Professional Documents
Culture Documents
KAS Raw Material Supplier Technical Audit Checklist HKK 20200526 - TiengViet
KAS Raw Material Supplier Technical Audit Checklist HKK 20200526 - TiengViet
Material
Supplier
Technical
Audit
Report
Vendor Scope:
Zipper Supplier
Vendor Name:
Hoan My Ltd., Co.
Meet Rating:
79%
Classfication:
Yellow
Issued By:
KAS PI team
Audit Date:
May 26th, 2020
KAS Apparel Raw Material Supplier Technical Pre-Audit Questionnaire
Version: 3/01/2020
Vendor Information
Part 1
供应商信息
Vendor Type
1.1
供应商类型
Trim Vendor Name: Hoan My Ltd., Co. Contacts & Email Address: Le Tan Danh
辅料供应商 名称: (HKK Zipper) 联系人&邮箱: danhle@hkkzipper.com
Factory/Mill Type (please tick all that apply) & Relationship between vendor and factory/mill:
1.2
工厂类型(请选择所有适用项目) & 工厂与供应商从属关系:
Vendor/Mill In-
Producing Process Vendor/Mill Sub-contract Location/Mill Name
1.3 house
生产流程 供应商/工厂外发 地点/工厂名称
工厂自有
Spinning
Yarn 纺纱
纱线 Yarn Inspection
纱线检验
Weaving DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
梭织 / Hoan My Ltd., Co.
Greige Knitting
坯布 针织
Greige Inspection
坯布检验
lab dip/Strike off DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
打色样 / Hoan My Ltd., Co.
Yarn dye
染纱
Dyeing &
Piece dye DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
Printing
匹染 / Hoan My Ltd., Co.
染色&印花
Fibre/Top/Dope dye
散纤/毛条/原液染色
Printing
印花
Preparation
前处理
Normal
常规后整理
Preparation Functional/Special
& Finishing 功能性/特殊整理
前处理& Coating
后整理 涂层
Lamination
贴膜
Bonding
复合
Nylon Teeth(Coil) DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
尼龙链齿 / Hoan My Ltd., Co.
Plastic Teeth(Vislon) DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
塑胶链齿 / Hoan My Ltd., Co.
Metal Teeth DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
金属链齿 / Hoan My Ltd., Co.
Zipper Slider DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
拉链拉头 / Hoan My Ltd., Co.
Zipper Zipper Puller DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
Manufactur 拉链拉攀 / Hoan My Ltd., Co.
ing Zipper assembly DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
拉链制造 拉链组装 / Hoan My Ltd., Co.
Painting DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
喷漆 / Hoan My Ltd., Co.
Laminating DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
贴膜 / Hoan My Ltd., Co.
Coating DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
涂层 / Hoan My Ltd., Co.
Electroplating DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
电镀 / Hoan My Ltd., Co.
R&D Development/sample DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
研发 开发/样品 / Hoan My Ltd., Co.
Testing Lab DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
测试 / Hoan My Ltd., Co.
Final Inspection DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
成品检验 / Hoan My Ltd., Co.
Packing/Warehouse DT747 Street, Uyen Hung, Tan Uyen, Binh Duong province
包装/仓库 / Hoan My Ltd., Co.
Inventory Of Equipment
2.2
设备清单
No. of
Production Process Equipment Type Capacity( per H/D/M ) Remarks (Please list machine type, manufacturer or brand etc.)
