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Develop A Plan
The benefits of installing surge protective devices (SPDs)
throughout a facility are clear:
• Reduction in downtime
• Improved system and data reliability
• Elimination of damaged equipment due
to transients and surges
Taking the extra steps to ensure the operation of your facility
requires a coordinated surge protection plan that identifies
susceptible “SURGEHOTSpots” within that facility.
1
Emerson Network Power’s 3-Step Approach 1 2 3
to Facility-Wide Surge Protection
Lightning generated transients are diverse, varying in magnitude, duration, and frequency. Most lightning strikes are actu-
ally multi-stroke in nature, with a typical single flash containing four or more strokes. These transients can enter your electri-
cal system at significant levels, working through your facility on any exposed conductor or path. They can directly enter your
building via a flash or near a flash to your structure and indirectly through power lines or your building’s wiring.
Emerson Network Power has developed a series of products to specifically address these potential SURGEHOTSp ts™.
With over 40 years of experience designing and manufacturing world-class surge protection products, we’ve established a
3-Step Approach for you to follow to ensure a properly protected facility. Surge HOT Spots
STEP 1 t o r En
t ry Point s STEP 2
uc
nd
Co
W K L
-RIS
H
O
IG
LL
CA
FO
T E Im
CR
ITICAL
p o r t a n t P a n e ls
YOUR
FACILITY
CA
I EE
RE
SC
D CO
A
ES M M E N D ED
ur
ge
Prot
ec t i v e De v i ce s
STEP 3
2
For optimum protection, IEEE recommends cascading surge
protection throughout your facility. This approach suggests
placing high capacity surge protection devices, (SPDs), at the
service entrance (or conductor entry points), followed by SPDs
at downstream distribution and branch panels.
FOLLOW...
Service Entrance
Follow conductor entry points Panel Back-up Power Exterior/Parking
Rooftop Lot Lighting
that penetrate your facility. Main Power HVAC
These lead to electrical panels from Utility
susceptible to the highest
surge impulse levels – we
refer to these entry points as
“HIGH-RISK” surge paths.
LOCATE...
CASCADE...
Distribution Panels
Cascade surge protective devices, (SPDs) throughout your facility on all panels
downstream from the panels identified in STEPS 1 and 2. For optimum protection,
IEEE (Institute of Electrical and Electronics Engineers), recommends cascading
surge protection throughout your facility. This approach suggests placing high
capacity surge protection devices, (SPDs), at the service entrance (or conductor
entry points), followed by SPDs at downstream distribution and branch panels.
3
SURGEHOTSp ts™
Rooftop HVAC
All exterior mechanical
systems located in an area
Rooftop HVAC
not effectively protected by a
lightning protection system
should be considered targets.
Exterior Lighting
Lightning transients put the electronics within the fixture
at risk. Additionally, it provides a direct path for the
transient to enter the facility’s electrical system.
Exterior/Parking
Lot Lighting
6
HIGH-RISK Locations
Transfer Switch
The transfer switch controls
and monitors the power from A strike close to either Detached
the generator and distributes it building will cause a Structure
to the most critical equipment voltage differential,
within the facility. which in turn will cause
high currents to flow.
Transfer
Switch
Service
Entrance
Panel
Service Entrance
The power from the utility feeding
your facility is a primary transient
target because of induced events on
high-mast overhead lines and a direct
connection to possible grid switching.
7
SURGEHOTSp ts™
UPS
Generally feeds critical IT equipment and
key systems within a facility. Transient
voltage can damage sensitive components
Apply protection at within the UPS and electrically connected
the line side and the downstream equipment.
load side of the UPS,
as well as the manual
bypass switch. Facility UPS
Rackmount
Equipment
Network/IT Equipment
Your facility’s data center or server
room is the central point for all
network activity. Any anomaly such
as a transient or surge can cripple
your business. Apply surge protection
at all electrical panels feeding
power to the room and at the rack
equipment level.
