Neles ValvGuard™ VG9000F Rev. 2.1 Installation, Maintenance and Operating Instructions Dmetso Expect results 61OZ/L- U2 02 S6DAL2 7VG9F 70en Table of Contents 1 \VG9000F VALVGUARD INTELLIGENT SAFETY SOLENOID WITH Founpation fieldbus 1.5 Recycling and disposal... 1.6 Safety precautions. TRANSPORTATION, RECEPTION AND STORAGE .. MOUNTING. 3.1 General ‘COMMUNICATION. 3 11 General 3 1.2. Technical description. 3 13 Markings. 3 1.4 Technical specifications 4 6 6 3.2 Mounting on Metso actuators with VOIVDE mounting face. 7 33 Mounting on linear actuator with IEC 60534 mounting face 7 3.4 Mounting and installation of VG9300 .....8 35 Piping 3.6 Electrical connections. LOCAL USER INTERFACE (LUI) 4.1. Measurement monitoring, 13 42 Guided start-up. vs 14 43. Configuration menu. 4 44 Configuration parameters 14 45. Valve travel calibration... 7 46 Testing, TESt. W7 47 Limit Switch LS status. 18 48 Advance parameters nnn 18 49 Special displays: 19 MAINTENANCE, 5.1 Opening and closing of the cover. 52 Prestage 53 Spool valve 54 Communication circuit board ... es 10 u 2 B a 6 MESSAGES ‘TROUBLE SHOOTING VG9_F/D_, VG9_F/R_, VG9_F/I_, VG9_F/K_, \VG9_F/B_ (WITH LIMIT SWITCHES) 8.1 _ Introduction 82 Installing limit switches on ValvGuard....26 83. Electrical CONMeCtIONS simnnnnnnnennn 26 34 Adjustment. 27 BS Removal ofthe limit switches VG9_F/D_, VG9_F/R_,VG9_F/l_,VG9_F/K_ ot VG9_F/B_for accessing the ValvGuard ....27 86 Circuit diagrams conn sen BD 87 Maintenance, 27 TooLs.. ORDERING SPARE PARTS nen DRAWINGS AND PARTS LISTS. 11.1 Exploded view and parts list, VG9000F ....28 11.2 Exploded view and parts list, VG9_F/D_, VG9_F/R_,VG9_F/L, VG9_F/K_,VG9_F/B_ 30 Mounting parts for Metso actuators with \VDI/VDE mounting face 32 Mounting parts for Quadra-Powr™ actuators... see 32 11.5 Mounting parts for linear actuators... 33 116 Connection diagrams. DIMENSIONS CONFIGURATION PARAMETERS .. EC DECLARATION OF CONFORMITY TYPE CODING rennsienntnintninsnnns 46 13 na Functional Safety Type Approved TOVRheinland wwwa.tuy.com ID 0600000000 READ THESE INSTRUCTIONS FIRST! ‘These instructions provide information about the safe handling and operation of the ValvGuard, If you require additional assistance, please contact the manufacturer or manufacturers representative. Addresses and phone numbers are printed on the back cover. See also www.metso.com/valves for the latest documentation, ‘SAVE THESE INSTRUCTIONS! Subject to change without notice, All trademarks are property of their respective owners.7VG9F 70 en 1 VG9000F VALVGUARD INTELLIGENT SAFETY SOLENOID WITH FOUNDATION FIELDBUS COMMUNICATION 1.1 General This manual incorporates Installation, Maintenance and Operation Instructions for the Metso’s Neles ValvGuard \VG9000F, The VG9000F may be used with either cylinder or diaphragm type pneumatic actuators for rotary or linear valves. NOTE: ihe selection and use of the ValvGuard in a specific applica tion requires close consideration of detailed aspects. Due to the nature of the product, this manual cannot cover all the| likely situations that may occur when installing, using or ser-| vicing the ValvGuard, If you are uncertain about the use of the controller or its suitability for your intended use, please contact Metso’s [Automation business for more information, 12 Neles ValvGuard VG9000F is a microcontroller-based safety solenoid and partial stroke test device with FOUNDATION fieldbus communication. Addition to FOUNDATION fieldbus there is also a separate binary 24 V DC signal needed. It is isolated from the fieldbus and powers the safety part Technical description Main components of ValvGuard are spool valve (SV), pre- stage unit (PR) and micro controller (\C). Spool valve and prestage unit are the only components, which takes part of the safety action. Spool valve controls the main airflow between supply-, actuator- and exhaust connections. The spool is operated by spring force to fal safe position and by pneumatic force generated by the prestage valve to the ‘normal position. The prestage valve is coil operated flapper valve (normally open). Coil of the prestage is energized with the safety signal (24 V DC) and controlled by the micro con- troller. Micro controller cannot prevent the safety action. Pressure sensors (Px) and position sensor («)) are used to getting the measurements for controlling the PST and other tests, Measurements from the sensors are used for the device diagnostics. The device contains a Local User Interface enabling local configuration. A PC with FieldCare software can be used for advanced configuration and diagnostics. ‘The powerful 32-bit microcontroller controls the valve posi- tion during partial stroke and other special testing. The ‘measurements include: Safety signal Valve position with contactless sensor ‘Actuator pressures, 2 independent measurements Supply pressure Device temperature Housing pressure Advanced self-diagnostics guarantees that all measure- ments operate correctly. Fallure of any measurement does not cause the valve to go to failsafe position if the safety signal is operating correctly. After connections of electric signals (FOUNDATION fieldbus and binary 24 DC) and pneu- matic supply the micro controller (HC) reads the input sig- nal, position sensor (o and pressure sensors (Ps, PY, P2 and 3). Ths information is used to run the partial stroke tests cooooo NOTE: Micro controller is only able to control the prestage if| safety signal is present (24 V DC). Micro controller can never prevent the safety action to happen since safety action is the same as there's no voltage in the safety signal] li Fig. The principle of operation 1.3. Markings ‘The ValvGuard is equipped with an identification plate (Fig. 2). Dmetso ree vosnsres N2GExgitcTe,.14 Gp 1.28 Bx bic Tad“c.T108 °C Db Pes SIRA 11 ATEX 1008X/ 1ECEx SIR 11,0001 REV 20 ® INPUT: FOUNDATION FIELDBUS (IEC 61158-2) U:9-32V De Tamb. 78:-20 480 °C, T5'-20 475°C, T4: 20 SUPPLY PRESSURE: 37.5 ar/ 44 - 109 pal GONDUIT ENTRY Wz0xi.5 WARNING: DO NOT OPEN WHILE ENERGIZED! 485°C PH 102000 CTT Fig.2 Examples of the identification plate Identification plate markings include ‘Type designation of the safety controller Enclosure class Revision number Input signal (voltage range) Input resistance Maximum supply voltage Supply pressure range oooocooQ Operational temperature OQ CEmark Manufacturing serial number TTYYWWNNNN*) *) Manufacturing serial number explained ‘TT=device and factory sign YY = year of manufacturing WW = week of manufacturing NNNN = consecutive number Example: PH13011234 = controller, year 2013, week 1, consecutive number 1234, 1.4 Technical specifications Ex NOTE: ‘This manual contains technical specifications for sev- Jeral types of the ValvGuard. If in doubt, refer to the| {type approval certficate of the respective version. The certificate is delivered with the field device and is also| available from the manufacturer. \VG9000F SAFETY SOLENOID General FouNoarion fieldbus powered diagnostics, 24 V DC power {from the safety system for the safety part. Suitable for rotary and sliding-stem valves. Actuator connections in accordance with VD/VDE 3845 and IEC 60534-6 standards Action Travel range: Double or single acting Linear: 10-120 mm Rotary: 45-95" Measurement range 110° with freely rotating feedback shaft Environmental influence Standard temperature range: AO". BS °C / 40° to +185 °F Influence of temperature on valve position: < 05% / 10°C Influence of vibration on valve position No effect when measured inpulse 2g 5-150 Hz, 1g 150-300 Hz, (0.5g 300-2000 Hz. No effect on PST if max. response 4g measured at housing No unintended valve movements if max. response 15g measured at housing Deviation from profile (only with device usage type hybrid) <10% Enclosure Material (V692_}: Anodised aluminium alloy, glass window (excluding £2) Stainless steel (316 or equivalent), no glass window Mechanical position indicator and LUI visible through the main cover (VG92_) Protection class Pneumatic ports: Material (V693_} IP66, NEMA 4x Vc9_1_1/4NPT vG9235 1/2 NPT \VG9237 1 NPT (1/2 NPT supply) (single acting only) Conduit entry thread: M20x 1.5 7VG9F 70en Weight: Vc821_ 3.0kg /6615 VG8235 46 kg/10.1b 68237 5.0kg /11 Ib VG831_ 9.0kg /198 lb \VG82_with extension housing plus 1.0kg /2.2 lo VG93_with extension housing plus 3.0kg /6.6 Ib Pneumatics Supply pressure: 3.0-75 bar/ 44-109 psi Output pressure: 3.0-7.5 bar/ 44-109 psi Airguality: According to IS0 8573-12001 Solid particles: Class 6 Humidity: Class 1 (dew point 10°C/ 18°F below minimum temperature is recommended) il class:3 (or <1 ppm) Capacity with 4 bar / 60 psi supply: VG9_12 7Nm3/h/ 4.1 scfm (Cv = 0.06) VG9_15_-90.NNm'/h/53 scfm (Cv=0.7) VG9235 380. Nm*/h /223 scfm (Cv =3.2) VG9237 feed 380 Nm3/h / 223 scfm (Cv =3.2) ‘exhaust 700 Nm3/h//412 scfm (Cv = 64) Consumption with 4 bar/60 psi supply: actuator pressurized 0.22 Nm*/h/0.13 scfm, actuator vented 0.25 Nmn*/h / 0.15 scfm Electronics Electrical connections: max. 0.25 - 25 mm? Safety Signal (Binary input) Connections: 24VDC:"#"and Min voltage: rivoc Max output resistance: Ro = 285.0 Founparion fieldbus Connections: His" and Powersupply: taken from bus Bus voltage 90 32V DC, reverse polarity protection Max basic current: 14.7 mA Fault current (FDE): 4.2mA FOUNDATION fieldbus function block execution times MDo 1Sms Mol 15ms Al 20ms Local user interface functions Depends on the usage option selected (see Chapter 4 for details). (Monitoring of valve position, temperature, supply, actuator pressure difference, device usage option and binary signal (on or off) Guided start-up function LUI may be locked remotely to prevent unauthorised Calibration Parameter selection Testing Language selection Alatm and warning state indications Latest event view See Chapter 4 for details of LUI functions. cooooo oo7VG9F 70 en APPROVALS CE marking Safety 89/336/8EC siL 1EC61508 compliant up to Electromagnetic compatibility and including SIL 3 by TUV sa/s/ec Electromagnetic protection AEX Electromagnetic compatibility Interoperability Emission acc. to EN 61000-6-4 Immunity ace toEN 61000-5:2 FDT/OTM — VG8000F DTM certified by FOT group FF DD registered by Fieldbus FOUNDATION Table 1 Approvals and electrical values Genifeate I Teal vataer ATER vax Ti Gen NCTA Sey agra Ua TeW ha SOMA Na OW OSU BOR rT Ta Arex o7ax, EN 60079-02012, EN 60079-11.2013,£N 60079-26:2007 111 Dexia ie 195°C.1125°C Da N2GExibitcTs. TG 12D Exib IICTSSC.