Editorial Amendment to AD 2000-Merkblatt S 3/1 ‘September 2001 ealtion: Formula 19a should read: OMS = Ot + Fin (@) — oF (p) o=pq 0%AD 2000-Merkblatt Ie 23,020.30 July 2008 edition ee Flat products of unalloyed ‘AD 2000-Merkblatt Pressure vesseis and alloy ctoole wt ‘The AD 2000-Merkbltter are prepared by the seven associations Isted below who together form the “Arbeltsaemsinschaft Drsck- bofelter" (AD) The structure and the application of the AD 2000 Code and tho procedural uicenes are covered By AD 2000-Merk- lat G1 The AD 2000-Merkb\ater contain safety requirements fo be met under normal operating conditions. If above-normal loadings are to bo ‘expected during the operation ofthe pressure vessel, this shal e faken into account by meeting special requrements an are any divergences trom the requirements of this AD 2000-Merkbat, it shal be possibe to prove that the standarc of saety of this Cade has been maintained by othor means, eg. by materials testing, fests, sts analysis, operating experience. Fachverband Damothesse., Beaiter- und Robvetungsbau €.V. (FDBR), Dossetsort lauptversand der gewerblchen Darufagenossensehatton o.V, Sankt Auguotin Verband der Chemischen Industri V. (VCD, FrankiurtMais Verband Deutscher Maschinen- und Anlagenbau e.V. (OMA), Fachgemeinschaft Vetahrenstechniscne Maschinen und Apparate,FranktuaMain ‘Stantnsttut VDEN, Dusselcor VGB PowerTech eV, Essen 1 Verband der TOV eV. (VaTOM, Bern ‘The above associations continuously update the AD 2000-Merkbitar in ine with technical proaress, Pease address any proposals or 1s to the publisher ' Verband der TOV e.V,, FriedrichstraBe 136, 10117 Berlin. Contents, 0 Foreword 4 Marking 1 Scope 5 Cartfcation of quality 2 Approved materials 6 Design strength values 3 Testing 0 Foreword ‘and at ambient temperatures down to ~10 °C and up to the ‘The AD 2000 Code can be applied to satisfy the basic safety requirements of the Pressure Equipment Directive, Principally for the conformity assessment in accordance with Modules “G" and "B + F™. ‘The AD 2000 Code is structured along the lines of a salt- contained concept. If other technical rules are used in accordance with the state of the art to solve related prob- lems. it is assumed that the overall concept has been taken into account. ‘The AD 2000 Code can be used as appropriate for other modules of the Pressure Equipment Directive or for difer- font octore of the lav. Rocponsibilty for testing ie ae ‘spectied in the provisions of the relevant sector of the law. 1 Scope § 14 This AD 2000-Mekblatt covers fat products (late, sheet, strip and wide fats; see DIN EN 10079 of unaloyed Sn civyeu tally stout for Ure fecal, Or presoe vessols, whith ‘are operated. at ‘working tomporatres Lipper temperature limits spend in Clatisn > For working temperatures less than -10°C, AD 2000- Merkblatt W 10 shall also apply. 4.2. Flat products of austenitic staale ara covered by AD 2000-Merkblatt W 2. Clad plate and sheet are covered by ‘AD 2000-Merkblat W 8. 1.3 The basic requirements regarding materials and ‘material manufacturers are specitied in AL 2000-Merkbiatt wo. 2. Approved materials ‘The following materials may be used! 2:1. Unalloyed structural steels S235JR, $2352, S275JR, Se/ouz, SooU2, SEOKZ according to DIN EN T0U25-2 ‘subject to the application limits and delivery conditions as «given in Table 1 tools for procure voosele af cimplo dosign to DIN EN 10207 subject to the application limits specitied in Table 1 hse of doubt ost, ‘Supersedes October 2004 edition; | = Amendments to previous edition ‘AD 2000-Merkbitr are protected by Copyright The rights of usa, particulary of any translation, reproduction, extract of gues, vansiissian by able measires 10 eras the aociacy of tha tarlaton but rgets halo Yespontaty can be apie or any or, oman oF acouacy.AD 2000-1 2.9. Unioyeu and alloy high-temperature