Technical Information

Rolling Bearings
TI No. WL 80-47 E March 2001

FAG Induction Heating Devices

AWG.MINI · AWG3,5 · AWG8
AWG13 · AWG25 · AWG40
Induction heating devices
Application · Advantages · Basic principle · Safety

Application Basic principle Every induction heating device gener-

Many rolling bearings and other rota-
tionally symmetric steel parts are fitted
tightly on the shaft. Especially larger parts
can be considerably easier fitted if they
are heated prior to mounting (rolling
bearings up to a maximum of 120 °C).
Induction heating is superior to tradi-
tional methods such as heating furnaces,
heating plates or oil baths.
Basically, the heating device consists of
a live coil with an iron core (primary coil)
which induces in a short-circuited sec-
ondary circuit (rolling bearing or other
steel part) a high current at low voltage.
The part to be mounted is heated quickly.
Non-metallic components and the device
itself are not heated.
ates a strong magnetic field. Such a mag-
netic field can have a negative effect on
pacemakers and watches, disks, credit
cards and other data carriers as well as
electronic circuits in instruments. The
safety distance is two meters.
The devices must not be used in a
damp environment or in hazardous loca-
tions.

The induction heating methods are Every device comes with detailed op-
fast and clean. They are, therefore, partic- erating instructions and safety gloves.
ularly suitable for batch mounting. The
devices can be used for heating complete
bearings, rings of cylindrical roller bear-
ings or needle roller bearings, as well as
other rotationally symmetric steel parts
such as labyrinth rings, roll couplings,
tyres, etc.

FAG offers six sizes of induction heat-

ing devices which cover a wide range of
applications.

Advantages

• fast, energy-saving working Safety

• suitable for rolling bearings and other
ring-shaped steel parts
• extremely safe operation
• environmentally compatible, no oil re-
quired (no disposal)
• uniform, controlled heating
• simple operation
• automatic demagnetization
• very efficient as the most suitable size
can be selected for every application
The FAG induction heating devices
bear the CE symbol.
Operating errors or malfunctions are
indicated by an acoustic or optical signal.
This may happen if the temperature sen-
sor is not correctly attached, if the sensor
or the sensor wire is damaged, or if the
part to be heated is too heavy for the de-
vice.

1 FAG
Induction heating devices
Programme

Programme of FAG induction heating devices (basic designs*)

Heating device AWG.MINI AWG3,5 AWG8

max. power consumption 3.5 kVA 3.5 kVA 8 kVA

Voltage/Frequency 230 V / 50 Hz 230 V / 50 Hz 400 V / 50 Hz

Current 16 A 16 A 20 A

Mass 19 kg 45 kg 56 kg

Length 420 mm 320 mm 470 mm

Width 230 mm 330 mm 310 mm

Height 265 mm 335 mm 455 mm

Ledges (incl.) 14x14x200 mm 20x20x270 mm 70x70x350 mm

20x20x200 mm 30x30x270 mm
30x30x200 mm 40x40x270 mm
40x40x200 mm 60x60x270 mm

Clear width between 120 mm 145 mm 210 mm

supports

Clear height 140 mm 155 mm 195 mm

Ledges (accessories) 7x7x200 mm 14x14x270 mm 14x14x350 mm

10x10x200 mm 17.5x17.5x270 mm 20x20x350 mm
24.5x24.5x270 mm 30x30x350 mm
40x40x350 mm
50x50x350 mm
60x60x350 mm

Description of the induction heating devices

page 8 page 10 page 12

* On request FAG will also supply heating devices with other rated voltages and frequencies and with higher power.

FAG 2
Heating device AWG13 AWG25 AWG40

max. power consumption 13 kVA 25 kVA 40 kVA

Voltage/Frequency 400 V / 50 Hz 400 V / 50 Hz 400 V / 50 Hz

Current 32 A 63 A 100 A

Mass 108 kg 350 kg 600 kg

Length 1000 mm 1280 mm 1800 mm

Width 500 mm 500 mm 600 mm

Height 1050 mm 1250 mm 1400 mm

Ledges (incl.) 80x80x490 mm 100x100x700 mm 150x150x850 mm

Clear width between 330 mm 390 mm 600 mm

supports

Clear height 265 mm 430 mm 450 mm

Ledges (accessories) 20x20x490 mm 30x30x700 mm 60x60x850 mm

30x30x490 mm 40x40x700 mm 80x80x850 mm
40x40x490 mm 60x60x700 mm 100x100x850 mm
50x50x490 mm 80x80x700 mm
60x60x490 mm
70x70x490 mm

