Huawei FM1000A40 V200R003C00 CT Installation Guide

FusionModule1000A40 ICT Solution
V200R003C00
Installation Guide
Issue 01
Date 2019-03-05
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2019. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://e.huawei.com
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. i

Installation Guide About This Document
About This Document
Purpose
This document describes the site requirements for installing the FusionModule1000A
prefabricated all-in-one data center (FusionModule1000 for short) as well as the methods and
skills required for installing pre-fab. modules, devices, pipes, and cables, providing
installation guidance and technical support for onsite installation personnel and technical
support engineers.
Intended Audience
This document is intended for:
 Hardware installation engineers
 Technical support engineers
 Commissioning engineers
 Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicates an imminently hazardous situation which, if

not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

avoided, may result in minor or moderate injury.

avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
NOTICE is used to address practices not related to
personal injury.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. ii

Installation Guide About This Document
Symbol Description
Calls attention to important information, best practices

and tips.
NOTE is used to address information not related to
personal injury, equipment damage, and environment
deterioration.
Change History
Changes between document issues are cumulative. The latest document issue contains all
updates made in previous issues.
Issue 01 (2019-03-05)
This issue is the first official release.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iii

Installation Guide Contents
Contents
About This Document ............................................................................................................ ii

1 Installation Guide Usage ...................................................................................................... 1
2 Site Requirements ................................................................................................................. 2
2.1 Site Selection Requirements ................................................................................................................................................ 2
2.2 Field Requirements ............................................................................................................................................................... 2
2.3 Power Distribution Requirements........................................................................................................................................ 4
2.4 Grounding Requirements ..................................................................................................................................................... 5
2.5 Water Refill and Drainage Requirements ............................................................................................................................ 6
2.5.1 Water refill requirements ................................................................................................................................................... 6
2.5.2 Drainage Requirements ..................................................................................................................................................... 6
2.5.3 Pipe Anti-freezing .............................................................................................................................................................. 7
2.6 External Environment Requirements................................................................................................................................... 8
3 Installation Preparations....................................................................................................... 9
3.1 Obtaining Tools and Materials ............................................................................................................................................. 9
3.2 Installation Personnel Requirements ................................................................................................................................. 13
3.3 Checking the Installation Environment ............................................................................................................................. 13
4 Installing a Container.......................................................................................................... 14
4.1 (Optional) Concrete Platform Scenario ............................................................................................................................. 14
4.1.1 Determining the Container Installation Position ........................................................................................................... 14
4.1.2 Removing the Container Protective Cover .................................................................................................................... 15
4.1.3 Hoisting and Securing Pre-fab. Modules ....................................................................................................................... 17
4.2 (Optional) Base Installation Scenario ................................................................................................................................ 22
4.2.1 Installing Container Bases............................................................................................................................................... 22
4.2.2 Removing the Container Protective Cover .................................................................................................................... 27
4.2.3 Hoisting and Securing Pre-fab. Modules ....................................................................................................................... 28
4.3 Grounding Containers......................................................................................................................................................... 31
5 Installing External Accessories for Containers ................................................................. 33

5.1 Installing a Fire Hammer.................................................................................................................................................... 33
5.2 (Optional) Installing External Cable Trays ....................................................................................................................... 34
5.3 (Optional) Installing Awnings ............................................................................................................................................ 37
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iv

6 Installing External Air Conditioner Pipes......................................................................... 40

6.1 Installing Drainpipes........................................................................................................................................................... 40
6.2 Installing Water Refill Pipes............................................................................................................................................... 42
7 Removing Transport Protection Materials ........................................................................ 44

7.1 Removing Transport Protection Materials for Fire Extinguishing Devices .................................................................... 44
7.2 Removing Transport Protection Materials for Air Conditioners...................................................................................... 45
7.3 (Optional) Removing the Cabinet Sliding Base Fasteners ............................................................................................... 47
7.4 Removing the Sliding Door Fasteners ............................................................................................................................... 48
8 Installing Devices Inside Containers ................................................................................ 51

8.1 (Optional) Installing a CT Cabinet .................................................................................................................................... 51
8.2 (Optional) Installing CT Cabinet Sealing Plates ............................................................................................................... 59
8.3 (Optional) Installing the IP6X Dustproof Module............................................................................................................ 66
8.4 Installing Power Supply and Distribution Devices ........................................................................................................... 68
8.4.1 (Optional) Installing the TP481200B Rectifier.............................................................................................................. 68
8.4.2 (Optional) Installing Battery Packs ................................................................................................................................ 69
8.4.3 (Optional) Installing Batteries......................................................................................................................................... 71
8.5 (Optional) Installing a Low-Temperature Component ..................................................................................................... 78
8.6 Installing Monitoring Devices ........................................................................................................................................... 79
8.6.1 (Optional) Installing ECC800 Accessories .................................................................................................................... 79
8.6.2 (Optional) Installing a Camera........................................................................................................................................ 89
8.6.3 Installing the WiFi antenna ............................................................................................................................................. 90
8.6.4 Installing a Pad................................................................................................................................................................. 91
8.6.5 (Optional) Installing the Access Permission Assigners ................................................................................................. 92
8.6.6 (Optional) Installing the BIM ......................................................................................................................................... 94
8.7 Installing Fire Extinguishing Devices ............................................................................................................................... 97
8.7.1 (Optional) Installing Standard Fire Extinguishing Devices .......................................................................................... 97
8.7.1.1 (Optional) Installing the Fire Cylinder (Standard) ..................................................................................................... 97
8.7.1.2 Installing Batteries for the Fire Alarm Control Panel (Standard) ............................................................................101
8.7.1.3 Installing an External Horn Strobe (Standard)..........................................................................................................102
8.7.2 (Optional) Installing CE-Certified Fire Extinguishing Devices .................................................................................104
8.7.2.1 (Optional) Installing the Fire Cylinder (CE).............................................................................................................104
8.7.2.2 Installing Batteries for the Extinguishant Control Panel (CE) ................................................................................108
8.7.2.3 Installing an External Horn Strobe (CE) ................................................................................................................... 110
8.7.3 (Optional) Installing Batteries for the VESDA Power Box ........................................................................................ 112
9 Installing Devices Outside Containers............................................................................ 114

9.1 (Optional) Installing an External Camera ....................................................................................................................... 114
9.2 (Optional) Installing the External Camera SPD Module................................................................................................ 119
10 Installing Cables Outside the Container ....................................................................... 121

10.1 Installing External Input Power Cables .........................................................................................................................121
10.2 (Optional) Installing External Signal Cables ................................................................................................................122
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. v

11 Installation Verification .................................................................................................. 124

A Basic Installation Operations .......................................................................................... 126
A.1 Cable Installation Techniques .........................................................................................................................................126
A.1.1 Cabling Rules ................................................................................................................................................................126
A.1.2 Measuring Cables .........................................................................................................................................................127
A.1.3 Laying Out Cables ........................................................................................................................................................128
A.1.4 Routing Cables Through a Plastic-coated Metal Hose ...............................................................................................129
A.1.5 Mounting Cables on the Cable Tray ............................................................................................................................130
A.1.6 Routing Cables into Feeder Windows .........................................................................................................................132
A.1.6.1 Installing DPJ End Connectors .................................................................................................................................132
A.1.6.2 Installing Waterproof Metal Connectors ..................................................................................................................134
A.1.7 Attaching Cable Labels.................................................................................................................................................137
A.2 Preparing Cable Terminals ..............................................................................................................................................137
B Paint Repair ....................................................................................................................... 140

C Cleaning Containers ......................................................................................................... 144
D Acronyms and Abbreviations ......................................................................................... 145
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. vi

Installation Guide 1 Installation Guide Usage
1 Installation Guide Usage
This section describes how to use the FusionModule1000 Installation Guide.

 This document focuses on the installation methods and precautions for the
FusionModule1000. For the diagrams and parameters required during the installation,
see the quick installation guide for the solution in use.
 Some parameters of the FusionModule1000 should be provided and configured by onsite
technical support engineers based on the actual application scenario.
 Before using this document, understand the actual configurations of the
FusionModule1000 to enable quick installation.
 Operations marked as "optional" in the chapters, sections, or procedures can be
performed depending on the actual configurations and requirements.
 Before performing an operation, ensure that the prerequisites are met. Otherwise, the
expected result may not be achieved, and equipment damage and personal injury may
occur.
 Before installing the FusionModule1000, read through and keep in mind the notes and
precautions in this document.
 Precautions provided in this document are only supplementary to the local laws and
regulations governing the FusionModule1000.
 The figures provided in this document illustrate only installation and connection methods.
The actual product appearance prevails.
 Put on protective equipment such as the safety helmet and gloves before entering the
site.
 Before using this document, make available the documents delivered with each
component.
 Unless otherwise specified, dimensions of devices in this document are by default height
x width x depth, and the default measurement is mm.
Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 1

Installation Guide 2 Site Requirements
2 Site Requirements
2.1 Site Selection Requirements

 The power supply is stable and reliable.
 The communication and traffic are convenient.
 The site is far away from dust, smoke, harmful gas, and corrosive, flammable, or
explosive objects.
 The site is not on a low-lying land, and above the highest water level of that area.
 The site is far away from sources of strong variation, loud noises, and strong
electromagnetic interference.
 The ground is solid without spongy or soft soil, and is not prone to water aggregation or
subsidence.
 The site is in an open area, meets the container installation and maintenance
requirements, and meets the heat dissipation requirement of the air conditioner outdoor
unit. For details about the space requirements, see the installation position diagrams in
the quick installation guide for the solution in use.
 The site is at least 50 m away from residential areas.
 The site is far away from a class D environment or 500 m away from the seashore.
For a specific project, select the product specifications based on the application environment. For
example, in a class B environment 3700 m away from the seashore, the air conditioner outdoor unit can
be a common outdoor unit. In a class C environment 500–3700 m away from the seashore, the air
conditioner outdoor unit must be a class C outdoor unit.
2.2 Field Requirements

The FusionModule1000 can be installed on bases or concrete platforms depending on the
actual scenario. The site requirements vary with the selected installation mode.
(Optional) Concrete Platform Scenario

 For the length and width requirements of the site, see the quick installation guide for the
solution in use.
 Build two concrete platforms on the selected installation site.

Figure 2-1 Concrete platform (unit: mm)
(1) Concrete platform (2) Ground
The minimum cross-sectional area of a concrete platform must be 2900 mm x 1000 mm. The
concrete platforms must be at least 500 mm higher than the ground to ensure efficient
drainage.
 The concrete platform should have a maximum load bearing capacity of 25,000 kg and
the recommended seismic acceleration is 3 g. The specific strength is calculated based on
the contact area (a single supporting point installed on the ground is 400 cm 2).
Engineering margins should be considered.

 The horizontal error between concrete platforms must be less than 5 mm.
 Concrete pads or passages with the bearing capacity meeting local civil work standards
can be built on the site outside the concrete platforms for access and servicing.
(Optional) Base Installation Scenario

 For the length and width requirements of the site, see the quick installation guide for the
solution in use.

Figure 2-2 Base installation scenario (unit: mm)
(1) Pre-fab. module base (2) Concrete platform

(3) Ground
 The minimum cross-sectional area of a concrete platform must be 2900 mm x 1000 mm.
The error of the upper surface of a concrete platform must be less than 10 mm. A
concrete platform must be at least 200 mm higher than the ground.
Determine the actual height of the concrete platforms based on the local drainage and weather
conditions.
 The concrete platform should have a maximum load bearing capacity of 25,000 kg and
the recommended seismic acceleration is 3 g. The specific strength is calculated based on
the contact area (a single base installed on the ground is 1720 cm 2).
 Engineering margins should be considered.

 It is recommended that the bases be installed on concrete platforms.
 Concrete pads or passages with the bearing capacity meeting local civil work standards
can be built on the site outside the concrete platforms for access and servicing.
2.3 Power Distribution Requirements

 The power supply for the FusionModule1000 can be the mains or a DG. For the detailed
input routes and capacity, see the power supply and distribution system diagram for the
solution in use.

 Supported power systems:

− 380 V, 50 Hz/60 Hz, three-phase, four-wire, and PE
− 208 V, 50 Hz/60 Hz, three-phase, four-wire, and PE
 A Class I surge protective device (SPD) with a maximum discharge current (Imax) of 100
kA (8/20 µs) is required for the upstream input power distribution cabinet (PDC) for the
FusionModule1000.
 External cables of the FusionModule1000 are routed into the container through the
power PDB (PDB is short for power distribution box) and the feeder window on the
container. It is recommended that external cables be buried underground.
Figure 2-3 External container ports
(1) Signal cable feeder window (2) Power cable feeder window (3) Power PDB
2.4 Grounding Requirements

 The external ground resistance of the container must not exceed 10 ohms, or the
equivalent radius of the ground grid is no less than 5 m.
 The pre-buried ground grid must be at least 0.7 m underground. In cold areas, the ground
electrodes must be buried under the frozen layer.
 A container can be grounded using ground lugs or ground cables.
− Ground lug method: Use a ground lug made of hot-dip zinc-coated flat steel sheet
with a cross-sectional area of 40 mm x 4 mm (1.57 in. x 0.16 in.), connect one end
of the ground lug to the pre-buried ground grid, and connect the other end to the
container ground point. When a ground grid is pre-buried, the ground lug must be
long enough to connect to a ground point on the container.
− Ground cable method: Use a 95 mm2 cable as the ground cable, connect one end of
the cable to the pre-buried ground grid, and connect the other end to the container
ground point. When a ground cable is used, the ground cable must be routed
through a plastic-coated metal hose.
 The screw reserved at a ground point is an M12 screw.

 A container can be grounded in the TN-S or TN-C-S mode.
 For the detailed number of ground points and the ground positions, see the quick installation guide
for the solution in use.

