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Designation: E 659 – 78 (Reapproved 1994)

AMERICAN SOCIETY FOR TESTING AND MATERIALS


100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM

Standard Test Method for


Autoignition Temperature of Liquid Chemicals
This standard is issued under the xed designation E 659; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon ( ) indicates an editorial change since the last revision or reapproval.

NOTE—Editorial changes were made throughout in December 1994.

INTRODUCTION

This test method is one of several methods developed by ASTM Committee E-27 for determining
the hazards of chemicals. It is designed to be used in conjunction with other tests to characterize the
hazard potential of the chemical under test.

1. Scope oxidation reaction in the absence of an external ignition source


1.1 This test method covers the determination of hot- and such as a spark or ame.
cool- ame autoignition temperatures of a liquid chemical in air 3.3 autoignition temperature, n—the minimum temperature
at atmospheric pressure in a uniformly heated vessel. at which autoignition occurs under the speci ed conditions of
test.
NOTE 1—Within certain limitations, this test method can also be used to 3.3.1 Autoignition temperature is also referred to as spon-
determine the autoignition temperature of solid chemicals which readily
melt and vaporize at temperatures below the test temperature.
taneous ignition temperature, self-ignition temperature, autog-
enous ignition temperature, and by the acronyms AIT and SIT.
1.2 This standard should be used to measure and describe As determined by this method, AIT is the lowest temperature at
the properties of materials, products, or assemblies in response which the substance will produce hot- ame ignition in air at
to heat and ame under controlled laboratory conditions and atmospheric pressure without the aid of an external energy
should not be used to describe or appraise the re hazard or source such as spark or ame. It is the lowest temperature to
re risk of materials, products, or assemblies under actual re which a combustible mixture must be raised, so that the rate of
conditions. However, results of this test may be used as heat evolved by the exothermic oxidation reaction will over-
elements of a re risk assessment which takes into account all balance the rate at which heat is lost to the surroundings and
of the factors which are pertinent to an assessment of the re cause ignition.
hazard of a particular end use. 3.4 cool- ame, n—a faint, pale blue luminescence or ame
2. Referenced Documents occurring below the autoignition temperature (AIT).
2.1 ASTM Standards: NOTE 2—Cool- ames occur in rich vapor-air mixtures of most hydro-
carbons and oxygenated hydrocarbons. They are the rst part of the
D 2883 Test Method for Reaction Threshold Temperature
multistage ignition process.
of Liquid and Solid Materials
3.5 ignition delay time, n—the time lapse between applica-
3. Terminology tion of heat to a material and its ignition. It is the time in
3.1 De nitions: seconds between insertion of the sample into the ask and
3.1.1 ignition, n—the initiation of combustion. ignition. It is maximum at the minimum autoignition tempera-
3.1.2 Ignition, which is subjective, is de ned for this ture and also referred to as ignition lag.
method as the appearance of a ame accompanied by a sharp
4. Summary of Test Method
rise in the temperature of the gas mixture. The determination is
made in total darkness because some ames, such as cool- 4.1 A small, metered sample of the product to be tested is
ames, are observed with difficulty. inserted into a uniformly heated 500-ml glass ask containing
3.2 autoignition, n—the ignition of a material commonly in air at a predetermined temperature. The contents of the ask
air as the result of heat liberation due to an exothermic are observed in a dark room for 10 min following insertion of
the sample, or until autoignition occurs. Autoignition is evi-
This test method is under the jurisdiction of ASTM Committee E-27 on Hazard
denced by the sudden appearance of a ame inside the ask
Potential of Chemicals,and is the direct responsibility of Subcommittee E27.04 on and by a sharp rise in the temperature of the gas mixture. The
Flammability and Ignitability of Liquid Chemicals. lowest internal ask temperature (T) at which hot- ame
Current edition approved Aug. 25, 1978. Published November 1978. ignition occurs for a series of prescribed sample volumes is
Annual Book of ASTM Standards, Vol 05.02.

