TO LAGG, 2° Floor, Anandanagar, Nanded -431601
Letter No: IE/HAM/L2: AU-108/2018-19/061 Date:-20" Dec. 2019
To 7
JS Projectanager
Kalyan Toll infrastructure Ltd
Tarodekar Complex, Chaltnyanagar Road
Nanded -431602
Maharashtra
‘Sub: HAM AU-108, Construction of Two Lanning Roads with Paved Shoulders Nanded District
Border to Chuncha Manatha Sawargaon Barad Mudkhed Gadga Kandagaon Mukhed Sawargaon
(BK) Jam Road in Nanded Dist km 0/00 to 48/700 (Chuncha to Manatha of Mudhked) —Consent for
construction of Minor Bridges. ir
Ref:
1. Concessionaire letter No. NND/KTIL/261/2019, dated 22" Nov. 2019 for MNB consent.
2. Concessionaire letter No. NND/KTIL/214/2019, dated 10” Oct. 2019 for RCC Crash
Barrier consent.
Sir,
The Concessionaire submitted the designs and drawings for Minor Bridges structures vide letter
cited at ref (1) above and RCC Crash Bertier vide letter cited at ref (2) above for IE review and
consent. The designs and drawings are reviewed as per clause 12.2 (a) of the Concession Agreement
is reviewed. The Minor Bridges given in Para 7.4.1 Piped Causeway Converted to MNBs is considered
by the concessionaire according their priority. The location details are given below;
Tocation details{ Design Chainage in | Vent details Width of structure
Km) No of spansx span width (m) including RCC crash
barrier perpendicular to
i Roadway (m)
1 | 214965, 3x5 12.90
2__| 224779 6x5 = }i2.50
3 | 259353 4x5 12.90
4 26+396 6x5 i . 12.90
5__| 279692 3x5 12.90
. 6 | 274893 5x5 12.90
7 314344 3x5 12.90
8 31+486 2x5 12.90
9 33+478 2x5 = 12.90
10, 41+300 2x5 12.90.
The Independent Engineer reviewed the above drawings and corrected wherever required for safety
and durability of the structure. As per the clause 12.2.2 (e) the Independent Engineer or Authority
Engineer in any manner shall not relieve the contractor of its obligations and liabilities under this
Agreement and if errors, omissions, ambiguities, inconsistencies, inadequacies or other defects are
foundin the drawings, they and the construction works shall be corrected at the contractor's cost.
MkFloor, Anandanagar, Nanded -431601
No. 1145 & 1146, 2"
The Design reports and drawings subrritted with reference to above is reviewed by Independent
Engineer. It is found that the designs anc drawings in general meet the requirements as corrected
described in the Concession contract. Therefore, the designs and drawings are herewith consented
for execution with corrections and subject to the compliances to the following,
The ccnstruction of Minor Bridges shall ke governed by the following Design Codes and Standards
The Minor Bridges shall be constructed in compliance with the provisions the following IRC codes
1. IRC: 5-201 ~ Section | ~ General Features of Design requirements.
2. IRC: 6-2014— Section Il — Loads and Stresses
3. IRC: 112-2011 —Code of Practice for Concrete Road Bridges
IRC: 78 - 2014 —Section Vil — Feundations and Substructure
5. IRC: 89 — 2015 - Guidelines for Design and Construction of River Tr
for Road Bridges.
G. IRC:SP:73-2015 Manual of Standards and Specifications for two lanning of State Highways
7. MORTH Specifications for Road and Bridges Works, 2013 (Fifth Revision).
8 The bottom of Sub-grade should be raised to minimum of 1.0 m from the HFL level
established locally.
9 The Embankments more than 3m, the protection megsures will consistof the following;
a. Vegetative cover
Kerb Channels
Chute
Stone Pitching/Cement Concrete Block Pitching.
In case of cut section slope stability measures such as Pitching, breast walls etc will
be provided. 1
f. Side slopes should not be steeper than 2H: 1 Unless soil Is retained by suitable soil
retaining structures.
40. Road Safety Devices: The following Road Safety Devices shall be provided;
a. Road Markings as per IRC 35.
b. Traffic Signs 7 =
c. Safety Barriers and traffiz Actuators
d. W beam Crass Barriers vie
e. Delineators and retro-re'‘lective tapes,
41. Road Drainage: The general guidelines for road drainage shall be provided as giver below;
a. The drains shall be carried out in accordance with IRC:SP:42 and IRC: SP: 50
'b. Surface Drainage shall be provided'in accordance wit the provisions IRC:SP:42
Longitudinal slope of drains shall not be less than 0.50% for lined and 1.0% for un-
lined drains. iJ
d. The drainage of high Embankments shall be provided with the provision of kerb
channel and CC lined chutes.
e. The Chute drains anc drains at toe of the embankment wil be of plain cement
concrete (M-15 grade), eS
f, The necessary sub-sur‘ace drains shall be provided as required.
i
ing and Control Works
aang12. Materials:
Bridges;
a.