8
Critical Locations
9
SURGEHOTSp ts™
Cascaded Protection
Apply surge protection to all panels that are
electrically tied to panels deemed high-risk or
important. Cascaded protection ensures that
residual transient voltage is mitigated to safe
levels as it moves through the electrical system.
Residual Voltage
Residual voltage is the amount of transient voltage
remaining on the AC line after a surge protection device,
(SPD) has performed its function.
Many high energy events can still be extreme enough to
cause significant damage after only passing by a single
level of surge protection. A second and often a third level
of protection is necessary to provide clean voltage to
sensitive equipment.
10
IEEE Recommended
”Section 8.6.4 (p. 301) “In addition to SPDs installed in the service entrance equipment, it is
recommended that additional SPDs…be applied to downstream electrical switchboards and
panelboards, and panelboards on the secondary of separately derived systems…
11
Our Solution
570 560
MOV Array–surge levels ranging from 330 All mode protected, MOV Design–surge levels
510 ranging from 50 kA or 80 kA per mode
65 kA to 250 kA per mode
10
Surge Protection Installation Diagram
Power Distribution
One-Line Diagram Main Power from Utility
Emergency 420
Power Transformer Rooftop HVAC
Outside
Facility
Inside
Facility
HIGH-RISK
CRITICAL 570 Service
Entrance
IEEE RECOMMENDED Panel
Detached
570 510 570 570 Structure
570
Transfer Distribution
Exterior/Parking Switch Panel
Lot Lighting
Facility Exterior Wall
570 510
Rackmount
Equipment Sensitive
Equipment
560 560
560
540
L MOV Only
M 520
T 500
P
A 480
I
G 460
N 440
E Hybrid SAD/MOV
G 420
400
380
360
340
320
300
3 4 00 60 60 080 520
15 59 106
0 20 50 900 660 140 640 00 100 20 080 80 20
15 20 24 2 3 4 4 51 56 6 65 7 75 8 8 90 95
UL 1449 Third Edition, Type 1 VPRs UL 1449 Third Edition, Type 1 VPRs
(Motorola R56 Approved Models Only)
Source Configuration L-N L-G L-L N-G
Source Configuration L-N L-L
SA, YA 700 700 1000 700
SA, YA 700 1000
YC 1000 1200 1800 1000
YC 1000 1800
Monitoring Options: “Counter” = Red & Green LED’s, Surge Counter, Audible Alarm, Alarm Enable & Disable feature, 2 sets of Relay Alarm Contacts, Built-in-Test
“Dual Counter” = Counter option plus Dual Surge Counter
.44” 9.0”
D [11.1] [229] Dimensional Data
(Motorola R56 Approved Models Only)
Unit Weight
570SA16AFNRJ1S 28 lb. (12.7 kg)
C 570YA16AFNRJ1S 32 lb. (14.5 kg)
A 13.34”
[338.8]
Monitoring
14.75” 15.49”
[374.7] [393.4]
B
Dimensional Data
Unit Connection Type AxB C D Weight
10” .32”
16” x 12” 17.25” 9.5” 35 lb. [254] [8.1]
Wire Lug (N) 4x
125kA (406 x 305) (438) (241) (15.9 kg)
Disconnect (R) 16” x 16” 17.25” 10” 45 lb.
Wire Lug (N) (406 x 406) (438) (254) (20.4 kg) 7.96”
[202.2]
160kA-200kA 20” x 16” 21.25” 10” 55 lb.
Disconnect (R) (508 x 406) (540) (254) (24.9 kg)
15
Surge Protection Product Descriptions
Fuse/Surge Array
560
Recommended for CRITICAL Locations
16
560
Testing the Limits...Emerson Network Power’s state-of-the-art surge protection test lab in Binghamton, NY
Surge Current
Real world events look a little different than what’s simulated in a controlled lab setting. An 8x20µs waveform is a nice
place to start when testing a surge protector, but in reality, impulse levels and waveform characteristics are diverse.
