INGERSOLL-RAND. AIR COMPRESSORS Pe XF/EP/HP/HXP 50 SE PARTS LIST RECOMMENDED SPARES Before installation or starting the compressor for the first time, this manual should be studied carefully to ‘obtain a clear knowledge of the unit and of the duties to be performed while operating and maintaining the unit. RETAIN THIS MANUAL WITH UNIT. ‘This Technical manual contains (MPORTANT SAFETY DATA and should be kept with the alr compressor at all times. APDD-4878-95 sity 1908AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP neues, Sacre! eg ae sa Ass MBLIES WARRANTIES OF MERCHANT AOAITY ANG FEMESE FOS eiracieny te ier oie rane ant npg EXTENDED AIREND WARRANTY ‘The Ingersoll-Rand Company Rotary Serew Air Compressor that has been filled prior 10 its original shipment from Ingersoll-Rand Company with ULTRA COOLANT and which has been operated solely on ULTRA COOLANT there. ater shall have its AIREND warranted for wenty-four(24) months from the date ‘of placing the COMPRESSOR in operation or thirty (30) months from the date of shipment, whichever occurs Firs. Except for the above warranty period, the standard warranty provisions shall apply and the conditions outlined herein are understood to be a supplement tothe standard Ingersoll-Rand Company warranty. ‘This EXTENDED AIREND WARRANTY applies to all COMPRESSORS operating on ULTRA COOLANT after February 1, 1987, Singers Rand CompanyTABLE OF CONTENTS Safety and Warnings Introduction . 3 Intelisye/Starter Box/Control Piping (Full Voltage). 4,5, Intelisys/Starter Box/Control Piping (Star-Delta) . 6,7 Starter Assembly Size 3 Full Voltage. 8,9 Starter Assembly Size 4 Full Voltag 210,11 Starter Assembly Size 2 Star-Delta. see 12,13 Starter Assembly Size 3 Star-Delta. wee NG IS, Starter Assembly Size 4 Star-Delta. wee BAT. Major Components. .... 18,19, Airend Piping. 20,21 Inlet Assembly (Full Voltage). .... 22,23 Inlet Assembly (Star Detta) 24,25 Separator Tank Assembly... 26,27 Cooler Assembly-With Aftercooler . 28,29 Cooler Assembly-No Attercooler. -30,31 Enclosure Assembly ona 32,33 Table - O-Rings. Recommended Spare Parts List ROTARY SCREW AIR COMPRESSOR ‘This unit was purchased from Ingersoll-Rand Company reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes or add such improvements to products sold previously. No. of units on order: Customer Order No. Ingersoll-Rand Co. Order No. For ready reference: Record the serial number and model number of your unit here. Serial Number, Mode! Number:0.0 SAFETY AND WARNINGS on Before you install this air compressor you should take the time to carefully read all the instructions contained in the operators manual form APDD-466. Operators manuals may be obtained from your local Ingersoll-Rand Distributor or Air Center. Electricity and compressed air have the potential to cause ‘severe personal injury or property damage. Before installing, wiring, starting, operating or making any adjustments, identify the components of the air compressor using the operators manual as a guide ‘The operator should use common sense and good working practices while operating and maintaining this unit. Follow all codes, pipe adequately, understand the starting and stopping