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Diffuser Analysis
Diffuser Analysis
Diffuser Analysis
1. INTRODUCTION
Diffuser play a vital role in many fluid machines to convert kinetic energy to
pressure energy. The efficiency of this conversion process is important as it
affects the overall performance of the machine. The pressure recovery, which is
the measure of performance of diffusers, depends on many geometrical and
dynamical parameters.
Some geometrical parameters that govern the performance of the diffusers are
inlet length and size of the duct, area ratio of the diffuser, angle of expansion,
length of the diffuser, shape of the exit duct with free or submerged discharge
conditions, etc. The dynamical parameters are inlet velocity profile, boundary
layer parameters, Reynolds number, Mach number and so on. In the present
work, coefficient of pressure of the diffuser were selected in order to study their
effects on the performance of the conical diffuser. For this condition, uniform
flow of different velocities along the diffuser can be considered. The conical
diffuser of half cone angle 7o can be investigated in this process.
1.1 Diffusers
The use of diffusers in fluid mechanic applications has had a great impact on the
overall performance of systems. Diffusers are typically designed with an area
increase along the flow direction with the purpose of decreasing the exit velocity,
thereby recovering pressure and decreasing total pressure losses throughout the
system. Diffuser use is a common practice in many applications including HVAC
systems, many types of aircraft engines, and wind tunnels.
The earliest known use for diffusers dates back to the Roman aqueducts in 100
A.D. Water supply systems were constant area pipes until it was discovered that
an increased flow rate could be created using a flared exit pipe (White, 1986).
Previous research by Mehta and Bradshaw (1979) has shown that the exit area to
the entrance area ratio and diffuser angles are the main factors affecting the
performance of flow through diffusers. This research provides design parameters
to follow when designing a diffuser. Additional design factors affecting the
performance of diffusers were determined to be the inlet conditions, screen
positioning, wall shape, screen shape, and cross sectional shape. Conical
diffusers were tested for incompressible flows by McDonald and Fox (1965).
Their results indicate that the diffuser performance is a function of the Reynolds
1
number. However, they also stated that once the Reynolds number exceeds
75,000; the pressure recovery, diffuser effectiveness, and flow regime become
independent of the Reynolds number. In addition to the Reynolds number,
McDonald and Fox state the maximum effectiveness for conical diffusers does
not align with the maximum effectiveness from plane-walled diffusers. The
conical diffuser can be designed for maximum pressure recovery while
maintaining a non-separated flow inside the diffuser (McDonald and Fox, 1965).
Shuja and Habib (1995) tested the effects and improvements gained by using
axisymmetric annular diffusers on heat transfer, showing a large improvement
with a decrease of the average convective heat transfer coefficient in the separated
flow regions. Annular diffusers were tested for experimental performance in
cases with struts and without struts for gas turbines. Ubertini and Desideri (2000)
showed a 10–15% lower efficiency for the model with truncated struts in the duct,
which largely reduced the overall efficiency of the system. . Figure 1 shows the
diffuser model used in the research by Ubertini and Desideri (2000), and the
location of the struts within the diffuser.
Figure 1.1 - Diffuser Model for Ubertini and Desideri diffuser analysis
(Ubertini and Desideri, 2000)
The pressure recovery was largely improved for diffusers with un-truncated
struts in the duct region. Overall their experiments demonstrate that
presence of struts increase the overall losses in a diffuser. Norris and Smith
(1998) showed that in S-shaped diffusers a 28% efficiency reduction was
observed. A significant rise in the pressure loss coefficient due to regions
with large separation bubbles is observed when struts are present in the
diffuser duct. The focus of this thesis is on determining the effectiveness
of different subsonic diffusers on the overall performance of wind tunnels.
2
Figure 1.2 – Subsonic Diffuser geometries with straight centerline
(Farokhi, 2009)
(1.1.1)
(1.1.2)
3
Table 1.1 – Performance factor of Diffusers (White, 1980)
Area Ratio AR = A1/A2
Divergence Angle 2θ
Slenderness L/D
Inlet Reynolds Number Re1 = V1W1/υ
Inlet Mach Number Mq1 = V1/a1
Inlet Boundary Layer Blockage B1 = ABL/A1
Factor
Aspect Ratio AS = b/W1
b2
4
Figure 1.4 – Flat-Walled-Diffuser Stability Map (Kline, 1955)
This map shows the importance of both the divergence angle and diffuser
length versus the width of the diffuser. In addition to the pressure
recovery coefficient, another way to determine the efficiency of a diffuser
is to evaluate the pressure head losses throughout the tunnel. Head loss
coefficient gives a relative value to the power loss from the inlet of the
diffuser to the exit (Farokhi, 2009). The head loss coefficient can be
defined as:
(1.1.3)
5
supersonic wind tunnel has a large power demand, so most are designed
for intermittent instead of continuous operation.
1.3 Objectives
The present work is mainly concerned with the experimental study of the
flow and variation of pressure along conical diffusers with steady, uniform
flow and without any flow at the entry of the diffuser. The aim of this
project was to study the design and analysis of the conical diffuser without
any inlet distortions. The CFD methodology was followed for the analysis
6
of the design. First, the design of an axisymmetric conical diffuser was
studied and its CFD simulation was performed.
