CONFIDENTIAL EHIAPR 2009/CHE463/480/533 UNIVERSITI TEKNOLOGI MARA FINAL EXAMINATION COURSE HEAT TRANSFER: COURSE CODE CHE463/480/533 EXAMINATION APRIL 2009 TIME 3 HOURS INSTRUCTIONS TO CANDIDATES 1 2. 3 This question paper consists of five (5) questions. ‘Answer ALL questions in the Answer Booklet. Start each answer on the new page. Do not bring any material into the examination room unless permission is given by the invigilator. Please check to make sure that this examination pack consists of: i) the Question Paper ji) an Answer Booklet — provided by the Facutty ill) a two-page Appendix 1 iv) aone~page Appendix 2 DO NOT TURN THIS PAGE UNTIL YOU ARE TOLD TO DO SO 3xamination paper consists of 5 printed pages (© Hak Cipta Universiti Toknologi MARA CONFIDENTIALCONFIDENTIAL 2 EHIAPR 2009/CHE463/4801533 QUESTION 1 Saturated steam at 110°C with convection heat transfer coefficient of 10,000 Wim?:K flows, inside a 100 m long insulated piping line. The material of construction of the pipe used is stainless steel AIS! 304 with thermal conductivity value of 16.263 Wim'K and having an inside diameter of 131.8 mm and outside diameter of 168.3 mm. The insulated piping line is, exposed to the environment at 30 °C and the heat transfer coefficient on its outer surface is estimated to be 15 Wim?-K. Calcium silicate with the thermal conductivity of 0.060 Wim-K is employed as the insulation material to minimize the heat loss and the thickness is 50 mm. a) Sketch the equivalent thermal resistance circuit of the system. Label the heat flux direction, temperatures and thermal resistances involved. (2 marks) b) Prove that the insulation thickness used is suitable to minimize the heat loss by using the concept of critical radius of insulation. (1 mark) ©) Calculate: i) Total resistance of the system. (9 marks) ii) Overall heat transfer coefficient of the system. (2 marks) iii) Heat loss of the system. (2 marks) iv) Inner and outer surface temperatures of the stainless steel pipe. (4 marks) QUESTION 2 In a chemical processing plant, ethylene glycol flows over a 3 m long heated plate at a free stream conditions with velocity of 4.3 m/s and temperature 10°C. The temperature of the plate is maintained at 35°C. Determine: a) Reynolds number. (S marks) b) Average Nussselt number. ( marks) ¢) Average convection heat transfer coefficient. (6 marks) d) Heat transfer rate per unit width (S marks) (© Hak Cipta Universiti Teknologi MARA CONFIDENTIAL,CONFIDENTIAL, 3 EHIAPR 2009/CHE463/480/533 Table 1 Thermo-physical properties of ethylene glycol at Tum = 25°C Properties Ethylene Glycol —p{kgim’) 1142.85 (ms) 16.56 kWimk) | 0.251 Pr 176 QUESTION 3 Saturated steam at 1.5 bars condenses on the outer surface of a vertical, 100 mm diameter Pipe with the length of 1 m. This pipe is having a uniform surface temperature of 94°C. ‘Assumption: Flow is wavy laminar. Determine: a) Jakob number. (3 marks) b) Modified latent heat of vaporization. (3 marks) ©) Reynolds number. ( marks) 4) Average heat transfer coefficient for the entire length of pipe. (3 marks) e) Heat transfer rate. (3 marks) f) Condensation rate. (3 marks) Table 2 Thermo-physical properties of water vapor at P = 1.5 bar and Tea = 385 K Properties ‘Water Belkgim?) 0.876 ‘hy, (keg) 2225 Table 3 Thermophysical properties of liquid water at Tem = 376 K Properties Water pilkeg/m®) 956.2 Gy, (dikg'K) 4220 w(N-sim”) 271 x10" K (Wim-K) 0.681 4 (mvs) 2.83 x 107 (© Hak Cipta Universiti Teknologi MARA CONFIDENTIALCONFIDENTIAL 4 EHIAPR 2009/CHE463/480/533 QUESTION 4 ‘A coaxial tube counter-flow heat exchanger is to cool 0.03 kg/s of benzene from 360 K to 310 K with a counter-flow of 0.02 kg/s of water at 290 K. The inner tube outside diameter is 2 cm and the overall heat transfer coefficient based on the outside area is 650 Wim? K. Specific heats of benzene and water are given as 1880 and 4175 J/kg‘K respectively. a) Calculate the required heat transfer. (4 marks) b) Determine the water outlet temperature. (4 marks) ©) Sketch the temperature distribution profiles. (4 marks) d) Calculate the log mean temperature difference. (4 marks) e) Determine the required length of the heat exchanger. (4 marks) QUESTION 5 a) Two parallel black plates 0.5 by 1.0 m are spaced 0.5 m apart. One plate is maintained at 1000°C and the other at 500°C. Determine: i) Required ratios X/L and YIL. (4 marks) ji) View factor Fy2. (2 marks) iii) Net radiant heat exchange between the two plates (4 marks) b) Consider an enclosure consisting of a hemisphere of diameter D and a flat surface of the ‘same diameter as in Figure 1 below. i) Determine the number of view factors present. (1 mark) ji) Label each view factors accordingly. (2 marks) iil) Calculate each view factors. (7 marks) (© Hak Cipta Universiti Toknotogi MARA CONFIDENTIAL,CONFIDENTIAL 5 EH/APR 2009/CHE463/480/533 pr, Figure 4 Enclosure consisting of a hemisphere and a flat surface END OF QUESTION PAPER (© Hak Cipta Universiti Teknotog! MARA CONFIDENTIAL,CONFIDENTIAL APPENDIX 1(1) FORMULA LIST 1 1) Recmecon = 7 L ' 2) > eempositerpiane wall u(2) i 3 > oylinder 4) ; 5) q=hA(T,-T) 6) Re, = wok 7) Nu, = 0.664-Re,"Pr'® 8) Nu,=0.0296-Re,“*-Pr? i, “ke 9) h= N 10) q' =h-L-(, ~7,) 11) Stefan-Boltzmann constant, « = 5.67 x 10° Wim?-K* 12) hig = hyg(1 + 0.68-Ja) 13) Ja Seto -7) Ny 14) Mig = Fy + 0.68-Cyr-(Tsat — Ts) 15) Gravitational constant, g = 9.8 m/s® (© Hak Cipta Universiti Teknologi MARA EHIAPR 2009/CHE463/480/533 CONFIDENTIAL,CONFIDENTIAL APPENDIX 4(2) EHIAPR 2009/CHE463/480/533 FORMULA LIST 3.0K L (Tay -T, pe 16) Re; 3k hoa T) 54.9 Hihig (Vi 18) Peer ih 47) fy, = eo ee ALD -T,) 18) g=h, -A-(Cy -T,) mn =f. 19) m=—— ) mar 'e 20) = me p4(l,, —Tyy)= Mey Fog 1.) 21) q=U- AAT iy, Aly AT,-AT, “AFalhi -7') 22) AT iy, 23) q= AFi(En ~ Ena) 24) Reciprocity relation: 4,F, = A,F, W 25) Summation rule: > F, (© Hak Cipta Universiti Teknolog! MARA CONFIDENTIALCONFIDENTIAL APPENDIX 2 EHIAPR 2009/CHE463/480/533 IGURE 13.4. View factor for aligned parallel rectangles. (© Hak Cipta Universiti Toknolog! MARA CONFIDENTIAL