sequence. Check the safety devices following the Procedure contained in the operators manual. Maintenance should be done by qualified personnel, ade- quately equipped with proper tools. Follow the maintenance Schedules as outlined in the operators manual to ensure Safety instructions in the operators manual are bold-faced for emphasis. The signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels as lows: Danger is used to indicate the presence of PANTY oscars wnicn will couse sovere serconal injury, death, or substantial property dam- age If the warning is ignored. Waring is used to indicate the presence of a hazard which can cause severe personal ZAWARNING injury, death, or substantial property dam- age ifthe warning is ignored. Caution is used to indicate the presence of ‘hazard which will or ean cause minor per- sonal injury or property damage ifthe warn- ing is ignored. ZXCAUTION ones Notice is used to notify people of installa- ‘on, operation, or maintenance information “which is important but not hazard-related. problem free operation after start up. 02 SAFETY PRECAUTIONS BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE COMPRESSOR OR PERFORMING ANY MAINTENANCE WARNING COMPRESSED AIR AND ELECTRICITY ‘ARE DANGEROUS. BEFORE DOING ANY WORK ON THIS UNIT, BE SURE THE ELECTRICAL SUPPLY HAS BEEN CUT OFF-LOCKED & TAGGED AND THE ENTIRE COMPRESSOR SYSTEM HAS BEEN VENTED OF ALL PRESSURE. 1. Do not remove the covers, loosen or remove any fittings, connections. or devices when this unit isin operation. Hot liquid and air under pressure that are con- tained within this unit ean cause severe Injury or death, 2. The compressor has high and danger- us voltage In the motor starter and con- {tot box. All installations must be in aces dance with recognized electrical code: Before working on the electrical system, be sure to remove voltage from the system by use of a manual-disconnectswitch, A circuit breaker or fuse safety switch must bbe provided in the electrical supply line leading to the compressor. ‘Those responsible for installation of this ‘equipment must provide suitable grounds, ‘maintenance clearaneo and lightning arrestors for all electrical components as stipulated in O.SH.A. 1910.308 through 1910329. 3. Do not operate the compressor at high- fer discharge pressure than those specified fon the Compressor Nameplate or motor overload will occur. This condition will result in motor compressor shutdown, 4. Use only safety solvent for cleaning the ‘compressor and auxiliary equipment. 5. Install a manual shut off valve (isolation type) in the discharge line. A pressure elie valve, with sufficient capacity to relieve full Compressor capacity, must be Installed between the compressor and the Isolation valve. 6. Whenever pressure is released through the pressure relief valve, itis due to exces- sive pressure in the system. The cause for the excessive pressure should be investi- ‘gated immediately. 7. Before doing any mechanical work on the compressor: 4.) Shut the unit down. 