stwels P2390, P265GH, P29SGH, PISSGH, 16Mo3, 18CrMo4-5 and 10CrMo9-10 to DIN EN 10028-2 subject to the application Llimits and delivery conditions specified in Table 2 and aboy — hign-Temperaturesteeis_ISNIGUMMONDD-o-4, 12CrMa9-10 and 20MnMoNid-6 to DIN EN 10028-2 in Conjunction with VaTUV-Werkstoffblatter (VaTUV-Material Specification Sheets) WB 37/1, 404/1 and 440/1 2.4 Weldable normalized fine-grained structural steels to DIN EN 10028-3 in conjunction with VaTUV Werkstoffbt- ‘or (Material Specification Sheets) 352/1, 354/1 and 357/1 2.5 Low temperature steely T1MANIS 9, 1OMnNI6 9, 12Ni14, X12NIS- and XBNI9 to DIN EN 10028-4 up to 50°C, AD 2000-Merkblatt W 10, Table 3a covers short= time operation at higher temperatures. For stool grades SIMANiS-2 and 10MnNiG-9 the maximum permissible plate thickness is limited to 50 mm. 2.6 Othor materials and materials in accordance with 2.4 to 2.5 outside the application limits specified for them, require approval. Such materials shall exhibit the property values characteristic of the standard material and shall ‘meet the following minimum requirements at room tem- perature using transverse specimens: ~ Elongation at fracture at room temperature A 2 16 %, = Impact energy for a V-notched specimen to DIN EN 10045-1 at minimum working temperature but not greater than 20 °C = 27 J (average value from three tests). For specimens of width different from the stan- dardized 10 mm, the impact energy requirements are reduced in proportion to the cross-sectional area of the 3. Testing 9.1._DIN EN 10025-1 and DIN EN 10025-2 are the stan- dards covering the testing of flat products produced from the steels specified in 2.1. Testing shall be performed per ‘malt (cast). The impact test shall be an additional require ‘ment in the case of steals in the Quality Group JR with nominal thicknesses > 6 mm. 3.2 Flat products produced from steels specified in 2.2 ‘Shall be testeu In accoruanice wil ON EN 10207. 8.3. Flat products produced from steels specified in 2.3 | shall be tested in accordance with DIN EN 1028-2. One tensile test shall be carried out at the maximum allowable temperature of the pressure vessel per cast and. dimen- sion range. If this is not known, the test shall be per- formed at 300 °C. Unless otherwise agreed in the order, the hot tensile test can be dispensed with if the manufac turer has proved to the relevant third party that the rele- vant requirements have been met with an adequate de- agree of safety. A reference shall be made in the inspection Catificate to the agreement by the relevant third party to ispense with the hot tensile test 34 Flat products produced from the steels specified in 1.2.4 shall be tested in accordance with DIN EN 10028-3. Tire tersile (oot abl Le performed al the manimum allow= able temperature of the pressure vessel for all steel! ‘grades in Series NH. I the temperature is not specified in the order, the test shall be performed at 300 °C. One test ‘Stall Le perrunneds por cat atv diteision range. Unless otherwise agreed in the order, the hot tensile test can be dispensed with if the manufacturer has proved to the relevant third party that the relevant requirements have bbeen met wih ati adequate degree of sufuly. A reference shall be made in the inspection certificate to the agree- ment by the relevant third party to dispense with the hot Merkblatt Lesile teal. The inpatt teat afiell be wurducted on trans” verse specimens. 8.5 Flat products produced from the steels specified in 2:5 shall be tested in accordance with DIN EN 10028~4 ‘An impact test on transverse specimens shall be con- ducted on sheets cut from strip and on lengths of stip. 3.6. Flat products produced from other steels specified in 2.6 ohall bo tootod to mast ths approval tasting roquiro ‘ments. 