The Materials having folowing standards shall be used for construction of Minor
Cement: For construction of “structures 43 grade Ordinary Portland Cement
confirming to 1S:8112 and 53 grade ordinary Portland cement confirming ro |S:
12269 shall be used.
Admixtures: To improve workability of concrete, admixtures confirming to 1S:9103
shall be used.
Aggregates: Aggregates shall consists of clean, hard, dense, non-porous ad durable
crushed stone for coarse aggregates and natural particles for sand. The aggregates.
shall confirm to 1S:383 and shall be tested to confirm to 1S:2386 Parts | to Vill. The
size of coarse aggregates shall be selected as per mix design requirement.
13, Water: The water used for mixing and curing shall be clean and free from injurious amounts
of ols, acids, alkalis, salts, sugar, organic materials or other substances that may be
deleterious to concrete or steel. The pH value of water shall not be less than 6.
14. Concrete: The grade of concrete shall be as per design requirement and mentioned in
execution drawings for each component of the structure. The cement and water content
shall be as per mix design requirement.
15. Reinforcement: Deformed or TMT reinforcement bar confirming to 1S:1786 shal be used for
components of the structure, The reinforcement gradé shall be Fe 500 D,
16. Drainage Spouts: Drainage spouts shall be provided in accordance with MORTH standard.
The minimum spacing shall be kept preferably as 5 m ¢/c which may be adjusted to sult span
length.
17. Protection works: Protective flocring, curtain wall and apron shall be provided both up-
stream and down-stream,
18, Utilities: 100 mm dia pipes shall be provided in the crash barrier to facilitate the utilities
running along the bridge.
19. Approach slab: The approach slab shall be provided in accordance with the guidelines issued
by MORTH.
20. The Concessionaire is advised as per the clause 12.3.1 works shall be executed in accordance
with the drawings.
a) The Bearing capacity to be ascertained at founding levels as per IRC SP: 73-2015.
b) The Design of Structures shall be governed as per the section 7 of IRC SP: 73-2015
including width of the culverts and bridges except the exclusivities specifed in the EPC
contract Agreement.
The construction of culverts and bridges shall be constructed as per the specifications
and standards specified’ in Sections 2100 (Open Foundations), Section 2200
(Substructure), Section 2300 (Concrete Superstructure), Section 2400 (Su'face and Sub-
Surface Geotechnical Investigation), Section 2500 (River Training Work and Protection
Work), Section 2600 (Expansion Joints) and Section 2700 (Wearing Coat and
‘Appurtenances) of Ministry of Road Transport & Highways 5" Revision, published by
Indian Road Congress, New Delhi.
An.——
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The Cross section as per IRC: SP: 73-2015 Fig 7.1 but with parapet wall away from
Roadway is adopted for Box culvert at Deck Level for 2-lane highway considering the
‘open country — Plain/rolling terrain.
The safe Bearing Capacity of Soil considered for design 75 kN/sqm with factor of Safety
2,5, the actual bearing capacity found at every bridges shall be reported. if Safe Bearing
of soll found is less than 100 KN/sqm, then foundation soils to be removed upto depth
1000 mm and replace with murrum/sand/stone dust mixed with stone aggregates to
obtain Safe Bearing capacity of soils more than 100 kN/sqm. The SBC to be found after
ground improvement to be reported.
‘The structure arrangements to be such that to provide maximum riding comfort and
involve minimum inspection and maintenance during the service life of structure. The
Box culverts sub-structures and superstructure are made joint less [.e. monolithic.
Sub-Soil Investigations: The concessionaire shall carry out independently sub-soil
investigations and report the soil parameters required for detailed design of each
foundation separately, in accordance with relevant provisions of IRC:78 and MORTH
specifications.
The design of reinforced concrete super structure shall be as per IRC 112-2011 code of
practice for concrete road bridges.
Wearing coat shall be in conformity with section 2700 of MORTH Specifications
River Training and Protective works shall be provided for ensuring the safety of
structures and their approaches on both sides. The design of various: types’ storm water
training and protective works shall be In accordance with IRC: 89. The construction of
storm water training works shall confirm to MORTH specifications.
‘An effective drainage system for the culvert deck structure shail be designed and shown
in the drawing to ensure that water from the deck is taken down to ground
level/drainage courses be adequate size of drainage spouts and pipes suitably be
provided.
Thanking You,
Yours truly,
For CTL Global sian Pvt. Ltd and RJ Consultancy Services (JV)
(ck. :
Team Leader.
Copy Submitted for kind information:
1. Chief Engineer, PWD Region, Aurangabad for information please.
. The Superintending Engineer, PWD Circle, Nanded, for Information please
|. The Asst. Executive Engineer, PWD Sub-Division, Naigaon for Information please
2:
3, The Executive Engineer, PWD Division, Nanded, for Information please
4,
5.
CTL Global Services Pvt. Ltd & R.J Consultancy Services (JV) for information.
uly