'b) Electrically Isolate the compressor by tse of the manual disconneet switch in the ower line to the unit. Lock and tag the ‘witch so that it cannot be operated. .) Vent pressure from the compressor and Isolate the unit from any other source of 8. Air line separators, properly selected ‘and installed, will minimize any liquid carry-over. The use of plastic bowls on tine fi without metal guards can be hazardo From a satety standpoint, metal bow! should be used on any pressurized sys- tom. Review of your plant airline system is recommended. 9, When a receiver is installed, it is recom- mended that occupational safety and health standards as covered in the Federal Register, Volume 36, number 105, part 11, paragraph 1910.169 be adhered to in the installation and maintenance of this receiver. 10. Before starting the compressor, its ‘maintenance instructions should be thor- ‘oughly read and understood, 41. After maintenance functions are com- pleted, covers and guards must be replaced,PARTS LIST INTRODUCTION GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identity- Ing and ordering parts in the SSR compressor. All of the compressor parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment. Ingersoll-Rand Company service facilities and parts are available worldwide. There are Ingersoll- Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll-Rand Company, Limited. ‘There are also Ingersoll-Rand Com- any subsidiaries and authorized distributors located in the principle cities throughout the world DESCRIPTION The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts, which make up this particular Go000 OR GNO000 U MANUFACTURED IN US. YEAR OF MANUFACTURE JULIAN DATE OF MANUFACTURE ‘SSR compressor. A series of illustrations show each part clearly and in it's correct location relative to the other parts in the illustration. Each part on an illustration is referenced with a number. The number, description and quantity needed per assembly is listed in ‘numerical order on the following pages. OPTIONAL EQUIPMENT ‘Several optional accessories items are available for convenience ‘or special application. These accessories have been selected as being particularly suitable for use ‘on the SSR compressor. For complete details on Optional Equipment, contact your Sales Representative. HOW TO USE THIS PARTS MANUAL, 1. Turn to the Parts Section to locate the desired illustrations. 2. Locate the part on the illustration by visual identification and the reference number. 92 240 3. Find the referenced number on the Tabulated page, along with the Part Number and Description. SERIAL NUMBER BREAK When a part is changed and it doesn't supersede the previous part this change must be documented by a serial number break. By using the last six (6) of the serial number, as outlined below, this change is recorded in the parts list. > U92240 indicates part is used on Units up to and including serial number ending in U92240. 92241 > indicates part is used on units with serial number ending in 192241 or higher. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts, please specify the following: 1. The model number of the unit fas shown on the Compressor Data Plate. 2. The serial number of the unit ‘as shown on the Compressor Data Plate. 3. 