-1125°CDb Signal Urs 244, N= 360 mA,M 23.32 W,Cl cS nh L170 aH Device conform tothe FISCO feel device according tothe standard receo079.11 wae yr ATEX 075x TIGERMATICTE.TAGe N3GexrelicTe,i4ce Safes agnal U = 28) = SOMA P= TOW Cc TS ah Lc m20 We FF signal U 24 Gis 380 m4 P1252 W.Cl eS nf U1 104 NSDEKIEMICTIS°C.-TI25°CDe | Deve conforms to the ISCO field device ccording othe standard EN 60079-0,2012, reCso079-18 EN 60078-11-2012 EN 60079-15.2010 Vas £6 T2GRKAICTS, 14Gb Saferysgnak ia 7evpls TOW SIRATY Atex 1006 12D ExtbincT80-C- 105°C 081P66 | FF signal Ui-<32V, = 380m, P< 532 EN 60079-02012, EN 60079-12007, EN 60079-312009 TEC veax Tralee, Ta a Safety signal Ui = 78 V,h= ISO mA Pre TOW Cle 1S FU < 220 pH vir iadonsx Exiainc 193°C. T125°C Da Signal Use 284, «380 mA, P1532 W, Cle nf 1c 10H ExbICTS.14 Go Device conform tothe FISCO feel device according to the standard TEC 60078-0:2011,1£¢60079-11:2011, | EeibINCTSS C.T125°CDb receo079.11 TEC 6007-15: 2040, Te 6007026; 2008 TECERVTT 14.0016x FN 60079-02012, 60079-11 b012, EN 6007-15: 2010 TenATCTS EGC EcieicTe. tase ExieMICT95°C.-TI25°CDe Sate agra Ua 78 T= TOMA PIS TOW Ce IS ah <0 FF signa Ui =24 = 380 rv Piz 5.32 W,Cl<3 nL < 10H Device conforms tothe FISCO fla device according tothe standard recsooro-t Vea Es Tee S17 1.0001% ec 60079-0:2011,1EC 60079-12007, Tee 60070-31.2008 TRAICTS 18Gb EXIBINC 80°C. 1105 C Db P66 Safey sana Ura TeV PIs TOW Signal Uis 324115380 mA, P< 532W THHETRO Vers NecT2.0796x ABNT NAR EC 60079-02008 versio forrglea 201 IRBNT NBR EC 60079-12008 versbo corrgica 201 ENTNGR EC 60079-21:2011 ARNT NAR Ec 60520.2008 ATCT Sateiyagrak ia eV PST OW Signal Us 324, = 380 mA, 532 W eChus Ves CSA is8081 CassT Die 1, Groups D Chass on, Groups, EG Chet F476, Enclosure type x Exdiete-t# Abed ie T6.14 ExtbIICT160°C P66 AE DIC TIOO°C P66. Saferysgnak = 780 signal Us 326 7VG9F 70en 1.5 Recycling and disposal Most ValvGuard parts can be recycled if sorted according to materia Most parts have material marking. A material list is supplied with the ValvGuard. In addition, separate recycling and dis posal instructions are available from the manufacturer. A ValvGuard may also be returned to the manufacturer for recycling and disposal. There will be a charge for ths. 1.6 Safety precautions CAUTION: Opening the cover of VG9000F field device enclosure is allowed for authorized and trained persons only! Misuse of powered VG9000F field device may cause a dan- gerous situation, CAUTION: [Cover should be opened only in dry places, not when| the device is vulnerable to e.g. salt water Ex WARNING: The locking screw (part 107) of the cover is essential] to explosion protection. ‘The cover has to be locked in place for Exd protection. The screw grounds the cover to the housing, Ex WARNIN |Spark hazard! Protect the aluminium housing and cover from impacts. Ex WARNIN Electrostatic charge hazard! The pointer and display windows are non-conductive [Clean with a damp cloth only! ExWARNIN Electrostatic charge hazard! The paint of the device can enable charging of the metal parts by high voltage sources. Do not install the device in proximity of high voltage sources! CAUTION Do not exceed the permitted values! Exceeding the permitted values marked on the ValvGuard may cause damage to the controller and to equipment attached to the controller and could lead to uncontrolled| pressure release in the worst case. Damage to the equip- ment and personal injury may result, CAUTION: Donot remove or dismantle a pressurized controller! Removing or dismantling a pressurized prestage or spool valve of an ValvGuard leads to uncontrolled pressure| release. Always shut off the supply air and release the pressure from the pipelines and equipment before remov- Exi WARNING: Ensure that the complete installation and wiring is intrinsically safe before operating the de\ Exi WARNING: Do not operate the device with electronics cover (part 39) removed! Electromagnetic immunity is reduced, valve may stroke. Exi: intrinsic safety may be impaired. Exi WARNING: For intrinsically safe applications, the equipment must be connected via a certified Zener barrier placed out- side the hazardous area! ing or dismantling the controller. Otherwise personal injury and damage to equipment may result. WARNING: Make sure the enclosure exhaust port will not be clogged Exd NOTE: JOnly persons familiar with Ex d explosion protection| are allowed to work with the device. Special attention| has to be paid to careful handling and closing of the cover. Itmay prevent the device to do the safety action. CAUTION: Make sure that during the maintenance or commis- sioning when the device cover is open, water does not| ge inside the enclosure. WARNING: During calibration and tuning the valve operates between open and closed positions. Make sure that the operation does not endanger people or processes! WARNIN Do not operate the device with the cover removed! Exd WARNING: Do not open the cover when an explosive atmospher may be present! Ex d WARNING: Use a cable gland with suitable Ex d ce ication. For ambient temperature over 70°C / 158 °F use a heat resistant cable and cable gland suitable for at least 190°C /194°F. ELECTRICAL SAFETY WARNING: Use fuses for limit switch installations |S0V AC/75V DC or higher. Electromagnetic immunity is eeduced, valve may stroke. NOTE: Avoid earthing a welding machine in close proximity to a ValvGuard, Damage to the equipment may result.7VG9F 70 en 2 TRANSPORTATION, RECEPTION AND STORAGE ‘The safety controller is a sophisticated instrument, handle it with care, Check the controller for any damage that may have occurred during transportation Store the controller preferably indoors, keep it away from rain and dust. GQ —_Donot unpack the device until installing it Q —_Donot drop or knock the controller. Keep the flow ports and cable glands plugged until installing, Follow instructions elsewhere in this manual. 3 MOUNTING 3.1 General NOTE: Special care must be taken that the shaft position has been set according to marking in VG9000F housing and the pointer in the shaft. Also make sure that the positioner| fail action parameter (PFA is set correctly (Section 4.4.3). ‘The pointe onthe coupling must stay inthis sector NOTE: HThe enclosure of ValvGuard meets the P66 protection| class according to EN 60528. Cable entry needs to be plugged according to [P66 and it snot allowed to mount the ValvGuard in a position where the cable entry is point- ing upwards. Based on good mounting practice, the recommended mounting position is electrical connections placed down- lwards. This recommendation is shown in our mounting| position coding for control valves, If these requirements are not fulfilled, and the cable gland is leaking and the leakage is damaging ValvGuard or other electrical instrumentation, our warranty is not valid If the ValvGuard is supplied with valve and actuator, the tubes are mounted and the ValvGuard adjusted in accord- ance with the customer's specifications. ‘The controller is equipped for connection according to VOV/ VDE 3845, Shaft coupling alternatives for the controller for Metso actuators are shown in Fig. 4 For mounting parts for Metso actuators, see 11.3-115. 3.2 Mounting on Metso actuators with VDI/VDE mounting face See figures in Section 11.3, GQ — Mount the H-shaped coupling (47) to the shaft. Apply the thread-locking compound to the screw (48) and tighten firmly. Remove all protective plastic plugs from the pneu- ‘matic connections. BJ and other single acting actuators: mount a metal plug (53) with sealant to the C1 connection, Set the direction arrow of the actuator in the direc- tion of the valve closure member and attach the ear (2) to the indicator cover in the position shown in Section 11.3, Secure the screw of the ear using e.g. Loctite and tighten firmly. ‘Attach the bracket (1) to the ValvGuard. ‘Attach the bracket (1) to the actuator. The shaft cou- pling of the ValvGuard must fit into the ear (2) so that the pointer is located in the position shown in Fig.3. oo Fig.3. Mounting on Metso actuator with VD/VDE ‘mounting face 3.3 Mounting on linear actuator with IEC 60534 mounting face See figure in Section 11.5, (Attach the feedback arm with spacer to the control- ler shaft. Note the position of the pointer on the shaft asin 11.5. Apply thread locking compound to the screws and tighten firmly. Attach the spring to the feedback arm as shown in Section 115. Mount the controller mounting bracket loosely to the yoke of the actuator. Remove all plastic plugs from all actuator connec- tions 3 pes). Mount the controller loosely to the mounting bracket guiding the pin on the actuator ster to the slot of the feedback arm Align the bracket and the controller with the actua- tor stem and adjust their position so that the feed- back arm is approximately at a 90° angle to the actuator stem (in the mid-stroke position) Tighten the controller mounting bracket screws Adjust the distance of the controller to the pin on the actuator stem so that the pin stays in the lever slot at full stroke, Ensure also that the maximum angle of the lever does not exceed 45° in either direction. Maximum allowed travel of the lever is shown in Section 11.5. Best control performance is achieved when the feedback lever utilises the maxi- mum allowed angle (45' from horizontal position). ‘The whole range should be at least 45°. Make sure that the controller is in right angle and tighten all the mounting bolts. Ensure that the controller complies with previous steps. Check that the actuator pin does not touch the controller case throughout the entire stroke of the actuator. Ifthe actuator pin is too long it may be cut tosize oo8 7VG9F 70en Apply grease (Molykote or equivalent) tothe contact Spoel valve protective cover, surfaces of the actuator pin andthe feedback arm to (The spool valve protective cover (454) has 2 ps. of reduce wear