2.5 Water Refill and Drainage Requirements

2.5.1 Water refill requirements
 The water refill ports for air conditioner humidifiers must supply water continuously
when the FusionModule1000 is operating.
 Table 2-1 describes the requirements on the water refill ports and pipes.
Table 2-1 Water refill requirements

Port Port Water Transient Pipe Remarks
Position Dimension Pressure Water Flow Pressure
s Requireme Bearing
nt Capacity
For the DN25 PP-R 0.1–0.7 MPa ≥ 1.2 L/min 1 MPa Consider
humidifier in pipe port connectivity
the air to water
conditioner refill
devices.
 Table 2-2 describes the water quality requirements.
Table 2-2 Water quality requirements
Item Allowed Value
Hydrogen ion pH: 7–8.5
Conductivity at 20ºC (σ20)a 300–1250 μS/cm
Inlet water hardness specificationsb ≤ 100 mg/L
a: If σ20 is less than 300 μS/cm, it takes a longer time for the humidifier to generate vapor
for the first time. If σ20 is greater than 1250 μS/cm, the humidifier service life is affected.
b: If the water hardness exceeds 100 mg/L (CaCO 3), a water softener should be installed.
 It is recommended that water quality be tested by local professionals.

 Anti-freezing measures must be applied for pipes in low-temperature areas. For details, see 2.5.3
Pipe Anti-freezing.
2.5.2 Drainage Requirements

 Condensate drain outlets and humidifier drain outlets are available at the ends of
containers.
 Drainpipes must be able to withstand a temperature above 105°C; otherwise, pipe
deformation may occur (for the scenario when a humidifier is configured).

 Drainpipes near the container drainage port must be able to withstand a temperature
above 200°C; otherwise, pipe deformation may occur (for the scenario when a
low-temperature component is configured).
 The container must be located in an area with proper drainage. To prevent ponding which
may affect equipment operation, deploy drainage channels before constructing a concrete
foundation.
 Dispose of drainage water in accordance with local laws and regulations.
 Anti-freezing measures must be applied for pipes in low-temperature areas. For details,
see 2.5.3 Pipe Anti-freezing.
2.5.3 Pipe Anti-freezing

Condensate drainpipes of air conditioners and water refill pipes of humidifiers may freeze and
thereby be blocked or crack in low-temperature areas. Anti-freezing measures must be taken
for the pipes.
Wrap the pipes with an electric heating belt, starting from the water refill and drainage ports
on a container to the frozen soil layer. Bury the remaining pipes underground (the temperature
at a specific depth underground is always above 0°C).
Figure 2-4 shows the anti-freezing solution for water refill pipes and drainpipes in
low-temperature areas.
Figure 2-4 Pipe anti-freezing solution
(1) Trap (2) Low-temperature component (integrated with a thermal switch,

electric heating belt, and temperature sensor)
(3) Water (4) Drainpipe
supply pipe
(5) Soil
 Prepare traps for container drainpipes.

 The ends of the drainpipes should be connected to the utility drainpipes.
 Wrap the electric heating belt before wrapping the thermal insulation layer. Verify that the thermal
insulation layer can withstand a temperature above 200°C.
 The thermal switch is integrated with the electric heater. The electric heating belt needs to be
wrapped around the drainpipe during onsite installation.

 No separate temperature threshold needs to be configured for the thermal switch.

 The electric heating belt obtains power from a maintenance socket in the container.
2.6 External Environment Requirements

 Temperature:
− Normal temperature: –20°C to +55°C
− Low temperature: –40°C to +45°C
 Relative humidity: 5%–95% RH
 Solar radiation: ≤ 1120 W/m2

Installation Guide 3 Installation Preparations
3 Installation Preparations
Before the installation, unpack and check the products, make available all required technical
documents, tools, and materials, check the installation environment, drill holes based on the
installation positions, fix the container bases, and train onsite installation personnel.
3.1 Obtaining Tools and Materials

Table 3-1 lists the tools, instruments, and basic materials required for FusionModule1000
installation.
Table 3-1 Tools and materials
Categor
Tools and Materials
y
Phillips screwdriver Flat-head screwdriver Phillips screwdriver M4

(M5, M6, and M8) (2–5 mm) (length < 100 mm)
Tighteni
ng tools Phillips screwdriver M8 Solid wrench Adjustable wrench
(length = 200 mm)

Categor
Tools and Materials
y
Torque wrench Socket wrench N/A
Pliers Diagonal pliers Wire clippers
Crimping tool Wire stripper Hydraulic pliers
Pliers
Pipe wrench N/A N/A
Hammer drill Heat gun Vacuum cleaner
Power
tools Hot melt device Crane Small cutter

Categor
Tools and Materials
y
Multimeter Electroprobe Network cable tester
Instrume
nts Height gauge Level gauge N/A
Right angle Measuring tape (5 m) Level
Long leather measuring Claw hammer Utility knife

tape
Auxiliar
y tools
Hacksaw Step ladder (2 m) Brush
Hoisting rope Floating nut puller Ink fountain

Categor
Tools and Materials
y
Cable reel Paint brush Jack
Cable tie Insulation tape Marker
ESD gloves Protective gloves Safety helmet
Safety belt Safety goggles Anti-skid shoes
Consum
ables
ESD wrist strap Rubber gloves Heat shrink tubing
Scissors N/A N/A

 This table may not list some tools required at specific sites. Onsite installation personnel and
technical support personnel should prepare tools based on site requirements.
 Some dedicated tools and installation materials provided with the equipment may not be listed in
this table.
 Preventive measures should be applied before installation to avoid water seepage into containers and
equipment in the case of a sudden change in the weather.
3.2 Installation Personnel Requirements

 Installation personnel must be trained and qualified by Huawei to master methods for
system installation, and must obtain work permits before they begin to install the
equipment.
 Technical personnel from the customer must be trained by Huawei and master the
installation method.
 The number of construction personnel depends on the project progress and installation
environment.
 Construction personnel have read through the safety precautions and related product
documents before they begin working.
 Common technician: familiar with the equipment installation process.

 Skilled technician: familiar with the equipment installation process and having an electrician
certificate.
 Welder: holding a special work permit, and able to solder smart cooling product pipes.
3.3 Checking the Installation Environment

Check the items listed in 2 Site Requirements one by one, and start the installation only after
all conditions are met. Huawei will not be liable for any consequences caused if the
installation environment does not meet the requirements.
Mark the security zone: Use red caution belts to delimit a security zone, clean up obstacles in that zone,
and place construction signs and warning signs in eye-catching positions.

Installation Guide 4 Installing a Container
4 Installing a Container
4.1 (Optional) Concrete Platform Scenario

4.1.1 Determining the Container Installation Position
Prerequisites
 The field meets site requirements.
 Before installing containers, check the height of concrete platforms and ensure that the
height (altitude) error between the upper surfaces of all platforms does not exceed 5 mm.
Concrete platform levelness is critical to container installation. Ensure that the concrete
platform meet requirements before installing containers.
Context
Before installing containers, determine their installation positions and directions based on site
space.
Preparations
Tools: marker, ink foundation, long leather measuring tape
Materials: none
Document: site space and container installation position diagram (concrete platform scenario)
Skill requirement: skilled technician
For the diagram, see the quick installation guide for the solution in use.

Procedure
Step 1 Determine the reference points for installing containers on the concrete platforms based on the
site space and container installation position diagram (concrete platform scenario) and the
onsite installation space. Then mark the reference points using a marker.
Step 2 On the basis of the reference points, mark the mounting positions for the four corner fittings
of a container using an ink fountain and long leather measuring tape.
When marking the mounting positions for corner fittings, ensure that the four lines form a
rectangle.
Figure 4-1 Concrete platform (unit: mm)
(1) Concrete platform (2) Ground
----End
4.1.2 Removing the Container Protective Cover

Prerequisites
The weather condition is good without rain or snow.
Context
Protective covers are installed for containers to avoid transport damage.

The protective cover consists of a transparent PVC film, PVC-coated steel ropes, rings, and
zips. Avoid damaging the cover when removing it.
Figure 4-2 Effect after the protective cover is installed
Preparations
Tools: safety helmet, safety belt, step ladder, protective gloves
Materials: none
Document: none
Skill requirement: common technician
Procedure
Step 1 Unfasten and remove the PVC-coated steel rope at the bottom of the container.
Step 2 Unzip all the zips on the protective cover.
Step 3 A person with necessary protective measures for working at heights stands on one side of the
container top, and pulls the protective cover to one side until it is off the container.
Step 4 Fold the protective cover and put it aside.
The protective cover can be reclaimed and reused.
----End

4.1.3 Hoisting and Securing Pre-fab. Modules

Prerequisites
To facilitate subsequent installation, ensure that pre-fab. modules are level after hoisting.
 Select an appropriate crane based on standards of the crane company, and ask a
professional to assess the crane onsite.
 The hoisting ropes are available.
 The positions of pre-fab. module corner fittings are correctly marked.
 The doors of pre-fab. modules to be hoisted are closed.
 The weather conditioner is good without wind when pre-fab. modules need to be hoisted
outdoors.
Context
The crane and steel ropes must meet the pre-fab. module hoisting requirements.
Table 4-1 Parameters for hoisting pre-fab. modules
Weight Steel Rope Steel Rope Dimensions (H x W x D)

Length Quantity
Net weight: < > 12.5 m 4 PCS 2896 mm x 2438 mm x 12,192 mm

12,000 kg
Precautions
Stage Precautions
Before hoisting Ensure that the crane and steel ropes provide the required bearing
capacity.
Ensure that the ropes are securely connected.
During hoisting Do not allow any unauthorized people to enter the hazardous areas
and never stand under the crane arm during hoisting.
Ensure that the crane is properly located and avoid long-distance
hoisting.
Keep the pre-fab. module stable and horizontal during hoisting, and
ensure that the diagonal gradient of the pre-fab. module is within 5
degrees.
Lift and land a pre-fab. module slowly to prevent shock to

equipment inside it.

Stage Precautions
Remove the steel ropes after ensuring that the pre-fab. module is
placed evenly on the concrete platforms.
Preparations
Tools: crane, socket wrench, torque wrench, Phillips screwdriver, jack, steel hoisting rope,
level, level gauge, hammer drill, right angle, marker, ink fountain, long leather measuring tape,
claw hammer, vacuum cleaner
Materials: pre-fab. module to be hoisted, expansion bolt, angle steel bracket
Document: site space and pre-fab. module installation position diagram (concrete platform
scenario)
Skill requirement: skilled technician, common technician, crane driver
Procedure
Step 1 Adjust the pre-fab. module in the required direction, connect the steel hoisting ropes, and
hoist the pre-fab. module onto the concrete platforms.
When hoisting a pre-fab. module, ensure that the four corner fittings of the pre-fab. module
are aligned with the marked mounting positions for corner fittings on the concrete platforms.

Figure 4-3 Hoisting a pre-fab. module
Step 2 Use four angle steel brackets to secure the pre-fab. module.
1. Align the two mounting holes in an angle steel bracket with the two holes on the pre-fab.
module, and mark the hole positions for mounting the angle steel bracket on the concrete
platforms using a marker.

 Mark all four mounting holes where each angle steel bracket contacts the concrete
platform.
 Place a wooden block on the top of an expansion bolt, and then knock at the wooden block
using a claw hammer to avoid damaging the expansion bolt.
 When you drill a hole using a hammer drill, keep the drill bit perpendicular to the ground
and hold the drill stock firmly with both hands to prevent irregular drilling and damage to
the ground.
 If the ground is too hard and smooth for the drill bit to fix its position, use a chisel to
punch a pit before drilling.
 Before you hammer an expansion bolt vertically into a mounting hole, clean up dust from
the inside and surrounding of the hole.
 Each angle steel bracket must be secured by two mounting holes. Preferentially drill the
outer two mounting holes. If steel bars in a concrete platform block the drill bit, drill the
inner mounting holes.
Figure 4-4 Determining mounting holes for an angle steel bracket
2. Drill a hole in each mounting position using a hammer drill, as shown by (1) in Figure
4-5.
3. Rotate the nut onto the expansion tube to prevent the expansion tube from fluttering, as
shown by (2) in Figure 4-5.
4. Hammer the expansion bolt into the hole vertically until the flat washer is flush with the
ground, as shown by (3) in Figure 4-5.
5. Remove the nut, spring washer, and flat washer, as shown by (4) in Figure 4-5.

Figure 4-5 Installing an expansion bolt (unit: mm)
(A) Nut (B) Spring washer

(C) Flat washer
6. Install the angle steel brackets back to the concrete platforms with the expansion bolts.
Remount the flat washers, spring washers, and nuts over the expansion bolts and tighten
the expansion bolts in turn using a torque wrench, as shown by (1) in Figure 4-6.
Figure 4-6 Securing an angle steel bracket
7. Remove the rubber plugs from the pre-fab. module fixing holes using a Phillips
screwdriver.
8. Secure angle steel brackets and the pre-fab. module using bolt assemblies, and tighten
the bolt assemblies, as shown by (2) in Figure 4-6.
----End

Follow-up Procedure
After pre-fab. modules are hoisted and installed, verify the installation to ensure normal use of
products and smooth subsequent installation.
Table 4-2 Installation checklist
No. Check Item Check Method Check Standard
1 Contact between pre-fab. Observe. A pre-fab. module is in

modules and concrete close contact with and
platforms evenly supported by the
concrete platforms.
2 Bolts and nuts Partially tighten them Bolts and nuts are
using a wrench. tightened.
3 Pre-fab. module doors Open and close each All pre-fab. module
pre-fab. module door doors can be smoothly
once. opened and closed.
4.2 (Optional) Base Installation Scenario

4.2.1 Installing Container Bases
Prerequisites
The field meets site requirements.
Concrete platform levelness is critical to container installation. Ensure that the concrete
platform meet requirements before installing containers.
Context
Before installing containers, determine their installation positions and directions based on site
space.