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Z ureig‘oneA —k @EZSOL6E 9 Bulan. = xx 1 8PzI6E s xoyuks oweuu0g = ZS SePOSIEE ’ XH JONOY ‘enIeA =k BEREGLEE | gsetaiee dg jalew ‘oven = teense SX Joll8W 'enleA =k SEL LLES e sojeiedes ‘uewe3 =| Sage LeREe z (Au eowes)(uelfensny) sowsedes Hue, =| 8g Oz (Kiuo eoiues)(ueipeueg "3Ws¥)J0\eiedeg uel =k (zee LEZY b uonduoseg iD JeqUINN “ON ued PY suey soyeiedas, Iquiessy 27A5NO SUNN WEI30 UES xx ‘INO SUNK 3OWEIOA THN x ‘O3UND3Y S3HON! 30 WIEHNN WBE UIGYO xm 2 ‘ye ene) “SHELTENS Sv Ga1SIT BuY SHaHSYM GN SLNN ‘SMaUOS S¥ Hons SuaNaLs¥s NOSED '10N (Kiuo 2H os) seysem, (Alu 2H 08) seyseM = g 1206z6s6 (Ado ZH 0s) mag y= LL06ZESE ge edig ‘nig 4 detogess = ge xx (Aiud 2H 08) maxg = «g~S(zsteeiee xOUUAS ..24 "Buigni SEL BISZELGE BE (Kuo ZH0s) zSieelee vel reig ‘dey “1 gogiesee =e. sojoonsyyilO 481000 «tS BS ESREE Poaeg ‘Mogg | «= peSuELeE = OB (Au 2H 08) HO YeI00d «ko ORBEE ek. Pea e de mone «| «| (evadelee = se (Ao 2H 08) seusen, © bzoez6s6 a Baleares (hug 2H 09) s0usem — ~—zaleetee Set one mos SX «$hOPELE BE x (Kuo ZH 09) WN © Lpgezi6e ge xeyuks ‘Mogi Zs aLvgsIBE ze x (uo 4 vel WOSW'eanL | vegelece te. UO 2H 09) MeIKS ~—(GabaTLEE eimision soieedes | [Seoreee Oe (Avo 2H 09) s2i00010y | © LsoreBGe = eanj‘moais 2 «= LvBL296 Bz <08'MOUIg «2 ugeZLes LL SW OL seloocuelly ‘eqni =| yyEOORGE §—BZ_—=—(AIUO.ZH.05) 181009 *xog |S EBEOREE esoH 1 bhozuseg dz Jeloo9 xog | (OgvezRGE ©. OF eqny‘moaiy | seazbec 9g meg 9 Spleelée V6 weg 2 Levaziee = ase uoddng s9j009 ‘ejGuy | Gacelece SG eid WO wewers | bzgg6/8E vEe meog 8 Gylgeles =~ ve 10. | szesezse = “se sou “ele =k Lezelgee ung jenimg ‘ee | ug0BLee be WN 2 tyoBles «og SOyNO ‘seldepy | gg0gacen «Ez mag 2 © gzpezlee aL 6g 2 © seezessé 2 MenS 8 SriEClee Ww. WN 2 gyesiies alz veg ‘pend «2 = gepoogee = megs 2 ORESLIGE WL wee ues 1 ye0peese «= JHld HO VeyeIG =| pSOLRBE Le WN op Seotles «gs uoun 1 —golegesg =z mens » OFESLIEE VS qwuowely ‘BuO | OzhB10S6O6t Jojo ues ‘voddng =| LzeLese =“ G Apog ‘uly | apoe20s6 BBL YYWENUNPUCD ve L9zzeL6E lonuoo oweys wueweIs | BBLZIbEE VEL. LWWBNnpUCD Nye eeeeLee oy lonuog owisul ‘NEA | OBBBLVBE GL aN impuog Mogg "T”Sper oboe cantmogia | szbge6s6 BL, YWSNInpuod ‘Mogg | «= aaveuvee «ig BSL OL 481009 10 ‘eqn «| ZeegieBE LL WN sosezies =a LOWY OL 191009 10 ‘eqnt =k baBBIBCE OL. meng Breese Ve ADAWN OL seIoooleyy ‘ean, =| TzeSLeBE SL ey JOIN — | sonKO0KX z eqn, moay = 2% —Lb8e6S6 PL eseg | gzseiase = seq “iD 1quINN “ON uonduoseq “AD sequiny _-on onde ip equim ON uN oN 491009184¥/M 8191009 pojoog aly “Ajquiessy‘AINO SUNN viT3@ WW1S 20¢ AWWo SUNN 30¥ETOA TIN x ‘9BUNOBY E3HON! 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SzL y earazies «= Ve mens y 2616 Vel ue INOW | SHOOK Wo vejood —k~—eovoesee =k eseg | seeeieee = yoseqd + vequiny 9) uonduoseg “AD JequinN, IN uondveseg “Ap Jequiny ON Reape 49100018 INO/M 491009 pe|o09 sIy ‘Aiquiessy 3139821699(e sna) ‘SALI GNS Sy 034M BUY SMSUOS ONY 'SLI0A 'SLNN Sv HONS SUBNALSYS GYVONYIS 10N (03uN034 S3HON! 40 HaRHNN UBd UBGKO ding YeyseD xxx ZLeLLL6e © ABH leued wo1j doy ‘wees | eLeeaREE Le meng y — Spleelee VBL meng y — SPLeeL6E vor apis ‘eiSuy | Szeeggee = BL epis yey ‘eiGuy 4 = zezegnee =o voog ‘use y= PSBEELEE LL uo dig ‘ejeidsooy ~=—y «= gpogese§— az. moog Zt SPLEELEE VOL mang y —O692PL6E