8.7 Each alloy stool lot submitted for testing shall be Subjected to a materials identification check which shall than be certified 3.8. The surface condition of each plate/sheet/strp length ‘shall be inspected, ‘3 Lesting requirements after turther processing are Covered by AD 2000-Merkblatter in the HP series. 4 Marking 4,1, Flat products shall be marked with atleast: ~ the manufacturer's symbol, = the short designation of steal tyna ar material number, = the cast number, = the mark of the relevant third party (in the case of in- spection certficate 3.2) or works inspector's mar (in the case of inspection cortificate 3.1). When delivery is accompanied by a inspection certificate to DIN EN 10204, plates, sheets and strip lengths from which test pieces have been taken for verification of qual- Hy sill also Ue rated wit re Sante te) Plates/sheets shall be marked at one end such that the marking is perpendicular to the main direction of roling Marking shall be applied by stamping. With nominal tick- nesses not exceeding 5 mm, indelible colour-coding 1s, permissible. | If marking is done by stamping it shall be painted white. In the caso of shasts cut from a length of strip, tha usa of| indelible colour-coding, by the manufacturer is permitted irespective of the nominal thickness provided no other {orm of marking has been expressly specified in the order. SSW Shall Le siarhe will ie aid Uf @ emun tag. bs abl tion, the external ends of strip shall be marked with an indelible colour-coding with the same information. ‘Where sheets are delivered which have been produced by dividing up a larger rolled panel or a length ot strip, the ‘marking shall be transferred to each sheet. If the sheets, are assembled in stacks, the same marking shall also be pput on atie-on tag attached to the stack. 4.2. For flat products made of the steels to 2.1 to 2.5 the additional requirements of the delivery standards or VATUV material specification sheets mentioned therein Sha aloo apply 43 Flat products made of other materials to 2.6 shall be ‘marked to melt the approval testing requirements. 5:1 Types of Test Certificates to DIN EN 10204 The ceruiication of quality for fat products shall proce in accordance with the requirements stated in Table 3. ‘The validity of the test certificates according to DIN EN 102041995 is covered by 3.4 of AD 2000-Merkblatt W 0.AD 2000- 5.2 Content of Test Certificates to DIN EN 10204 ‘The test certificates shall contain the information required in DIN EN 1028-1. In addition, each test certificate ‘shal, snow me Technical Getvery conattion (@.g. LIN EN 10028-2) and the technical rules (e.g. AD 2000-Merkblatt .W1) with which the delivery is required to comply. 6 Design strength values 6.4. For plate, sheet and strio produced from materials ‘specified in 2.1, the room-temperature yield strength val- Uues specified in DIN EN 10025 shall apply up to 50 °C. ‘The values in Table 4 shall apply for design temperatures, ranging from 100 °C to 300 °C. The wall thicknass quoted in this table is the wall thickness of the pressure vessel. “The characteristic values given in AD 2000-Merkblatt W 9 shall be applicable for the production of flanges from plate. For flat ends and tube sheets to AD 2000-Merkblatt 8 5 and produced from plates, the room-temperature yield strength values quoted in DIN EN 10025 shall apply with temperatures up to S0°C. The yiek! strength values in ‘Table 5 shall apply for design temperatures ranging from 4100 °C to 300°C. ‘Merkblatt 62 The values specified to DIN EN 10207 shall apply to flat products produced from steels to 2.2. 