Figure 4-7 Single-capacity base (unit: mm)
Preparations
Tools: torque wrench, adjustable wrench, level, level gauge, hammer drill, right angle, marker,
ink fountain, long leather measuring tape, claw hammer, vacuum cleaner
Materials: single-capacity base, twistlock, expansion bolts, washers, nut
Document: site space and container installation position diagram (single-capacity base
scenario)
Procedure
Step 1 Determine the installation areas on the concrete platforms based on the site space diagram,
container installation position diagram (single-capacity base scenario), and the actual onsite
space. Mark the installation areas on the concrete platforms using an ink fountain.
Step 2 Determine the installation position for the first base in the installation area based on the site
space and container installation position diagram (single-capacity base scenario), and draw
longitude and latitude reference lines between the first base and other bases.
 Lines should be perpendicular or parallel, with an angle of 90 degrees at cross points.

 The point where the reference lines intersect is the middle point for installing a container
base.
Step 3 Place bases based on the reference lines.

 Longitudinal and latitudinal symmetric lines are stamped on bases in the factory. When
installing bases, verify that the 400 mm edges of the bases are parallel with the length
direction of containers, and that the symmetrical lines are aligned with the reference lines.
 After placing all the bases, measure the diagonal distances between the four outermost
bases for a container, and ensure that the diagonal length deviation is within 5 mm.
Step 4 Mark the hole positions for installing container bases on the concrete platforms using a
marker.
Figure 4-8 Determining hole positions for installing a container base
 When marking hole positions for a base, ensure that the symmetric lines on the base are
aligned with the reference lines you marked.
 There are eight mounting holes for one single-capacity base. Mark all the hole positions.
Step 5 Move away the container bases, and install expansion bolts in the base installation holes.
Each base must have four installation holes. Preferentially drill the outer four mounting holes.
If steel bars in the concrete block the drill bit, drill the inner mounting holes.
1. Drill a hole in each mounting position using a hammer drill, as shown by (1) in Figure
4-9.
2. Rotate the nut onto the expansion tube to prevent the expansion tube from fluttering, as
shown by (2) in Figure 4-9.
3. Hammer the expansion bolt into the hole vertically until the flat washer is flush with the
ground, as shown by (3) in Figure 4-9.

 Place a wooden block on the top of an expansion bolt, and then knock at the wooden block
using a claw hammer to avoid damaging the expansion bolt.
 When you drill a hole using a hammer drill, keep the drill bit perpendicular to the ground
and hold the drill stock firmly with both hands to prevent irregular drilling and damage to
the ground.
 If the ground is too hard and smooth for the drill bit to fix its position, use a chisel to
punch a pit before drilling.
 Before you hammer an expansion bolt vertically into a mounting hole, clean up dust from
the inside and surrounding of the hole.
4. Remove the nut, spring washer, and flat washer, as shown by (4) in Figure 4-9.
Figure 4-9 Installing an expansion bolt (unit: mm)
(A) Nut (B) Spring washer

(C) Flat washer
Step 6 Install the container bases back to the concrete platforms with the expansion bolts securing
the bases. Remount the flat washers, spring washers, and nuts on the expansion bolts and
tighten the expansion bolts in turn using a torque wrench.

Figure 4-10 Securing a container base
Step 7 Level all bases.

1. Measure the height of each base using the level gauge, and record the height on its upper
surface using the marker.
2. Identify the base with the highest upper surface, and use it as the adjustment reference.
3. Select spacers based on the height difference between a base and the reference base, and
add washers to adjust the height. Ensure that the height difference is within 5 mm after
the adjustment.
Spacers delivered with the bases have two specifications: 2 mm and 5 mm thick.
Step 8 Insert a twistlock into the mounting hole in a single-capacity base and keep the lock head in
the container length direction.
Step 9 Pre-mount the nuts onto the twistlocks using an adjustable wrench.
Figure 4-11 Installing a twistlock for a single-capacity base
It is recommended that you tighten the base twistlocks after containers are hoisted in place.

----End
4.2.2 Removing the Container Protective Cover

Prerequisites
The weather condition is good without rain or snow, and the container bases have been
installed.
Context
Protective covers are installed for containers to avoid transport damage.
The protective cover consists of a transparent PVC film, PVC-coated steel ropes, rings, and
zips. Avoid damaging the cover when removing it.
Figure 4-12 Effect after the protective cover is installed
Preparations
Tools: safety helmet, safety belt, step ladder, protective gloves
Materials: none
Document: none

Procedure
Step 1 Unfasten and remove the PVC-coated steel rope at the bottom of the container.
Step 2 Unzip all the zips on the protective cover.
Step 3 A person with necessary protective measures for working at heights stands on one side of the
container top, and pulls the protective cover to one side until it is off the container.
Step 4 Fold the protective cover and put it aside.
The protective cover can be reclaimed and reused.
----End
4.2.3 Hoisting and Securing Pre-fab. Modules

Prerequisites
To facilitate subsequent installation, ensure that pre-fab. modules are level after hoisting.
 Pre-fab. module bases have been installed and leveled.
 Select an appropriate crane based on standards of the crane company, and ask a
professional to assess the crane onsite.
 Twistlocks in pre-fab. module bases are in correct positions.
 The hoisting ropes are available.
 The doors of pre-fab. modules to be hoisted are closed.
 The weather conditioner is good without wind when pre-fab. modules need to be hoisted
outdoors.
Context
Ensure that the crane and steel ropes can bear the load weight.
Table 4-3 Parameters for hoisting pre-fab. modules
Weight Steel Steel Rope Dimensions (H x W x D)

Rope Quantity
Length
Net weight: < > 12.5 m 4 PCS 3600 mm x 2438 mm x 12,192 mm

12,000 kg
Precautions for hoisting pre-fab. modules

Stage Precautions

Stage Precautions
Before hoisting Ensure that the crane and steel ropes provide the required bearing
capacity.
Ensure that the twistlocks in pre-fab. module bases are in correct

positions.
Ensure that the ropes are securely connected.
During hoisting Do not allow any unauthorized people to enter the hazardous areas
and never stand under the crane arm during hoisting.
Ensure that the crane is properly located and avoid long-distance

hoisting.
Keep the pre-fab. module stable and horizontal during hoisting, and
ensure that the diagonal gradient of the pre-fab. module is within 5
degrees.
Lift and land a pre-fab. module slowly to prevent shock to

equipment inside it.
Remove the ropes after ensuring that the pre-fab. module is placed
evenly on the four bases.
Preparations
Tools: crane, torque wrench, steel hoisting rope, level
Materials: pre-fab. module to be hoisted, spacer
Document: none
Skill requirement: skilled technician, common technician, crane driver
Spacers delivered with the bases have two specifications: 2 mm and 5 mm thick.
Procedure
Step 1 Adjust the pre-fab. module in the installation direction, connect the steel hoisting ropes, and
hoist the pre-fab. module onto the bases.

Figure 4-13 Hoisting a pre-fab. module
Step 2 Turn the twistlocks in the bases by 90 degrees to lock the pre-fab. module, and tighten the
twistlocks using a torque wrench.
Before you tighten twistlocks, ensure that the twistlocks lock the pre-fab. module.
Figure 4-14 Tightening the twistlock in a single-capacity base
----End

Follow-up Procedure
After pre-fab. modules are hoisted and installed, verify the installation to ensure normal use of
products and smooth subsequent installation.
No. Item Check Method Check Standard
1 Bolts and nuts of Partially tighten them Bolts and nuts are tightened.
twistlocks using a wrench.
2 Contact between Observe. A pre-fab. module is in close

pre-fab. modules and contact with and evenly
bases supported by the bases
underneath.
3 Pre-fab. module doors Open and close each All pre-fab. module doors
pre-fab. module door can be smoothly opened and
once. closed.
4.3 Grounding Containers

Prerequisites
 Containers have been installed.
 The grounding positions have been specified.
 The grounding requirements have been specified.
Context
Ground lugs or ground cables can be used to ground the containers. The requirements are as
follows:
 Ground lug: use ground lugs made of hot-dip zinc-coated flat steel with a cross-sectional
area of 40 mm x 4 mm (1.57 in. x 0.16 in.), and leave 500 mm of each ground lug out of
the concrete platform.
 Ground cable: Use 95 mm2 ground cables and route them through a plastic-coated metal
hose.
Preparations
Tool: torque wrench
Materials: none
Document: container grounding diagram

Procedure
Step 1 Secure the ground lugs to the container ground points by tightening M12x30 stainless steel
bolt assemblies based on the container grounding diagram.
Figure 4-15 Installing a ground lug
In addition to using ground lugs, you can also connect ground cables to container ground points using
M12x30 stainless steel bolt assemblies, as shown in Figure 4-16. Ground cables can be routed through
plastic-coated metal hoses for protection based on site requirements.
Figure 4-16 Installing a ground cable
----End
Follow-up Procedure
Check that the containers are grounded as required by 2.4 Grounding Requirements.

Installation Guide 5 Installing External Accessories for Containers
5 Installing External Accessories for

Containers
5.1 Installing a Fire Hammer

Context
A fire hammer is used to open a fire control box during an emergency.
Preparations
Tools: none
Material: fire hammer
Document: fire hammer installation position diagram
Procedure
Step 1 Take out the fire hammer from the fitting bag.
Step 2 Install the fire hammer to the position specified in the fire hammer installation position
diagram.

Figure 5-1 Installing a fire hammer
----End
5.2 (Optional) Installing External Cable Trays

Prerequisites
The external cable trays to be installed have been obtained.
Preparations
Tools: adjustable wrench, Phillips screwdriver
Materials: external cable tray
Document: external cable tray installation position diagram
For the diagrams, see the quick installation guide for the solution in use.
Context
The external cable tray consists of long cable trays, short cable trays, fasteners, M8 bolt
assemblies, and M10 bolt assemblies.

Figure 5-2 Composition of the external cable tray
(1) Long cable tray (2) Short cable tray (3) Fastener
(4) M10 bolt assembly (5) M8 bolt assembly
Procedure
Step 1 Align the ends of long and short cable trays, and secure the long and short cable trays using
fasteners and M8x30 bolt assemblies.

Figure 5-3 Assembling the cable tray
Step 2 Locate the external cable tray installation position based on the external cable tray installation
position diagram, and remove the rubber plugs from the corresponding mounting holes in the
container using a Phillips screwdriver.
Step 3 Use M10x20 bolt assemblies to secure an external cable tray to the installation position
reserved on the container.

Figure 5-4 Installing the external cable tray
----End
5.3 (Optional) Installing Awnings

Prerequisites
 Pre-fab. modules have been installed.
 The positions for installing awnings have been specified.
Context
An awning must be installed on the top of the main entrance door to prevent rainwater from
entering the pre-fab. module when the door is opened.
Preparations
Tools: socket wrench, Phillips screwdriver, glue gun, step ladder
Materials: awning, awning mounting plate, rubber pad, white sealant, awning bolt
Document: awning installation position diagram
 For the diagram, see the quick installation guide for the solution in use.

 Awnings have two widths, 900 mm and 1200 mm. Both types of awnings are installed in the same
way. This section uses a 900 mm wide awning as an example. Select an awning with an appropriate
width based on the actual door width.
Procedure
Step 1 Remove the waterproof sealant from the awning installation position using a Phillips
screwdriver, and remove the rubber plugs from the awning mounting holes.
Step 2 Secure the awning mounting plate at the top of the pre-fab. module door using the two
M10x40 bolts delivered with the awning.
Figure 5-5 Installing the awning mounting plate
Step 3 Lift the awning and insert it into the U-shaped slot in the awning mounting plate from above
the mounting plate.
Step 4 Insert a rubber pad between the awning and the mounting plate, and use the two M10x40 bolts
delivered with the awning to secure the installation.

Figure 5-6 Installing an awning
Step 5 Apply white sealant on the joint between the awning top and the pre-fab. module.
----End

Installation Guide 6 Installing External Air Conditioner Pipes
6 Installing External Air Conditioner Pipes
6.1 Installing Drainpipes

This section describes only how to install water drainpipes on drainage ports of the
FusionModule1000. Other water drainpipes are routed and installed depending on onsite
situations under the guidance of onsite supervisors.
Prerequisites
 Drainpipes that meet requirements have been prepared.
 The positions for installing drainpipes have been specified.
Preparations
Tools: hacksaw, protective gloves, hot melt device
Materials: DN25 PP-R pipe (with an outer diameter of 25 mm, to be purchased onsite), bend,
straight connector, 10 mm thick thermal insulation foam
Document: pre-fab. module pipe installation position diagram
 For the diagrams, see the quick installation guide for the solution in use.
 The pre-fab. module pipe installation position diagram illustrates only the positions of water refill
and drainage ports in the pre-fab. module and does not illustrate pipe routes and connections.
Procedure
Step 1 Locate a drainage port based on the pre-fab. module pipe installation position diagram, and
route the drainpipe into the pre-fab. module.
Step 2 Install the pre-fab. module drainpipe.
1. Remove the tinfoil that seals the exposed pipe connector on the pre-fab. module.
2. Connect the PP-R pipe connector to the pipes on both ends using a hot melt device.

Figure 6-1 Installing drainpipes
(1) Tinfoil
Figure 6-2 Installing drainpipes (economical version)
(1) Tinfoil
Step 3 After the hot-melt connection, wrap the exposed part of the water pipe with 10 mm thick
thermal insulation foam.