V/2°NPT threaded openings. NOTE: Openings allow an adequate exhaust capacity and breathing of the spool valve. Openings have breathers (456) installed, but they can be replaced with protective piping if needed and when necessary. D IfVG is installed vertically, it is recommended to Special care must be taken that the shaft position has been set according to marking in VG9000F housing and the pointer in the shaft, Also make sure that the positioner| fail action parameter (PFA) is set correctly (Section 4.4.3) Mounting and installation of VG9300 replace the breather with protective piping in the opening pointing upwards. Exhaust adapter These instructions are only for the mounting and installa-| The exhaust adapter (8) has a 1/2" NPT threaded tion of VG9300, ie. stainless steel version of V69000F. opening, Opening allows an excess air to be released from the housing and to prevent overpressurization, Exhaust adapter has a breather (456) installed, but it can be replaced with protective piping if needed and when necessary. Opening in the exhaust adapter shall not be plugged! Protective piping Make sure the mounting bracket is suitable for the weight of the device. See detailed weight informa- tion in Section 15. Three extra M8 mounting holes exist in the standard mounting face of the housing for additional support. See dimension drawings for VG9300 in pages 40-41 (Chapter 12), The use of this extra support is manda- tory in addition to the standard mounting face. Piping of the spool valve cover and/or exhaust There are also two 6.5 mm holes for additional sup- adapter shall be done in cases where it is assumed port when needed. See dimension drawings for ‘that water can go inside the spool valve cover or into 69300 in Chapter 12. the exhaust adapter in spite of breathers, Pipeline support Q.Piping shall be done so that the blowing of the exhaust air is downwards and to prevent water to go inside the protective cover or the exhaust adapter. Minimum inside diameter of the piping is 13 mm Exhaust adapter piping shall not be connected to the spool valve cover piping! Due to the extra weight of stainless steel version and/or possible heavy vibration, make sure there are proper supports in the pipeline to hold the weight of the valve assembly. oo YVDUVDE 3845 mounting TEC 60534 mounting atk “on outing pointer marks 2 “Brecng SHAFT ENDS. dbo ——u Fig.4 Shaft coupling alternatives,7VG9F 70 en 35 Piping CAUTION: De not exceed the permitted supply pressure of the ValvGuard! Table 3 provides the recommended tube sizes in accordance with actuator sizes. Tube sizes are the minimum values allowed. For supply air choose a tube one size bigger. ‘CAUTION The stroking times mentioned in Table 3 are trendset-| ting. They are measured with 5 bar supply air pressure, but may vary significantly due to different factors such as, but not limited to, pressure difference of the valve, the stiction of the actuator, supply air pressure, [the capacity of the supply air system and the dimen-| sions of the supply air pipeline. NOTE: When opening/closing times are defined in the Table 3, the specified spool valve size can be used with that actua- tor size. f there is ~ sign in the table orif smaller actuators than shown in the table are used, please contact Metso, NOTE: When faster speeds are needed than shown in the table, JQEV or volume booster can be used. Bypass valve is man- Jdatory with volume boosters and QEV. Contact Metso for separate instrumentation diagrams and instructions, NOTE: When QEV or volume booster is used, VG with standard spool valve (VG9_15_) is required. Connect the air supply to S. Connect C1 and C2 to the actu- ator, see Fig, 5. C1 must be plugged if single-acting actua- tor. ° Liquid sealants, such as Loctite 577 are recommended for the pipe threads. NOTE: [An excess of sealant may result in faulty operation of the| controller. Sealing tape is not recommended. Do not exceed torque of 30 Nmn/22 Ibf ft when fitting 1/4" NPT connectors to C1, C2 and S (VG921_)}. Ensure that the air piping is clean. NOTE: A ValvGuard mounted on a spring actuator must be con- The air supply must be clean, dry and oi see Section 1.4, CAUTION: ‘The air supply system must be of sufficient size and| capacity to ensure that at maximum flow during valve| movement the pressure at the ValvGuard must not fall below 3 bar. Also note that if the air supply system allows the pressure at the ValvGuard to fall below the| Jactuater minimum supply pressure during valve| movement the stroke speed will be affected. ree instrument alr, Table2 Spring rates [Retuator type Spring rate (bar/ps) auK 31a Bu 42/61 aw 5/80 Jor 14/20 orcs 2am Jor c 41/60 Jorx 0 55/80 Aajust egultor pressure to level Rats max bar a5 psy Spring rate10 7VG9F 70en Table 3 Piping and stroke times = aE, Teena howe wee, | ame, ‘eat BUA ‘dim? fin? ner Cl Cl o o e wo o 2 | | m fae | - fromm] as | os femme oa [ae [nme] See, | Se, on | aah [or & [fa & [3 = [a a [ee [oe [om [eine fies [bes [ae ss [es : vev “dim? fin? NPT Cl Cy we o CO w C so | om [an | am [Pomel see, [ie - -7VG9F 70 en SINGLE-ACTING ACTUATOR, SPRING TO CLOSE es 1.Self closing a Default setting: be ATYP = 1-8 Ca PFA = CLO (must be in the spring direction) VTYP according to valve type NOTE: Valve shown in trip position SINGLE-ACTING ACTUATOR, SPRING TO OPEN 2. Self opening Default setting: ATYP = 1-8 PFA = OPE (must be in the spring direction) VTYP according to valve type NOTE: Valve shown in trip position DOUBLE-ACTING ACTUATOR — 3. Self closing Default setting: ATYP =2-A PFA=CLO VIYP according to valve type NOTE: Valve shown in trip position DOUBLE-ACTING ACTUATOR, REVERSED PIPING 4.Self opening Default setting: VIYP according to valve type NOTE: Valve shown in trip position Fig.5 Operation directions, air connections and assembly related parameters2 7VG9F 70en 3.6 Electrical connections ‘The VG9000F diagnostics part is powered by FOUNDATION fieldbus (IEC 61158-2). The same bus cable is used also for the fieldbus communication, (Connections HI: '+" and '-; see Section 1.4 for electrical ratings). Output from the safety system is used to power the safety part. (Connections 24VDC:'+' and“). See Section 11.6. for detailed connections. The signal cables are led through M20 x 1.5 cable glands. Conductors to the terminal strip are prewired as shown in Fig, 6. See Section 11.6 for detailed electric connections. The earthing of the cables shall be carried out at both ends. Fig.6 Fig.7 BE VDCinputand FFHT connect Prewired terminals inthe circuit board Limit swteh| Wiring terminals when the extension housing is used VG9000F pcs FF 6 = tn ‘| ( | FHI Safety 2aV DC 4 pH ew 3 +] DO NN [ (0/24V DC) Fig.8 VG9000F Connection diagram. See Section 11.6. for further details.7VG9F 70 en 3 4 LOCAL USER INTERFACE (LUI) ‘The local user interface may be used to monitor the device behaviour as well as configuring and commissioning the controller during installation and normal operation. The local user interface consists of two row LCD and four button, keypad interface, There are also custom graphical charac- tets for special conditions. eaga HAA Xx automan fl Fig.9 Local user interface (LU) 4.1 Measurement monitoring When the device is powered, it enters the measurement monitoring view. The following measurements may be Viewed from the display. The Table 4 identifies the default Unit and also optional unit of the measurement. Table4 Default /optional units of measurements [Measurement [Default unit [Optional unit [Values Nave postion Percentage Ge) [Angle ANG) |= P03) Jortut'seate fwhereo refers 20 fang) avbcmpat [= F [on OFF signal iN TActuator pressure [bar BAW [psi (P50 iE aitfeence DIF) Rousing pressure [oar BAR [ps PST F [Supply pressure [bar BAR) |psi(P50 iE Pu) Dewce cera (e) | Fabrenher = rem Dewee usage |= F Srey, sac) lorv0t (no, Hye o¥) TNatinwreinren 7 Ifthe unit selection is altered from the FieldCare software to US units, the pressure default unit will automatically be changed to psi and temperature unit to Fahrenheit. The active unit may be changed by pressing the © key constantly. The display shows the current unit selection on. the top row of the display. You may change the selection by pressing © or G while keeping the © key pressed down, When the buttons are released the current selection will be activated, I the device has been idle for 1 hour, and there is no user activity on the local user interface, the measurements will start scrolling on the display. This enables the user to view all the measurements through the window of the main cover. = 9° Pre how] P3! 2 & ofr -o-+ -2-|5uq |-ow 7 9 ®& iS USAB SAG 75 ar an fh © —contnvous push F & —veetpusn Fig. 10 Measurement monitoring and unit change Valve position (P05) shows the valve travel position in per- centage (1) of full scale. Optional unit is angle. Input signal ((\°) shows if the 24 V DC input signal is con- nected (Sn) or not (OFF). Actuator pressure difference (?IiF) shows the actuator pressure in single acting actuators or pressure difference in double acting actuators in bars (FR). Optional unit is psi 50, Housing pressure (Pint) shows the pressure inside the enclosure in bars (B72), Supply pressure (SUPL) shows the air supply pressure value in bars (@Fi). Optional unit is psi (5). Device temperature (1E"P) shows the temperature inside the device in degree Celsius (C). Optional unit is degree Fahrenheit (F) Device usage (USL) shows if the device is set to operate as safety (SAF) device, On/Off (Sina) device or Hybrid (Ht) device4 7VG9F 70en Safety usage means that FOUNDATION fieldbus powers, up the diagnostic part of the device and emergency action is implemented by the safety system signal (On/Off usage means that FOUNDATION fieldbus pow- ers up the diagnostic part of the device, and on/off action is implemented by the 24 V DC signal from the DCS. Device is not intended to be used as a safety device. All closing actions are considered as normal valve operations. However, the SIL certificate is valid even if used in On/Off-mode. (Hybrid usage means that VG9000F can perform nor- mal on/off valve operation (ie. closing or opening) or Partial Stroke Test (PST) through FOUNDATION field- ‘bus communication. In this way the DCS can control the valve opening/closing and PST implementation and the safety system controls the safety action implementation, NOTE: Default value is safety device. NOTE: Device usage can only be changed via DD, ie. using fieldbus configurator. 