VEC exeiul 2 ezeozese = 9 weneyxg ‘DIEM | LIGSeSBE bz 1 gisser6e = SL meng p Spleelee vee 4012007 ‘ld 9 OBYBELEE tL Punog ‘owed 2 —-Log0ze6E Be meng 2 SPLeeL6e VEL meng 2 Srieelee vie wolg yor 400} yL0ZBBE EL epig yo7 ‘wnusig =| peEORRBE Le souio wos ‘weoy z= iggozeee = meng 2 Srigel6e vz yeuiog wuoi4 epis ‘wees Z ~—gogozeBE IL seoy‘unusid = b= Szz0ee6e Se meng 2 SPLEEL6E OL mang 2 — Spleelge vz luoy iy6iy eWI0D—tggzOzRBE = OL yoy ‘eiuy | Bhevesse «Sz lsued Gouluiog ‘weoy z= Exedeeee «SG mong 2 —SLEEL6E ie. leueg 'uowwod = 2) oeozsee wns ‘wnusis | ~—Bepozese ve youiog Jee weoy 2 GBNRBEE SL Io ‘aiqeidsood =F §=—eapasese §= ate Joulog sey eps ‘Weed 2 OLBORBGE mang y O6geplee VER. mong 9 Srleelee = VS seoy dol ‘joued 1 Sezneese ez yoy uo 2 ZLLNzBBE |S eued dol weed | zeBoee6E Ze oued seu ‘weos | — sggozese uo di ‘ejoeidesey = «= zSp9sese = ale uo dio ‘eiqeideney = z= esvasese |= ge mens » oggerl6e Vie mons 2 —069zvL6E VE dol 'ioued | —ogeege6e Lz soy 'ioued =| pezozeee fourg wos sadn) ‘wees | gzOzBBE oz meng 8 SPLEIGE ve meng © —-SpLeELEE VEL wipuos '4en0S «= Leponbee 6 qwoiyseddn ‘eued | 1z0e86e eseg | __(9286 1868 i uonduseg “AD JequNN = “ON wondusseq “AD JequnN “ON wed Pu wed ae TION 199US PAepUEIS ‘Aiquiessy 33O-Rings eee eee ee eee eee eee Part Size/ Tube No. Thread ID Width Size 99404157 7/16-20 0.351 0.072 1/4 39404132 9/16-18 0.468 0.078 3/8 99404165 3/4-18 0.644 0.087 1/2 99437074 7/8-14 0.755 0.097 5/8 39407531 11/16-12 0.924 0.116 3/4 39404173 18/1612 1.171 0116 7 39404140 15/8-12 1.475 0118114 30406996 17/8-12 472 0118 = 11/2 39410279 .21/2-12 2337 0118 2RECOMMENDED SPARE PARTS LIST HOW TO SELECT RECOMMENDED SPARES These sheets list spare parts by class: CLASS 1 — Recommended where downtime is acceptabl. CLASS Il — Recommended where limited downtime is acceptable. CLASS Ill — Recommended where any downtime is highly undesirable. HOW TO ORDER PARTS Goooo a OR U 92 240 ploass apecty tha folomngy GNo000 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as aac eaeae a shown on the Compressor Data Plate, YEAR OF MANUFACTURE ‘The form number of this manual JULIAN DATE OF MANUFACTURE ‘The reference number, part ‘number, description and quantity needed exactly as listed 5. The motor data code shown on the motor data plate, ‘SPECIAL NOTE ‘THE INGERSOLL-RAND AIREND MODULE IS ENGINEERED AND MANUFACTURED TO THE HIGHEST QUALITY STANDARDS. WITH REGULAR MAINTENANCE YOUR AIR COMPRESSOR SYSTEM WILL PROVIDE MANY YEARS OF TROUBLE FREE CONTINUOUS SERVICE, ‘THE INGERSOLL-RAND AIREND IS BACKED BY A FACTORY WARRANTED AIREND REBUILD-EXCHANGE PROGRAM. CONTACT YOUR NEAREST INGERSOLL-RAND REPRESENTATIVE FOR DETAILED INFORMATION.10.2 SSR 50SE SPARE PARTS RECOMMENDED QUANTITY KEPT. ON HAND AT INSTALLATION Pot Be j_—_—_———— Compressor Part No. Unit Location or Use Class 1 Claes 2 Clase 8 Maintenance Ki 39692017 0 Maintonance Kit with Uva Coolant iam rears Uta Coolant ($ Gat Containen soars =} Fa S4 Galion re! Air Fier (Standera) Soezanns == A Piter Tobe 203 4 fi Fiter (Hooded) 39629668 =} Fier Tube 2 a 4 Gootant Flter Eloment 30706972 | On Goslant Pitor 4 4 8 Separator Element soesiess = 1 In Separetor Tank 0 4) Thermostabe Contiol Vave Element —Soatz788 