----End
Follow-up Procedure
Verify that the PP-R pipe connector is closely melted with the pipes at both ends.
6.2 Installing Water Refill Pipes

This section describes only how to install water refill pipes on water refill ports of the
FusionModule1000. Other water refill pipes are routed and installed depending on onsite
situations under the guidance of onsite supervisors.
Prerequisites
 Auxiliary refill devices that meet requirements have been prepared.
 The positions for installing water refill pipes have been specified.
Context
Refill water to humidifiers in real time when the cooling system is operating to ensure normal
system operation.
When the system is operating, ensure that the automatic water refill valve has the water
source available with the water pressure of 0.1 MPa to 0.7 MPa.
Preparations
Tools: hacksaw, protective gloves, hot melt device
Materials: DN25 PP-R pipe (with an outer diameter of 25 mm, to be purchased onsite), bend,
1" PP-R male connector, straight connector, 10 mm thick thermal insulation foam
Document: pre-fab. module pipe installation position diagram
 The pre-fab. module pipe installation position diagram illustrates only the positions of water refill
and drainage ports in the pre-fab. module and does not illustrate pipe routes and connections.
Procedure
Step 1 Locate a water refill port based on the pre-fab. module pipe installation position diagram, and
route the water refill pipe into the pre-fab. module.
Step 2 Install the water refill pipe for an air conditioner.

Figure 6-3 Installing a water refill pipe
(1) Tinfoil
Figure 6-4 Installing a water refill pipe (economical version)
(1) Tinfoil
1. Remove the tinfoil on the plug of the pre-fab. module water refill valve.
2. Install a PP-R external thread connector.
3. Hot-melt the DN25 PP-R pipe and PP-R connector with external threads.
Step 3 After the hot-melt connection, wrap the exposed part of the water pipe with 10 mm thick
thermal insulation foam.
----End
Follow-up Procedure
Verify that the pipe connector with external threads is closely melted with the pipes at both
ends.

Installation Guide 7 Removing Transport Protection Materials
7 Removing Transport Protection Materials
7.1 Removing Transport Protection Materials for Fire

Extinguishing Devices
Prerequisites
The container has been installed.
Context
Protection materials are installed for fire extinguishing devices to prevent them from falling
off or being damaged due to strong vibration during FusionModule1000 transportation.
To prevent damage to aisle floors in the FusionModule1000, it is recommended that you remove the
protective films after the FusionModule1000 is installed.
Preparations
Tools: step ladder
Materials: none
Documents: fire extinguishing device layout diagram
For the diagrams, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Understand the internal layout of the FusionModule1000 by referring to the fire extinguishing
device layout diagram.
Step 2 Remove the transport protection materials on the top of the aisles inside the
FusionModule1000.

Table 7-1 Transport protection materials to be removed
No. Device Protection Materials
1 Smoke detector Red cover, securing tape
2 Heat detector Red cover, securing tape

3 Fire alarm horn/strobe Securing tape
4 Fire alarm sounder Securing tape
5 Emergency light Securing tape
----End
7.2 Removing Transport Protection Materials for Air

Conditioners
Prerequisites
The FusionModule1000 has been installed.
Context
Transport protection materials are installed for precision air conditioners in the
FusionModule1000.
Preparations
 Tools: adjustable wrench, Phillips screwdriver, solid wrench
 Materials: none
 Documents: cooling device layout diagram, NetCol5000-A 25 kW Air Cooled In-row
Precision Air Conditioner Quick Guide (300 mm Width), NetCol5000-A 21 kW Air
Cooled In-row Precision Air Conditioner Quick Guide (208 V)
 Skill requirement: common technician
For the diagrams, see the initial configuration parameter manual for the solution in use.
Procedure
Step 1 Understand the internal layout of the FusionModule1000 by referring to the cooling device
layout diagram.
Step 2 Remove transport fasteners. For details, see the cooling device layout diagram and documents
delivered with precision air conditioners.
 Remove the compressor fasteners of an air-cooled precision air conditioner.
Open the rear door and remove the side panel before removing the compressor transport fasteners.

Figure 7-1 Removing the compressor fasteners of an air-cooled precision air conditioner
 Remove the liquid level detector fasteners of an air-cooled precision air conditioner.

Figure 7-2 Removing the liquid level detector fasteners of an air-cooled precision air
conditioner
----End
7.3 (Optional) Removing the Cabinet Sliding Base

Fasteners
Prerequisites
The pre-fab. module has been installed and secured.
Preparations
Tool: adjustable wrench
Materials: none
Document: none
Context
 The cabinets inside a pre-fab. module can be slid forward or backward on sliding bases.
 To prevent cabinets from sliding during pre-fab. module transportation, two fasteners are
secured to the front and rear of the cabinet sliding base respectively. After the pre-fab.
module is installed and secured, the fasteners need to be removed.

Procedure
Step 1 Remove the bolts securing the cabinet sliding base fasteners using an adjustable wrench, and
remove the fasteners.
Figure 7-3 Removing the cabinet sliding base fasteners
Step 2 Remove the sliding base fasteners for other cabinets inside the pre-fab. module in the same
way.
----End
7.4 Removing the Sliding Door Fasteners

Prerequisites
Containers have been installed.
Preparations
Tool: adjustable wrench
Materials: none
Document: none

Context
The three hot aisle sealing doors and the door between the entrance hall and the equipment
compartment in a container are all glass sliding doors. Fasteners are installed on the glass
sliding doors to prevent the doors from being damaged during transportation.
After containers are installed and secured, the fasteners need to be removed so that the sliding
doors can work properly.
Keep the removed sliding door fasteners for future use in case the containers need to be relocated.
Procedure
Step 1 Remove bolts securing the sliding door fasteners using an adjustable wrench, and remove the
fasteners.
Figure 7-4 Removing the sliding door fasteners
Step 2 Remove the plugs and install them in the screw holes in the floor panel under the sliding door
and the beam above the sliding door.
The plugs are packed and secured above the door handle before delivery.

Figure 7-5 Installing the plugs
----End
Follow-up Procedure
When a container needs to be relocated, refer to the preceding steps to adjust the sliding door
fasteners in reverse order to secure the sliding doors.

Installation Guide 8 Installing Devices Inside Containers
8 Installing Devices Inside Containers
8.1 (Optional) Installing a CT Cabinet

Prerequisites
 Pre-fab. modules have been installed.
 The cabinet has been transported to the installation site.
Preparations
Tools: level, hammer drill, right angle, marker, ink fountain, claw hammer, vacuum cleaner,
adjustable wrench
Material: cabinet
Documents: CT cabinet installation position diagram, CT cabinet cable routing diagram
Procedure
Step 1 Remove the first cabinet sealing plate at an empty position.
1. Remove the M6 bolts from the sides of the cabinet sealing plate.

Figure 8-1 Removing the first sealing plate 1
2. Remove the M8 bolt assemblies between the bottom of the cabinet sealing plate and the
steel plate at the bottom of the pre-fab. module.

Figure 8-2 Removing the first sealing plate 2
3. Remove the M6 bolt assemblies between the top of the cabinet sealing plate and the
T-shaped mounting kit.
Step 2 Remove the second cabinet sealing plate.

Figure 8-3 Removing the second sealing plate 1
3. Remove the M4 bolt assemblies from the sides of the sealing plate.

Figure 8-4 Removing the second sealing plate 2
Step 3 Remove the third cabinet sealing plate.


Figure 8-5 Removing the third sealing plate
Step 4 Remove the T-shaped mounting kit from the cable tray at the top of the pre-fab. module.
Remove two M8 bolt assemblies from each T-shaped mounting kit.
Figure 8-6 Removing the T-shaped mounting kit
Step 5 Remove the M6x12 bolt assemblies from the top sealing plate at the aisle length side of the
cabinet sealing plate, and remove the top sealing plate.

 Put the removed M6x12 bolt assemblies aside for use in later steps.
 Assign two persons to complete this step. One person removes the bolt, while the other
holds the top sealing plate to prevent it from falling off.
Figure 8-7 Removing the top sealing plate at the aisle length side of the cabinet sealing plate
Step 6 Move the CT cabinet to the installation position indicated on the CT cabinet installation
position diagram.
 Take measures to protect the ESD veneers around the steel plates when moving the
cabinet.
 Reserve a distance of 2 mm between cabinets.
 Install cabinets from inside out.
Step 7 Mark and drill threaded holes in the steel plate of the pre-fab. module bottom based on the
mounting holes at the bottom of the CT cabinet.
Step 8 Align the CT cabinet with the mounting holes at the bottom, and secure the cabinet to the
steel plate using bolts.
The bolts for securing the cabinet are available in the pre-fab. module fitting bag.

Figure 8-8 Installing the CT cabinet 1
Step 9 Install other cabinets in the same way from inside out.
Figure 8-9 Installing the CT cabinet 2
Step 10 Reinstall the top sealing plate at the aisle length side by following instructions in Step 5.
Figure 8-10 Installing the top sealing plate at the aisle length side of the cabinet sealing plate

Step 11 Connect cables for the CT cabinet based on the CT cabinet wiring diagram.
Figure 8-11 Connecting the DC output power cables to the DC power system
(1) DC load
----End
8.2 (Optional) Installing CT Cabinet Sealing Plates

Prerequisites
 You have obtained CT cabinet sealing plates.

Context
A CT container provides space for eight cabinets. If fewer than eight cabinets need to be
installed for the first time, cabinet sealing plates must be installed to isolate the cold and hot
aisles.
 If an even number of CT cabinets need to be installed at the first time, install the cabinet
sealing plates numbered 1, 2, and 3.
 If an odd number of CT cabinets need to be installed at the first time, install the cabinet
sealing plates numbered 2 and 3.
 The number of a cabinet sealing plate is marked at the upper left corner.
 As accessories, the cabinet sealing plates are delivered together with the container.
 Each container is delivered with four groups of cabinet sealing plates, and each group contains three
cabinet sealing plates numbered 1, 2, and 3.
Preparations
Tools: socket wrench, torque wrench, adjustable wrench, Phillips screwdriver
Material: CT cabinet sealing plate
Document: none
Procedure
Step 1 Determine the number of CT cabinet sealing plates to be installed based on the number of CT
cabinets installed in the container, and move the cabinet sealing plates to the installation
position.
Step 2 (Optional) Install the first cabinet sealing plate.

Figure 8-12 Installing the first cabinet sealing plate
1. Place the cabinet sealing plate marked No. 1 on the bottom steel plate near the air
conditioner, and verify that the top of the cabinet sealing plate touches the T-shaped
mounting kit at the top.
2. Secure the top of the cabinet sealing plate to the T-shaped mounting kit using M6 bolt
assemblies.
3. Secure the bottom of the cabinet sealing plate to the bottom steel plate of the container
using M8 bolt assemblies.
Step 3 Install the second cabinet sealing plate.
1. Place the cabinet sealing plate marked No. 2 on the bottom steel plate near the cabinet
sealing plate No. 1. Verify that the top of cabinet sealing plate No. 2 touches the
T-shaped mounting kit at the top, and that the two cabinet sealing plates are flush at the
sides.
assemblies.

Figure 8-13 Installing the second cabinet sealing plate
4. Secure cabinet sealing plates No.1 and No. 2 using M4 bolt assemblies at the middle.

Figure 8-14 Installing accessories for the second cabinet sealing plate
5. Install four L-shaped adapters on the side of cabinet sealing plate No. 2 using M4 bolt
assemblies.
Step 4 Installing the third cabinet sealing plate
1. Place the cabinet sealing plate marked No. 3 on the bottom steel plate near the glass aisle
door. Verify that cabinet sealing plate No. 3 is perpendicular to cabinet sealing plate No.
2, and that the top of cabinet sealing plate No. 3 touches the T-shaped mounting kit at the
top.
2. Secure cabinet sealing plates No. 2 and No 3 using M6 panel bolts.

Figure 8-15 Installing the third cabinet sealing plate (1)
assemblies.

Figure 8-16 Installing the third cabinet sealing plate (2)
Step 5 Install other cabinet sealing plates by referring to Step 1 to Step 4.
----End
Follow-up Procedure
A CT container provides space for eight cabinets. Cabinet sealing plates must be installed to
isolate the cold and hot aisles if fewer than eight cabinets are installed for the first time. If
more CT cabinets need to be installed later, the installed cabinet sealing plates need to be
removed.
1. Remove installed cabinets sealing plates by referring to Step 4 to Step 1.
2. Remove the T-shaped mounting kit from the cable tray at the container top using an
adjustable wrench. Each T-shaped mounting kit is secured by two M8 bolt assemblies
that need to be removed.

Figure 8-17 Removing the T-shaped mounting kit
3. Install new CT cabinets by referring to 8.1 (Optional) Installing a CT Cabinet.
8.3 (Optional) Installing the IP6X Dustproof Module

Prerequisites
The IP6X dustproof module to be installed has been obtained.
Context
The IP6X dustproof module is installed at the air intake vent inside the container. Remove the
air filter from the air intake vent before installing the IP6X dustproof module.
Preparations
Tool: Phillips screwdriver
Materials: IP6X dustproof module
Document: none

Procedure
Step 1 Remove the air filter.
Figure 8-18 Removing the air filter
1. Remove the four M4 bolt assemblies securing the meshed board using a Phillips
screwdriver, and evenly pull out the meshed board by the handle.
Put aside the removed bolts as they are required during follow-up installation operations.
2. Hold the air filter and gently pull it out.
Step 2 Install the IP6X dustproof module.
Figure 8-19 Installing the IP6X dustproof module
1. Install the IP6X dustproof module at the position of the air filter.
2. Reinstall the meshed board and secure it using the four M4 bolt assemblies.

----End
8.4 Installing Power Supply and Distribution Devices

8.4.1 (Optional) Installing the TP481200B Rectifier
Prerequisites
 The rectifiers have been checked, and are complete and intact upon delivery. If any
problem is found, contact your local Huawei office.
Preparations
Tools: none
Material: rectifier
Documents: TP481200B rectifier installation position diagram
 Do not put your hands into rectifier slots; otherwise, you may get electric shock.
 When a rectifier is running, a high temperature is generated around the air exhaust vent at
the rear. Do not touch the vent or cover the vent with cables or other objects.
Procedure
Step 1 Find the positions for installing the TP481200B rectifiers based on the TP481200B rectifier
installation position diagram.
Step 2 (Optional) Remove filler panels from the rectifier installation position based on the
installation requirements.
Step 3 Push the locking latch upwards and pull out the handle.
Step 4 Gently insert a rectifier into its slot along guide rails.
Step 5 Push in the rectifier handle again, and push the locking latch downwards to lock the handle.