63 The values specified in DIN EN 10028-2 shall apply {Oat products produced trom steets 10 z.3 G4 The values specified in DIN EN 10028-3 shall apply to flat products produced from steels to 2.4 16.5 Tho valuco opooified in DIN EN 10026 4 ohell apply to flat products produced from steels to 2.5, 16.6. The values obtained from approval testing shall apply to flat products produced from steels to 2.8, 6.7 The characteristic values quoted in the material specification or approval testing for 20 °C shall be appli- ‘cable for temperatures up to 80 °C and those quoted for 100 °C shall be applicable at uo to 120 °C. In the remain~ ing temperature ranges, linear interpolation between the ‘quoted ‘values is necessary (eg. for 80°C, between 20 and 100 °C and, for 180 °C, between 100 and 200 °C) but no rounding up is permissible. In the case of individu- ally cortifiod steels (special material appraisals), the inter- polation rule shall only apply if there isa sutficiently close | IntervaF} between the points of suppor. 15 in gerry snot nan egcea inert SOK he do ‘rp oo are ang anda ural 1 nh cep geen | Tabie 1._Appicaton ims tor tat products produced rom stools o DIN EN 102-2 and LINEN TO2Ur Technical Stel ype Product Design Normal ae selvery eae a triciness | temperature) | delivery specitcaton | Stet ae condition rom fa [sss | __ 10086 We 'S236124N +.0037 (=a STB 004 <180 ww DINEN 100282 FSo7suBeN 10145 * '5356104N 1.057 300 20000 ‘SB6NK2N 1.0898 2555 1012 hd piven r0207 | p68 ~ 1.0180 =00 9 Sex AD poate 00 cn 3 ele yt opt yt otras ra nti be pare sl thet the 2, Rubin Sete cond tah iy smarts 4 inter watt mcaesrs Ste ren pea yo bso sida oti ‘Table 2. Application for flat produced from steels to DIN EN 1028-2 See Fe Tmo =. seo. wks) ‘erator ss —_ +h) rave air «19 Bono ‘a6 1 yocitoa.10 1.7380 sNrorsar sane a ‘20-10 ‘oveTovi4oa |e verve ou Zaviniouas revaT-we 07 | “ovsTOv Wea | DEekitaeeeteemaraseeaewAD 2000-Merkblatt age AD 2000. son 9,67 206 ton | Table 3. Type of Test Certificate to DIN EN 10204 “Technical dewey “Subdlause Sloe! grade “Type ofingpection ‘condition Steet name certicate to DIN EN 10204") S235RN an 235124 S235IRIN DIN EN 10025-2 2a SO7RIDN S35520N an '5355K24N POSS, "ow en t0207 22 P2668 i P2758 i oo a 265GH 205GH ! ascou ae (somma.r9) DIN EN 10028-2 23 i603 across 1 s00A60 10 12CA69-10 32 2OMnMONA-S SEHOUMONLEO ' PO7SN a P27SNH 1 Peroni _ ae fe | PaSBN 32 samen (30 mm 2.) DIN EN 10020-3 24 PaBsNLt m PaSSNL2 aU ae AONE PAGONLY PAGUNLZ iMoN5-3 "aMnN6-3 1 ON EN t0020-4 28 a 26 - in accordance withthe requirements ‘when ascertaining how sultabily Tor approval testing 2 Ty et rao TRH 4 TAD DDD 3 tne tenn ang ven an enéton cece 2.1 suc ros of 32 te acta works hae proce he veka pry wm ace ot "usgae sate lant: Tartin oo spas cro 3a cota oe mantacur wat te rato ie pat. #8 ade ‘Shirai tr tea ad party sab noted mie neers 9h reer pany al sy ual octane enna to $y tat he econo corn abe ans oot happen wn cae contre al eectsAD 2000-Merkblatt | Table 4. Design strength values at higher temperatures for steets to DIN EN 10025-2 Steel grade ‘Nominal Design sength value K thickness at design temperature 100°C 200°C. 250°C 300°C") rom MPa. MPa MPa MPa ise 216 i 187 16 13 122 > 1610540 180 155 136 a |sexe 216 220 180 180 150 sone STewse aw We 10 |fssse 516 24 28 206 186 Ea 31610540 249 221 202 181 7 Ts dng enon a nog 900°0 ee tren re ADDO Wea WO Table fob an come Table 5. Design strength values at elevated temperatures for flat ends and tube sheets made of steels ' to DIN EN 10025-2 ‘Stoel grade Nominal Design strenath value K thickness ‘at design temperature 100% 200°C 250°C 300°") mom, MPa MPa MPa, MPa 10) 187 101 149, 182 S230 > 16to< 40 180, 185 196 17 bores 40 to < 100, 173 149 129 2 100 10 = 150 159 137 118 102 316 258 226 206 196 > 16t0< 40 Ey zi 202 a ssas6v2 > 4010 < 63 234 206, 186 166 Sassi a 26310 80 224 196 176 156 > 8010 = 100) ata 188 168 16 > 10010 = 150 194 166 146 126Publisher: Verband der TOV eN. E-Mail: berin@vatuey.de hitp:/www.vdtuev.de Source of supply: he ~ (@@) Carl Heymanns Verlag Luxemburaer StraBe 449, D-50999 Kéin Telefax: 0221-9 43 73 603 E-Mail: verkauf@heymanns.com