Factors such as the magnitude of the event, the number of impulses in the event and the proximity of the event to your
system, all impact what the surge protective device will actually experience when installed.
We put the design of our Emerson Network Power 560 surge protective device to the test by subjecting it to a wide
variety of impulse characteristics and levels; testing the limits and longevity of the design.
Survivability
To ensure our 560 surge protective device is ready for your harshest environments, we tested it to multiple waveforms,
multiple times and at the highest rated levels:
•Endurance Testing — Minimum of 15,000 impulses per module at 20,000 volts and 10,000 Amps
•Waveforms — Long duration (10x350µs) representing a close strike and shorter duration (8x20µs) representing an
indirect impulse is applied at a variety of levels.
•High-Energy Testing — Testing conducted on the complete unit – including fuse elements, and accessories such
as disconnects and monitoring boards. The entire product withstands and performs multiple times at its highest
rated level.
UL 1449 Third Edition, Type 1 VPRs UL 1449 Third Edition, Type 1 VPRs
(Motorola R56 Approved Models Only)
Source Configuration L-N L-G L-L N-G
Source Configuration L-N L-L
YA 700 700 1000 700
SA, YA 700 1000
YC 1000 1200 1800 1000
YC 1000 1800
Life Cycle Surge Testing (10kA, 20kV, IEEE Cat. C3) **Source Configuration Chart A (“xx”)
Surge Rating Per Mode Per Phase 120/208VAC, 127/220VAC
(“YA”)
3 Phase, Wye, 4W+G
80kA-125kA Per Mode 15,000 30,000
277/480VAC, 254/440VAC
160kA-200kA Per Mode 30,000 60,000 (“YC”)
3 Phase, Wye, 4W+G
375kA Per Mode 45,000 90,000 480VAC
(“DF”)
3 Phase, Delta, 3W+G
18
560
Monitoring Options: “Standard” = Red & Green LED’s, Audible Alarm, Alarm Enable & Disable feature, 2 sets of Relay Alarm Contacts, Built-in-Test
“Counter” = Standard option plus Surge Counter
“Dual Counter” = Standard option plus Dual Surge/Swell Counter
.44” 9.0”
D [11.1] [229] Dimensional Data
(Motorola R56 Approved Models Only)
Unit Weight
560SA16AFNRJ1S 24 lb. (12.7 kg)
C 560YA16AFNRJ1S 28 lb. (14.5 kg)
A 13.34”
[338.8]
Monitoring
14.75” 15.49”
[374.7] [393.4]
B
Dimensional Data
Surge Rating Connection Type AxB C D Weight
16” x 12” 17.25” 9.5” 35 lb. 10” .32”
08-12 Wire Lug (N) (406 x 305) [254] [8.1]
(438) (241) (15.9 kg) 4x
Disconnect (R) 16” x 16” 17.25” 10” 45 lb.
Wire Lug (N) (406 x 406) (438) (254) (20.4 kg)
16-25
Disconnect (R) 20” x 16” 21.25” 10” 55 lb. 7.96”
[202.2]
Wire Lug (N) (508 x 406) (540) (254) (24.9 kg)
37 20” x 20” 21.25” 14” 85 lb.
Disconnect (R) (508 x 508) (540) (356) (38.6 kg) 19
Surge Protection Product Descriptions
510
IEEE Recommends CASCADING Surge Protection
20
510
1 2
Cascade surge protection throughout your facil- We carry the cascaded concept into our surge
ity. Place high-capacity SPDs at your high-risk design by using multiple surge modules within
locations, followed by protection at downstream our SPD.
electrical panels.
Redundancy
Component Level
3
Our individual component level fuse design is
the key to addressing high surge levels. Each
fuse link can be coordinated with the require-
ments of the individual component – sized to handle
the surge yet disconnect immediately in case of a fault.