Figure 8-20 Installing a rectifier
----End
8.4.2 (Optional) Installing Battery Packs

Prerequisites
Context
Battery packs are installed inside the battery cabinet.
For details about how to install a battery pack, see ESS-240V12-2x(9AhBPVBA, 7AhBPVBA) Battery
Box Quick Guide delivered with the product.
Preparations
Tools: Phillips screwdriver, pallet truck, adjustable wrench, protective gloves
Materials: insulation tape, battery pack, copper bar or cable
Documents: battery cabinet-1 configuration table (without iBAT), battery pack wiring
diagram (without iBAT)
Skill requirement: personnel qualified for installing batteries
Procedure
Step 1 Determine the battery pack installation position based on the battery cabinet-1 configuration
table (Without iBAT).
Step 2 Take out mounting ears from the battery pack fitting bag, and install the mounting eras on the
battery pack using eight M4 screws.

Figure 8-21 Installing mounting ears
Step 3 Install floating nuts at the battery pack installation position.
Install six floating nuts for each battery pack.
Step 4 Install heavy duty guide rails at the battery pack installation position.
Figure 8-22 Installing heavy duty guide rails
Step 5 Push the battery pack onto the guide rails, and secure the battery pack to the cabinet rack rails
using mounting ears and screws.

Figure 8-23 Installing a battery pack
Step 6 Install other battery packs in the same way.

Step 7 Connect cables between battery packs based on the battery pack wiring diagram (without
iBAT).
----End
Follow-up Procedure
Verify the battery pack cable connections. Ensure that the battery pack quantity and cable
connections comply with the design and the cables or copper bars are reliably installed.
8.4.3 (Optional) Installing Batteries

Prerequisites
Pre-fab. modules have been installed.
Precautions
 To ensure personal safety, unpack, transport, and install batteries by following the
instructions in the manuals delivered with the batteries.
 Except for necessary functional parts, wrap the exposed metal parts of tools such as
screwdrivers and wrenches with at least two layers of insulation tape.
 Wrap the OT terminal of a cable with insulation tape, and remove the tape when the
cable is placed in position and the terminal to be connected is confirmed.
 Leave one break point not connected when connecting batteries on each layer, and
connect the break point on each layer after other cables are connected.
 Tighten screws to prevent sparkles generated upon power-on.
 Only qualified technicians can connect the battery cables.
 Ensure that all the safety measures have been taken before you install batteries.

 Ensure that the circuit breakers in the BCB box are OFF when installing batteries.
 Never short-circuit the two poles of a battery when handling or installing batteries.
Preparations
Tools: Phillips screwdriver, pallet truck, adjustable wrench, protective gloves
Materials: insulation tape, battery, copper bar or cable
Documents: TP481200B battery wiring diagram, battery wiring diagram (with iBAT),
documents delivered with the batteries
Skill requirement: personnel qualified for installing batteries
Procedure
Step 1 Use a pallet truck to move batteries to a position near the pre-fab. module door closest to the
installation position.
Step 2 Remove the battery packing.
Step 3 Install batteries.
Due to space limitation, connect power cables after you place batteries on one layer.
 In the CT scenario, install batteries in the TP481200B, and connect short-circuit copper
bars between batteries based on the TP481200B battery wiring diagram.
Before connecting battery short-circuit copper bars, remove the battery fuses from the DC
power system using a fuse extracting unit.
a. Remove five battery baffle plates from the front of the battery rack.

Figure 8-24 Removing battery baffle plates
b. Lay out batteries from the bottom layer up.

Figure 8-25 Laying out batteries
c. Connect the short-circuit copper bars between batteries and reinstall the insulation
covers.

Figure 8-26 Connecting short-circuit copper bars between batteries 1
d. Remove three sealing plates from the rear of the battery rack.

Figure 8-27 Removing the sealing plate
e. Lay out batteries from the bottom layer up, connect the short-circuit copper bars
between batteries, and reinstall the insulation covers.

Figure 8-28 Connecting short-circuit copper bars between batteries 2
 If the iBAT is configured, install batteries in the battery cabinet, connect cables between
batteries based on the battery wiring diagram (with iBAT), and reinstall the insulation
covers.
a. Open the front door of the battery cabinet.
b. Lay out batteries from the bottom to the top, and from left to right inside the battery
cabinet.
c. Connect power cables between batteries, and reinstall the insulation covers.

Figure 8-29 Laying out batteries
(1) Battery
----End
Follow-up Procedure
Verify the battery cable connections. Ensure that the battery quantity and cable connections
comply with the design and the cables or copper bars are reliably installed.
8.5 (Optional) Installing a Low-Temperature Component

Prerequisites
Preparations
Tool: flat-head screwdriver
Materials: low-temperature component suite
Document: cooling device installation position diagram
Skill requirements: cooling engineer, common technician

Procedure
Step 1 Attach the low-temperature component to the installation position specified in the cooling
device installation position diagram.
Step 2 Connect the power cable of the low-temperature component to the nearest power socket on
the container side panel.
----End
8.6 Installing Monitoring Devices

This manual does not cover the installation of upstream monitoring devices. For the detailed
installation methods, see iManager NetEco Product Document - (NetEco Version).
If the NetEco is deployed inside the container, it occupies space for server cabinets. It is
recommended that the NetEco be deployed under the ECC800 in the A1 cabinet. The server,
LAN switch, and VCN500 respectively occupy 2 U, 1 U, and 2 U space.
8.6.1 (Optional) Installing ECC800 Accessories

Prerequisites
Required ECC800 accessories have been obtained.
Preparations
Materials: SIM card, 3G antenna, RF_Z antenna
The SIM card needs to support global system for mobile communications (GSM) and
wideband code division multiple access (WCDMA).
Documents: monitoring device installation position diagram, ECC800 3G antenna installation

position diagram, ECC800 3G antenna wiring diagram, ECC800 RF_Z antenna installation
position diagram
Procedure
Step 1 Determine the number of ECC800s to be installed and the installation positions based on the
monitoring device installation position diagram.
Step 2 (Optional) Remove the ECC800 main control module and install the SIM card in the slot on
the left side.

1. Loosen the screws on both sides of the ECC800 main control module.
2. Pull the handles on both sides of the ECC800 main control module, and remove the main
control module.
Figure 8-30 Removing the ECC800 main control module
3. Insert the SIM card into the correct slot on the left side of the ECC800 main control
module.
Figure 8-31 Installing the SIM card
4. Reinstall the ECC800 main control module in the ECC800 subrack.

Step 3 Install the antenna in the IT scenario.
1. Pull the indexing plunger handles at the front and rear of the sliding bases of cabinets in
row A.
2. Turn the indexing plunger handles at the front and rear of the sliding bases by 90°to
unlock the handles.

Figure 8-32 Unlocking the indexing plunger handles
3. Slide cabinets in row A from the middle towards the cabinet rear door until they cannot
be moved.
Figure 8-33 Pushing the cabinet
4. Put the RF_Z antenna through the gap between the front of the cabinet and the pre-fab.
module ceiling, and attach the antenna to the top of cabinet A1 as illustrated by the
ECC800 RF_Z antenna installation position diagram.

Figure 8-34 Installing the RF_Z antenna
(1) RF_Z antenna
5. Route the RF_Z antenna through the cable hole at the top of cabinet A1 into cabinet A1,
and route it out of the cabinet through the cable manager.
6. Lock the indexing plungers at the rear of cabinets in row A, and push the cabinets to the
middle. The axes of the indexing plungers at the front of cabinets in row A automatically
spring out to lock the indexing plungers and secure the cabinets in position.
7. Attach the 3G antenna to the top of the weak-current cable feeder window in the pre-fab.
module based on the ECC800 3G antenna installation position diagram.

 Route the 3G antenna cable through the fourth (No. 4) port of the weak-current cable
feeder window into the pre-fab. module based on the ECC800 3G antenna wiring diagram.
 The cable outside the pre-fab. module needs to be fit with a corrugated metal hose. For
details, see A.1 Cable Installation Techniques.
 The cable outside the pre-fab. module can be bent only in the U-shape.
Figure 8-35 Installing the antenna (1)
8. Remove the three plastic sealing rings from the sealing plate screws holes in the
suspended ceiling, and loosen the M4 captive screws securing the sealing plate.
When removing the sealing plate from the suspended ceiling, assign one person to remove the
screws while the other holds the sealing plate. Pay attention not to damage the light inside the
ceiling plate.

Figure 8-36 Removing the sealing plate from the suspended ceiling
9. Push the sealing plate up at the cabinet side to separate the sealing plate hook from the
sealing plate mounting bracket, and remove the sealing plate.
10. Route the 3G antenna cable along the cable tray and cable carrier inside the pre-fab.
module to the top of cabinet A1 by referring to the ECC800 3G antenna wiring diagram.
11. Route the 3G antenna cable into cabinet A1 through the cable hole on the top, route the
cable out through the cable manager, and connect the cable to the 3G/4G antenna port on
the ECC800.
12. Connect the RF_Z antenna to the RF_Z antenna port on the ECC800.
13. Reinstall the sealing plate on the suspended ceiling.

Step 4 Install the antenna in the CT scenario.

1. Attach the 3G antenna to the top of the strong-current cable feeder window in the pre-fab.
module based on the ECC800 3G antenna installation position diagram.
 Route the 3G antenna cable through the fifth port (No. 10) of strong-current cable feeder
window into the pre-fab. module based on the ECC800 3G antenna wiring diagram.
 The cable outside the pre-fab. module needs to be fit with a corrugated metal hose. For
details, see A.1 Cable Installation Techniques.
 The cable outside the pre-fab. module can be bent only in the U-shape.
2. Remove the three plastic sealing rings from the sealing plate screws holes in the
suspended ceiling, and loosen the M4 captive screws securing the sealing plate.
When removing the sealing plate from the suspended ceiling, assign one person to remove the
screws while the other holds the sealing plate. Pay attention not to damage the light inside the
ceiling plate.

Figure 8-39 Removing the sealing plate from the suspended ceiling
3. Push the sealing plate up at the cabinet side to separate the sealing plate hook from the
sealing plate mounting bracket, and remove the sealing plate.
4. Remove the bolts securing the meshed board at the top of the battery rack using a
Phillips screwdriver, remove the meshed board, and place it in an appropriate position
inside the pre-fab. module for later use.
Put aside the removed bolts.

Figure 8-40 Removing the meshed board
5. Route the 3G antenna cable along the cable tray inside the pre-fab. module to the top of
the monitoring box by referring to the ECC800 3G antenna wiring diagram.
6. Attach the RF_Z antenna to a comer on the top of the monitoring box.

Figure 8-41 Installing the RF_Z antenna
7. Remove the two filler panels inside the monitoring box.

8. Route the RF_Z antenna cable into the monitoring box through the top, route the cable
out through the cable manager, and connect the cable to the RF_Z antenna port on the
ECC800.
9. Route the 3G antenna cable into the monitoring box through the top, route the cable out
through the cable manager, and connect the cable to the 3G/4G antenna port on the
ECC800.
10. Reinstall the filler panels inside the monitoring box.

11. Reinstall the meshed board.

12. Reinstall the sealing plate on the suspended ceiling.

----End
8.6.2 (Optional) Installing a Camera

Prerequisites
 Required cameras have been obtained.
 The number of cameras and their installation positions have been specified.
Preparations
Tools: flat-head screwdriver, Phillips screwdriver, step ladder, protective gloves, tools
delivered with the camera
Material: camera
Documents: monitoring device installation position diagram, documents delivered with the
camera
Procedure
Step 1 Determine the number of cameras to be installed and the installation positions based on the
Step 2 Take the camera out of the fitting bag.
Step 3 Install the camera based on its position number shown in the monitoring device installation
position diagram.
Step 4 Connect the pre-installed network cable to the camera.
Step 5 Loosen the bolts on the camera cover using tools delivered with the camera, and remove the
cover.
Remove the film inside before installing the cover.
Step 6 Secure the camera body using tools delivered with the camera, as shown by (1) in Figure
8-43.

Figure 8-43 Installing a camera
Step 7 Check whether an SD card is installed.

Step 8 Adjust the angle of the camera to cover the area to be monitored by following instructions in
the documents delivered with the camera.
For details about camera installation and commissioning, see documents delivered with the camera.
Step 9 Reinstall the camera cover, as shown by (2) in Figure 8-43.

----End
Follow-up Procedure
Verify that the camera is reliably installed and working properly after cable connection and
power-on.
8.6.3 Installing the WiFi antenna

Prerequisites
The required WiFi antenna has been obtained.
Preparations
Tools: none
Materials: WiFi antenna
Documents: monitoring device installation position diagram, WiFi antenna installation
position diagram, WiFi antenna wiring diagram

Procedure
Step 1 Determine the installation position for the WiFi antenna based on the monitoring device
Step 2 Connect cables to the WiFi antenna.
Figure 8-44 Connecting cables to the WiFi antenna
1. Attach the WiFi antenna on a side wall of the fire extinguishing compartment based on
the WiFi antenna installation position diagram.
2. Route the WiFi antenna cable along the cable ladder and connect it to the RF_1 port of
the WiFi converter. For details, see the FR_Z antenna wiring diagram.
----End
8.6.4 Installing a Pad

Prerequisites
The pad to be installed has been obtained.
Preparations
Materials: pad and pad charging cable
Document: monitoring device installation position diagram

Procedure
Step 1 Determine the number of pads to be installed and the installation positions based on the
Step 2 Adjust the feet at the bottom of the pad mounting support until they are in the same width as
the pad. Route the pad power cable through the cable hole in the pad mounting support and
then connect the cable to the pad, as shown by (1) in Figure 8-45.
Figure 8-45 Installing a pad
Step 3 Adjust the feet in the upper part of the pad mounting support and clip the pad into the
mounting support, as shown by (2) in Figure 8-45.
----End
8.6.5 (Optional) Installing the Access Permission Assigners

Prerequisites
 The NetEco hardware has been installed.
 You have obtained the access permission assigners, including an IC card writer and
fingerprint recorder.
The IC card writer and fingerprint recorder must be used together with the NetEco
management system.
Preparations
Tools: none
Materials: IC card writer, fingerprint recorder
Documents: iManager NetEco Product Documentation-(V600R007C80), documents delivered
with the IC card writer and fingerprint recorder.