4.2 Guided start-up Guided startup offers a fast view of the most critical param- eters of the ValvGuard controller, actuator and valve config- uration. After verifying the parameters the valve travel calibration is recommended. The guided start-up is entered by pressing the © and © keys simultaneously. ‘The configuration parameters are listed in following order, see explanation from 44 Actuator type ATYP Valve type vive Positioner fail action PFA Extra Peumatics Instrumentation EXTI Actuator size ACTS: Spool valve type TYP Automatic travel calibration CAL If you modify any of the parameters you will also need to calibrate the device. See 45 for detailed description NOTE: You may cancel any action by pressing the © button [Cancelling of operation returns user interface view one| level up in menu hierarchy. Fig. 11 4.3 Configuration menu ‘The local user interface is organised in a menu structure. To enter the menus press © and © simultaneously in the measurement monitoring view panel. To move to the next or previous selection by pressing ® or © accordingly. Guided start-up 4.4 Configuration parameters When PAIR is on the display you may enter the configura- tion menu by pressing the © key. In this menu the most important configuration and signal modification parame- ters are viewable. Depending on the device usage option selected (safety, on/off, hybrid) the menu has different parameters, see Figures 11~13, NOTE: Device usage option can not be selected from LUI, only from DD. You may view the current value and edit them by pressing the © key at the relevant parameter. The name of the parameter will appear on the upper row of the display and the current value is on the lower row. See also table in Chapter 13. NOTE: Default values can be restored by using DTM.7VG9F 70 en Fig.12 Configuration. Device usage: safety FAR g——_| ofr Fig. 13 © — viet oo Configuration. Device usage: on/off16 7VG9F 70en 44.1 Actuator type, 171?” In order to optimise the control performance the device needs to be informed about the actuator type, After selecting AYP on the display, press the © key to-enter the edit state and YP starts to blink. Select between two values 1-7 oF 2-F using the © and @ keys. The value !-7 indicates a single acting actuator and 2-F a double acting actuator. To conclude press the © key when the desired value is shown on the display. 442 Valvetype,i/TYP To compensate for nonlinearity of the position feedback caused by the actuator linkage mechanism of a linear con- | trol valve, the appropriate selection must be made on the (i VTHP display. After selecting TY? on the display, press the © key to enter the edit state and the TP starts to blink. D Select between two values rat or Lin using the and @ keys. The value rat: indicates a rotary valve and {Ina linear valve. To conclude press the © key when the desired value is shown on the display. 4.43 Positionerfail action, PF ‘This section describes the function of the actuator. Set value according to Fig. 5 for double acting actuators Generally set value according to the valve fail safe position For single acting actuators set value in the spring direction. This action will also take place when the controller software discovers a fatal device failure. See Fig. 5 for correct settings. Q Once PFI is displayed, press the © key to enter the edit state and the PFA will start blinking, You may select between two values by pressing the © or OD key, The CLL value indicates that the valve ought to be closed in fail action situations. The DPE value indicates the valve to be opened in fail action situations. After the desired value is displayed, press the key © to conclude the operation. 4.4.4 Extra pneumatics instrumentation, £1! ‘Only used when device usage type is Safety or Hybrid In order to optimise the control performance the device needs to be informed about the extra pneumatics instru- mentation, if any. After selecting £27/ on the display, press the © key to enter the edit state and £1 starts to blink Select between the following values: ‘nan = no external instrumentation bol = booster type 1 bag = booster type 2 boJ = booster type 3 SEI = quick exhaust type 1 Ez = quick exhaust type 2 9E3 = quick exhaust type 3 en col = combination type 1 combination type 2 03 = combination type 3 Use the @ and © keys to change the value, Fig.14 Configuration. Device usage: hybrid7VG9F 70 en To conclude press the © key when the desired value is shown on the display. NOTE: If nothing else is defined, please select type 1 in any lass Select parameters as follows Table5 Selecting extra pneumatics instrumentation parameters Tole booster Nl ‘Guckexaue GET Tonbiaton ofa ane ET ec Booster ype TET TGuckerauet ET Ganbnatongpe TT NOTE: When QEV or volume booster is used, VG with standard spool valve (VG_15_)is required. 445 Actuator size, fICT This parameter defines the actuator size. CAUTION It is important to select the correct actuator size because this parameter is used in device control. Erroneous value may cause instability Look at eg. the type code on the machine plate in the Neles B1-series actuators to check the size. If party actuator is used, please check the actuator stroke volume, After selecting C1 on the display, press the © key to.enter the edit state and fC 75 starts to blink Select between the following values: 51 =Neles B1J8 actuator (or stroke volume <1 dm /<61 in?) 5 3 =B1J10(1-3 dm? /61-183 in?) @ =B1)12-16 (3-10 dm? / 183-610 n*) 530 =B1)20-25(10-30dm*/610-1831 in*) 130 =B1/32- (230dm?/>1831 in?) Use the © and @ keys to change the value To conclude press the © key when the desired value is shown on the display. 446 Spool type, ST'? This parameter defines the spool type and size in VGS000F. ‘CAUTION Itis important to select the correct spool type because this parameter is used in device control. Erroneous value may cause instability. Look at the machine plate in the device to check the typecode. After selecting STP on the display, press the © key to enter the edit state and ST? starts to blink. Select between the following values: 1S =VG9_120rVG9_15 3S =Vva9235 37 =vG9237 Use the © and © keys to change the value. A To conclude press the © key when the desired value is shown on the display. 4.47 Language selection, | Mil Select between three languages En5, Er or Fre (English, German or French) using the © and @ keys. Q To conclude press the © key when the desired value is shown on the display 4.5 Valve travel calibration WARNING: [Automatic calibration drives the valve against the| mechanical open and closed travel limits of the valve- Jactuater assembly and a tuning procedure is per formed. Make sure that these procedures can be safely| Jexecuted. NOTE: Make sure to run the pneumatics test before the auto- matic travel calibration, Select the © key. from the menu by using © or @ keys and press Calibration selection Fig. 15 NOTE: When device usage is hybrid the valve needs to be in ‘the normal position (not fail safe) for calibration to be started 455.1 fIUTO CAL calibration function NOTE: Valve position needs to be in the normal operating posi tion, supply pressure needs to be in valid range, no supply pressure drop is allowed and any test cannot be active ]when calibration is started. Pneumatics test needs to be performed succesfully before the calibration During calibration process a blinking text "LiL run" will be show on the display. If calibration ends successfully, a text "CRLIERATION SUCCESSFU "willbe shown. Calibration can be cancelled with the © key, which will show a text*CALIZAATION CRNCELLED" If calibration fails the reason will be shown, eg, RUBRATION START FAILED, "POS ENSOR Rt ALLS "CALIBRATION | TIMEQU FRILEIF. After calibration the device will return to the main ‘menu (measurement monitoring). 4.6 Testing, TES: Select between two tests Partial Stroke Test (PARE 5c) or Pneumatics test (PNEU ESE). Q To conclude press the © key when the desired value is shown on the display 4.6.1 Partial Stroke Test, PARE: WARNING: Partial Stroke Test moves the valve according to the stroke size. Make sure that this procedure can be safely executed.18 7VG9F 70en NOTE: Only used when device usage type is Safety or Hybrid Partial stroke test can be run from here. Partial stroke test will bbe run according to the stroke size (15t:r) described in Sec- tion 48, Advance parameters. NOTE: Max speed of the partial stroke test is always restricted t03 M/s. Select PARI: 5k from the menu by using ® or F keys and press the © key _Testcan be cancelled by pressing ©. NOTE: Valve position needs to be in the normal operating pos'-| tion, supply pressure needs to be in valid range, no supply| pressure drop is allowed and any other test or calibration cannot be active when testing is started. NOTE: When double acting actuator is used ‘Actuator Low Limit Pressure’ -parameter needs to be set to negative value, eg.-2.Itcan only be changed via FOUNDATION fieldbus, e.g in the DTM. 48 Advance parameters Only used when device usage type is Safety or Hybrid 4.8.1. Stroke time and profile, STOP, STLL, SPOP, NOTE: Only used when device usage type is Hybrid. Valve open and close profiles can be configured with Neles \ValvGuard with the limitation set by valve assembly. Stroke time performance constraints can be seen from the piping table in Section 3.4 Both stroke directions can be set without any connection to the each other. Opening and closing times can be set with SUP (open) and TCL (close) parameters Parameterisgivenin seconds. Stroke profile shape can be set with parameters SPOP (open) and SPLL (close). Profile can be chosen separately for both direction from one of the five profile shapes: Linear (1), Slow Starting (2), Slow Starting & Ending (3), Equal Percentage (4) and Quick Starting (5). If valve stroke is, needed to do as fast as possible, set stroke time to 0. NOTE: Pneumatics test (Section 4.6.2) will be run automatically before the partial stroke test in some cases, e.g. when sup- ply pressure has changed. Pneumatics test timeout parameter is valid also in this case. 4.6.2 Pneumatics test, PNEW ESE NOTE: Pneumatics test will check the pneumatics function of the device by moving the spool valve only and not moving the actuator or the valve. Pneumatics test can be run from here, Select PNEL ESE from the menu by using © or 7 keysand press the © key _Testcan be cancelled by pressing ©. Fig.16 Stroke profile shapes, opening NOTE: Valve position needs to be in the normal operating posi- tion, supply pressure needs to be in valid range and any| other test oF calibration cannot be active when testing is started, NOTE: Pneumatics test timeout parameter is 600 s, The value is hardcoded and cannot be changed. 