and AEG LARGE. I caration Isto bs performed for al sizes, perform the flowing: Fee Select ie costed APR exam, 2, Brees [4SIZE] to enable %6SIZE Cafbraton mode. 3. Forealibraon at sizes basec on equivalent thckresses of water, select the desired AEC SIZE to calbrate (CALIBRATION ast ear2454 ‘TM XRAY GENERATORS: MAINTENANCE MANUAL 928.251 14, Insertthe equivalent thickness of exan or depth of water forthe size selected, (see TABLE 3-2), nto the xray fet 5, Select AEC FIELD 2 6. Fake an expocure and messure the OD wit a densitometer 7. Caleuiate: percent change= 1 ~ Measured Optical Density desired Optical Density 8. Use i] and to change the vale of %eCHG displayed. 8. ress [STORE] to save CHG and to recalculate new tip voiage al AEG SIZE forthe selected 40. Repeat STEPS S trough 9 uni the desired OD is achieves, Ti Hall AEG sizes ere tobe competed inthis section, peat STEPS 8 through 10 forthe remaining ‘AEG SIZES; oferwise receed fo SECTION 3.15.4 for AEC SMALL and AEC LARGE. CALIBRATION OF SIZES BASED ON % CHANGE FROM MEDIUM ‘Gh calbration peocedure isto bo perfomed for AEC SMALL and AEC LARGE after AEC MED has been Ghiprated in SECTION 3.48.3. inthis mathod, AEC MED af 90 KVp is teated as the centerpoint fo the Glotaton of AEC SMALL end AEC LARGE. AEC SMALL i 15% oss than that of AEC MED, or 85% of [REC MED. AEC LARGE is 15% greater han that of AEG MED, or 115% of AEC MED. “The SCH shown for AEC SMALL and AEG LARGE Is te percent change ftom the nominal curve value, and does not include tho CHG value of AEC MED. Tr Select the desired APR exam 2. Press [SIZE] to enable SIZE Calibration mode 3. Select AEC MEDIUM and record is CHG valve: 4 Callzation of AEC SMALL: eee CLNAES SMALL. Tho frt line ofthe LCD should read: SMALL CAL. far "desired b. Galelate: 4CHG = (CHG at AEC MEDIUM) + (percent of AEC MEDIUM for AEC SMALL 100%) ‘Example: If CHG at AEC MEDIUM = 1.5%, then %4CHG = (1.5%) + (85% - 100%) = 10.5% ce. Use [and [te enterthis value for CHG. & Press [STORE] to save he %CHG, Ccaliraton of AEC LARGE: aren gtiect AEC LARGE. The fist ne ofthe LCD should ead: LARGE CAL for “desired b, Calculate: SCH = (4CHG at AEC MEDIUM) + (percent of AEC MEDIUM for AEG LARGE =100%), Example: i %4CHG at AEC MEDIUM = 1.5%, thon SCH 135% Use ] and (410 entor this value for %CHG. & Press [STORE] to save he %CHG. Verity tha the %CHG values are correct by scanning through te sizes. ress [EXIT] to ext KSIZE CAL MODE. ‘Tim the OC OFF, toggle SW3-6 UP ene replace the protectvelabel, 6. r 8 ea? 3.32 (CALIBRATIONTM CRAY GENERATORS: MAINTENANCE MANUAL 9026 251 FLUORO mA/KY CALIBRATION CONTINUOUS MODE ‘This section is NOT. applicable to radiographic generators wihout fuoroscopic capably, and pulse fuoroscopi systems, The procedute for ube 2 ony, whichis the defaul foro tube NOTE: 4, TPt2 (mamas control PCB) has besn factory adjusted for 40.00 KHZ (RS2). 2. racographie calbration procedures (procedures through 4 in calibration) nave just been Complete. 