Description of the induction heating devices

page 14 page 16 page 18

3 FAG
Induction heating devices
Selection of devices depending on the workpieces to be heated

Workpiece FAG induction heating device

AWG.MINI AWG3,5 AWG8
L

a
L
a L
d a 155
145 a
a 120
a
140

195
210
B

max. mass
kg 20 40 100

max. width B
mm 120 145 210

min. bore
d Ledge a x L in mm; (mass in kg)
mm Standard delivery range in bold-face print

10 7x200 (0.08)
15 10x200 (0.15)
20 14x200 (0.3) 14x270 (0.4) 14x350 (0.5)
25 — 17.5x270 (0.6) —
30 20x200 (0.6) 20x270 (0.8) 20x350 (1.1)
35 — 24.5x270 (1.3) —
45 30x200 (1) 30x270 (1.4) 30x350 (2.4)
60 40x200 (2.5) 40x270 (3.4) 40x350 (4.2)
75 — — 50x350 (6.6)
85 — 60x270 (7.6) 60x350 (9.4)
100 — — 70x350 (12.8)
115 — — —
145 — — —
220 — — —

FAG 4
Workpiece FAG induction heating device
AWG13 AWG25 AWG40

a
a a a
d 330 a
a 265
430
390 600 450
L
L

max. mass
kg 200 400 800

max. width B
mm 330 390 600

min. bore
d Ledge a x L in mm; (mass in kg)
mm Standard delivery range in bold-face print

10 — — —
15 — — —
20 — — —
25 — — —
30 20x490 (1.5) — —
35 — — —
45 30x490 (3.3) 30x700 (4.7) —
60 40x490 (5.9) 40x700 (8.4) —
75 50x490 (9.2) — —
85 60x490 (13.2) 60x700 (18.8) 60x850 (22.9)
100 70x490 (18) — —
115 80x490 (23.5) 80x700 (33.5) 80x850 (40.7)
145 — 100x700 (52.4) 100x850 (63.6)
220 — — 150x850 (143)

5 FAG
Induction heating devices
AWG.MINI
Induction heating device AWG.MINI
The FAG induction heating device
AWG.MINI is suitable for bearings with
bore diameters of 20 mm (with acces-
sories 10 mm) and more, and weighing
up to 40 kg. Sealed, greased bearings and
other rotationally symmetric steel parts
can also be heated.
The heating device comes with sup-
port ledges and magnetic temperature
sensor in a sturdy, scratch-resistant case
which is easy to handle. It is particularly
suitable for mobile fitting missions.
The two lateral supports carry the sup-
port ledge with the part to be heated. The
case contains four different support
ledges for various workpiece sizes.
The contact areas of the support ledges
and supports are ground so that energy
FAG 6
losses are kept low.
The heating device can be connected
to any normal, 16-A two-pin safety sock-
et. The clearly structured control panel
with clear-cut symbols for the different
operating modes can even be operated
wearing work gloves. The foil keyboard is
oil-resistant, dust-proof and water-proof.
All operating modes and functions can be
controlled by means of four keys.
The device offers temperature hold
and time control modes.
In the temperature hold mode the
heat-up temperature is adjusted between
50 and 240°C. The device holds the
workpiece at the preselected temperature,
which is monitored by the attached mag-
netic temperature sensor. When the se-
lected temperature is reached the device
emits a buzzing sound and the display
flashes. When the Stop key is pressed the
part is automatically demagnetized.
In the time control mode the desired
heat-up time (up to 100 minutes) is set.
After the selected period the bearing is
automatically demagnetized. A prolonged
buzzing sound indicates the end of the
process. During the heating process the
magnetic temperature sensor can be at-
tached, and the temperature measured.
The time control mode is especially con-
venient if several bearings of the same size
have to be heated. During the first heat-
ing cycle the time needed to reach the re-
quired temperature is stored. Then each
bearing of the batch is heated for the
same period of time.
Accessories
For parts with a smaller bore diameter
the following accessories are available:
• 10 mm and more
Support ledge 7x7x200 mm
Order designation AWG.MINI.L7
• 15 mm and more
Support ledge 10x10x200 mm
Order designation AWG.MINI.L10
Order designation:
AWG.MINI
Induction heating devices
AWG.MINI · Technical data