4.7 Limit Switch LS status LS shows the status of bus powered (VG9_/8_) mechanical limit switches: —__Nolimit switch active CLO Limit switch "Closed! active Limit switch "Open" active Limit switch error, both switches activated atthe same time Stroke profile shapes, closing7VG9F 70 en 48.2 Manual Stroke Size, 151, Targeted manual partial stroke test size, Range is 3.0-100 %. Once M57» is displayed, press the © key to enter the edit state and the 151 will start blinking Select values by pressing the @ or @ key. Holding down © or @ key will start scrolling the value show on the display faster G_ After the desired value is displayed, press the key © to conclude the operation, 48.3 Manual Speed, "SP Manual partial stroke test speed. Range is 0.5-3.0%. Once MSPd is displayed, press the © key to enter the edit state and the MSPd will start blinking, Select values by pressing the ® or @ key. Holding down © ot @ key will start scrolling the value show on the display faster. __ - After the desired value is displayed, press the key ? to conclude the operation, 48.4 Automatic Partial Stroke Test, APS! Selection if automatic partial stroke testis disabled (1), enabled (Enfi) or enabled with randomized range (1) Select between three options 5, Enfl or rnd using the ®and © keys To conclude press the © key when the desired value is shown on the display. NOTE: Automatic partial stroke test stroke size and other parameters can not be changed from the LUI. They can only be changed via FOUNDATION fieldbus, e.9. in the DTM. 49 Special displays 49.1 In order to prevent unauthorised access, the Local User Interface may be locked. In this mode measurements may be viewed but configurations and calibrations are prohib- ited. You may lock and unlock the device only via FOUNDA TioN fieldbus DD. When the Local User Interface is locked the lock symbol wil be activated on the display. User interface locked Fig.18 LUilocked 4.9.2 Alarm or warning state Al failure conditions and statuses in VG9000F can be indi- Vidually configured to three different classes: Alarm, Warn- ing or Info, or they can be ignored. This configuration can be done with DTM (see separate DIM manual). Alarm state causes a blinking X to be shown on the display. In Warn- ing state, the X symbol is steady. Device in Warning state Fig.19 Alarm and Warning states 4.9.3 Viewing of latest event You may view the latest event by pressing the © and 7 keys simultaneously in the measurement monitoring view. ‘The message is scrolled on the top row of the display twice. You may stop the scrolling by pressing the © key. By pressing the © key, the message will disappear. For the list of events see Chapter6, is PLY PRE: —— Selling text Fig.20 Online alarm or warning state message 4.9.4 Write protection ‘The VG8000F is delivered from the factory with HW write protection OFF as the default setting. Reading and chang- ing parameters is thus allowed. Write protection can be enabled with the switch (DIP1) located on the circuit board (see Fig. 20) If you need to change the setting, please con- ‘tact Metso's Automation business for instructions. Write protection protects all write access to all writeable parameters of the device. Changing the parameters from ‘the LUI, fieldbus configurator or FieldCare is thus not allowed Fig. 21 White protection /simulation switch20 7VG9F 70en 49.5 Simulation switch ‘The VG9000F is delivered from the factory with Simulation switch OFF (disabled). Simulation can be enabled with the switch (DIP2) located on the circuit board (see Fig. 20). If you need to change the setting, please contact Metso's Automation business for instructions. Enable state of Simulation allows user to simulate valve position measurement (via Al block) and field diagnostic conditions (via Resource Block) 5 MAINTENANCE Exd NOTE: Maintenance of the parts of the flameproof enclosure isnot allowed! Device type VG9000F_E6_: Housing (2), Cover (100), Shaft assembly (11), Limit switch housing (300) NOTE: |vG9000 maintenance can be done by Metso certified ser-| vice personnel only. The maintenance requirements of the ValvGuard depend fon the service conditions, for instance, the quality of instru- ment air. Under normal service conditions there is no requirement for regular maintenance. ‘When maintaining the ValvGuard ensure that the supply air is shut off and pressure is released. In the following text the numbers in brackets () correspond to the part numbers in the exploded view as shown in Chapter 11, unless other- wise stated The ValvGuard VG8000F includes the following modules: prestage unit (120), spool valve (420), communication cir- cuit board and controller circuit board with position and pressure sensors (210) ‘The spool valve is located on the bottom side of the device ‘while the other modules are located below the cover (100). In the event of failure the whole module must be changed ‘The module retrofit must be assembled in a clean, dry envi- ronment. On reassembly apply a thread-locking compound (for instance, Loctite 243) and tighten the screws firmly. NOTE: Whenever any maintenance operations have been done| for the VG9000F, the device should be calibrated 5.1 Opening and closing of the cover Open VG9000F cover (100) by opening the M4 screw (107) first until it is not anymore attached to the housing (2). Then turn the cover counterclockwise until it can be removed. Close the cover (100) in reverse order. Mount it first (on top of the housing (2) and then turn it clockwise until threads are tight and the screw (107) is facing the spring (111) in the housing (2). Tighten the Ma screw (107). 5.2 Prestage NOTE: Prestage cannot be changed in the field NOTE: ‘The prestage and adapted plate must be handled care- fully in particular the moving parts of the prestage should not be touched when the inner cover (39) is not in place. Make sure the prestage and adapter plate are kept clean, during the maintenance. 5.2.1 Removal Loosen the M8 stop screw (110) in the positon indi- cator (108) and turn the position indicator from the shaft 11). Remove the inner cover (39) attached with M3 screws (42,3 pes) Unplug the prestage wire connector from the con- nnector board (182). Unscrew the M4 screws (139, 2 cs) and lft up the prestage unit (120). Remove the O-ring (140) 5.2.2 Adapter plate removal (Remove the screw (412) and remove the adapter plate, Adapter plate is only needed to be removed when replaced with new one. 5.2.3 Installation Install the new adapter plate, ifit has been removed. Make sure the O-rings (411) are property installed. Tighten the screw (412). Place a new O-ring (140) into the groove in the pre- stage mounting plate (400) and press the prestage into place. Make sure the nozzle is quided into the O- ring properly, The screws guide the prestage body into the correct position. Tighten the screws (139) evenly Push the prestage pole wire connector into the socket on the connector board (182). The wire con- nector can only be fitted in the correct position Replace the inner cover (39) and tighten the M3 5.3 Spool valve NOTE: Spool valve cannot be changed in the field. NOTE: If the maintenance operations are needed for the spool valve, it is advised to replace the whole spool valve assem- bly with a spare unit. 5.3.1. Restricted and standard capacities Restricted capacity means the spool valve option 12 and standard capacity means the spool valve option 15 in VG type coding. See type coding in the machine plate for details7VG9F 70 en 2 5.3.1.1 Removal For spool valve removal it is usually necessary to unmount the ValvGuard from the actuator. Before removing the spool valve assembly in VG931_, the spool valve cover (454) needs to be removed. Unscrew the M4 screws (4 pcs). Working from the bottom side of the ValvGuard, unscrew the MS screws (4 pcs). Remove the spool valve (420) with gasket (63). Do not remove the spool valve adapter plate (421) 5.3.1.2 Installation Mount the spool valve (420) to the housing, and tighten the four MS screws evenly. Mount the spool valve cover (454) (only in VG931_). Tighten the four M4 screws evenly. NOTE: If adapter plate (421) is lifted away from its place, special attention must be paid to ensure that gasket (174) and pipe (431) are properly attached to the housing, O-rings of| the pipe must be handled carefully in order to avoid breakage. 5.3.2 High capacity High capacity spool valve means the spool valve options 35, or 37 in VG type coding. See type coding in the machine plate for details. 5.3.2.1 Removal Unscrew the MS screws (4 pes). Remove the spool valve (420) with gasket from the mounting block (421). 5.3.2.2 Installation Ensure that the gasket (63) is properly located in the grooves in the bottom of the spool valve. Mount the spool valve (420) to the mounting block (421), and tighten the four MS screws evenly Fig.22 ‘Spool valve assembly 5.4 Communication circuit board NOTE: Communication circuit board cannot be changed in the field, 5.41 Loosen the M8 stop screw (110) in the position indi- cator (109) and turn the position indicator from the shaft (11). Remove the inner cover (38) attached with MB screws (42, 3 pes). Remove the M3 screws (217, 4 pcs). Hold the sides of the circuit board and lift it directly upwards and out- wards. Handle the board care-fully, touching only the sides. Removal NOTE: Ground yourself on the body of the device before touch- ing the circuit board. 