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E 659
taken to be the hot- ame autoignition temperature (AIT) of the uniform temperature within the ask shall be used. A furnace
chemical in air at atmospheric pressure. Ignition delay times with a cylindrically shaped interior, 5 in. (12.7 cm) in inside
(ignition time lags) are measured in order to determine the diameter, and 7 in. (17.8 cm) deep is minimal for this purpose.
ignition delay-ignition temperature relationship. It should be capable of attaining a temperature of 600°C or
4.2 The temperatures at which cool- ame ignitions are higher.
observed or evidenced by small sharp rises of the gas mixture 6.2 Temperature Controller—A temperature control system,
temperature are also recorded along with the corresponding capable of controlling the temperature in the furnace to
ignition delay times. The lowest ask temperature at which within 1°C at temperatures up to 350°C, and to within 2°C
cool- ame ignition occurs is taken to be the cool- ame above 350°C, is required. Temperatures are monitored at the
autoignition temperature (CFT). Similarly, observations are bottom, side, and neck of the ask by means of three external
made of any nonluminous pre ame reactions, as evidenced by thermocouples. Heating adjustments are made when necessary
a relatively gradual temperature rise which then falls off to the in order to maintain uniform temperature within the ask. If a
base temperature. The lowest ask temperature at which these controller is not available, temperature control may be
reactions are observed is the reaction threshold temperature achieved by the use of suitable autotransformers or rheostats,
(RTT). thermocouples, and a suitable potentiometer.
NOTE 3—The hot- ame autoignition, cool- ame autoignition, and re- 6.3 Test Flask—The test ask shall be a commercial 500-ml
action threshold temperatures obtained by this test method approximate borosilicate round-bottom, short-necked boiling ask.
those temperatures obtained by Test Method D 2883 for hot- ame 6.3.1 The ask is closely wrapped in re ective metal foil,
reaction, cool- ame reaction, and reaction threshold, respectively. such as aluminum, to promote temperature uniformity, and is
suspended in the furnace so as to be completely enclosed with
5. Signi cance and Use
the top of the neck being inset below the top of the insulated
5.1 Autoignition, by its very nature, is dependent on the cover (see Fig. 1).
chemical and physical properties of the material and the 6.3.2 The ask is suspended in the furnace or sand bath by
method and apparatus employed for its determination. The means of a thick insulating holder, the bottom of which is also
autoignition temperature by a given method does not necessar- covered with re ective metal foil.
ily represent the minimum temperature at which a given
6.4 Hypodermic Syringe—A 500 or 1000-µl hypodermic
material will self-ignite in air. The volume of the vessel used is
syringe equipped with a 6-in., No. 26 or ner stainless steel
particularly important since lower autoignition temperatures
needle, and calibrated in units of 10 µl should be used to inject
will be achieved in larger vessels. (See Appendix X2.) Vessel
liquid samples into the heated ask. It is suggested that a
material can also be an important factor.
needle with a right-angle bend be used so that the operator’s
5.2 The temperatures determined by this test method are
ngers can be kept away from the ask opening.
those at which air oxidation leads to ignition. These tempera-
6.5 Balance—A laboratory balance capable of weighing to
tures can be expected to vary with the test pressure and oxygen
the nearest 10 mg shall be used for preparing samples that are
concentration.
solid at room temperature. Sample weights will range from 10
5.3 This test method is not designed for evaluating materials
to 1000 mg.
which are capable of exothermic decomposition. For such
materials, ignition is dependent upon the thermal and kinetic 6.6 Powder Funnel—A 60-mm lling funnel is used to aid
properties of the decomposition, the mass of the sample, and the insertion of solid samples into the ask. It is suggested that
the heat transfer characteristics of the system. a holder such as a small buret clamp be used so that the
5.4 This test method can be employed for solid chemicals operator’s ngers can be kept away from the ask opening.
which melt and vaporize or which readily sublime at the test 6.7 Thermocouple—A ne Chromel-Alumel thermocouple
temperature. No condensed phase, liquid or solid, should be (36 B and S gage) is used for measuring the gas temperature
present when ignition occurs. (T) inside the ask. Position the tip of the thermocouple at the
5.5 This test method is not designed to measure the autoi- center of the ask. Thermocouples should be calibrated against
gnition temperature of materials which are solids or liquids at standard temperatures or a standard thermocouple, and should
the test temperature (for example, wood, paper, cotton, plastics, be rechecked frequently. Iron-constantan thermocouples are to
and high-boiling point chemicals). Such materials will ther- be avoided because they may promote catalytic oxidation on
mally degrade in the ask and the accumulated degradation the iron-oxide surface. External ask temperatures are mea-
products may ignite. sured with a No. 20 B and S gage or ner thermocouple
5.6 This test method was developed primarily for liquid mounted at the top (t ), middle (t ), and bottom (t ) of the ask.
chemicals but has been employed to test readily vaporized 6.8 Recording Potentiometer—A fast response (1 s or less
solids. Responsibility for extension of this method to solids of for full scale pen travel) variable range and variable chart speed
unknown thermal stability, boiling point, or degradation char- recording potentiometer shall be used for recording the signal
acteristics rests with the operator. from the internal gas thermocouple (T). An x - y recorder has
been found suitable for this purpose.
6. Apparatus 6.9 Timer—A stop watch or electric timer (preferably foot-
6.1 Furnace—An electrically heated crucible furnace or switch operated) calibrated in 0.1 or 0.2-s units shall be used to
uidized sand bath of appropriate internal geometry and determine the time lag before ignition (time interval between
dimensions to contain the test ask and which will maintain a the instant of sample insertion and that of ignition as evidenced