General data a = 7 mm
a = 10 mm
a = 14 mm
Time control adjustable between 0 and 100 min a = 20 mm
a = 30 mm 200
Temperature hold adjustable between 50 and 240 °C, with safety mecha- a = 40 mm
nism for rolling bearings
Bearing bore d min. 20 mm,with accessories min. 10 mm a
Bearing mass G max. 20 kg
a 120

140

Electrical data

Operating voltage 230 V

Frequency 50 cps
Power consumption 3.5 kVA
Rated current 16 A
Retained magnetism < 2 A/cm
Operating cycle 100 %

Scope of delivery: Device, ready for service, with 4 support ledges (14, 20, 30, 40) and magnetic temperature sensor in a carrying case

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device AWG.MINI 420x230x265 20 19

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Support ledge AWG.MINI.L14 14x14x200 20 0.3

Support ledge AWG.MINI.L20 20x20x200 30 0.6
Support ledge AWG.MINI.L30 30x30x200 45 1
Support ledge AWG.MINI.L40 40x40x200 60 2.5
Magnetic temperature sensor AWG.M 0.05
Electronic spare parts kit AWG.MINI.E 0.45

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Support ledge AWG.MINI.L7 7x7x200 10 0.08

Support ledge AWG.MINI.L10 10x10x200 15 0.15

7 FAG
Induction heating devices
AWG3,5
Induction heating devices AWG3,5
The FAG induction heating device
AWG3,5 is suitable for bearings with
bore diameters of 30 mm (with acces-
sories 20 mm) and more, and weighing
up to 40 kg. Sealed, greased bearings and
other rotationally symmetric steel parts
can also be heated.
The heating device has a sturdy,
scratch-resistant polyurethane housing. It
can be easily handled thanks to its lateral
handholds.
The two lateral supports carry the sup-
port ledge with the part to be heated.
FAG provides four different support
ledges for various workpiece sizes in a
metal box (three more support ledges are
available as special accessories).
The contact areas of the support ledges
and supports are ground so that energy
losses are kept low.
The heating device can be connected to
any normal, 16-A two-pin safety socket.
FAG 8
The clearly structured control panel
with clear-cut symbols for the different
operating modes can even be operated
wearing work gloves. The foil keyboard is
oil-resistant, dust-proof and water-proof.
All operating modes and functions can be
controlled by means of six keys.
The device offers temperature hold,
temperature control and time control
modes.
In the temperature hold mode a heat-
up temperature of up to 240°C is set. The
device holds the workpiece at the prese-
lected temperature. After about every 30
seconds a buzzing sound indicates that
the selected temperature has been
reached. When the Stop key is pressed the
part is automatically demagnetized.
In the temperature control mode the
desired heat-up temperature is set in steps
of 1°C. After the preselected temperature
is reached the bearing (workpiece) is au-
tomatically demagnetized. A prolonged
buzzing sound indicates the end of the
process.
In the time control mode the desired
heat-up time (up to 999 s) is set in 1-sec-
ond steps. After the selected period the
bearing is automatically demagnetized. A
prolonged buzzing sound indicates the
end of the process. The time control
mode is especially convenient if batches
of identical bearings have to be heated.
During the first heating cycle the time
needed to reach the specified temperature
is stored. Then each bearing of the batch
is heated for the same period of time. The
magnetic temperature sensor does not
have to be attached.
Additional functions
• Power reduction
• Selected and actual temperatures and
times are displayed
• Menu guidance in 9 languages
• Temperature display either in °C or °F
Accessories
For parts with a smaller bore diameter
the following accessories are available:
• 20 mm and more
Support ledge 14x14x270 mm
Order designation: AWG3,5.L14
• 25 mm and more
Support ledge 17.5x17.5x270 mm
Order designation: AWG3,5.L17
• 35 mm and more
Support ledge 24.5x24.5x270 mm
Order designation: AWG3,5.L24
Order designation: AWG3,5
Induction heating devices
AWG3,5 · Technical Data