Having multiple components in an array and multiple
The Purpose… arrays in a device not only allows the surge protection
levels to expand while maintaining the safety, but it
Mitigate the
also provides “Protection Redundancy”.
initial impulse and
clamp in stages
as the transient
works its way
through the
electrical system
towards your
critical loads.
21
Surge Protection Product Specifications
Dimensional Data
u NEMA 4X (Non-Metallic) Enclosure v NEMA 12 (Metallic) Enclosure
Surge Rating (2) AxBxC D E F Weight
16” x 14” x 8” 16.75” 12” 0.31” 32 lb.
06, 08 (406 x 356 x 203) (425.5) (304.8) (7.9) (14.5 kg)
3.09”
16” x 14” x 8” 16.75” 12” 0.31” 41 lb.
[78.44] 10, 12, 16 (406 x 356 x 203) (425.5) (304.8) (7.9) (18.6 kg)
20” x 16” x 9” 21.25” 10” 0.44” 56 lb.
20, 25
(508 x 406 x 229) (539.8) (254) (11.2 (25.4 kg)
7.37”
[187.32]
E 1.35” C
6.88” [34.03]
[174.70]
4.35”
[110.49]
D
7.87”
max
A
4.75”
[120.72]
22 B
F
510
Ordering Information
Ordering Information
Model Number Source Configuration (“xx”) Surge Rating Connection Type Monitoring Option
NEMA 4X (Non-Metallic) Enclosure (See dimensional data u on page 22)
510xx06ANAJ1S
See Chart A Below 65kA Mode/ 130kA Phase Wire Compression Lugs Standard
510xx06ANAJ2S
510xx08ANAJ1S
See Chart A Below 80kA Mode/ 160kA Phase Wire Compression Lugs Standard
510xx08ANAJ2S
NEMA 12 (Metallic) Enclosure (See dimensional data v on page 22)
510xx06ANCL1S Wire Compression Lugs Counter
510xx06ARAL1S See Chart A Below 65kA Mode/ 130kA Phase Rotary Disconnect Switch Standard
510xx06ARCL1S Rotary Disconnect Switch Counter
510xx08ANCL1S Wire Compression Lugs Counter
510xx08ARAL1S See Chart A Below 80kA Mode/ 160kA Phase Rotary Disconnect Switch Standard
510xx08ARCL1S Rotary Disconnect Switch Counter
510xx10ANAL1S Wire Compression Lugs Standard
510xx10ANCL1S Wire Compression Lugs Counter
See Chart A Below 100kA Mode/ 200kA Phase
510xx10ARAL1S Rotary Disconnect Switch Standard
510xx10ARCL1S Rotary Disconnect Switch Counter
510xx12ANAL1S Wire Compression Lugs Standard
510xx12ANCL1S Wire Compression Lugs Counter
See Chart A Below 125kA Mode/ 250kA Phase
510xx12ARAL1S Rotary Disconnect Switch Standard
510xx12ARCL1S Rotary Disconnect Switch Counter
510xx16ANAL1S Wire Compression Lugs Standard
510xx16ANCL1S Wire Compression Lugs Counter
See Chart A Below 160kA Mode/ 320kA Phase
510xx16ARAL1S Rotary Disconnect Switch Standard
510xx16ARCL1S Rotary Disconnect Switch Counter
510xx20ANCL1S Wire Compression Lugs