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E 659

FIG. 1 Autoignition Temperature Apparatus

by the appearance of the ame). If visual ignition is difficult to AIT information is required, the determinations should be
observe, the temperature - time recorder trace may be used to made remotely behind a barricade.
estimate the time lag.
6.10 Mirror—A 6-in. mirror or other suitable size, mounted 8. Procedure
above the ask so that the observer may see into the ask 8.1 Temperature Control—After the internal ask tempera-
without having to be directly over it. ture (T) has reached the desired temperature, adjust the
6.11 Hot-Air Gun—A suitable hot-air gun may be used to temperature controller to maintain this temperature within the
purge the product gases after a reaction is completed and designated limits and allow the system to equilibrate.
before the next test. A temperature-controlled, hot-air guncan 8.2 Lighting—The lighting before sample insertion should
reduce testing time if used to aid in achieving the desired ash be very subdued. Extinguish the lights as the sample is
temperature between trials and upon insertion of clean test inserted. Cool- ame tests are generally conducted in total
asks. darkness. Eyes should be totally dark-adapted for optimum
observation of cool ames.
7. Safety Considerations 8.3 Sample Addition:
7.1 No explosion hazard is encountered in conducting the 8.3.1 Liquids—Inject 100 µl of the sample to be tested into
determination as outlined in Section 7. However, ames are the ask with the hypodermic syringe and quickly withdraw
occasionally emitted well above the top of the ask. Thus, the the syringe. Extinguish the lights as the sample is injected.
operator should always use a mirror for observation of the ask 8.3.2 Solids—Insert a 100-mg sample by pouring it from the
interior. The use of a right-angle syringe and, for solids, the use weighing vessel through the powder funnel which is inserted in
of a holder for the powder funnel will remove the hands from the neck of the ask. Quickly withdraw the powder funnel and
the immediate vicinity of the ask opening. extinguish the lights.
7.2 It is recommended that the apparatus be installed in a 8.4 Time Measurement—Start the timer as the sample is
fume hood or be equipped with an exhaust duct to prevent inserted into the ask, and also mark this on the recorder trace.
exposure to potentially toxic combustion and decomposition In most cases, the recorder trace of the interior thermocouple
products. All tests with toxic chemicals should involve the use will indicate the time of sample injection as a cooling spike.
of adequate exhaust ventilation. 8.5 Observations and Subsequent Trials—Observe the in-
7.3 Determinations normally should not be made on poten- side of the test ask in total darkness by means of the mirror
tial or known explosive or propellant materials. Where such placed at an appropriate angle above the ask.