5.4.2 Installation Mount the new communication circuit board care- fully. Locate the pins with the matching connector on the board. Tighten the M3 screws (217) evenly. Install the inner cover (39) Mount the position indicator (109) on the shaft and tighten the MB stop screw (110) temporarily. The final orientation and locking of the position indicator should be done after installation of the ValvGuard to the actuator. EXWARNING: Grounding of the circuit board is essential to explo- sion protection. ‘The board is grounded to the housing by the mounting] screw next to the terminal blocks. Fig. 23 ‘Communication board2 7VG9F 70en 6 MESSAGES ‘These messages may appear in the local user interface. TEMPERATURE SENSOR FAILURE DETECTED Temperature sensor defeat Far been detect [Display message Description TEMPERATURE TREND UMA EXCEEDED Temperature end value has exceeded the configurable its FACTURTOR FULL STRORES [COUNTER UNAT EXCEEDED ‘Aeuator Ta aWaRE COT Rae txceeded the configurable lit [CALIBRATION CANCELLED Calibration process nas een ‘ancelee [CALERATION FRED n cabaton process Ras Coloration process has aed TEST CANCELLED ‘Automate paral stoke test war Cineelea ‘utomaticor manual pneumatic festunecanceled Emergency Wp rest was canceled ‘Manual para stroke test was canceled Coliration process has Tailed ‘Col calibration process has fae [CRCIRATION START FATED Calivation process could not be Rarted [CAUBRATION SUCCESS Poston calibration process hae fended successfully Pressure calibration roGess Fas ended successful FEST DONE ‘Automatic Partial Soke Testhae been completed olomati or manual pneumatic testhas been completed Emergency wip test has Been completed “Manual paral stroke testhas been completed Coll calibration process has ended succesfully [CACBRATION COUT albration process Ras taken Too Tang time [CONTINUED WATCHDOG RESET Too many consecative internal resets have been generated TEST FATED ‘Automate partial svoke tet faled ‘Ratomaticar manual pneumatic festfalles Emergency Wp ten aed ‘Manual para stroke est fae DEVICE USAGE CHANGED - PLEAS: Reaoor THE Device Device usage (Saety/OnOfT yn) was changed TEST OVERSHOOT DETECTED ‘vershoot was devected i manval lor automatic partial stoke tet TRRERGENCY TR RCTIVATED Emergency tip was avated ETT CLOSING TIME TOO HIGH Too high losing time detected cermergeney trip test FTEST PRESSURE DROP DETECTED Pressure drop was detected ‘manval or automate partal stoke {est Ths apples aly for single Seng actuators THT OPENING TIMETOO HIGH Too high opening time detected nh emergency pte FACTORY DEFAULTS ACTWATED Device parameters were Changed tofactory settings FACTORY SETTINGS CREATE FrlURe oeTectTeD Factory settings eatin faled TACTORY SETTINGS RESTORE FallURe DETECTED Factory settings restoration fed, [e-current parameter set could not be loaded with factory settings TEST START FRIED Couldn't start autoratiepartal ‘roke test Couldnt tar automaticor manual preumatictest Couldnt star emergency Wp tet ‘Cool ark anal paral rake TEST STARTFALED- DEVICE ALARM STATE Couldnt start ten becaure device was nalarm sate FELDEUS COMMUNICATION FAILURE RATE UMIT EXCEEDED ‘Communication with Fal-board waren TEST TIMEOUT DETECTED Fresttmeout was reached PARAMETERS POOI FAILURE BerecteD. Parameter databave talvation falee FTGTAL OPERATION TIME COUNTER LIMIT EXCEEDED. Total operating ime has exceeded the configurable tit PREUMATICS LURE DETECTED ‘etuator pressure ference has Rot changed even tsnould have Been Speol valve may be jammed TUNALLOWED VALVE MOVEMENT betecTeD Valve postion has changed but Setpoint sstllin open or dose Postion POSITION SENSOR FAILURE berecteD Postion sensor defecthas been erected POSITION SENSOR RANGE TOO Stall Too nartaw pasion sensar ange vas detected in position {albration process VALVE CLOSE STUCK DETECTED ‘Over 5% eference between Setpoint and valve positon Valve may be jammed at close postion, Bitference sa user configurable parameter PRESSURE SENSOR FAURE Berecte Pressure sensor defecthas been erected VALVE FULL STROKES COUNTER LIMIT EXCEEDED Valve ullsrake count has exceeded the contguraate iit PRESSURE SENSOR FAURE berecte Pressure sensor #2 defecthaz been erected PRESSURE SENSORS TATURE bertcte Pressure snvoT FH deTec has been aetected VALVE INTERMEDIATE STUCK DETECTED ‘vers cifference between Setpoint ane valve poston Vale may be stuck between open and {lore potions Diference i user ‘configurable parameter PST BREAKAWAY PRESSURE TREND Fics Lar EXCEEDED Too high Breakaway prenure detected in manual or automatic partial stoke test Farah AWAY PRESSURE TREND Too low breakaway previure VALVE OPEN STUCK DETECTED ‘ver 5% cifference between Setpoint ane valve poston Valve may be jammed at open postion Diference sa user configurable parameter PST COUNTER LMT EXCEEDED exceeded the configurable iit INVALID STARY POSITION [ow tir exceedeo detected in manulor automatic TEST START FAILED ‘Userhas disabled allies part stroke test [TEST DISABLED MODE Paral sre tex OORT TF TEST START FAILED Thal vaWe postion a PST FSTLOAD FACTOR TREND HIGH tir excee0e0 Too high load actor detecedin. ‘manual or automatic parcial stroke [ERLIRATION FAILED TOO LOW SUPPLY TooTow supply pressure perform Position caoration PSTLOADIACTOR TREND TOW Cir ExceeDeD Too Tow Tosd actor deteced rmanval or automate partial stroke [EALIRATION FANED= EMERGENCY TRIP ACTIVE Emergency sip has occured ring postion callraton [CALIBRATION FAILED [EALIGRATION ALREADY ACTWE ‘alioration function already ‘STATISTICS DATABASE ERROR DevecteD ror accurred when wing Etter to databace [EALIRATION FAILED ALARM STATE ACTIVE ‘lan Hake prevents BraTION [STROKE CLOSE TINE TREND UT ECAceEDED Too high close stoke time detected in ONO device HOUSING PRESSURE LIMTT EOXCELOED. Touring pressurehavenceeded the Setectionimit STROKE OPENTINE TREND UIT exceEOED Too high open stroke ime detected in OnOit device SUPPLY PRESSURE MIT EXCEEDED Supa presse oto wang [SUPPLY PRESSURE TREND LT EXCEEDED. ‘Supply pressure vend value has exceeded the configurable its FTEMPERATORE UIT ECEEDED Temperature out of warning lite NOTE: Parameter limits can only be changed via FF. See DTM manual or VG9000F User Guide for setting the parameter limits7VG9F 70 en 23 7 TROUBLE SHOOTING Mechanical/electrical defects 1. Any request to change the valve position has no affect to the position Supply pressure too low Incorrect configuration parameters ‘Actuator and/or valve jammed Signal wires incorrectly connected, no value on dis- play Circuit boards are defective Calibration has not been carried out Prestage is defective Spool valve sticks Inaccurate positioning Too high actuator load Supply pressure too low Pressure sensors are defective ‘Actuator leakage Spool valve dirty Overshooting or positioning too slow Supply air tube too small or supply ai filter dirty Valve sticks Check leakages in tubes between controller and actuator Check leakages in mechanical stop screws Spool valve dirty Error during valve travel calibration Check the coupling alignment with the pointer, see Fig. 4 The parameter setting P/M incorrectly selected The actuator or valve did not move or was stuck dur- ing calibration Supply pressure too low Spool valve dirty oo oO o*00 COoOYoooooNoooo oooo 8 —VG9_F/D_,VG9_F/R_,VG9_F/l_,VG9_F/K_, VG9_F/B_ (WITH LIMIT SWITCHES) 8.1 Introduction 8.1.1. General description \VG9000F can be equipped with limit switches, VG9000F/D_ has @ Dual Module sensor with two inductive proximity switches, VG9O00F/R_ has two reed type proximity switches, VG9000F/I__ has two or four inductive proximity switches, VG9000F/K2_ has two microswitches, VG9000F/ k4_has four microswitches and VG9000F/B_ has two bus powered mechanical micro switches. Limit switches are Used for electrical position indication of the valves and other devices. The switching points may be chosen freely. Dual module terminals 2eams J M20x15 ground M20x 15 Fig.24 VG9_F/D_layout terminals Reed switch ground Fig.25 VG9_F/R_layout2 7VG9F 70en 2 proximity switches. 2eams switches 4 micro switches round 4 proximity Acams 2 micro switches switches \ / fo iiaoxts Kaos road M20x 1.5 M20x 1.5 Fig.28 VG9_F/S7, 158 layout Fig.31 VG9_F/B_layout7VG8F 70en 25 8.1.2. Markings Max. voltage drop: 0.1 Vat 10 mA. ov ‘The limit switch is provided with an identification plate, see 0.5 V at 100 mA (on) Fig, 29. identification plate markings are: Contact: Rhodium (01,04) Type designation Number of switches: 2 (01,04) Electrical values Temperature range Enclosure class Conduit entry Manufacturing serial number ‘The type designation is described in Chapter 15. ocoooo Pmetso Fig. 32 Example of identification plate 8.1.3. Technical specifications 8.1.3.1 VG9_F/D_ Proximity switch: Inductive, Dual Module 2 sensors, Normally Open (33) Normally Closed (44) Electrical values: Metso SST Dual Module (33) Indications: Target on sensor =LED on Target off sensor = LED off Operating voltage: 8-125 VDC; 24-125 V AC Maximum voltage drop: 65V/10mA 7.0V/100 mA Current ratings: Maxinrush 20A/125VDC/VAC Maxcontinuous 03A/125VDC/VAC Minimum on current 2.0 mA Leakage current <0.15 mAwith DC voltage <0.25 mA with AC voltage Metso Dual Module (44) Indications: Target on sensor = LED off Target off sensor = LED on Operating voltage: 6-29 VDC Current ratings: Target on (LED off) <1.0 mA Target off (LED on) >3.0 mA Must use intrinsically safe repeater barrier. Namur sensors conform to DIN 19234 standard. Number of switches: 2 Ambient temperature:-40° to +80 °C/-40" to +176 °F 8.1.3.2 VG9_F/R_ Reed switch type: Metso MaxxGuard G on Metso MaxxGuard H (04) Electrical rating: 300mA/24VDC (01) 200 mA/125V AC (01) 3A/240V (04) Ambient temperature: -40 °C to +85 °C/-A0'F to +185 "F (01) -40 °C to +80°C/-A0°F to +176"F (04) 8.1.3.3 VG9_F/_ Proximity switch: Inductive Diameter 12-18mm (02, 09, 45, 56) Size 28 x 16 x 10 mm(LxWaxH) (57, 58) Sensing range 2mm (02, 09, 56, 57, 58) 3mm (45) PAE NI2-12GK-SN, (02) P4F NCB2-12GM35-NO (09) P4FNI3-18GK-SIN (45) ifm 1FC2002-ARKG/UP 66) PAP NI2-V3-N (57,58) Electrical values: According to switch type