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2 United States Patent Cross US009987591B2 US 9,987,591 B2 Jun. 5, 2018 (a0) Patent No. 4s) Date of Patent: (54) METHOD FOR REMOVING SULPHUR DIOXIDE FROM GAS STREAMS, USING TITANIUM DIOXIDE AS CATALYST. (71) Applicant: Le Gaz Integral SAS, Nantere (FR) (72) Inventor: Peter Frank Cross, Seaford (GR) (73) Assignee: Le Gaz Integral SAS, Nanterre (FR) (*) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 USC. 1540) by 0 days. days (21) Appl No: 14/770,898 (22) PCT Filed: Mar. 3, 2014 (86) PCT No. §371 XD, (2) Date: PCTIGB2014/050619 ‘Aug. 27,20 (87). PCT Pub. No: Wo2014/132087 PCT Pub, Date: Sep. 4, 2014 (65) Prior Publication Data US 201610059187 AL Mar. 3, 2016 (0) Foreign Application Priority Data Mar. 1, 2013 (GB) 13037379 May 13, 2013 (RU) 2013121970. (51) Int. BOLD 53/86 (200601) Con 1704 (2006.01) F270 1700 (200601) (2) US.Cl CPC BOLD $3/8609 (2013.01), COLB 170486 (2013.01), F27D 17008 (2013.01); BID 58/864 (2013.01); BOLD 53/8615 (2013.01) BOLD 2255/20707 (2013.01); BOLD 2255'9208 (2013.01), Bo1D 2255/9207 (2013.01): BOLD. 7/302 (2013.01), BOLD 2257/304 (201301) (Continued) sation Search (58) Field of Chas None See application file for complete search history. 656) References Cited US. PATENT DOCUMENTS L8s7als A $1982 “Thomsen 3978200 48197 Baars ‘§048287 4911977 Kelleher ot (Continued) FOREIGN PATENT DOCUMENTS be 2155 320, ry 0 sists 1088 (Continued) (OTHER PUBLICATIONS. International Seich Report for PCT'GB2014050619, dated. an, 10, 2014 Primary Examiner — Sheng 11 Davis (74) Auorney, Agent, or Firm — Hamilton, Brook, Sith & Reynolds, PC 7 ABSTRACT The present invention relates to @ method for removing sulphur dioxide from gaseous efluent, wherein a mixture of gaseous outlet gasses oF gaseous effluent includes sulphur dioxide and carbon monoxide, and wherein, to perform a catalytic reduction, a catalyst is used to catalyze 2 reaction between carbon monoxide and sulphur dioxide to produce carbon dioxide and sulphur. 21 Claims, 2 Drawing Sheets Furnace (Thermal ‘eduction step) Wasteheatbaier | | (CO+ $0: reaction (condenses) 4} phi Claus aod byl) Caualte sage ] Subsequent Claus alti stayes TGTL Tasneation US 9,987,591 B2 Page 2 2) usc. 8776974 BL* 62008 Burma, oon BOD ESS CPG oc BOLD 2257/502 (2013.01); BOLD 225802 pie nate = 2013.01) 9687780 BD 62017 Cross 20030103889 A1* 62003. Mirsky oun 24063 423326 (66) References Cited 2008013590 A1 12004 Gangwal eta doow6s70 142004 tin US. PATENT DOCUMENTS 30060254769 A1* 112006, Wang cons 31262 16 265 ALITIOL A 91078 Fechner ta 200610288919 AL 122006, Ramesh... COMB 171408 SI7348 A 101079 Bemals eta Hoss Dalat A * 121980 Fem ‘BOLD S3/S01 20120321548 AL* 122012 Ramet... COLB 7408 10236 425560 1/1985. Kettner BOIDS38612 20180151245 AL 62015 Cross 4324 51996 Buchanan et FOREIGN PATENT DOCUMENTS ‘81998 Dorehik =. BOLD 538603 42574409 pp 021023 SS9LAIS A 4/1999 AlRRaZ0¥ oso. COB ITOK6S Gy Tet 2320 GB rag D7 6214311 BL 42001 Kwone ob 1821 96 GHH.I85 BL* 92002 Nougayode .... BOLD S3.8606 V2 ° cited by examiner US. Patent Jun, 5, 2018 Sheet 1 of 2 US 9,987,591 B2 Feed Fumace Catalytic stage gases: +4 (Thermal Waste heat boiler |_| (CO + $O> reaction $0:,0; |} rediuetion step) (condenser) J» plus Claus and and natural hydrolysis) Subsequent Claus catalytic stages | >} |_| Incineration Fig. 1 Catalytic stage po a Fumace (CO * $O> reaction gases F-9) (Fuel supported [Waste heat boiler |_,) with Claus and Uso. 7) Crus (condenser) hydrolysis) 22s t Subsequent Claus 1GTU catalytic tages | Fig. 2 US. Patent Jun, 5, 2018 Sheet 2 of 2 US 9,987,591 B2 Fig. 3 US 9,987,591 B2 1 METHOD FOR REMOVING SULPHUR DIOXIDE FROM GAS STREAMS, USING ‘TITANIUM DIOXIDE AS CATALYST ‘This application 8 the U.S. National Stage of Iterna- tional Application No, PCT/GB2014i050619, filed Mar. 3, 2014, which designates the U'S., published in English, and claims priority under 35 US.C. §§ 119 or 365(6) to Great Britain Application No. 13037379, fled Mar. 1, 2013 and Russian Application No, 2013121970, filed May 13, 2013, FIELD OF THE INVENTION The present invention relates 10 @ method for removing sulphur dioxide from gaseous eluent, wherein a mixture of gaseous outlet gasses or gaseous efluent includes sulphur ‘oxide and carbon monoxide, and wherein, 10 perform a catalytic reduction, a catalyst is used to catalyse a reaction herween carbon monoxide and sulphur dioxide to produce ‘carbon dioxide and sulphur, “The inveation also relates new uses of catalysts, in particular to new uses of titanium dioxide as a catalyst. ‘Typically, ssid catalysts do not promote hydrogenation reac tions or the eacton of carbon monoxide and water (the shift reaction). Typically, such catalysts do promote the reaction ‘of hhydrogen sulphide and sulphur dioxide (the “Claus” reaction) andor the hydrolysis of carbou-sulphur com Pounds. The invention also provides methods and reactors ‘comprising said catalysts BACKGROUND TO THE INVENTION Sulphur dioxide is a typical by-product of industrial processes such asthe smelting of sulphide ores or burning of sulphur contsiaing fuels. If vented tothe atmosphere with- ‘out treatment, it can cause environmental problems such as eid rain, ‘The tatment of sulphur dioxide by thermal reduction to sulphur using methane, or a gas containing predominantly methane, such as natural gas, is known, However, in prac~ tice such dhermal eduction processes sufler from either soot formation or the need to ad steam to the reaction mixture to avoid soot formation. In both seenarios, particularly the second, fuel consumption is high UK 12137600 discloses a process for producing sulpior fiom sulphur dioxide using thermal redvetion with natural as which has been successflly demonstrated on an indus- teal scale unit This process operates with high sulphur recovery eli

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