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E 659
8.5.1 If ignition is not observed in 10 min, consider the a few hundred degrees or more, whereas, the cool ames are
concentration of the sample tested to be non ammable at the accompanied by rises of less than 100°C. Cool ames gener-
gas temperature in the ask (Note 4). Completely purge the ally occur at lower ask temperatures than hot ames but may
ask with the hot-air gun. Reset the timer and recorder. Repeat form over an intermediate temperature range, so that the lowest
the test at a higher temperature (about 30°C). Allow time for temperature at which any ignition occurs should be recorded.
attainment of thermal equilibrium between trials. An elapsed Below these ignition temperatures, nonluminous pre ame
time of 10 min is sufficient. Shorter intervals may be employed reactions may occur and are distinguishable by rather weak
for preliminary trials. Thermal equilibrium should be ensured temperature rises that are barely detectable in some instances.
for nal trials. 8.7 Data—Record the test temperature, atmospheric pres-
NOTE 4—Most materials ignite in less than 10 min. However, some
sure, quantity of sample used, ignition delay time, and tem-
chemicals (such as saturated cyclic organics) do exhibit long delay times. perature rise. A plot of ignition delay time versus temperature
Initial tests may be conducted employing shorter delay times, but nal may be made to assist in determining the autoignition tempera-
trials should be based on a 10-min test time. ture.
8.5.2 If positive ignition occurs, stop the timer and record 8.7.1 A plot of the logarithm of the delay time versus the
the time interval between sample insertion and ignition as the reciprocal of the absolute temperature normally results in a
ignition delay time. Lower the test temperature 30°C and straight line passing through both the autoignition and cool-
repeat the entire procedure until autoignition is no longer ame test results.
obtained. Narrow the test interval to 3°C and determine the
9. Report
break point between ignition and nonignition.
8.5.3 Repeat the procedure using a larger sample, 150 µl or 9.1 The report shall include the following information:
150 mg. If ignition occurs at a lower temperature with the 9.1.1 Hot- ame autoignition temperature, AIT (°C),
increased sample size, repeat the process again using larger 9.1.2 Cool- ame autoignition temperature, CFT (°C),
samples (200 and 250 µl or mg) until the minimum autoignition 9.1.3 Corresponding time lags and the barometric pressure,
temperature is obtained. If ignition occurs only at a higher and
temperature using the larger samples (those above 100 µl or 9.1.4 Reaction threshold temperature, RTT (°C) for pre-
100 mg or 0.1 g), then repeat the process using small samples ame reaction.
(70 µl or mg, and nally, 50 µl or mg).
8.5.4 Use a new ask for tests on each product. Should the 10. Precision
ask become visibly coated with residue before the completion 10.1 The following criteria should be used for judging the
of tests for a given product, conduct the nal series of tests acceptability of results (95 % con dence):
with a new ask. 10.1.1 Repeatability—Duplicate results by the same opera-
8.6 Autoignition—Autoignition is usually evidenced in tor should be considered suspect if they differ by more than
these tests by hot ames of various colors, usually yellow, red, 2 % of the temperature in degrees Celsius.
or blue, but sometimes by cool ames that appear as faint 10.1.2 Reproducibility—The results submitted by each of
bluish glows which are visible only in total darkness. Nor- two laboratories should be considered suspect if the two results
mally, the hot ames produce sharp temperature rises of at least differ by more than 5 % of the temperature in degrees Celsius.