Switch accuracy: <1" Number of switches: 2 (02, 09, 45, 56, 57),4 (58) SI: Usable up to SIL3 acc. to 1ec61508 (02, 45) Usable up to SIL2 acc. to lec 61508, (09, 57, 58) Ambient temperature: -40° to +85°C/-40°to +185°F (02) -25° 10 +85°C/-13° to +185 °F (09,45, 57, 58) -40" 10 +80°C/-40°to +176°F (56) 8.1.3.4 VG9_F/K_ Microswitch type: OMRON D2VW-5 (25 0r45) OMRON D2VW-01 (26 0r 46) (gold-plated contacts) Resistiveload: 3A: 250VAC (25 0r45) 5A:30V DC 4A: 125V DC 100MA:30VDC/125VAC (26046) Switch accuracy: <2° Number of switches: 2 (K25 or K26),4 (45 0r 46) Ambient temperature-40" to +80°C/ -40° to +176°F 1.3.5 VG9_F/B_ Microswitch type: OMRON D2VW-01 (06) (gold-plated contacts) Resistiveload: 100 mA: 30VDC/125 VAC (06) Switch accuracy: <2° Number of switches: 2 Ambient temperature: 40° to +80 °C /-40° to +176 °F Materials: Internal parts: Sealing: Stainless steel and polymer Nitrile and neoprene rubber26 7VG9F 70en 8.1.4 Electric data and ambient temperatures Table9 Ambient temperatures, ExnAVic Tables Electric data eh lectriedata ast, | *ohint “anbent Temperate ranges Tndoctve posit her ee ABT LST [bet [ima ima eve fr for —[o- iowsema rciooaW Ez eed pe rani a esc fai oom TDG ION TswAC——[> Sernbe7 fat [eatavac saaevoc 8.2 _ Installing limit switches on ValvGuard [eS SA OVAC OTR VOCS RSHIVOC [> FeaHET—] —Thellimit switch may be installed on an existing ValvGuard a Ifthe ValvGuard is already mounted on an actuator/ pets [T 300 TTS g valve assembly, operate the actuator into the closed ios [Bor povere. no eneralpomernened [7 or open position Remove the cover (100), the pointer (108), the LU! Table? Ambient temperatures, xd (223) and electronics cover (39) — RSS Turn the shaft (311) onto the shaft (11). Fasten the reso 7 = screw (312) using a locking agent such as Loctite. Boe Bsc Mount the electronics cover (39) and the limit switch saaoHesereas eae vesabcers? Table8 Ambient temperatures, Exia/ib raat TCR TITER B ITE TE housing (300) on the ValvGuard. Lock the housing in place with screw (326). Install the base plate (324) with the limit switches and connector block into the limit switch housing. Fasten the base plate with screws (325), 3 pes Install the car discs (313) and bushings (346) to the shaft. Mount the LU! (223) on the holder (308) Replace the plastic plugs with metal ones in conduit entries which will not be used. Mount the pointer (109) on the shaft (311). Adjust the limit switch according to 84 o ooo 8.3 Electrical connections Before connecting the power, make sure that the electrical specifications and the wiring meet the installation condi- tions. See the diagrams in 11.6. Refer to the information on the identification plate. VG9_/D or VG9_/l: Observe the functioning of the proxim- ity switch; activated when the active face is either covered or free.7VG8F 70en ” 84 Adjustment 8.5 Removal of the limit switches ‘The pointer (109) need not be removed for adjustment, VG9_F/D_,VG9_F/R_,VG9_F/I_, When the limit switch is ordered together with the valve VG9_F/K_ or VG9_F/B_for accessing and the actuator, the switches are factory-adjusted, The lim- the ValvGuard its may be adjusted by altering the position ofthe cam discs Gq gemove the cover (100) and the pointer (108) (313) on the shaft. The lower switch is activated at the [) —_[sonen the screws (314) n the carn diske (213) and closed limit and the upper switch at the open limit. With the actuator in the open or closed position, locate the switching point by tuning the cam disc so that the switch state changes approx. 5*-6" before the limit. Fig.33_ Limit switch adjustment, 2 switches Fig. 34 Limit switch adjustment, 4 switches A —_VG8_JD or VGB_M: Use the LED indicator ora sepa- rate measuring instrument as an aid After re-insallation of the actuator, first adjust its ‘mechanical limits according to the valve, then the ValvGuard, and finally the limit switch, When adjustment is completed, turn the pointer (109) so that the yellow line is parallel with the valve closure member. remove the cam disks and bushings (346) from the shaft. Remove the LUI cabling from the circuit board. Dis- connect and remove all cabling which enters the limit switch housing (300) Remove screws (325), 3 pes and lift out the limit switch base plate (324) complete with switches, LUI and connector block ‘Open screw (326) and turn the limit switch housing (800) from the positioner housing, Remove the electronics cover (39). Proceed with the ValyGuard as applicable. Re-install the limit switch according to 8.2 and check the adjustment according to 84. Ex WARNING: The locking screw of the limit switch housing (Part 326) is essential to explosion protection. The limit switch housing has to be locked in place for Ex | protection. The screw grounds the limit switch housing to the housing of the ValvGuard ooo o Circuit 86 iagrams The internal circuitry ofthe limit switch is shown in the con- nection diagrams in 11.6 and inside the cover. 8.7 Maintenance Regular maintenance of the limit switch is not necessary. 9 TOOLS Following tools are needed for the product installation and service: Flatscrewdriver O 05x3.0%75 mm Torx screwdriver ato QO T0 Hexagon screwdrivers Q 3mm 6mm 10 ORDERING SPARE PARTS Spare parts are delivered as modules. The modules availa- ble are indicated in 11.1 ‘When ordering spare parts, always include the following information type code, sales order number, serial number number of the parts list, part number, name of the part and quantity required ‘This information can be found from the identification plate cor documents,28 7VG9F 70en 11 DRAWINGS AND PARTS LISTS 11.1 Exploded view and parts list, VG9000F 437 39 4367VG9F 70 en 29 tem Qty Description 21 Housing 5 1 Bihaust adapter 9 1 Screw M11 Shaft assembly 3% 1 Onng 36 1 Washer 381 Wavespring 19 1 Bushing 36 1 Grounding screw 381 Protection cover 2 3 Screw S71 Conduitentry adapter 61 Exhaust eover 6 2 Serew(VGs21_) 4 Screw ¥6923.) 1 Gasket 6 1 Onng 72 1 Cooling plate 7% 2 Screw yoo 1 Cover yor 1 Ong 1071 Screw 10s 1 Pointer 01 Stop screw M1 Spring 1291 Prestageunit 3392 Screw wo 1 Onnng wa Gas 12 1 Prestage board 1B 1 Screw 2101 Controller circuit boara 21S 1 Commumeston circuit board 274 Screw 2181 Support 2192 Screw 220-2 Thweaded spacer 2213 Oning 2221 Insulation part 2231 LocaltUserinterface (LU) pe 2 Screw 2 2 Pug 001 Adapter pate a2 Ong 121 Screw 4162 Onng 471 Oring 4201 Spoolvave a1 Adapter pate "221 Adapter pate 24 Screw e242 Screw 260 1 Plate a7 1 Oring ae 6 Screw 294 Screw 431-2 Connection pipe 24 Ong 334 Screw 234 1 Gaugeblock a5 1 Oning 436 1 Connection box 4371 Nipple 902M 441 Bracket a9 2 Screw 4501 Screw 451 1 Hexagonnut 4381 Gack 4541 Protection cover 4334 Screw 38 2or3._ Breather 4583 Washer 4594 Owing LUltleal User bere, i svtehes Stenter30 7VG9F 70en 11.2. Exploded view and parts list, VG9_F/D_,VG9_F/R_, VG9_F/l_VG9_F/K_VG9_F/B_ 100 vG9300F 033,44 | sae 107 5 ~ 4 CR no 102, 09, 56 we $ 109) oe oe, é 25,26, R01, 806,157.58 oa wt os o> 223 438 2 37 «& Qn ee kas, 46 att 2 7 307 i 313 358] y 355 ‘ Vea u 206 Bg ee 359 s 34 366 315 355 q 4 “a, x 304 365 ps 367 367 x 301 302 309 am 108 a 312 309 m17VG9F 70 en 31 Item Qty Description 1001 Cover 071 Serew 3091 Pointer 101 Stop screw 12 Spring 2231 Localuserinterace (LUD) 3001 Housing al 1 Ging 3021 Screw 5002 Bracket 3084 Screw 308 1 Bracket 3073 Screw 3082 Screw 3092 Plug 31 Extension shat m2 2 Seew 313 Dora Camose 514 Dore Screw 318.2 Terminalblock 3221 —-Proximity switch m2 Screw 5241 Base plate 522 Serew R61 Screw Mé—10r2 Bushing 347-2 Proximity switch 388 1 Fixngplte Mo 2 Screw 3501 Washer a1 1 Screw 355 20rd Micro. Reed. of Proximity switeh 3372 Spring washer ast 2 Screw 3591 Supportbang 3902 Screw 3652 Bracket 3664 Screw 3674 Hexnut 492 Screw 45001 Screw 4511 Hexagonnut32 7VG9F 70en 11.3 Mounting parts for Metso actuators with VDI/VDE mounting face Item Qty Description 11 Mounting bracket 2) oe 52 Washer 4 2 Stew ts 4 Sew 14 Hexagon nut xe} Sew 3 1 Stew se 1 Couplngsjacket 1 Guptersocker 2 Seew 53 PlugtBdactuaters ont) we ° Item ty FN TT” Mounting bracket AE . 2 1 br J Gt Sew et Stew 3 1 Sew got Screw 2 31 Adamterplug 68200 (GPHs-6 only ~ 351 dbpterpite (GP 28th. 60 261 Couplings jacet 4 1 Couplersocket 2 Soew a 3 Pls Item aty 4 TT” Mounting bracket gpineaee | 2 2 Coupling half z 3 Raper a4 Sew . $f Reem @ 4 Sew Sk Sew v69200 8 4 Washer 5 3 Sew | fo Washer b 471 Couptersocker fe 2 Sew 37 pig7VG9F 70 en 11.5 Mounting parts for linear actuators 33 Item NNN OoNN Reba e Description Bracket Feedback lever Filling piece Clearance remove spring Cross rec head screw Washer Hexagon screw Washer Hexagon screw Spring washer Hexagon nut Clamp Fixing plate Special screw Hexagon nut Washer Hexagon screw Plug ‘owed wavelrange 5-90"34 7VG9F 70en 11.6 Connection diagrams See Section 8.1.3 for additional limit switch data. FouNDATION fieldbus and Safety Signal (Binary Input) connections Detaita 6 ve _ pote «es neers D ee aavoc [JO oes os + optional restr. 