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CHAPTER 2
2. LITERATURE SURVEY
2. Devon Craig Miller (2015) analysed a diffuser performance for the subsonic
aerodynamic research laboratory wind tunnel. This research is driven by the
desire to improve efficiency of the Subsonic Aerodynamic Research Laboratory
(SARL) at the Wright-Patterson Air Force Base, Dayton, OH. Previous research
indicates a 30% loss of pressure occurring at the exit of the tunnel. A 60:1 scaled
model of the SARL tunnel and four different diffuser geometries were tested to
determine the most efficient diffuser for reducing overall losses. Experimental
results were compared against computational simulation analysis results obtained
using the same diffuser models by King (2012) to validate the computational
results. Both the experimental and CFD results show that the “3.5 Base + Flat +
Conical” diffuser results in the least total pressure loss throughout the system.
The experimental results indicate a 37% percent reduction in the total pressure
losses while the CFD results gave a 45% reduction in the total pressure losses in
comparison to the pressure losses measured for the existing “7.5 base” diffuser
on the small scale. Implementing this diffuser model could improve the overall
efficiency of the full scale SARL tunnel by 11%
8
3. N.V. Mahalakshmi, S. Sandhya, G. Kirithiga (2007) done an Experimental
investigations of flow through the conical diffuser with and without wake type
velocity distortions at inlet. This paper discuss the results of flow through straight
conical diffusers of half cone angle 5o and 7o with steady uniform velocity of flow
and wake type distorted flow at inlet. The wake type distortion at inlet was
produced by a streamlined body and a bluff body. A low speed wind tunnel was
used for the experiments and the diffusers were fabricated from cast aluminium
blocks. The mean velocity and the turbulence parameters were measured using a
constant temperature hot-wire anemometer. The presence of centre bodies ahead
of the diffuser inlet produces wake-type central velocity distortion along with the
boundary layer type of distortion near the walls. The presence of wake at the inlet
causes a streamline curvature in the central core of the diffuser and greatly affects
its performance. And it can be concluded that for the 5o diffuser, there is a
marginal increase in pressure recovery with the presence of center bodies.
However, for the 7o diffuser, in the case of the streamline body, the wake has
actually grown under adverse pressure gradient conditions since the wake is thin.
In the case of the bluff body, the wake decay rate is arrested due to the interaction
between boundary layer and wake.
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occurred for 12° diffuser due to the intense recirculation zones as the divergence
angle increases.
5. Dominic Xavier Fernando, Sivaranjan, designed and analysed a second throat
diffuser system at different back pressure for high altitude test. The performance
of a diffuser at various back pressures is analysed in this paper. The diffuser is
used along with one or more ejectors for High Altitude Testing (HAT). A second
throat ejector diffuser system (STED) is employed to simulate ambient vacuum
conditions at high altitudes, at sea level. During ground tests the flow in divergent
section of the nozzle tends to separate. With the help of the diffuser-ejector
system low vacuum level is maintained throughout the test time and is useful to
create flow across the entire nozzle. The Shock waves in the diffuser help in
maintaining the desired vacuum level. High Area Ratio (A.R. > 100) supersonic
nozzle is used for Attitude and Orbital Control of a satellite in space. A High Area
Ratio nozzle (A.R. = 114) is designed and modeled along with a diffuser. The
flow variations at different back pressure values and different diffuser designs are
examined using CFD.
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CHAPTER 3
DESIGN OF WIDE ANGLE CONICAL DIFFUSER
Stations A B C D E F G H I
X(mm) 30 60 90 120 150 180 210 240 270
X/L 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
11
Figure 3.2 Schematic view of illustration of conical diffuser
12
Flow parameters were measured nine stations across the axis of the diffuser. The
measurement stations were designated as A, B, C, D, E, F, G, H and I. The
distance between the measuring stations from the inlet of the diffuser is given in
the table. The reference station for flow measurements is located in the inlet pipe
at X = -30 mm. Mean flow parameters of the reference station are listed in the
table.
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CHAPTER 4
4. MODELING
Numerical simulations have been carried out employing the Ansys Fluent 19.2
Package based on the Finite Volume Method (FVM). The SIMPLE algorithm
was utilized as a strategy for the velocity-pressure coupling with a coupled
formulation. The numerical scheme was evaluated using second order
discretization for the advective terms and pressure field. A successive grid
refinement study has been performed using predominantly quadrilateral
elements. All simulations were carried out until the maximum residuals of all
variables reached a value of 10-5.
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4.2 Mesh generation
Mesh generation is a very important part of the CFD process. The fineness or
coarseness of a grid determines the accuracy of solution as well as rate of
convergence. The finer the grid, the more accurate the result, however the
computational time increases significantly with a finer grid. There is a variety of
meshing methods available including Cartesian, structured, unstructured, and
hybrid grids. These different types of grids give different results. For this study
an unstructured tetrahedral mesh was used.