See Chart A Below 200kA Mode/ 400kA Phase Counter
510xx20ARCL1S Rotary Disconnect Switch
510xx25ANCL1S Wire Compression Lugs
See Chart A Below 250kA Mode/ 500kA Phase Counter
510xx25ARCL1S Rotary Disconnect Switch
NEMA 1 Panelboard Extension (Surface Mount Trim), (Dimensional data not shown)
510xx06ANRS2S Rotary Disconnect Switch Standard
See Chart A Below 65kA Mode/ 130kA Phase
510xx06ANCS2S Wire Compression Lugs Counter
510xx08ANRS2S Rotary Disconnect Switch Standard
See Chart A Below 80kA Mode/ 160kA Phase
510xx08ANCS2S Wire Compression Lugs Counter
NEMA 1 Panelboard Extension (Flush Mount Trim), (Dimensional data not shown)
510xx06ANRF2S Rotary Disconnect Switch Standard
See Chart A Below 65kA Mode/ 130kA Phase
510xx06ANCF2S Wire Compression Lugs Counter
510xx08ANRF2S Rotary Disconnect Switch Standard
See Chart A Below 80kA Mode/ 160kA Phase
510xx08ANCF2S Wire Compression Lugs Counter
24
440
Ordering Information
Model Number Source Configuration Surge Rating UL Location Type
440SA10ANAJ1S "SA" 120/240VAC, 120/208VAC Single "Split" Phase, 3W+G Type 1
440YA10ANAJ1S "YA" 120/208VAC, 127/220VAC 3 Phase, Wye, 4W+G Type 1
440YC10ANAJ1S "YC" 277/480VAC, 254/440VAC 3 Phase, Wye, 4W+G Type 1
440YD10ANAJ2S "YD" 346/600VAC3 Phase, Wye, 4W+G 100kA/ Mode, 200kA/ Phase Type 2
440DB10ANAJ1S "DB" 240VAC 3 Phase, Delta, 3W+G Type 1
440DF10ANAJ1S "DF" 480VAC 3 Phase, Delta, 3W+G Type 1
440DG10ANAJ2S "DG" 600VAC 3 Phase, Delta, 3W+G Type 2
440SA16ANAJ1S "SA" 120/240VAC, 120/208VAC Single "Split" Phase, 3W+G Type 1
440YA16ANAJ1S "YA" 120/208VAC, 127/220VAC 3 Phase, Wye, 4W+G Type 1
440YC16ANAJ1S "YC" 277/480VAC, 254/440VAC 3 Phase, Wye, 4W+G Type 1
440YD16ANAJ2S "YD" 346/600VAC3 Phase, Wye, 4W+G 160kA/ Mode, 320kA/ Phase Type 2
440DB16ANAJ1S "DB" 240VAC 3 Phase, Delta, 3W+G Type 1
440DF16ANAJ1S "DF" 480VAC 3 Phase, Delta, 3W+G Type 1
440DG16ANAJ2S "DG" 600VAC 3 Phase, Delta, 3W+G Type 2
Consult Factory for additional source configurations, Surge Ratings, Monitoring Options, Enclosure Ratings, Etc.
.18
[5]
ANSI/UL 1449 Third Edition, Type 1 VPR’s A
1/2 NPT FLEXIBLE
Source CONDUIT AND
L-N L-G L-L N-G
Configuration CONNECTOR
SA, YA 800V 800V 1200V 800V ASSEMBLY
INCLUDED, 4.
YC 1200V 1200V 2000V 1200V [1
YD 1500V 1500V 2500V 1500V 24” LONG.
DB N/A 1200V 2000V N/A
DF N/A 1800V 2000V N/A
B
DG N/A 2000V 3000V N/A
Dimensional Data
Surge Rating A B C
100kA Mode 7.1 5.1 2.6
200kA Phase [180] [130] [65]
160kA Mode 9.6 4.9 3.2 4.0”
320kA Phase [244] [124] [81] 4.