General data a = 14 mm
270 a = 17.5 mm
a = 20 mm
Time control adjustable up to 999 s a = 24.5 mm
a = 30 mm
Temperature hold/ a a = 40 mm
Temperature control adjustable up tp 240 °C, with safety a = 60 mm
mechanism for rolling bearings a
Bearing bore d min. 30 mm (with accessories, min. 20 mm) 155
Bearing mass G max. 40 kg 145

Electrical data

Operating voltage 220 V to 240 V Rated current 16 A

Frequency 50 cps Retained magnetism < 2 A/cm
Power consumption 3.5 kVA Operating cycle 100 %

Scope of delivery: Device, ready for service, in a metal box, with 4 support ledges (20, 30, 40, 60) and magnetic temperature sensor

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device, complete AWG3,5 320x330x335 30 45

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Metal box AWG3,5.BOX

Support ledge AWG3,5.L20 20x20x270 30 0.8
Support ledge AWG3,5.L30 30x30x270 45 1.4
Support ledge AWG3,5.L40 40x40x270 60 3.4
Support ledge AWG3,5.L60 60x60x270 85 7.6
Magnetic temperature
sensor AWG3,5.M
Electronic spare parts kit AWG3,5.E

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Support ledge AWG3,5.L14 14x14x270 20 0.4

Support ledge AWG3,5.L17 17.5x17.5x270 25 0.6
Support ledge AWG3,5.L24 24.5x24.5x270 35 1.3

Special design

This device is also available for a rated voltage of 110 V/60 cps.
Order designation: AWG3,5.V110

9 FAG
Induction heating devices
AWG8
Induction heating device AWG8
The FAG induction heating device
AWG8 is suitable for heating ring-shaped
metal workpieces with bore diameters of
100 mm (with accessories 20 mm) and
more to a maximum temperature of
240°C. The workpieces may weigh up to
100 kg.
The heating device has a sturdy,
scratch-resistant polyurethane housing.
The slewing mechanism facilitates the
loading of heavy parts. The clearly struc-
tured control panel with clear-cut sym-
bols for the different operating modes can
even be operated wearing work gloves.
The foil keyboard is oil-resistant, dust-
proof and water-proof.
The basic design of the device comes
with a magnetic temperature sensor
FAG 10
which can be used up to 240 °C. The rat-
ed voltage is 400 V, the frequency 50 cps.
The device offers temperature hold,
temperature control and time control
modes.
In the temperature hold mode the
heat-up temperature is freely adjusted be-
tween 50 and 240 °C. The device holds
the workpiece at the previously selected
temperature. When the Stop key is
pressed the part is automatically demag-
netized.
In the temperature control mode the
desired heat-up temperature is freely ad-
justed between 50 and 240 °C. After the
preselected temperature is reached the
workpiece is automatically demagnetized;
the device switches off. A prolonged
buzzing sound indicates the end of the
process.
In the time control mode the desired
heat-up time (up to 100 minutes) is freely
adjusted. After the selected period the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
The time control mode is especially
convenient if batches of identical bearings
or workpieces have to be heated. During
the first heating cycle the time needed to
reach the required temperature is stored.
Then each bearing of the batch is heated
for the same period of time. The tempera-
ture sensor does not have to be attached.
Additional functions
• Demagnetization without heating
• Power reduction
• Programme interruption
• Actual temperatures can be called up
Accessories
For parts with a smaller bore diameter
the following accessories are available:
• 20 mm and more
Slewing ledge 14x14x350 mm
Order designation: AWG8.L14
• 30 mm and more
Slewing ledge 20x20x350 mm
Order designation: AWG8.L20
• 45 mm and more
Slewing ledge 30x30x350 mm
Order designation: AWG8.L30
• 60 mm and more
Slewing ledge 40x40x350 mm
Order designation: AWG8.L40
• 75 mm and more
Slewing ledge 50x50x350 mm
Order designation: AWG8.L50
• 85 mm and more
Slewing ledge 60x60x350 mm
Order designation: AWG8.L60
Order designation: AWG8
Induction heating devices
AWG8 · Technical data