8) EXIT eabraton do, () Select TUBE 1c) select TUBE 2, (2) select ALT MENU {o reenter cartion mode fo continue with fuoro calbaton for tube 2, This is because the Software deauts to purely radiographic made when these fst calbrations ae performed, and fiuorostopie mode must be entered by earing the sysiom trough togging between ube fend ube Place Dyralyzerin the high vliage cout. Select “Fluor mA swrtch on divider tank Select 3-6 on operator control rear panel ON (DOWN). On the fluor field YO PCB place a jumper on JPt-1 and JPY-2 “Turn power ON. ‘While operaional made select the foro tube (tubo 1 o 2). ‘Venty tna the generator has been conigured for continous fro. Follow the rections found in SECTION 2.34. Correct f naceseary STORE the changes. EXT the SETUP ROUTINES. Press (3 (GALIBRATION ROUTINES). Press [NEXT] or (SACK] untl a. FLUORO -1 mA STATION ADJUST Is displayed. In al cases throughout ts procedure [NEXT] or [BACK] may have fo be used to select the epproprate routine. 2, Press (EXECUTE) ‘fo, Press fe furofootsich and adjust he preheat vale (using [Jor (4) 0 change het MA prchoat lie unt 4 ma 1-1 actus! on the Dynalyzr i achieved. Press [STORE} 1o save, then EXT] ress [EXECUTE] fr 6b, FLUORO-2 mA STATION ADMUST. Dress the foro footie end adjust he preheat vaio (using (or) o change the 2 MA prshost ‘Vaue unl mA. tual onthe Oynatyzer i ectsoved. Prox: [STORE] lo eave, hen (EXIT) 48, Press [EXECUTE] for 8. FLUORO 8 mA STATION ADJUST. {Press the fuoro footwtch and aust the prehes value (using (or [) to change the-2 MA prehest ‘Value unl 1.6 mA 21 actual on the Oynalyze is achieved. Press [STORE] io save, then (EXIT). 45, Press [EXECUTE] for Sd. FLUORO -4 mA STATION ADJUST. 18. Press the feo footswieh and ads the preheat value (using [or [¥) o change the ~4 MA preheat ‘olue until 2.5 mA 1 actual on the Dynalyzr is achieved. Press [STORE] 1 save then (EXIT Note ‘The-4 mA station wil be adjusted later oli the enrance exposure rete to 9.5 Rminute to comply with HES reauations, This willbe done aftr the fre kVp calibration procedure, 17. Press [EXECUTE] for 6a, FLUORO Low KY Calibration (60 ki). 18. The sysiom defeats to-2 mA ston and 60 kVp. Press the fuoro footswitch, and pross [Jor 0 henge the SO KV Adj value unt S0 kVp 1 actual on the Dynayzer is achieved, Press [STORE] to ‘ve, then EXT), 49, _ Press [EXECUTE] for 6b. FLUORO High KV Calibration (120 ky). 20. Thesystem deeuts to -3 mA staton and 120 kVp. Press the fur footswtch, and press 0°] 10 hange the 120 KV A. vluo ull 120 kVp #1 actual on the Dynalyzer is achieved. Press [STORE] tasave, hen EXIT Tota Ifthe kp vale is not 120 kVp then return oa, 8b. Fluore KV max at 3,4 mA step, and reset the KY max value 10 125 KVo. 21. Press [EXECUTE] fr Sd, FLUORO -4 mA STATION ADJUST. 22. Place a dosimeter probe onthe lable top. Colzmato the fed to within 4 inc all round the probe ‘Select 125 kVp on the Muara contol, Press tho footswitch, and aust using [J orf) change the “GMA preneat value to achieve no greater than 9.5 Fiminute on te dosimeter. Press [STORE] 0 ‘sve, then [EXIT] (CALIBRATION 333 searTM X-RAY GENERATORS MAINTENANCE MANUAL 8028.251 “The final mA vals wl vary fom system fo system ds to tho aay tubelolenatonfraton and the table top etlenuaton. This values typically between 2.5 and 3.5 mA, 23, Press [EXECUTE] for Ta, FLUORO mA Meter, Low mA Cal 2k The defautvelue ar ma tation 1 (4 mA) end 60 Kp. Press te Muero footswiich and aust the tow ma ost value using [or [+] make the mA valu cplayed onthe foro conto tobe win ‘Et rmA ofthe actual mA asplayed onthe Dynalyzer. Prose [STORE] 0 eave, then (EXIT 25, ress [EXECUTE] or To. FLUORO mA Meter, High mA Cal 26. The default values are mA station -4(approxatly 25 to 3.5 mA) ané 60 KVp. Press the foro {ootowch and aus the low mA cee value using [3 or (+ to make tne mA value displayed cn the foro contra fo be wihin = 1 mA ofthe actual mA dleplayed onthe Dynalyzer Press [STORE] to save, then [EXT 27, ress [EXECUTE] fo 8a. FLUORO KV Max at -3 mA Step. 28. Place he dosimeter probe on the tabletop. Climate the flld to within 1 inch all round te probe. 