An IC card writer and fingerprint recorder can be installed in similar ways. This section uses how to
install an IC card writer as an example.
Procedure
Step 1 Verify that a PC is properly connected to the NetEco management system, and that the USB
ports of the PC are working properly.
Step 2 Connect the USB connector of the IC card writer to the USB port of the PC.
Figure 8-46 IC card writer
(1) The USB connector
Step 3 Configure the IC card writer by referring to the online help of the NetEco management
system.
The iManager NetEco Product Documentation-(V600R007C80) document provides information about

how to configure an IC card writer. For details, see the Enabling the OCX Control section in
Operation and Maintenance > Client Operations > Configuration Management > Configuration
Management > Access Control Management, and the Creating a User and Recording User
Fingerprint Information sections in Operation and Maintenance > Client Operations >
Configuration Management > Configuration Management > Access Control Management >
Access User Management > Card Holder Information Management.
Step 4 Complete the installation and configuration of the fingerprint recorder by performing
operations in Step 1 to Step 3.

Figure 8-47 Fingerprint recorder
(1) The USB connector
----End
8.6.6 (Optional) Installing the BIM

Prerequisites
 Batteries have been installed.
 There is no dust on the surfaces of batteries.
Preparations
Tools: insulated torque wrench, insulation gloves
Material: power cable
Documents: monitoring device installation position diagram, documents delivered with the
BIM
 The BIM can be installed on the top or one side of a battery in similar ways. This section uses top
installation as an example to describe the BIM installation method.
Procedure
Step 1 Determine the installation position of the BIM based on the monitoring device installation
position diagram.

Step 2 Remove the BIM fastener, remove the tape, attach the fastener to a battery, and secure the
BIM to the fastener.
Figure 8-48 Securing a BIM
Step 3 Connect the positive and negative BIM cables respectively to the positive and negative wiring
terminals or poles of the battery.
Figure 8-49 Connecting batteries
(1) Bolt (2) Spring washer

(3) Flat washer (4) OT terminal
(5) Battery connecting piece

 The red terminal is positive, and the black terminal is negative. Connect battery terminals
correctly.
 In the same equipment room, site, or battery string, connect the positive and negative
cables of the BIM to either the wiring terminals or poles of the batteries.
 Voltages on the BIM cable are hazardous. Therefore, wear insulation gloves when
performing operations on the cable.
 Use an insulated torque wrench during battery installation. The terminal torque depends on
battery specifications.
 The BIM fastener must be closely attached to the battery.
 Install a battery bolt in the following sequence: bolt > spring washer > flat washer > OT
terminal > battery connecting piece.
Step 4 Connect cables to the BIM.
Figure 8-50 Connecting cables
Step 5 After the installation is complete, network the BIMs based on the delivered documents.
----End
Follow-up Procedure
Verify that the BIMs are securely installed, and that cables are correctly connected.

8.7 Installing Fire Extinguishing Devices

8.7.1 (Optional) Installing Standard Fire Extinguishing Devices
8.7.1.1 (Optional) Installing the Fire Cylinder (Standard)
Prerequisites
 The container has been installed.
 The fire cylinder contains sufficient extinguishant.
 As the fire cylinder is heavy, determine the installation position, port, and fixing mode in
advance to avoid long-distance movement.
 Do not impact or strike the fire cylinder during transportation or installation. Do not
remove or flip the dowel on the fire cylinder.
 Assign at least four persons for transportation and installation if no auxiliary tool is
available.
 After the fire cylinder is installed, do not remove the safety pin on the fire cylinder. Instead,
remove the safety pin only after the fire extinguishing system starts working properly.
 Do not touch any button in the fire extinguishing system without permission during
installation.
 Do not power on the fire extinguishing system during installation.
Preparations
Tools: flat-head screwdriver, pallet truck, adjustable wrench, pipe wrench, step ladder,
protective gloves
Materials: fire cylinder, high-pressure hose, sealing tape, threaded adapter, I-shaped connector
Documents: fire extinguishing device installation position diagram (standard), fire
extinguishing system conceptual diagram (standard)
For the fire extinguishing device installation position diagram (standard), see the quick installation guide
for the solution in use. For the fire extinguishing system conceptual diagram (standard), see the initial
configuration parameter manual for the solution in use.
Procedure
Step 1 Move the fire cylinder to a container door nearest to the installation position marked in the
fire extinguishing device installation position diagram (standard) using a pallet truck.

Do not move the fire cylinder over a long distance by hands.
Step 2 Unfasten the straps pre-installed on the fire cylinder.

Step 3 Move the fire cylinder to the installation position and secure it.
Keep the pressure gauge panel outwards to facilitate maintenance.
Figure 8-51 Positions of the fire cylinder straps
(1) Fire cylinder straps
Step 4 Install the threaded adapter and high-pressure hose, as shown in Figure 8-52.

 Install the threaded adapter and high-pressure hose in turn.

 Wrap the threads with sealing tape to ensure air tightness.
Figure 8-52 Positions of the threaded adapter and high-pressure hose
(1) Threaded adapter (2) High-pressure hose
Step 5 Connect the cable to the pressure announciator, as shown in Figure 8-53.

 Before connecting the cable, verify that the cable is the pressure announciator cable by
checking the cable label.
 The cables are polarity insensitive.
Figure 8-53 Position of the cables to the pressure announciator
Step 6 Connect the interconnection terminal of the fire alarm control panel to the cable
interconnection terminal with a terminal resistor.
 Before connecting the cable, verify that the cable is the electromagnetic valve cable by checking the
cable label.
 Connect the red wire to the red wire, and connect the black wire to the black wire.

Figure 8-54 Position of the interconnection cables
----End
8.7.1.2 Installing Batteries for the Fire Alarm Control Panel (Standard)
Prerequisites
Preparations
Tools: Phillips screwdriver
Materials: fire alarm control panel batteries
Documents: fire extinguishing device installation position diagram (standard)
Procedure
Step 1 Switch off the standby power supply to the fire alarm control panel.
Step 2 Open the door of the fire control box, and install batteries in the reserved position.
Step 3 Connect the batteries using the reserved power cables.

Distinguish the positive and negative battery terminals when connecting battery cables.
Figure 8-55 Connecting battery cables
Step 4 Tighten the fixing plate using a Phillips screwdriver.
Figure 8-56 Installing a fixing plate
----End
8.7.1.3 Installing an External Horn Strobe (Standard)
Prerequisites
 The position for installing the horn strobe has been specified.
Preparations
Tools: Phillips screwdriver, step ladder
Materials: horn strobe and its screws, transparent sealant

Documents: fire extinguishing device installation position diagram (standard), fire

extinguishing system conceptual diagram (standard)
For the fire extinguishing device installation position diagram (standard), see the quick installation guide
for the solution in use. For the fire extinguishing system conceptual diagram (standard), see the initial
Procedure
Step 1 Remove the sealing plate at the position for installing the horn strobe, and sort out the
reserved cables.
Step 2 Reinstall the removed screws to the same threaded holes.
Step 3 Remove the horn strobe cover.
Step 4 Insert the corrugated pipe and reserved cables into the bottom of the horn strobe, and connect
the reserved cables based on the fire extinguishing system conceptual diagram (standard).
 Insert the corrugated pipe into the bottom through the cable inlet to a depth no less than 10
mm.
 Connect the black wire to the leftmost binding post, and connect the red wire to the middle
binding post.
Figure 8-57 Connecting cables to a horn strobe
Step 5 Secure the base of the horn strobe to the installation position using a Phillips screwdriver.
Step 6 Apply transparent sealant between the corrugated pipe and the cable inlet as well as on the
screws at the base.
Step 7 Install the cover for the horn strobe.

Figure 8-58 Installing the cover
Step 8 Dispose of the residual sealant.

----End
8.7.2 (Optional) Installing CE-Certified Fire Extinguishing

Devices
8.7.2.1 (Optional) Installing the Fire Cylinder (CE)
Prerequisites
 The extinguishant in the fire cylinder meets the requirement.
 As the fire cylinder is heavy, determine the installation position, port, and fixing mode in
advance to avoid long-distance movement.
 Do not impact or strike the fire cylinder during transportation or installation. Do not
remove or flip the dowel on the fire cylinder.
 Assign at least four persons for transportation and installation if no auxiliary tool is
available.
 Do not touch any button in the fire extinguishing system without permission during
installation.
 Do not power on the fire extinguishing system during installation.
Preparations
Tools: protective gloves, pallet truck, pipe wrench, adjustable wrench, step ladder
Materials: fire cylinder, high-pressure hose, sealing tape, pneumatic switch hose and its
accessory, threaded adapter, I-shaped connection pipe

Documents: fire extinguishing device installation position diagram (CE)

Procedure
Step 1 Move the fire cylinder using a pallet truck to a position near the container door closest to the
installation position.
Do not move the fire cylinder over a long distance by hands.
Step 2 Untie the preconfigured straps at the installation position of the fire cylinder.
Step 3 Move the fire cylinder to the installation position and secure it.
Figure 8-59 Positions of the fire cylinder straps
(1) Fire cylinder straps

Keep the pressure gauge panel outwards so that people can view the reading, which also
facilitates later maintenance.
Step 4 Connect the hose to the pneumatic switch.
Wrap the threads with sealing tape to ensure air tightness.
1. Connect the connection accessories of the pneumatic switch to the pneumatic switch and
the container valve of the fire cylinder respectively.
2. Connect one end of the pneumatic switch hose to the pneumatic switch and the other end
to the container valve of the fire cylinder.
Figure 8-60 Connecting the pneumatic switch hose to the container valve
Step 5 Connect the fire cylinder to the fire extinguishing pipeline.
Wrap the threads with sealing tape to ensure air tightness.
1. Remove the protective cover at the threaded adapter position of the container valve, and
connect the threaded adapter to the fire cylinder, as shown by (1) in Figure 8-61.
2. Connect the I-shaped connection pipe to the threaded adapter.
3. Connect one end of the high-pressure hose to the fire cylinder and the other end to the
fire extinguishing pipeline, as shown by (2) in Figure 8-61.

Figure 8-61 Positions of the threaded adapter and high-pressure hose
(1) Threaded adapter (2) High-pressure hose
Step 6 (Optional) Install the electrical actuator.
Do not install the electrical actuator when installing the fire cylinder for the first time. Install the
electrical actuator when commissioning the fire extinguishing system.
1. Verify that the electrical actuator ejector is reset. If the ejector is not reset, press down
the ejector, as shown by (1) and (2) in Figure 8-62. Figure 8-62 (3) shows the effect after
the ejector is pressed down.

 That the ejector is not reset may lead to extinguishant release.

 The electrical actuator ejector is 11 mm long before being pressed down, and 7 mm long
after being pressed down.
Figure 8-62 Operating the electrical actuator ejector
2. Remove the protective cover at the electrical actuator installation position on the
container valve. Align the electrical actuator and the container valve, and tighten the
electrical actuator clockwise.
3. Connect the cables between the electrical actuator and the extinguishant control panel.
Connect the red wire to the red wire, and connect the black wire to the black wire.
----End
8.7.2.2 Installing Batteries for the Extinguishant Control Panel (CE)
Prerequisites
Preparations
Tools: protective gloves
Materials: extinguishant control panel batteries
Documents: fire extinguishing device installation position diagram (CE)

Procedure
Step 1 Open the door of the fire control box, and install batteries in the reserved position.
Figure 8-63 Battery installation position layout
Step 2 Connect the battery cables to the reserved power cable terminals.
Figure 8-64 Connecting battery cables
 Do not connect the red positive cable until the power-on commissioning.
 Ensure that battery cables for the extinguishant control panel are connected to correct
polarities.
----End

8.7.2.3 Installing an External Horn Strobe (CE)
Prerequisites
 The position for installing the horn strobe has been specified.
Preparations
Tools: Phillips screwdriver, step ladder
Materials: horn strobe and its screws, transparent sealant
Documents: fire extinguishing device installation position diagram (CE), fire extinguishing
system conceptual diagram (CE)
For the fire extinguishing device installation position diagram (CE), see the quick installation guide for
the solution in use. For the fire extinguishing system conceptual diagram (CE), see the initial
Procedure
Step 1 Remove the sealing plate at the position for installing the horn strobe, and sort out the
reserved cables.
Step 2 Reinstall the removed screws to the same threaded holes.
Step 3 Remove the horn strobe cover.
Step 4 Insert the corrugated pipe and reserved cables into the bottom of the horn strobe, and connect
the reserved cables based on the fire extinguishing system conceptual diagram (CE).

 Insert the corrugated pipe into the bottom through the cable inlet to a depth no less than 10
mm.
 Connect the two black cables to the leftmost binding post, and connect the two red cables
to the rest two binding posts respectively.
Figure 8-65 Connecting cables to a horn strobe
Step 5 Secure the base of the horn strobe to the installation position using a Phillips screwdriver.
Step 6 Apply transparent sealant between the corrugated pipe and the cable inlet as well as on the
screws at the base.
Step 7 Install the horn strobe cover.
Figure 8-66 Installing the horn strobe cover
Step 8 Dispose of the residual sealant.