APPENDIXES

X1. APPARATUS

X1.1 Dimensions (g) 8 ⁄ in. (20.6 cm)


(h) 2 ⁄ in. (6.4 cm)
X1.1.1 Fig. 1 is a cut-away diagram of a typical test ask (i) ⁄ in. (1.9 cm)
installation in a commercial pot-type crucible furnace. Other (j) 17 in. (43.2 cm)
furnaces or laboratory sand baths capable of maintaining the
required temperature uniformity are satisfactory. The following X1.2 Insulated Cover
dimensions are for a Heavy-Duty Laboratory Crucible Fur- X1.2.1 The insulated cover is fabricated from mineral
nace: insulating block as a split unit to facilitate test ask removal
(a) 7 in. (17.8 cm) and installation. The cover bottom is lined with aluminum foil.
(b) 5 in. (12.7 cm)
(c) 5 ⁄ in. (14.0 cm) X1.3 Thermocouples
(d) 1 in. (2.5 cm)
(e) 10 in. (25.4 cm)
X1.3.1 Test temperature thermocouple (T) is a bare 36-gage
(f) 1 ⁄ in. (4.8 cm) chromel-alumel (Type K) junction located at the center of the
test vessel. Proper placement of the junction is facilitated by
inserting the leads through properly shaped small diameter
The Lindberg Model 56621, available from laboratory equipment suppliers, has glass tubing. The glass tubing should not extend below the
been found satisfactory for this purpose. ash shoulder into the spherical portion of the ask to avoid

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E 659
ame quenching effects. This thermocouple is fed to the positioning the ask near the furnace heater center line, as in
recording potentiometer (see section 5.8). Fig. 1. The resulting optimum ask location and minimal heat
X1.3.2 External ask temperatures are measured with ther- loss, and the use of the aluminum foil ask overwrap result in
mocouples t , t , and t located outside the test vessel and excellent ask temperature uniformity.
beneath the aluminum foil wrap. These thermocouples can be
monitored by a suitable strip chart recorder or manual poten- X1.5 Temperature Uniformity
tiometer. If the temperature uniformity of the test set-up has
X1.5.1 The temperatures in Table X1.1 were obtained with
been adequately established, as in X1.5, the routine use of
the furnace con guration shown in Fig. 1; this furnace contains
exterior thermocouples is not necessary. The three exterior
vertical heaters set in the furnace sidewall around the entire
thermocouples are required if a multiple top, sidewall, and
circumference.
bottom heater system is employed to obtain ask temperature
uniformity.
X1.3.3 A furnace control thermocouple may be contained in
TABLE X1.1 Temperature Uniformity
the ask cavity. In the furnace illustrated in Fig. 1, the
thermocouple is inset in the face of the furnace refractory, as Test External Flask Temperature, °C
Temperature
are the heating elements. (T), °C
81 81 82 82
X1.4 Flask Location 232 232 236 235
X1.4.1 If furnace depth permits, the top of the ask neck 343 342.3 349 347
505 504.5 512 509.5
should be recessed beneath the top of the insulated cover,

X2. Effect of Volume on AIT

X2.1 Numerous investigators have noted that the larger the volves repeating these procedures in three or more test vol-
test vessel the lower is the autoignition temperature. Thus, umes, such as 250, 500, 1000 and 5000 ml, of the same
caution is indicated in applying the temperatures derived by geometry. A plot of autoignition temperature versus logarithm
this method to practical situations. of the vessel volume can be helpful in estimating the AITs at
X2.2 The determination of the vessel volume effect in- other volumes.

Setchkin, N. P., “Self-Ignition Temperatures of Combustible Liquids,” Re-


search Paper 2516, Journal of Research, National Bureau of Standards, Vol. 53, No.
49, 1954. Kuchta, J. M., “Summary of Ignition Properties of Jet Fuels and Other Aircraft
Zabetakis, M. G., Scott, G. S., and Kennedy, R. E., “Autoignition of Lubricants Combustible Fluids,” Technical Report AFAPL-TR-70, Air Force Aero Propulsion
at Elevated Pressures,” U.S. Bureau of Mines RI 6112, 1962. Laboratory, Sept. 1975.

X3. Effect of Pressure on AIT

X3.1 Increasing the pressure also lowers the AIT, as has


been con rmed by numerous investigators.

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