Units
生产流程 设备类型 产能( 时/天/月) 备注(请列举设备种类,制造商或品牌等)
台数
Warping
整经
Weaving Looms
Weaving/K
梭织织布机
nitting
Warp Knit
织造
Knit Looms 经编织布机
针织织布机 Weft Knit
纬编织布机
Skein/hank dye
绞纱染色
Rope dye
球经染色
Yarn dye Slasher dye
染纱 束状经轴染色
Beam dye
经轴染色
Cone dye
筒子染色
染色
Fibre/Top Top dye
Dyeing dye 毛条染色
染色 散纤/毛条 Fibre dye
染色 散纤染色
Continuous dye
连续染色
Beam dye
经轴染色
Piece dye Jigger dye
面料匹染 卷染染色
Jet - Air flow
气流喷射染色
Jet - Water flow
溢流喷射染色
Flat
平网印花
Rotary
圆网印花
Printing Digital Direct
印花 数码印花
Digital Sublimation
数码纸印转移
Sublimation
转移印花
Boil float/bleaching
练漂
Singeing
烧毛
Mercerizing
丝光
Tensionless dryer
平幅无张力干布机
Hot air dryer
热风干布机
Compacting
预缩
Ciring
压光机
Stentering
定型
Brushing
抓毛
Carding
梳毛
Shearing
Preparation & Finishing 剪毛
前处理&后整理 Lustering
烫光
Sueding
磨毛
Tumbling
抛干/摇粒
Steaming
蒸布
Coating
涂层
Lamination
贴膜
Bonding
复合
Embossing
压花
Carving
剪花
Air wash
空气洗
Sand wash
砂洗
Inspection
Inspection 验布机
验布 Rolling/Packing
打卷/包装
Weaving 116 16,384,400 m/month
Forming Coil Teeth 179 19,965,700 m/month
Pre-audit Part2 6/11
Others(please specify)
Sewing 176 19,631,000 m/month
Others(please specify) Plastic Moulding 13 933,200 m/month
其他(请说明) Metal teeth Machine 17 1,280,600 m/month
Dyeing 43 18,127,200 m/month
Assembling Nylon 24 18,000,000 pcs/month
Assembling Plastic 6 3,000,000 pcs/month
Assembling Metal 7 4,000,000 pcs/month
Management
1 TRƯƠNG ĐỨC QUÂN QA Manager
管理人员
Incoming Material QC
1 LÊ THỊ TÚ ANH Incoming Material QC
来料检验
Testing technician
1 TRẦN THỊ DIỄM CHÂU Technician tests LAB
测试人员
in-line QC
23 In-Line inspection
中期检验
Final inspection QC
30 Final inspection zipper before packing
尾检
Quality dept. structure:
2.4.2
质量部门人员构架图:
Audit Conclusion
审核结果
Classification Result
Total valid value:
Green Meet Rating % > = 90% & none incompliance of critical issue is found. 59.5
总有效分值:
Total achieved score:
Yellow Meet Rating % > = 75% - 90% & none incompliance of critical issue is found. 47
总得分值:
Meet rating:
Orange Meet Rating % > = 60% -75% & none incompliance of critical issue is found. 79%
符合率:
Classification of the vendor:
Red Meet Rating < 60% or any incompliance of critical issue is found.
代理商等级:
Yellow
No. of best practice finding:
None
最佳案例数量:
PRODUCING PROCESS QUALITY CONTROL Meet or not Valid Achieved Remark (such as best
No. Value
生产过程质量控制 (Y/N or N/A) value score practice)
Is tape weaving finished in own facility? Nhaø maùy coù khaâu deät khoâng?
1 2 Y 2 2
织带是在自有工厂完成的吗?
Is tape dyeing finished in own facility? Nhaø maùy coù khaâu nhuoäm khoâng?
2 2 Y 2 2
带布染色是在自有工厂完成的吗?
Is zipper slider molding finished in own facility? Nhaø maùy coù ñuùc ñaàu keùo khoâng?
3 1 Y 1 1
拉链拉头压铸是在自有的工厂完成的吗?
Is zipper puller molding finished in own facility?
4 1 Nhaø maùy coù ñuùc tay keùo khoâng? Y 1 1
拉链拉攀的压铸是在自有工厂完成的吗?
Is there zipper slider & puller painting finished in own facility? Nhaø maùy coù sôn ñaàu keùo
5 1 Y 1 1
自有工厂是否有拉链拉头喷漆工序? vaø tay keùo khoâng?
Are all zipper slider & puller painting finished in own facility? Taát caû saûn phaåm ñaàu keùo
6 1 Y 1 1
所有的拉链拉头喷漆都在自有工厂完成吗? vaø tay keùo ñeàu ñöôïc sôn taïi nhaø maùy?
Is there zipper slider & puller electroplating finished in own facility? Nhaø maùy coù xi ñaàu keùo
7 1 Y 1 1
拉链拉头电镀是在自有的工厂完成的吗? vaø tay keùo?