28. The rate of exposure is limited to 9.5 Rlminu, Sot the mA statin to -% and press the foro footsmteh I necessary aust the 9 mA kVimax value using oF [+] 60 thal the value eispleyed on the foro control dlpley i the eare as dleplayed on the dosimeter an to keep the exposure rate Kom exceeding 9.5 Riminute, Press [STORE] 0 save, thn [EXIT 20, Press (EXECUTE] for 8, FLUORO KV Max at mA Step. 31, Plaoe the dasmoter probe onthe tbl op. Colimate the fel to within 1 inc al around the probe 32, Tho rae of exposure is lmted to 9.5 Fuminuia. Set the mA station to -# and press the fuoro {botsnteh. i ecessary edjust the mA Kmax value using [oF] 80 thatthe value displayed on te fsoro control clepay i tho same as dlspiayod on the dosimeter anc to keep the exposure rate ‘fom exceeding 9.5 minute. Press [STORE] to save, then [EXIT]. Press [EXECUTE] for 8. FLUORO Preheat Boost Ad} The ctor of tis eosin eto reat he smal lament cng the rote boca tne, Th bring ‘ho flament to opecaing temperature at intation of acta uoroscopy. Proper adustment reduces the Automate Brighnass System fom hunting each time fio Is intstedeutsde of the 20-second ol ine This boost doesnot function we the system fs in he 30-second nok parog. The dott values are -# mA ston anc 80 KV. $8 Place a water phantom (about S' (22.9em) deep) on tho table, and press the fuoro footswitch oserve he image onthe CAT. Ihe image gfedually comes on the preheat sto low, andthe Imnage momentary faches to bright, Se preheat valuo fs oo high. If necessary adjust the Boost preheat value using (orf, Wat fr the 30-second hald to time out (he flament invert stops Fonning), and press the foro footsvites, Repeat unt smooth response Is achieved soar. ae ‘CALIBRATIONaa7 ‘TM X-RAY GENERATORS MAINTENANCE MANUAL 9026.25 PULSED FLUORO mA CALIBRATION ‘Ths secton is NOT applicabe to radiogreotic goneatore without fuerescopic capabilly, and continous ‘iuorescopic systams. This procedure Is or tube 2 only, wich Is the defautMuoro tube radiograptic Calbration procedures (procedures 1 through eray production 6 ke: Consists of [UP] and [DOWN]. By activating etter the [UP] or [DOWN] switch, the kVp wl be ineremanted in one KVP steps. Holding down ether swich for more than one second wil automatically increment ar decrement tho esplay at arate of 10 per second. “The backit ADD and SUB indicators (othe ight of KVp) show thatthe Kvp has buen changed when in APR ‘or GEC moe. NOTE: “The kp display doos not change when the mA oF mAS is selected. This permits the selection of {schnigue faclors in any order walt bleracon between factors 7. mAs INDICATORS: ‘dg ceply of eelocted mAs when n CEC oe MANUAL. mode or a POST mAs cspley when in APR. ‘mode, The bavielt ADD and SUB inccatere chow that the mAs valus has been changod when in (CeC mode, The barkit POST icester is ON during APR mede and indestes « posts reaang 8, __mAlem INDICATOR and CONTROL: ‘The swtones av used to nerease or decresse the mA in 3-Facior manval mode, The actual Ais displayed onthe LCD dispay. ‘The 2-

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