----End
8.7.3 (Optional) Installing Batteries for the VESDA Power Box

Prerequisites
 The position of the VESDA power box has been specified.
 Documents delivered with the VESDA power box have been obtained.
Context
The VESDA power box inside the container has been factory installed. You need to install
only batteries onsite.
Preparations
Tools: Phillips screwdriver
Materials: VESDA batteries
Documents: fire extinguishing device installation position diagram
Procedure
Step 1 Open the power box using a key.
Figure 8-67 VESDA power box
Step 2 Install the VESDA batteries inside the power box, fix the battery protective panel, and
connect the reserved battery cables.

Distinguish the positive and negative battery terminals when connecting battery cables.
Figure 8-68 Installing VESDA batteries
Figure 8-69 Connect cables for the VESDA batteries.
----End

Installation Guide 9 Installing Devices Outside Containers
9 Installing Devices Outside Containers
9.1 (Optional) Installing an External Camera

Prerequisites
 The camera to be installed has been obtained.
 The position for installing the camera has been planned.
Context
An external camera mounting kit consists of an installation kit, cable-routing board, and M10
bolt assembly.
Figure 9-1 Composition of an external camera mounting kit
(1) Installation kit (2) M10 bolt assembly: used to fix the installation kit and
the cable routing board
(3) Binding plate: used to
fix cables

Preparations
Tools: insulation tape, wire stripper, adjustable wrench, waterproof tape, RJ45 crimping tool,
Phillips screwdriver, wiring terminal
Materials: external camera mounting kit, camera, hoop
Documents: documents delivered with the camera, external camera mounting kit installation
position diagram
Procedure
Step 1 Loosen the two hoops and route them through the bracket mounting holes. Put the hoops on
the top of the external camera mounting kit, and tighten the hoops to secure the bracket to the
external camera mounting kit.
 Adjust the camera angle based on onsite conditions to ensure that it covers the whole
container area.
 For the specific camera installation position, see the external camera mounting kit
Figure 9-2 Securing the bracket
When installing the bracket, adjust the bracket angle to facilitate the usage of tools.
Step 2 Route the camera tail cable through the central hole in the bracket, connect the cable with the
tail cable, take insulation and waterproof measures for the cable, and fix the tail cable. Select
appropriate holes for securing the camera, and tighten the M4 bolts.

Figure 9-3 Securing the camera
Step 3 Loosen the three hexagon socket head cap screws on the bracket, adjust the camera angle, and
tighten screws.
For details about how to install a camera, see documents delivered with the camera.

Figure 9-4 Adjusting the camera angle
Step 4 Determine the mounting kit installation position based on the external camera mounting kit
installation position diagram, and remove the rubber plugs from the mounting holes in the
container using a Phillips screwdriver.
Step 5 Use four M10x20 bolt assemblies to secure an installation kit to the mounting holes reserved
in the container top.
The direction of the installation kit must be consistent with the direction indicated in the
external camera mounting kit installation position diagram.

Figure 9-5 Securing the installation kit
Step 6 Remove the rubber plugs from the mounting holes reserved for the cable-routing board in the
container top using a Phillips screwdriver, and secure the cable-routing board to the mounting
holes using M10x20 bolt assemblies.

Figure 9-6 Installing a cable routing board
----End
Follow-up Procedure
Verify that the camera is reliably installed, the protective film on the lens is removed, and that
the camera is working properly after cable connection and power-on.
9.2 (Optional) Installing the External Camera SPD Module

Prerequisites
 Materials of the signal SPD have been obtained.
Context
 Tools: adjustable wrench, Phillips screwdriver
 Document: signal SPD installation position diagram
 Skill requirement: common technician

Procedure
Step 1 Determine the position for installing the signal SPD based on the signal SPD installation
position diagram.
Step 2 Installing the signal SPD.
1. Open the SPD box door of the external camera mounting kit, and remove the signal SPD
clamping plate.
2. Place the signal SPD inside the SPD box, and secure the SPD using the clamping plate.
3. Close the SPD box door of the external camera mounting kit.
Figure 9-7 Installing the signal SPD
----End

Installation Guide 10 Installing Cables Outside the Container
10 Installing Cables Outside the

Container
10.1 Installing External Input Power Cables

Prerequisites
Containers and external cable trays have been installed.
Preparations
Tools: crimping tool, Phillips screwdriver, adjustable wrench, cable cutter, heat gun
Materials: cable tie, cable, terminal, heat shrink tubing
Document: wiring diagram from the mains to the power PDB
Procedure
Step 1 Open the door of the power PDB.
Step 2 Remove the plugs from the two cable holes at the bottom of the power PDB.

Figure 10-1 Removing the plugs from the cable holes
Step 3 Remove the transparent cable protection panel from the power PDB busbar.
Step 4 Obtain installation information such as the power cable model, terminal, and cable path based
on the wiring diagram from the mains to the power PDB.
Step 5 Route the external input power cables into the power PDB through the cable holes at the
bottom, and route them out along the cable bridge above the cable holes.
Step 6 Connect the cables by following the instructions in A.1 Cable Installation Techniques.
After connecting the cables, seal the two cable holes at the bottom of the power PDB using
waterproof sealing putty.
Step 7 Reinstall the transparent cable protection panel, and close the door of the power PDB.
----End
10.2 (Optional) Installing External Signal Cables

Prerequisites
 Containers and external cable trays have been installed.
 Monitoring devices have been installed inside containers.
Preparations
Tools: crimping tool, Phillips screwdriver, cable cutter, heat gun
Materials: cable tie, cable, terminal, heat shrink tubing
Documents: external camera wiring diagram, signal SPD cable routing diagram

Procedure
Step 1 Obtain installation information such as the signal cable model and cable path from the
external camera wiring diagram and signal SPD cable routing diagram.
Step 2 Install the signal cables by following the instructions in A.1 Cable Installation Techniques.
1. Connect the network cable of the external camera to the Protect port on the signal SPD.
2. Use a network cable to connect the signal SPD. Connect one end of the network cable to
the Surge port on the signal SPD, and connect the other end to the DDF.
3. Connect the ground cable from the PE port on the signal SPD to a nearby ground point
on the signal SPD box.
Figure 10-2 Installing external signal cables
----End

Installation Guide 11 Installation Verification
11 Installation Verification
After the FusionModule1000 installed, verify the installation as described in Table 11-1.

No. Check Item Check Expected Result
Method
1 Container installation Observe The installation conforms to the design

requirements.
2 Equipment Observe  The equipment is intact and free from

appearance inclination, distortion, pain drop, and
rust.
 All connections are secure.
3 Water pipe Observe Water pipes are securely connected.

connections
4 Thermal insulation Observe All pipes are seamlessly wrapped with

layers on water pipes thermal insulation layers.
5 External grounding Observe  Each container has at least two ground

points and is grounded securely with a
ground resistance of 10 ohms or less.
 Each row of cable trays has at least two
ground points and is grounded securely
with a ground resistance of 10 ohms or
less.

Installation Guide 11 Installation Verification
No. Check Item Check Expected Result

Method
6 Cable connections Observe  All cable connections are secure,

especially network cable connections.
 Bear cables and terminal barrels near
wearing terminals are wrapped in
insulation tape or heat shrink tubing.
 Flat washers and spring washers of all
wiring terminals are securely installed.
 Cables are routed in the way convenient
for future maintenance and expansion.
 Cabinets are clean and have no dust,
excessive cable ties, cable cuts, or other
foreign matter inside.
7 Cable binding Observe  Cables are neat and not coiled, and
excessive parts are cut.
 Cable ties do not overlap, and the joints
are evenly cut without burrs.
 Cables are placed properly and not tense
at turning points.
 Cable routes are straight and smooth,
and do not intersect inside a cabinet.
8 Installation of Observe The number and positions of external

external accessories accessories installed conform to design
requirements.
9 Labels Observe All labels are correct, clear, and complete.

Installation Guide A Basic Installation Operations
A Basic Installation Operations
A.1 Cable Installation Techniques

A.1.1 Cabling Rules
Cable Layout
When laying out cables, observe the following rules:
 Determine the cable specifications, route, cross-sectional area, and location based on the
construction diagrams.
 Cables must be neatly arranged and cable insulation layers must be intact.
 Different types of cables must be separately.
 Connection ports and cabling methods must facilitate maintenance, cable routing, and
capacity expansion.
 Cable connectors prepared onsite must be normal, secure, reliable, and neat.
 Power cables, ground cables, and various signal cables must be securely connected.
Adapters must be securely plugged or screwed.
Binding Cables
When binding cables, observe the following rules:
 Power cables and signal cables must be bound separately.
 Bind cables with a proper strength and do not pull the cables during binding.
 The labels on both sides of a cable must be concise, easy to understand, and face
outwards.
 Cable ties must be neatly cut without sharp burs, evenly distributed, bound to a proper
strength, and fastened towards the same direction, as shown in Figure A-1 and Figure
A-2.
 Cables must be bound closely and neatly. Each bundle must not exceed 15 cables.
 Extra cables must be coiled neatly and easy to find.

Figure A-1 Cable ties without sharp burs
Figure A-2 Cable ties in the same direction
Cable Bending
When bending cables, observe the following rules:
 Cables must not be overly bent as over bending may damage the cable cores.
 The bending radius of a cable must be more than twice the cable diameter. The bending
radius near a connector outlet must be more than four to six times the cable diameter.
 Cables must not be tied where they bend.
Figure A-3 Binding cables at a turning point
A.1.2 Measuring Cables

Prerequisites
 External cable trays have been installed.

Preparations
Tools: thin rope, protective gloves, and measuring tape
Material: cable
Documents: none
Procedure
Step 1 Select a cable to be connected between two devices. Measure the cable route length between
the two devices using a thin rope or small cable (such as a signal cable or fire control cable)
available on-site.
Step 2 Add the length reserved for installing terminals and a tolerance to the cable length measured
in Step 1 to determine the required cable run length.
 To improve installation efficiency, complete all cable measurements before you perform subsequent
operations.
 Determine the length of the other cables between the devices based on the length of the cable
measured.
 To facilitate installation, it is recommended that you lay out cables to the measured cable route
length plus about 2 m.
----End
A.1.3 Laying Out Cables

Prerequisites
 Do not lay out cables outdoors under bad weather conditions if no shelter is available.
 Cables have been measured.
Some external cables for the FusionModule1000 are long and thick. Assign at least two
persons to lay out cables especially armored cables if no assistant tool is available onsite.
Preparations
Tools: protective gloves and marker
Material: cable
Document: none
Procedure
Step 1 Select the designed cables.

Step 2 Lay out cables to the required run length.
To protect cable sheathings, do not press or stab cables with a hard object and do not drag
cables on the ground at will during cable layout.
Step 3 Attach labels to both ends of cables that you have laid out.
Ensure that the labels are clear, endurable, and consistent between both ends.
----End
A.1.4 Routing Cables Through a Plastic-coated Metal Hose

Prerequisites
 Do not route cables through a plastic-coated metal hose under bad weather conditions if
no shelter is available.
 Cables have been labeled.
 In the FusionModule1000, external cables except armored cables must be routed through a
plastic-coated metal hose.
 To prevent burrs on cable ends from hurting people and scraping the corrugated hose, wrap
the cable ends properly before routing cables through a plastic-coated metal hose.
 To protect cable sheathings, do not drag the cables at will when routing cables through a
plastic-coated metal hose.
 Wear a pair of protective gloves when pulling the thin copper cable. Ensure that protective
treatment has been applied on the contact with the copper cable.
 Some external cables for the FusionModule1000 are long and thick. Assign sufficient
people (at least three persons) to route cables especially armored cables through a
plastic-coated metal hose if no assistant tool is available onsite.
Preparations
Tools: protective gloves
Material: plastic-coated metal hose
Documents: none

Procedure
Step 1 Select an appropriate plastic-coated metal hose.
Deduct the cable length of both ends in containers from the actual cable run length to determine the
required length of the plastic-coated metal hose.
Step 2 Cut the plastic-coated metal hose to the required length calculated in Step 1.
 To facilitate installation, it is recommended that you lay out cables to the measured cable route
length plus about 1 m.
 Do not tread on the plastic-coated metal hose during cable layout and routing.
Step 3 Route cables through the plastic-coated metal hose.
All monitoring cables must be routed at the same time through the same plastic-coated metal
hose.
1. Put a thin copper cable through a plastic-coated metal hose, with sufficient length
reserved at both ends to facilitate subsequent operations.
2. Lay out the plastic-coated metal hose with the thin copper cable in a straight line.
3. When installing cables, bind all cables of the same category between two devices.
4. Tie a cable or a bundle of cables with the thin copper cable at one end of the
plastic-coated metal hose. Pull the thin copper cable at the other end when another
person is holding the plastic-coated metal hose to pull the cables through the hose.
----End
A.1.5 Mounting Cables on the Cable Tray

Prerequisites
 Do not mount cables on a cable tray outdoors under bad weather conditions if no shelter
is available.
 The selected cables have been routed through a plastic-coated metal hose.
Some external cables for the FusionModule1000 are long and have a large diameter. Assign sufficient
people to mount cables especially armored cables on cable trays if no assistant tool is available onsite.
Preparations
Tools: step ladder, protective gloves, and safety helmet
Materials: cable tie and rubber washer
Documents: none