General data a = 14 mm
a = 20 mm
a = 30 mm
Time control adjustable from 0 to 100 min a = 40 mm
a = 50 mm
Temperature hold/ a = 60 mm 350
Temperature control adjustable from 50 to 240 °C, with safety mechanism a = 70 mm
for rolling bearings a
Bearing bore d min. 100 mm (with accessories, min. 20 mm)
a
Bearing mass G max. 100 kg

195
210
Electrical data

Operating voltage 400 V Rated current 20 A

Frequency 50/60 cps Retained magnetism < 2 A/cm
Power consumption 8 kVA

Scope of delivery: Device, ready for service, with slewing ledge 70x70x350 mm, and magnetic temperature sensor

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device, complete AWG8 470x310x455 100 56

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Slewing ledge AWG8.L70 70x70x350 100 12.8

Magnetic temperature sensor AWG.M 0.05
Electronic spare parts kit AWG8.E 0.45

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Slewing ledge AWG8.L14 14x14x350 20 0.5

Slewing ledge AWG8.L20 20x20x350 30 1.1
Slewing ledge AWG8.L30 30x30x350 45 2.4
Slewing ledge AWG8.L40 40x40x350 60 4.2
Slewing ledge AWG8.L50 50x50x350 75 6.6
Slewing ledge AWG8.L60 60x60x350 85 9.4

Special designs

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V.
Order designation, e.g. for 480 V: AWG8.V480

11 FAG
Induction heating devices
AWG13
Induction heating device AWG13
The FAG induction heating device
AWG13 is suitable for heating ring-
shaped metal workpieces with bore diam-
eters of 115 mm (with accessories 30
mm) and more to a maximum tempera-
ture of 240°C. The workpieces may
weigh up to 200 kg.
The solid-steel device is mounted on a
sturdy trolley. A slewing mechanism facil-
itates the loading of heavy parts. The
clearly structured control panel with
clear-cut symbols for the different operat-
ing modes can even be operated wearing
work gloves. The foil keyboard is oil-re-
sistant, dust-proof and water-proof.
The basic design of the device comes
with a magnetic temperature sensor
which can be used up to 240°C. The rat-
ed voltage is 400 V, the frequency 50 cps.
FAG 12
The device offers temperature hold,
temperature control and time control
modes.
In the temperature hold mode a heat-
up temperature between 50 and 240°C is
freely adjusted. The device holds the
workpiece at the preselected temperature.
When the Stop key is pressed the part is
automatically demagnetized.
In the temperature control mode the
desired heat-up temperature is freely ad-
justed between 50 and 240°C. After the
preselected temperature is reached the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
In the time control mode the desired
heat-up time (up to 100 minutes) is freely
adjusted. After the selected period the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
The time control mode is especially
convenient if batches of identical bearings
or workpieces have to be heated. During
the first heating cycle the time needed to
reach the required temperature is stored.
Then each bearing of the batch is heated
for the same period of time. The tempera-
ture sensor does not have to be attached.
Additional functions
• Demagnetization without heating
• Power reduction
• Programme interruption
• Selected and actual temperatures and
times are displayed
Accessories
For parts with a smaller bore diameter the
following accessories are available:
• 30 mm and more
Slewing ledge 20x20x490 mm
Order designation: AWG13.L20
• 45 mm and more
Slewing ledge 30x30x490 mm
Order designation: AWG13.L30
• 60 mm and more
Slewing ledge 40x40x490 mm
Order designation: AWG13.L40
• 75 mm and more
Slewing ledge 50x50x490 mm
Order designation: AWG13.L50
• 85 mm and more
Slewing ledge 60x60x490 mm
Order designation: AWG13.L60
• 100 mm and more
Slewing ledge 70x70x490 mm
Order designation: AWG13.L70
Order designation: AWG13
Induction heating devices
AWG13 · Technical data

General data
490
Time control adjustable from 0 to 100 min
Temperature hold/
Temperature control adjustable from 50 to 240°C, with safety mechanism a
for rolling bearings 330
Bearing bore d min. 115 mm (with accessories, min. 30 mm) 265 a
Bearing mass G max. 200 kg