Are all zipper slider & puller electroplating finished in own facility?Taát caû saûn phaåm ñaàu keùo
8 1 Y 1 1
所有的拉链拉头电镀都是在自有的工厂完成的吗? vaø tay keùo ñeàu ñöôïc xi taïi nhaø maùy?
For Nylon Teeth(Coil), is wire(Coil) bending finished in own facility? Khaâu thaønh hình xích
9 1 Y 1 1
尼龙链齿的线卷折弯在自有工厂内完成吗? Nylon coù laøm taïi nhaø maùy?
For Nylon Teeth(Coil), is wire(Coil) stitching finished in own facility? Khaâu may xích Nylon
10 1 Y 1 1
尼龙链齿与带布缝合在自有工厂内完成吗? coù laøm taïi nhaø maùy?
For Nylon Teeth(Coil), is teeth dyeing(together with tape) finished in own facility?
11 1 Y 1 1
尼龙链齿染色(缝合织带)在自有工厂内完成吗? Khaâu nhuoäm coù laøm taïi nhaø maùy?
For plastic teeth(Vislon), is moulding finished in own facility? Nhaø maùy coù ñuùc raêng plastic?
12 1 Y 1 1
塑钢链齿(Vislon)的压铸是在自有工厂内完成的吗?
For plastic teeth(Vislon), is laminating finished in own facility? Nhaø maùy coù eùp decal cho
13 1 Y 1 1
塑钢链齿(Vislon)的贴膜是在自有工厂内完成的吗? raêng plastic?
Is metal teeth injection finished in own facility? Nhaø maùy coù chaïy raêng kim loaïi?
14 1 Y 1 1
金属链齿植牙是在自有工厂完成的吗?
Is finished zipper 100% inspected? (Critical Issue) Daây keùo coù ñöôïc kieåm tra 100%?
17 2 Y 2 2
成品拉链是否经过100%的检验?(关键项)
Dose mill use automatically inspection facility? Nhaø maùy coù söû duïng heä thoáng kieåm
18 1 N 1 0
工厂使用自动检验设备吗? tra töï ñoäng hay khoâng?
Is the secondary quality product be clearly identified, and separate stored and handled?
次品是否明确标识并单独存放处理? caùc saûn phaåm khoâng ñaït chaát löôïng coù ñöôïc nhaän
19 1 Y 1 1
daïng roõ raøng, ñöôïc löu tröõ rieâng vaø xöû lyù hay khoâng?
Does factory carry out bulk testing every batch/lot & correctly applied? (Critical Issue)
20 3 Y 3 3
大货是否每批次/缸测试,并恰当的执行?(关键项)Nhaø maùy coù kieåm tra chaát löôïng cho
töøng loâ haøng vaø aùp duïng ñuùng hay khoâng?
TESTING LAB Meet or not Valid Achieved Remark (such as best
No. Value
测试实验室 (Y/N or N/A) value score practice)
Does factory's lab have any external accreditations by institution, such as CNAS?
工厂的实验室是否有任何外部机构认证,如CNAS?Phoøng lab coù ñöôïc caáp chöùng nhaän
21 1.5 N 1.5 0
töø caùc toå chöùc coù thaåm quyeàn chöa?
Does factory's lab accredited by any brand such as Adidas, Nike, H&M, Uniqlo, Decathlon,
22 3 etc. ? Phoøng lab coù ñöôïc coâng nhaän bôûi caùc brand Adidas, Nike, H&M, Uniqlo, Decathlon? N 3 0
工厂的实验室是否被任何品牌认证,如阿迪达斯,耐克,H&M,优衣库,迪卡侬等?
Are there testing facilities available: Nhöõng thieát bò test ñöôïc trang bò
23
是否有相关测试设备:
a. Tension tester for closed-end/top-end/open-end fastener box test, lateral strength test &
lateral strength of open-end attachment test, slider locking test, security of interlocking
23a 1 elements attached laterally/longitudinally test. Y 1 1
用于测试闭尾下止/上止/开尾下止强力、平拉强力及开尾平拉强力、自锁强力、水平/
垂直单牙移位强力的拉力机。 Caùc löïc keùo: chaën treân, chaën döôùi, pinbox,.....
c. Reciprocating test.