Procedure
Step 1 (Optional) Install a rubber pad in the position where external mains or diesel generator power
cables will be mounted on a cable tray.
A rubber pad is installed in the mounting position to prevent cable tray burrs from scraping cable
sheathings.
Step 2 Carry the cables routed into a plastic coated metal hose onto the cable tray, and bind them
with cable ties.
 The cables are long. Assign sufficient people and ladders to carry the cables onto the cable
tray.
 Before mounting cables on the cable tray, understand the installation precautions and the
regulations for working at heights, and put on necessary protective equipment such as
safety helmets and gloves.
 After mounting cables on the cable tray, lay out the cables horizontally without twists and
bind the cables in proper positions with cable ties.
 Reserve sufficient cable length and bending space when turning an armored power cable.
 If possible, place armored cables and thick cables on the outside and lower layer of the
cable tray.
Step 3 Cut the cable ties and adjust the cables.
The cable adjustment requirements are as follows:

 The cable bend radius must meet requirements.
 Fire control cables and monitoring cables must be placed in the inside on the upper layer
of cable trays.
 Armored cables and power cables must be placed in the outside and bottom layer of cable
trays.
 Cables must be level, without unevenness and deflection.
Step 4 After adjusting cables as required, bind them with cable ties.
Cables must be bound neatly, and cable ties must be secured evenly and properly in the same
direction.
----End

A.1.6 Routing Cables into Feeder Windows

DPJ end connectors and waterproof metal connectors are available on container feed windows.
When routing cables through a feeder window, follow the appropriate installation procedure.
 After cables are routed into feeder windows on the ends of containers, use Styrofoam to
seal the hole inside the containers.
 The armored cables must be grounded.
A.1.6.1 Installing DPJ End Connectors
Prerequisites
 Do not operate a feeder window outdoors under bad weather conditions if no shelter is
available.
 Cables have been mounted on cable trays.
 Cables need to be routed into a feeder window using DPJ end connectors.
Except armored power cables, other external cables of the FusionModule1000 must be routed through a
feeder window using DPJ end connectors.
Context
A DPJ end connector consists of a body, ferrule, guarding, and cover lock nut, as shown in
Figure A-4.
Figure A-4 DPJ end connector
(1) Body (2) Ferrule

(3) Guarding (4) Cover lock nut
(5) Plastic-coated metal hose

Preparations
Tools: small cutter, scissors, wrench dedicated for feeder windows, glue gun
Material: sealant
Documents: none
Procedure
Step 1 Cut the plastic-coated metal hose to facilitate connection between the metal hose and the
ferrule.
1. Use a small cutter or a pair of scissors to cut the hose at the joint between the
plastic-coated metal hose and the end connector at an angle of 30 to 45 degrees, as
shown in Figure A-5.
Figure A-5 Cutting a hose
2. Trim any burrs on the cut.

Step 2 Remove the sealant from the DPJ end connector.
Step 3 Remove the cover lock nut, guarding, and ferrule from the DPJ end connector using the feeder
window wrench shipped with containers.
Step 4 Place the cover lock nut and guarding along a cable into the plastic-coated metal hose, as
shown in Figure A-6.
Figure A-6 Connecting the hose to the DPJ end connector
Step 5 Screw the ferrule into the plastic-coated metal hose, as shown in Figure A-7.

Figure A-7 Installing a DPJ end connector
Step 6 Route the cable into the container through the body of the DPJ end connector.
 People inside and outside the container should work together to route the cable to the
specified connection position inside the container.
 To facilitate operation during internal routing, you can remove some top plate in the
container aisle.
Step 7 Connect the ferrule to the body and tighten the cover lock nut using the dedicated feeder
window wrench.
Step 8 Apply sealant on the joint between the DPJ end connector and the sheet metal on the
container, as shown in Figure A-8.
Figure A-8 Applying sealant
Step 9 Spray water to test the waterproof performance of the DPJ end connector.
----End
A.1.6.2 Installing Waterproof Metal Connectors
Prerequisites
 Do not operate a feeder window outdoors under bad weather conditions if no shelter is
available.
 Cables have been mounted on cable trays.

 Cables need to be routed into a feeder window using waterproof metal connectors.
Preparations
Tool: wrench dedicated for the feeder window
Materials: transparent sealant, sealing rubber strip
Documents: none
Procedure
Step 1 Disassemble a waterproof metal connector using the dedicated feeder window wrench shipped
with the container, and take the plug out of the connector, as shown in Figure A-9.
Figure A-9 Disassembling a waterproof metal connector
Step 2 Route a cable into the container through the waterproof metal connector, as shown in Figure
A-10.
 People inside and outside the container should work together to route the armored power
cable to the specified connection position inside the container.
 To facilitate operation during internal routing, you can remove some top plate in the
container aisle.
Figure A-10 Routing cables

Step 3 Wrap four circles of waterproof sealing tape around the joint between the cable and the
waterproof metal connector, as shown in Figure A-11.
Figure A-11 Wrapping sealing tape
If the cable is not regular or the size does not meet the requirements, wrap waterproof sealing tape.
Step 4 Secure the waterproof metal connector using the dedicated feeder window wrench by
tightening the nut to a torque of 100 N·m, as shown in Figure A-12.
Figure A-12 Securing the waterproof metal connector
Step 5 Apply transparent sealant onto the joint between the waterproof metal connector and the sheet
metal on the container, as shown in Figure A-13.
Figure A-13 Applying sealant
Step 6 Spray water to test the waterproof performance of the waterproof metal connector.
----End

A.1.7 Attaching Cable Labels

Prerequisites
 Cables have been connected.
 You are clear about the connections of cables to be labeled.
Clear and specific label information facilitates future container maintenance work.
Preparations
Tool: pen
Material: label
Documents: none
Procedure
Step 1 (Optional) Prepare labels based on site requirements.
 Label information must be clear and specific.

 Labels must be easy to attach and can be securely attached.
 Labels must be resistant to corrosion and deterioration.
Step 2 Select correct cable labels.

Step 3 Remove the simple labels attached to a cable during layout and attach the selected labels to
both ends of the cable.
 Labels must be securely attached.

 Labels must be attached in eye-catching positions on cables for ease of maintenance.
 The labels on both ends of a cable must be the same.
----End
A.2 Preparing Cable Terminals

Preparations
Tools: hydraulic pliers, heat gun, and crimping tool
Materials: heat shrink tubing, DT terminal, OT terminal, and cord end terminal

Documents: none
Procedure
Step 1 Figure A-14 shows how to prepare a DT terminal.
Figure A-14 Preparing a DT terminal
(1) Cable (2) Heat shrink tubing (3) DT terminal

(4) Hydraulic pliers (5) Heat gun
Step 2 Figure A-15 shows how to prepare an OT terminal.

Figure A-15 Preparing an OT terminal
(1) Cable (2) Heat shrink tubing (3) OT terminal

(4) Hydraulic pliers (5) Heat gun
Step 3 Figure A-16 shows how to prepare a cord end terminal.
Figure A-16 Preparing a cord end terminal
(1) Cable (2) Cord end terminal (3) Crimping tool
----End

Installation Guide B Paint Repair
B Paint Repair
Prerequisites
 Do not repair paint outdoors under bad weather conditions if no shelter is available.
 You have prepared the required paint that matches the color palette delivered with
equipment.
Context
FusionModule1000 containers should be intact. If paint has flaked off in a specific area,
repaint that area.
Check the damage to the container paint and prepare appropriate tools and materials. The number of
materials depends on site requirements.
Table B-1 Paint repair

Paint Damage Tools and Procedure Description
Materials
Slight scratch (steel Spray paint or paint, Steps 1, 2, and 4 1. For the color of
base material not brush (required for the finish coat
exposed) repainting a small (acrylic acid
area), fine paint), see the
Smudges and rust sandpaper, delivered color
that cannot be wiped anhydrous alcohol, palette and
off cotton cloth, pantone No.
painting gun specified on it.
(required for 2. For a few
repainting a large smudges,
area) scratches, or rust,

Paint Damage Tools and Procedure Description

Materials
Deep scratch Spray paint or paint, Steps 1, 2, 3, and 4 Huawei

(primer damaged, zinc-rich primer, recommends
steel base material brush (required for manual paint
exposed) repainting a small spraying or paint
area), fine brushing.
sandpaper, 3. For many
anhydrous alcohol, scratches or
cotton cloth, large-area
painting gun smudges and
(required for rust, use a
repainting a large painting gun to
area) spray paint.
4. The paint coating
Logo and pattern Seek help from Huawei technical support should be thin
damage for a detailed painting solution. Frontline and even. Paint
personnel can turn to local advertisement drops are
coating suppliers. prohibited on the
1. If a dent is less than 100 mm2 in area and coating. The
Dent
less than 3 mm in depth, fill the dent surface should be
with Poly-Putty base and then perform smooth.
the same operations as those for 5. Leave the
processing deep scratches. repainted area for
2. If a dent is greater than 100 mm2 in area about 30 minutes
or greater than 3 mm in depth, ask the before
local supplier for an appropriate performing any
repainting solution. further operation.
Procedure
Step 1 Gently polish damaged areas using fine sandpaper to remove smudges or rust.
Figure B-2 Polishing a damaged area using sandpaper
Step 2 Dip a piece of cotton cloth into anhydrous alcohol and wipe the polished or damaged area to
remove the dirt and dust. Then wipe off the alcohol with a clean and dry cotton cloth.

Figure B-3 Wiping a polished or damaged area using anhydrous alcohol
Step 3 Paint zinc-rich primer on the damaged coat using a brush or painting gun.
 If the base material is exposed in the area to be repaired, apply epoxy zinc-rich primer,
wait until the paint has dried, and then apply acrylic acid top coating.
 Select epoxy zinc-rich primer or acrylic acid top coating with a color the same as the
surface coating color of the equipment.
Step 4 Apply paint evenly to the damaged area based on the damage degree of the paint using a spray
bottle, brush, or painting gun until all damage traces are invisible.
 Ensure the painting is thin, evenly, and smooth.

 In the case that a container pattern has different colors, to prevent undamaged areas and
those with different colors as the damaged area from being polluted during repainting,
cover such areas using white paper and adhesive tape before repairing paint.
Figure B-4 Repainting a damaged area

Step 5 Wait for 30 minutes and check whether the painting meets the requirements.
 The color of the repainted part should be the same as surrounding areas without bulging or traces of
damages, and the paint should not flake off.
 If you choose to spray paint instead of applying paint using a brush, it is recommended that you
spray paint three times before checking the result. If the color does not meet the requirements, paint
more times until the painting meets the requirements.
----End

Installation Guide C Cleaning Containers
C Cleaning Containers
Prerequisites
Preparations
Tools: long-handled soft brush, barrel, vacuum cleaner, cotton cloth
Materials: detergent, clean water
Documents: none
Procedure
Step 1 Clean the interior of a container.
1. Clean metal scraps in all holes drilled inside the container.
2. Clear all smudges inside the container.
3. Clean visible rubbish and dust inside the container.
Step 2 Clean the exterior of a container.
1. Clear dust, rain marks, or stains on the outer panels of containers using a long-handled
soft brush dipped with alkaline or neutral detergent.
2. Wash the container with clean water.
It is recommended that you clean the containers once every quarter.
----End

Installation Guide D Acronyms and Abbreviations
D Acronyms and Abbreviations
A
ATS automatic transfer switch
C
CE Conformite Europende
P
PVC polyvinyl chloride
R
rPDU rack power distribution unit
S
SPD surge protective device
T
TCP/IP Transmission Control Protocol/Internet Protocol
U
UPS uninterruptible power system
V
VCN video cloud node

Huawei FM1000A40 V200R003C00 CT Installation Guide

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Huawei FM1000A40 V200R003C00 CT Installation Guide

Uploaded by

Copyright:

Available Formats

FusionModule1000A40 ICT Solution

HUAWEI TECHNOLOGIES CO., LTD.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. i

About This Document

Indicates an imminently hazardous situation which, if

Indicates a potentially hazardous situation which, if not

Indicates a potentially hazardous situation which, if not

Indicates a potentially hazardous situation which, if not

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. ii

Calls attention to important information, best practices

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iii

About This Document ............................................................................................................ ii

5 Installing External Accessories for Containers ................................................................. 33

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. iv

6 Installing External Air Conditioner Pipes......................................................................... 40

7 Removing Transport Protection Materials ........................................................................ 44

8 Installing Devices Inside Containers ................................................................................ 51

9 Installing Devices Outside Containers............................................................................ 114

10 Installing Cables Outside the Container ....................................................................... 121

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. v

11 Installation Verification .................................................................................................. 124

B Paint Repair ....................................................................................................................... 140

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. vi

1 Installation Guide Usage

This section describes how to use the FusionModule1000 Installation Guide.

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 1

2.1 Site Selection Requirements

2.2 Field Requirements

(Optional) Concrete Platform Scenario

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 2

Figure 2-1 Concrete platform (unit: mm)

(1) Concrete platform (2) Ground

Engineering margins should be considered.

(Optional) Base Installation Scenario

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 3

Figure 2-2 Base installation scenario (unit: mm)

(1) Pre-fab. module base (2) Concrete platform

 Engineering margins should be considered.

2.3 Power Distribution Requirements

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 4

 Supported power systems:

Figure 2-3 External container ports

2.4 Grounding Requirements

 The screw reserved at a ground point is an M12 screw.

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 5

2.5 Water Refill and Drainage Requirements

Table 2-1 Water refill requirements

 Table 2-2 describes the water quality requirements.

Table 2-2 Water quality requirements

Item Allowed Value

Hydrogen ion pH: 7–8.5

Conductivity at 20ºC (σ20)a 300–1250 μS/cm

Inlet water hardness specificationsb ≤ 100 mg/L

 It is recommended that water quality be tested by local professionals.

2.5.2 Drainage Requirements

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 6

2.5.3 Pipe Anti-freezing

Figure 2-4 Pipe anti-freezing solution

(1) Trap (2) Low-temperature component (integrated with a thermal switch,

 Prepare traps for container drainpipes.

Issue 01 (2019-03-05) Copyright © Huawei Technologies Co., Ltd. 7

 No separate temperature threshold needs to be configured for the thermal switch.