Figure 4.2 Schematic view of meshed conical diffuser in the ANSYS Fluent
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CHAPTER 5
5. FABRICATION AND CFD ANALYSIS
16
The code features the solver algorithms that solve for the governing differential
equations pertaining to certain boundary conditions. The solving algorithm in the
problem used was finite volume cell-centred scheme for 3D tetrahedral
unstructured mesh. The criteria for convergence is based upon the reduction of
error residuals evaluated for the governing differential equations at least by 4
orders of magnitude, that is, to reach at least 10-4 in the convergence monitor in
Fluent solver.
5.2 Fabrication
The diffuser having a half cone angle (Ф) of 7o have been selected for the present
investigations. These half cone angles and area ratio are sufficient to cause
separated flow without any inlet velocity distortions. The 140 cone angle diffuser
is machine from a solid steel cylinder, which gives a smooth divergent section.
The geometric details of the 140 conical diffuser are shown in figure. The conical
diffuser inlet section is connected with a pipe of 100mm internal diameter and a
length of 300mm. The conical diffuser exit is connected with a tailpipe of length
300mm.
17
Flow parameters were measured nine stations across the axis of the diffuser. The
measurement stations were designated as A, B, C, D, E, F, G, H and I. The
distance between the measuring stations form the inlet of the diffuser is given in
the table. The reference station for the flow measurements is located in the inlet
pipe at X = -30mm.
The reference station for flow measurements is located in the inlet pipe at X = -
30mm. And the Pitot - static tube is used to measure reference velocity at the
inlet. The pressure chamber of supersonic wind tunnel can adjusted according to
the velocity at the diffuser inlet.
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CHAPTER 6
6. RESULTS AND DISCUSSIONS
6.1 Performance
19
6.3 Contour of conical diffuser
The model has been successfully meshed in CFD. The pressure and Mach no
contour are shown in figure. The contours of pressure over a conical diffuser are
symmetrical for above and below sections.
The CFD simulation of the current three-stream separate flow axisymmetric plug
nozzle serves as a validation of the ANSYS Fluent flow solver. CFD results are
compared with the experimental data of reference base conical diffuser. In the
turbulent jet class of flows, flow variables along the centre line (axis) of the jet
are of prime interest.
This information gives an idea about the jet characteristics such as shear layers
and the potential core. It also helps in the understanding of the jet spreading. The
turbulent kinetic energy distribution gives an idea about the extent of mixing
between the three flow streams.
Hence, the computational results are presented as contours and centreline
profiles of the axial velocity. In general, a small recirculation zone occurs along
the plume axis at the external plug blunt trailing edge.
The experimental conditions corresponded to the take-off conditions. The
pressure-based boundary conditions were used in the CFD analysis.
Figure 6.1 Velocity variation of the axisymmetric wide angle conical diffuser
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Figure 6.2 Static pressure flow over the symmetry body
21
The graph shows that the nominal exit velocity which is roughly characterized by
the relatively far centre line velocity, is the highest for conical diffuser.
Another detail to be noted, is that, the centre line velocities close to the exit plane
are of smaller magnitude and reversed trend. This could be explained by the fact
that the recirculation region’s flow characteristics are different for different
diffuser configurations. Hence the trend reversal near the exit plane is of interest
for studying the recirculation characteristics, which is out of scope of the study.
The velocity can decreased over the cross section of the conical diffuser in the
CFD methodology.
22
Figure 6.6 Graph of velocity over symmetric body
23
Generally, the diffuser performance is stated by a pressure recovery coefficient
(Cp). It indicates the diffuser ability of the diffuser to convert kinetic energy into
pressure energy
Table 6.2 Coefficient of pressure for different velocity through the wide angle
conical diffuser
Cp at 25 m/s
0.0014
0.0012
0.001
0.0008
0.0006 Cp at 25 m/s
0.0004
0.0002
0
0 0.2 0.4 0.6 0.8 1
Figure 6.7 Graphical view of coefficient of pressure across the length of the
conical diffuser
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Cp at 30 m/s
0.0014
0.0012
0.001
0.0008
Cp at 30 m/s
0.0006
0.0004
0.0002
0
0 0.2 0.4 0.6 0.8 1
Graph 6.2 Coefficient of pressure across the length of the conical diffuser
Cp at 35 m/s
0.0016
0.0014
0.0012
0.001
0.0008
Cp at 35 m/s
0.0006
0.0004
0.0002
0
0 0.2 0.4 0.6 0.8 1
Figure 6.3 Coefficient of pressure across the length of the conical diffuser
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Above three graphs can be compared within single graphical view shown in the
figure 6.4
0.0016
0.0014
0.0012
0.001
Cp at 25 m/s
0.0008
Cp at 30 m/s
0.0006 Cp at 35 m/s
0.0004
0.0002
0
0 0.2 0.4 0.6 0.8 1
Figure 6.4 Graphical view of different coefficient of pressure across the conical
diffuser
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CONCLUSION 7
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CHAPTER 8
8. REFERENCES
28
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18 Lefebvre, A.H., Gas turbine combustion. CRC press, 1998.
19 Jeyachandran, K., Ganesan, V., Numerical modelling of turbulent flow
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