23c 1 Test soá laàn keùo Y 1 1
往复性测试。
d. Colour fastness test, such as colour fastness test to light, drycleaning, washing, water,
rubbing, and dimensional change of washing/laundering/drycleaning.
24 2 Y 2 2
色牢度测试,如耐光、耐干洗、耐水洗、耐水洗、耐摩擦等色牢度测试以及水洗/干洗
的尺寸测试。 Test ñoä beàn maøu: beàn maøu aùnh saùng, beàn maàu giaët saáy, ma saùt
f. Chemical testing, such as heavy metals and phthalates content testing.
25 1 N 1 0
化学测试,如重金属和邻苯二甲酸盐含量测试。 Test hoùa chaát: kim loaïi naëng, phthalates
Is lab conditioned for temperature: 20+/-2°C and Relative humidity: 65+/-5%?
26 2 N 2 0
实验室是否恒温恒湿, 控制温度20+/-2°C, 湿度65+/-5%?Ñieàu kieän phoøng Lab
Are all the testing equipment and facility maintained and calibrated regularly?
27 1 Y 1 1
试验设备是否定期校验保养? Caùc thieát bò test coù ñöôïc baûo trì vaø hieäu chuaån ñònh kyø?
Is there a test reporting system, is test report clear with test method
Coù heä thoáng löu tröõ baùo caùo test
28 1 /requirement/result/pass or fail conclusion? Test report coù ghi roõ phöông phaùp, yeâu caàu, keát quaû, keát luaän Y 1 1
有出报告系统,测试报告上测试方法,要求,结果,通过或不通过结论都清晰写明?
Is the traceability information for sample on report completed (lot/batch number, etc.)?
29 2 Y 2 2
测试报告上样本的可追述信息是否完善(缸号/批次号等)?
Coù thoâng tin truy veát cho maãu test treân report hay khoâng?
COLOR MANAGEMENT Quaûn lyù veà maøu saéc Meet or not Valid Achieved Remark (such as best
No. Value
颜色管理 (Y/N or N/A) value score practice)
Are well maintained and calibrated lightboxes available? (Critical Issue) Improved with CAPs
30 3 Y 3 3
工厂是否有灯箱并且定期校验/维护?(关键项) Light box coù ñöôïc baûo trì vaø hieäu chuaån? photes.
Does factory have any kind of chemical management certificate such as Bluesign, OKEO-Tex
34 2 STeP…? Nhaø maùy coù chöùng chæ veà quaûn lyù hoùa chaát hay khoâng? N 2 0
工厂是否有Bluesign, OKEO-Tex STeP…等化学品管理证书?
Has the factory joined ZDHC initiative? Nhaø maùy coù tham gia toå chöùc ZDHC chöa?
35 2 N 2 0
工厂是否加入了ZDHC ? (Toå chöùc höôùng daãn veà kieåm soaùt hoùa chaát cho ngaønh deät may / giaøy da)
Does factory have current inventory of all dyes and chemicals used on site? (Critical issue)
工厂有染化料、助剂清单或出入库记录?(关键项)Nhaø maùy coù döï tröõ thuoác nhuoäm
36 1 Y 1 1
vaø hoùa chaát taïi choã khoâng?
Are Material Safety Data Sheet available in place and posted on site in key areas, such as
warehouse/lab/weighing room for all chemical/auxiliary, are all chemicals stored according
37 1 to the MSDS? MSDS coù ñöôïc ñaët taïi nhöõng ñieåm chính hay khoâng? Y 1 1
是否材料安全数据表(MSDS)放置张贴在关键区域如化学品仓库/实验室/称量间,
并按照 MSDS 要求储存化学品?
Are all chemicals properly stored to avoid risk of a spillage, is secondary containment used
41 1 for chemical storage? Taát caû caùc hoùa chaát ñöôïc löu tröõ ñuùng caùch ñeå traùnh ngaõ ñoå hay khoâng? Y 1 1
所有化学品是否妥善储存,以避免泄漏的风险,是否使用二次密封装置储存化学品?
Coù kho phuï ñeå löu tröõ hoùa chaát hay khoâng?
Is personal protective equipment provided and worn?
42 1 Y 1 1
是否提供个人防护装备并穿戴? Thieát bò baûo hoä lao ñoäng coù ñöôïc trang bò vaø ñöôïc maëc khoâng?