Electrical data

Operating voltage 400 V Rated current 32 A a = 20 mm

Frequency 50/60 cps Retained magnetism < 2 A/cm a = 30 mm
a = 40 mm
Power consumption 13 kVA a = 50 mm
a = 60 mm
a = 70 mm
a = 80 mm

Scope of delivery: Device, ready for service, with slewing ledge 80x80x490 mm, and magnetic temperature sensor

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device, complete AWG13 1000x500x1000 115 108

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Slewing ledge AWG13.L80 80x80x490 115 23.5

Magnetic temperature sensor AWG.M 0.05
Electronic spare parts kit AWG13.E 0.45

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Slewing ledge AWG13.L20 20x20x490 30 1.5

Slewing ledge AWG13.L30 30x30x490 45 3.3
Slewing ledge AWG13.L40 40x40x490 60 5.9
Slewing ledge AWG13.L50 50x50x490 75 9.2
Slewing ledge AWG13.L60 60x60x490 85 13.2
Slewing ledge AWG13.L70 70x70x490 100 18

Special designs:

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V.

Order designation, e. g. for 480 V: AWG13.V480

13 FAG
Induction heating devices
AWG25
Induction heating device AWG25
The FAG induction heating device
AWG25 is suitable for heating ring-
shaped metal workpieces with bore diam-
eters of 145 mm (with accessories 45
mm) and more to a maximum tempera-
ture of 240 °C. The workpieces may
weigh up to 400 kg.
The solid-steel device is coated with
synthetic resin which is resistant to im-
pacts and corrosion.
The clearly structured control panel
with clear-cut symbols for the different
operating modes can even be operated
wearing work gloves. The foil keyboard is
oil-resistant, dust-proof and water-proof.
The basic design of the device comes
with a magnetic temperature sensor
which can be used up to 240 °C. The rat-
ed voltage is 400 V, the frequency 50 cps.
FAG 14
The device offers temperature hold, tem-
perature control and time control modes.
In the temperature hold mode a heat-
up temperature between 50 and 240 °C is
freely adjusted. The device holds the
workpiece at the preselected temperature.
When the Stop key is pressed the part is
automatically demagnetized.
In the temperature control mode the
desired heat-up temperature is freely ad-
justed between 50 and 240 °C. After the
preselected temperature is reached the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
In the time control mode the desired
heat-up time (up to 100 minutes) is freely
adjusted. After the selected period the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
The time control mode is especially
convenient if batches of identical bearings
or workpieces have to be heated. During
the first heating cycle the time needed to
reach the required temperature is stored.
Then each bearing of the batch is heated
for the same period of time. The tempera-
ture sensor does not have to be attached.
Additional functions
• Demagnetization without heating
• Programme interruption
Accessories
For parts with a smaller bore diameter
the following accessories are available:
• 45 mm and more
Ledge 30x30x700 mm
Order designation: AWG25.L30
• 60 mm and more
Ledge 40x40x700 mm
Order designation: AWG25.L40
• 85 mm and more
Ledge 60x60x700 mm
Order designation: AWG25.L60
• 115 mm and more
Ledge 80x80x700 mm
Order designation: AWG25.L80
Order designation: AWG25
Induction heating devices
AWG25 · Technical data

General data

Time control adjustable from 0 to 100 min a

a
Temperature hold/
Temperature control adjustable from 50 to 240°C, with safety mechanism
for rolling bearings 430
390
Bearing bore d min. 145 mm (with accessories, min. 45 mm)
Bearing mass G max. 400 kg 700

Electrical data
a = 30 mm
a = 40 mm
Operating voltage 400 V Rated current 63 A a = 60 mm
Frequency 50/60 cps Retained magnetism < 2 A/cm a = 80 mm
a = 100 mm
Power consumption 25 kVA

Scope of delivery: Device, ready for service, with ledge 100x100x700 mm and magnetic temperature sensor

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device, complete AWG25 1280x500x1250 145 350

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Ledge AWG25.L100 100x100x700 145 52.4

Magnetic temperature sensor AWG.M 0.05
Electronic spare parts kit AWG25.E 0.45

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Ledge AWG25.L30 30x30x700 45 4.7

Ledge AWG25.L40 40x40x700 60 8.4
Ledge AWG25.L60 60x60x700 85 18.8
Ledge AWG25.L80 80x80x700 115 33.5

Special designs:

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V.