[102] [1
2.0”
[52]
C 25
Surge Protection Product Descriptions
26
420
Ordering Information
Surge UL Location Monitoring
Model Number Source Configuration Modes of Protection
Rating Type Option
330
IEEE Recommends CASCADING Surge Protection
28
330
Ordering Information
Model Number Source Configuration Surge Rating
330SA05AWRL2S “SA” = 120/240VAC, 120/208VAC, Single Split Phase, 3W+G
50kA Mode
330YA05AWRL2S “YA” = 120/208VAC, 127/220VAC, 3 Phase WYE, 4W+G 100kA Phase
330YC05AWRL2S “YC” = 277/480VAC, 254/440VAC, 3 Phase WYE, 4W+G
“05”
330DB05AWRL2S “DB” = 240VAC, 3 Phase Delta, 3W+G
330DF05AWRL2S “DF” = 480VAC, 3 Phase Delta, 3W+G
330SA08AWRL2S “SA” = 120/240VAC, 120/208VAC, Single Split Phase, 3W+G
330YA08AWRL2S “YA” = 120/208VAC, 127/220VAC, 3 Phase WYE, 4W+G 80kA Mode
160kA Phase
330YC08AWRL2S “YC” = 277/480VAC, 254/440VAC, 3 Phase WYE, 4W+G
330DB08AWRL2S “DB” = 240VAC, 3 Phase Delta, 3W+G “08”
330DF08AWRL2S “DF” = 480VAC, 3 Phase Delta, 3W+G
Consult Factory for additional source configurations, Surge Ratings, Monitoring Options, Enclosure Ratings, Etc.
D A
3.20”
[81.28]
E 29
C
B
Surge Protection Product Descriptions
320
IEEE Recommends CASCADING Surge Protection
30
320
Ordering Information
Model Number Source Configuration Surge Rating Modes of Protection
320SA02AWRC2S “SA” = 120/240VAC, 120/208VAC, Single Split Phase, 3W+G L-L, L-N, L-G, N-G All Possible Modes
320YA02AWRC2S “YA” = 120/208VAC, 127/220VAC, 3 Phase WYE, 4W+G 25kA Mode L-L, L-N, L-G, N-G All Possible Modes
50kA Phase
320YC02AWRC2S “YC” = 277/480VAC, 254/440VAC, 3 Phase WYE, 4W+G L-L, L-N, L-G, N-G All Possible Modes
320DB02AWRC2S “DB” = 240VAC, 3 Phase Delta, 3W+G L-L, L-G All Possible Modes
320DF02AWRC2S “DF” = 480VAC, 3 Phase Delta, 3W+G L-L, L-G All Possible Modes
320SA02BWRC2S “SA” = 120/240VAC, 120/208VAC, Single Split Phase, 3W+G L-L, L-N, N-G
320YA02BWRC2S “YA” = 120/208VAC, 127/220VAC, 3 Phase WYE, 4W+G 25kA Mode L-L, L-N, N-G
320YC02BWRC2S “YC” = 277/480VAC, 254/440VAC, 3 Phase WYE, 4W+G 25kA Phase L-L, L-N, N-G
320DB02EWRC2S “DB” = 240VAC, 3 Phase Delta, 3W+G L-L
320DF02EWRC2S “DF” = 480VAC, 3 Phase Delta, 3W+G L-L
Consult Factory for additional source configurations, Surge Ratings, Monitoring Options, Enclosure Ratings, Etc.
N (wht)
PH C (blk) GND (grn)
PH B (blk) NO (yel)
PH A (blk) NC (blu)
COM (orn)
5.70”
[144.8]
3.00”
5.25” [76.2]
[133.4]
2.40”
[61.0]
3.50”
[88.9]
4.70”
31
[119.4]
Surge Protection Product Features
500 Series
Model Number 570 560 510 510
UL 1449 Nominal
20kA
Discharge Current
UL Symmetrical
200kAIC
Withstand Rating
Fusing/Overcurrent Protection Redundant individually fused surge arrays providing industries highest levels of safety & performance
Warranty 10 Years
Maximum Discharge
N/A 50kA
Current (Imax)
For assistance selecting the proper surge protective devices for your facility,
32 call: 1-800-288-6169
500, 400, 300 Series
NEMA 4X NEMA 4X
NEMA 12 Indoor NEMA 1 Indoor
Outdoor/Indoor Outdoor/Indoor
Compression Lugs/Terminal 12 AWG Wire Leads 24" Long 10/12 AWG Wire Leads 18" Long 12 AWG Wire Leads 18" Long
Standard Standard
5 Years 5 Years
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