50 hn, 209 Inaalectoeminal-4 fcstomeresy Note: Cable colors are valid only when separate junction box (type code option J) is used VG9_F/D33 A p-4ts-- > OE sour & | sov2 [L LS U 7 l 7 SOLPWRI SoLPwR2 Tor SWKO Tor swe BTM SWNO amswe SSSVVVgg Connections SOL1, SOL2, SOL PWR1 and SOLPWR2 are not used. TOP SWNO: Positive connection for top switch TOP SWC: Negative connection for top switch BTM SWNO: Positive connection for bottom switch BTM SWC: Negative connection for bottom switch See Section 8.1.3.1 for electrical ratings.7VG9F 70 en VG9_F/D44 sot soL2 SOL PWT Tor sw- arm swe arm sw SSSSVsssg Connections SOL1, SOL2, SOL PWRI and SOLPWR2 are not used. TOP SW+: Positive connection for top switch TOP SW-: Negative connection for top switch BIMSW-+: Positive connection for bottom switch BTM SW-: Negative connection for bottom switch See Section 8.1.3.1 for electrical ratings. VG9_F/RO1, R04 Connection diagram shows limit switch when actuator is in intermediate position. Switch A (upper) is activated at the open limit of the travel and switch K (lower) at the closed limit See Section 8.1.3.2 for electrical ratings.36 7VG9F 70en VG9_H/R35 ND/SG/VG9000/R35 Connection diagram shows limit switch when actuator is in intermediate position. Switch C (upper) is activated at the closed limit of the travel and switch 0 (lower) at the open limit. Electrical characteristics: 4.A-120V AC, 2 A- 240V AC, 3.A-24V DC, 0.5 A-125V0C Ambient temperature: -40 .. +85 °C VG9_F/102, 109 BLUE 1 i Een OPEN ALD Te OPEN BROWN 13 ewe 4 “ — costo close oir BROWN 16 Factory adjustment: VG9_F/I45 ny BLACK Jy, alt) [swe 2 lol ‘Lfenown S132, BLACK 14, «(*) [Toe 2 lel‘ [exown Sie, Active faces of proximity switches are covered when actuator isin intermediate position. Active face A (upper switch) becomes free at open limit of travel and face K (lower switch) at closed limit Function can be inverted on site by re-adjusting the cam discs,7VG9F 70 en 37 VG9_F/IS6 BLACK 11 orn 8) © T ausck oo, a BK ggg ® aoseo | PT arack ng oc a Factory adjustment Active faces of proximity switches are free when actuator sin intermediate position. Active face A (upper ‘switch) becomes covered at the open limit ofthe travel and face K (lower switch) at the closed limit Function can be inverted on site by re-adjusting the cam discs. ‘Connections: Load can be connected to + or VG9_F/I57, 158 =si/ou_ it foe. + RU/ oN 42 Jo RU/BN gi, OPEN SI/BU 13 [> wo |+ RUS ON = si/eu ott Sa ols OPEN A + RU/BN K + RU/BN 16 Let} forte] + RU/BN iby —— SI BU 1, CLOSED > = Si/BU cuoseo «| Turon «| So[e mre Switch type 02,108, 1,157,158 (2 pes Switch type 158 (pes Factory adjustment Active faces of proxinity swilches are covered when actuator isin intermediate position. Active face A (upper switch) becomes free at open limit of travel and face K (lower switch) at closed limit. Function can be inverted on site by re-adjusting the cam discs,38 7VG9F 70en VG9_F/K25, K26, K45, K46 —— 0 | awe on a LACK 912 oven “xo a [te oe BLACK 4 ae —. ale D OPEN A BLUE 2g «| Le s, BLACK 3 Tou 1 f BACK pl, i aD, aosco Fy -Y ° cuoseo « | [77] awe as, K P| awe 7, BLACK 16 BLACK 18 jBAK pl, — 26s apes Connection diagram shows mit switch when actuatorisin intermediate position Switeh upper activated atthe open lini ofthe travel and switch K lower) athe closed limit VG9_F/B06 ist ° 1:45! (open) 2152 losee) 26ND. Bus powered switches, no external connections.39 7VG9F 70 en DIMENSIONS 12 VG921_orVG921_/. I VG923_or VG92340 ve921_)41 7VG9F 70 en vG921_J/, vG923_J/.7VG9F 70en vG931_J VG931_with extension housingVG931_J with extension housing“ 7VG9F 70en 13 CONFIGURATION PARAMETERS: ucts ype! ete RaSRabiteasy gen l= thaetned rele cannot be slate tom7VG9F 70 en 45 14 EC DECLARATION OF CONFORMITY D metso CE EC DECLARATION OF CONFORMITY &x) Manufacturer: Metso Automation Oy 01301 Vantaa Finland Product: Intelligent Safety Solenoid Neles ValvGuard VG9000-series Approvals: Tyre ‘Approval EC Type examination Cerificate veo Hx, ATEX 7 G Exia IC T8..74 Ga DEKRA 11ATEXO024X ATEX 12.6 Exib IC TS..74 Go EN 60079-0:2009, EN 60079-1:2007, EN 60079-26:2007 vG9_Hx2_ ATEX 3 G ExnAnLIC TS... 14 Ge DEKRA 17ATEXO025, EN 60079-0: 2008, EN 60079-11: 2012, EN 60079-18: 2005 VOo_FKI, ATEX 7 G Exia I T6..14 Ga VIT 44 ATEX 074x_ ATEX 111 D Exia HIG 795°C. .T125°C Da EN 60079-0:2012, EN 60078-11:2012 ATE U2.G Ex ibIC T6..74 Gb EN 60079-26:2007 [ATEX 12 D Exib INC T95°C...T125 °C Db ATEX 13.G ExnAIIC TS... 74 Ge VIT 14 ATEX 075% ATEX 13.G Exie ICTS.. T4 Ge EN 60079-0: 2012, EN 60079-11: 2012, ATEX 113 D Exe IIC-T95 °C,..7125 °C De EN 60079-18: 2010 voo_E6 | ATEX 2G Exd IICTS..74 GD ‘IRA HATEX1006x VG9LETH) ATEX 12D Ext IC TEO°C..1105°C DbiPos | EN 60079-0:2012, EN ao079-1:2007, EN 60079-31:2009 ‘As the products within our sole responsibilty of design and manufacture may ba used as pars or components in machinery and are nol alone performing functions a deserved in Article 62) inte Machinery Drectve(2006142/EC), we dectare that out Product(s) to when tis Decaraton of Conformity relates mst NOT be pu ino service und the relevant reachinery into which kis to be incorporated has boon declared in conformity with ie provisions ef the Machinery Directive. ‘Tho product above is manufacture in compliance wits the applicable European directives and technical spectfcaions/standards. Protection ftom eg, stale electrity caused bythe processor connected equipment must be considered by the user (EN 0079-14 §). “The product donot possess any residual sk according to hazard analyses made under the applicable directives providing that the procedures stad by he Installation, Operation and Maintenance manual are olowed andthe produc is used uncer andtions mentioned in he technical specietions ‘Applicable directives: EM 2004/1086 Elstrical [ATEX SA/OEC (unl 19 April 2016) ‘Approved and Ex marked {pas ‘ATEX 2014/94VEU (rom 20 April 2016) [ATEX Notiled Bodies for EC Type Examination Gertiieates: [ATEX Notiied Body for Quality Assurance: 180 900%:2008 (Cenate No: 72539-2010-A0-FIN-FINAS SIRA (Nati boay number 0518) [ATEX O4SIEC Annex IV Carifeate No: DNV-2008-08L-ATEX.02600, ‘Sra Ceneation Service CSA Group Det Norske Veritas AS (Notified body numbar 2450) Uni, Hawarden Industrial Parke YVoritasvion 1 Aawarden, Desi, Cs US $522 Havk, Oslo Unites Kingsor Neraay IT (Nested body number 0837) VIT, Exper Serves Otakaar 73, Espoo P.0.Box 1000, F-02088 VIT Finland Vantaa 16th January 2019 OL Juha Viralainen, Qualty Manager ‘Authorized person of the manufacturer within the Eurepean Community7VG9F 70en 15 TYPECODING VALVGUARD VG9000F 1 2 2 4 s ‘ 2 ve z sD es 7 r PRODUCT GROUP 7: ‘OPTIONS ‘va [NERS TaNGuRTIVGROGOF eli gent Safer SIRE ‘aera Boe Ape MATA conga TE WS certhed according tok 1508. 1 |ftmeton box orFFand Sa yb wing hnction box attached tothe stancad encocue fim swiches ag) ae nat ‘pected ortenson using exlade z SERIES CODE [Spec construction tobe specfed Sever 9000 religent at solenoid wih unveral tafland tachment face etorcing vo sancard VDLVOE sts Relevant 9. |shattadaper nuded in pouring bts When Vea000 rer Jeporatedvery, sat adapter kt needs to be orders Sean ROU WE dena ond en A EE MORTS Eeparately bee Ope coding fo acessories) aa SI cethed Zire (paste) portion Wane able upto als acetlscetgos 3 ENCLOSURE | Analog position feedback signal, output 4-20 mA, supply P66 7NEMAAK voltage 12-30 VDC, external load resistance 0700 W, Standard temperature range 20'10485°C/ #10 +185 F T91 | SoretometerConfelc Gis tramter elecromcs Metso iMzox''S conduttenty2 peri extension housing Foteroreter Corel Gea, vans: sek 3 Standard epoxy coated anodized aluminium enclosure ppleale 06 ssn or-E6 Not pphcable wit imi eee ; sehches 3 [Stalls eel enclesure no glass window. inductive proximity seniors, 79h Mets Sst Dua Module, NO.£-195 VOCE TISWAC z SPOOLVANVE CONNECTIONS aa | fermperature range 4aio 40°C] tora ri9e°b Terced apacy SOLGa= ANT pach ostgn2'3)6" r E 12. [Stoke vote of cuator Metis NAMUR Dus Module, 6-23VOG >THAT AR 03-67 dm? NAMUR NC, Sa ST 4a | nts safe according to AEX G xia ICTS pending) as Se emer empertererange 42" t6 0c 4orte 170° Suoraveh Ipcabe to. sgn 25-05-06 on te ae Ea PIF:NUR-IZGKN, retype, DG > 3 ms <1 mA NAMURN TERRY acu |SCVCR TANT inrinscaly sae cording @ATEXIT CExialc Te ca as. |Siokea empertererange 0 (eras /-40 188 Rot applicable 03. ign "2 jor | Usabi upto it ace totes, Tended pact TERPS TWPT NOTE: In safety-related app cations he sensor must be Single ating seuss persed ths Guaiied alate tetfce savas P28 KFD2- a [Sree SRS Ses 5S eto}. sign?” PIF NCBLTIGHISNO, Ze ype DCS INSTAR Ast appcable to. ign" Pie NCEE Intnl safe according to ATX G ExiaICTS-a, 109 | Temperature range-25 to +85 °C /~15 to +185 °F 5 OMMTUNICRTION INPUT SIGNAL RANGE F | FORT eldbus physi layer according ToTEC TTR Usable up tL2 a 1661508 PF NI WGKSIN, Dre ype DG > SR F; NID-VSN, 2-ware type, DC > 3 mA;< 1 mA NAMURNC. [alae who thous Vo sutcher FEN ee aN as 1/2" NPT conduit entries, No glass window. 158 | intrinsically safe according to ATEX and IECEX. TNMETRO eetfications: Urabe up Yo SL ae lest 308. gs [Daierscetss coras‘ca 485-0) Anlebte 6 agn'e" or 7" Bcd lereub (a0 cor-a5 cla 270-0) Teed or eveles Type Prowinity Such, 75S Bratale thor wnt owt suche, Reed or evelss Type Proginly Saehes 7p TTX and TEC certification. THEEG MNG-GUAFE, Reel SPOT, HOO TMR ZV EC TOOTAR treo nor |tasvac es [Batts TeGb empersiue range 0" to 80°C /-40"t0 +176 Bettie Fa0"c- 0s Cob P66 Not aplcle tes. sgn or Femperture range: a separate able Notsplicablets 6. stp or rales or hour tn suche. ese Men Guna Ree TEX and TECExceratns with Russa aCe PE nos | TORheratrd Znge 43" to 180°C) 40104176 theo SUF acetal ECeT S08 pending ex [Batts T4cb Anplsbie te gn eon E ExtbtHcTE0"C—T105 cb Pe apna GOs, eves, SPOTTA FIVOCOSR TSVECTR Irae with orvthout tt swtches nas | 1200AC 24 2400KC Temperature range 0°to +85°C/ 40" to +185°F Appleable to sign £6" or 77VG9F 70 en 47 I TANT SWITCHTYFE Wachanical lero witches Termperature range 40" 1085 °C/-40" to +185 pps Omran DIVWSLIAATHS, 3 A250 VAC 04 A~ TIS VOC SRezovpe Applicable to 6.sign "2% ES "E67 pcs, Omron DIVW-OTLDR- TMS; gee paved CONTR, {€omA"20V0C/ 125 VAG Applica a 6.5'gn "2,3 "E6" or °E7" Kas “pe, Omran DAVW-SLZA TNS A - 250 VAC OSA 125 V OG Sh-z0vDC Rotapptcabie 0 6.sign xX" or'Z: Kas “ps. Omron DIVWOTLA-1MS gold plated Contac, 1GomA"30V0C/ 125V AG, Applicable to 6.sign"E2'E3,E6' or‘ Bus powered mechanical igre switches Temperature range 40" to 85°C) 40" to +185 B06 7 pes, Omron DZVWFOTLDA-TMS; gle plated contacts {its Powerea, no extemal power needed! Applicable to 5 ign" and 6. gn ED, ES; E6" or ET48 7VG9F 70en Metso Flow Control ine. 3, Vanha Prvoontie 229, PO, ox 304, F-01301 Vanes Finn el. +358 20483150, Fax +358 20483 151 North America, #4 Bowditch Dive, 20. 8ox 8064, Shrewsbury, MA 0184, USA. Tel +1 $08 8520200. Fox +1 $08 8528172 South America, A Independencia, 2500-Iperang, 18087"101, Sorcabs-Sio Paulo Sra Tel +55 152107 9700 Fax +55 1521029748 ‘AsiaPac, 2388 Thorson Road #17-01 Novena Square Tower 8 Singapore 307685.Te +48 6511 1011. Fax +65 62500830 ‘China, 11/5; china Youth Plaza, No19 Nort Re of Eas Sed Ring Re Chaoyang Dist Being 100020, China Tl +86 106566 6500. Fax 8 1065662583, Middle Eart Rounctbovt§, Unie AB-07,20. Box 17775 Jebel Al Freezone, Oubal, Unted Ara Emirates Tel 971 883 6974. 3x71 4883 6836 worw.metso.comivalves Dmetso