Order designation, e. g. for 480 V: AWG25.V480

15 FAG
Induction heating devices
AWG40
Induction heating device AWG40
The FAG induction heating device
AWG40 is suitable for heating ring-
shaped metal workpieces with bore diam-
eters of 220 mm (with accessories 85
mm) and more to a maximum tempera-
ture of 240 °C. The workpieces may
weigh up to 800 kg.
The all-steel construction is coated
with synthetic resin which is resistant to
impacts and corrosion.
The clearly structured control panel
with clear-cut symbols for the different
operating modes can even be operated
wearing work gloves. The foil keyboard is
oil-resistant, dust-proof and water-proof.
The basic design of the device comes
with a magnetic temperature sensor
which can be used up to 240°C. The rat-
ed voltage is 400 V, the frequency 50 cps.
FAG 16
The device offers temperature hold,
temperature control and time control
modes.
In the temperature hold mode a heat-
up temperature between 50 and 240°C is
freely adjusted. The device holds the
workpiece at the preselected temperature.
When the Stop key is pressed the part is
automatically demagnetized.
In the temperature control mode the
desired heat-up temperature is freely ad-
justed between 50 and 240°C. After the
preselected temperature is reached the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
In the time control mode the desired
heat-up time (up to 100 minutes) is freely
adjusted. After the selected period the
workpiece is automatically demagnetized;
the device switches off. An acoustic signal
indicates the end of the process.
The time control mode is especially
convenient if batches of identical bearings
or workpieces have to be heated. During
the first heating cycle the time needed to
reach the required temperature is stored.
Then each bearing of the batch is heated
for the same period of time. The tempera-
ture sensor does not have to be attached.
Additional functions
• Demagnetization without heating
• Power reduction
• Programme interruption
Accessories
For parts with a smaller bore diameter the
following accessories are available:
• 85 mm and more
Ledge 60x60x850 mm
Order designation: AWG40.L60
• 115 mm and more
Ledge 80x80x850 mm
Order designation: AWG40.L80
• 145 mm and more
Ledge 100x100x850 mm
Order designation: AWG40.L100
The device AWG40 is delivered without
plug and cable.
Order designation: AWG40
Induction heating devices
AWG40 · Technical data

General data

Time control adjustable from 0 to 100 min a

Temperature hold / a
Temperature control adjustable from 50 to 240 °C with safety mechanism
for rolling bearings 600
450
Bearing bore d min. 220 mm (with accessories, min. 85 mm)
Bearing mass G max. 800 kg 850

Electrical data a = 60 mm
a = 80 mm
Operating voltage 400 V Rated current 100 A a = 100 mm
a = 150 mm
Frequency 50/60 cps Retained magnetism < 2 A/cm
Power consumption 40 kVA

Scope of delivery: Device, ready for service, with ledge 150x150x850 mm, and magnetic temperature sensor

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Heating device, complete AWG40 1800x600x1400 220 600

Spare parts

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Ledge AWG40.L150 150x150x850 220 143

Magnetic temperature sensor AWG.M 0.05
Electronic spare parts kit AWG40.E 0.45

Accessories

Designation Order designation Dimensions for bore diameters from Mass

mm mm kg

Ledge AWG40.L60 60x60x850 85 22.9

Ledge AWG40.L80 80x80x850 115 40.7
Ledge AWG40.L100 100x100x850 145 63.6

Special designs:

This device is also available for rated voltages of 200 V, 270 V, 440 V, 480 V, and 600 V.
Order designation, e. g. for 480 V: AWG40.V480

17 FAG
FAG OEM und Handel AG
A company of the FAG Kugelfischer Group

Postfach 1260 · D-97419 Schweinfurt

Tel. +49-97 21 / 91-38 41
Fax +49-97 21 / 91-38 09
e-mail: koeniger_p@fag.de
www.fag.com

FAG Induction Heating Devices

Every care has been taken to ensure the correctness of the information contained
in this publication but no liability can be accepted for any errors or omissions.
We reserve the right to make changes in the interest of technical progress.

© by FAG 2001 · This publication or parts thereof may not be reproduced without our permission.

TI No. WL 80-47 E/97/3/01 · Printed in Germany