tn TRemeSane Control Vaive oF 4 O-Ring, Thermo Control Vaive Body 95022042 1m Thermostat Gontol Valve oy 4 O-Ring, Thermo Control VaWe Element 95018420 1—_—In Thermostate Contol Valve oy 4 ‘Thermostat Gontrl Vaive 39476990 }——Betwoon Cooler & Filer 0 0 4 + Blowdown Solenoid Valve seidence | Gate tank Gav) 8 of 8 (ea) REN Ponty + Blowdown Solenoid Valve 39470563 1 On Top of Tank (2SV) eae ies) (NEMA & Oni High Air Temperature Switch gesrgees 1 Inv Arend (1ATS) 11 oF Soosies = 1 On HATS tees ‘Piet Vane (Fut Votage Units) Soezsio7 = 1 Sn Arend o 0 4 Inlet Vave (Star-Deta Units) Se2a25 =} On Aend a Minimam Pressure Check Valve 39475657 1 Tank Discharge Line 0 8 4 Satety Vale: 80 391119861 On Separator Fen oe oeeral Besa 85254982 | On Separator Tank o 5 4 P50 3121286 | On Separator Tank 8 0 4 HxPso 88183539 1 On Separator Tank 8 3 ot Fuse (254) Sst7eres 2 In Starter Box (1FU2FU) 2 2 4 Fuse (24) Ssitaser =F In Starter Box (FU) i i 3 Fuse (208) 33119585 2 In Starter Box (2FU/SFU) 2 2 & + Cor Sotgaiss «= In Giza wa Contactor 6 of 3 Gemact Kit @ Pole) Soitasat —** In Size #8 Contactor ones - Sor Sovezisi —** In Size 48 Contactor 6 4} 3 Gontactor Kit (3 Poles) Soiasss —** In Size #8 Contactor 6 + 3 + Gon sorer08e In Size #4 Contactor eee Gontact kit Poles) Seretiod In Sue #4 Contactor 6 4 3 Panel Locator Pine 3er30s00 On Baro a Power On Light Seigez2s == in Starter Cabinet Oe Eargerey Sop Sich 30580167 1 On intelisys Panel ar Pressure Sensor (0200) 39659009 | In LinalSump Solenoid Valve (@APT) re ‘Temperstre Sensor Sossao7e =} In Aend (Ox 0 8 4 into S0et70s5 =} In Slater Box Boor ao 8 8 Boca ka 3oe2ss00 =} AL Unita Gasket, Inet Valo Souseroe =} Under inlet Valve o 0 4 Gasket, Inlet Adapter 30416417 1—_Betwoen AVE inlet Valve Adapter a ‘Shatt Seal Kt Sessa = 1 In Aen 8 of 3 Bars 3er6o008 «8 XHEPINP Units 6 6) ff Bett. 71" Seis = «8 AXP Units o 6 Unload Solenoid Valve (NEMA 1) Sogsaasi Tn Stanor Box (1S\) 2 8 Yt Unload Solenoid Valve (NEMA 4) soas7er2 1 On Staner Box ( 0 8 | “Modulate Solenoid Valve (NEMA 1) 39590852 = 1 On Staner Box ena “Modulate Solero Valve (NEMA —3aa7660, «| On Staner Bor De Moduate Solenoid Vaive (NEMA 1) 39538251 |——On Starter Box (68V-Star Dota Onty) 60 0 4 Modulate Solenod Vane (NEMA) S9aave72, «1G Starter Boy (6SV-Star Datta On Heth {Line/Sump Solenoid Valve (NEMA) 30588051 «1m Starter Box (108) oo YG * Line/Sump Solenoid Valve (NEMA 4) Seag7er2 = 1 On Staner Box (ioSY) 8 5 4 Shute Vave Serzrect = 1 Regulator Valo 8 0 4 Regulaion Valve (XF/EPIP) Setsee42 1 XFUEBINP Units (Ful Voltage) eon aan Regulation Valve (XP) 8197695 1 FXP Units ull Volagg) He Regulation Valve (XFTEPIP) 98199476 1——_XPIEPIIP Units (Star Deka) lee ona Feegutaton Valve (HXP) 9199488 1 _HXP Unite StarDeta) Op 4 Testor, Bak Tencion sores 1 0 0 4 Teas Sog72dt2 =} Arend To Tank o 4 8 Hose Sosrzot YO Biter ro Manifola oo} 3 Hose sesroars =} Fank'tG Amat oo} 3 Hose B8s7ai00 © 1 —_‘Seperator Seavenge 6 of 8 Hose 39872088 © 1 Blowdown, Siar Bla 8 9 Gf Hose, Flex init 39620188 1 let Vas See (Conti! Transformer = 1 tn Stater Box 0 4B Fan 2 sesziozs = | Gn Fan Motor Gated ood For Both 50 & 60 He arty (1) For AAL Starters *"Reler fo Starter Assembly Section 36